PREPARATION OF HEXAGONAL CLOSE-PACKED (2H) RHODIUM AND RHODIUM ALLOY NANOMATERIALS
20260028246 ยท 2026-01-29
Inventors
Cpc classification
C01P2002/72
CHEMISTRY; METALLURGY
C01G55/00
CHEMISTRY; METALLURGY
C01P2004/51
CHEMISTRY; METALLURGY
C01P2004/24
CHEMISTRY; METALLURGY
C01P2004/64
CHEMISTRY; METALLURGY
International classification
Abstract
A compounds-derived method for synthesizing Rh and 2H Rh-based alloy nanomaterials is provided. The method includes preparing orthorhombic phase Rh.sub.2C NPLs; obtaining pure 2H Rh NPLs by extracting C atoms from the Rh.sub.2C NPLs; and obtaining 2H Rh-based alloy NPLs by simultaneously reducing the second metal during the C extraction. The preparing orthorhombic phase Rh.sub.2C NPLs includes dissolving Rh(acac).sub.3 or RhCl.sub.3 into a mixture solution containing oleylamine and oleic acid in a container and sonicating for a predetermined time; adding formaldehyde into the mixture solution; sealing the container and sonicating it; heating the container; and cooling the container to room temperature. Obtaining pure 2H Rh NPLs by extracting C atoms from the Rh.sub.2C NPLs includes re-dispersing the Rh.sub.2C NPLs in oleylamine by sonication; and heating the solution in an oil bath, while simultaneously flowing Ar/H.sub.2 mixture into the solution. Obtaining 2H Rh-based alloy NPLs by simultaneously reducing the second metal during the C extraction includes re-dispersing the Rh.sub.2C NPLs and dissolving a second metal precursor in oleylamine by sonication; and heating the solution in an oil bath, while simultaneously flowing Ar/H.sub.2 mixture into the solution. The pure 2H Rh NPLs obtained remain stable after annealing treatment at 300 C. for one hour under an inert atmosphere.
Claims
1. A compounds-derived method for synthesizing 2H Rh and Rh-based alloy nanomaterials, comprising: preparing orthorhombic phase Rh.sub.2C NPLs; obtaining pure 2H Rh NPLs by extracting C atoms from the Rh.sub.2C NPLs; and obtaining 2H Rh-based alloy NPLs by simultaneously reducing the second metal during the C extraction.
2. The method of claim 1, wherein the preparing orthorhombic phase Rh.sub.2C NPLs comprises: dissolving a first predetermined amount of Rh(acac).sub.3 or RhCl.sub.3 into a mixture solution containing a second predetermined amount of oleylamine and a third predetermined amount of oleic acid in a container and sonicating for a first predetermined time; adding a fourth predetermined amount of formaldehyde into the mixture solution; sealing the container and sonicating it for a second predetermined time; heating the container at a first predetermined temperature for a third predetermined time; and cooling the container to room temperature.
3. The method of claim 2, further comprising: collecting the resultant products by centrifugations at 14000 rpm for 5 minutes; washing the resultant products one or more times with a mixture of cyclohexane and ethanol (v/v=1:2); and dispersing the resultant products in cyclohexane.
4. The method of claim 1, wherein the obtaining pure 2H Rh NPLs by extracting C atoms from the Rh.sub.2C NPLs comprises: re-dispersing the Rh.sub.2C NPLs in a fifth predetermined amount oleylamine by sonication; and heating the solution in an oil bath at a second predetermined temperature for a fourth predetermined time, while simultaneously flowing Ar/H.sub.2 mixture with a first predetermined percentage of H.sub.2 volume content bubbled into the solution at a first predetermined flow rate.
5. The method of claim 1, wherein the obtaining 2H Rh-based alloy NPLs by simultaneously reducing the second metal during the C extraction comprises: re-dispersing the Rh.sub.2C NPLs and dissolving a sixth predetermined amount of a first predetermined metal precursor in the fifth predetermined amount of oleylamine by sonication; and heating the solution in an oil bath at a third predetermined temperature for a fifth predetermined time, while simultaneously flowing Ar/H.sub.2 mixture with the first predetermined percentage of H.sub.2 volume content bubbled into the solution at the first predetermined flow rate.
6. The method of claim 4, further comprising: collecting the resultant products by centrifugations at 14000 rpm for 5 minutes; washing the resultant products three times with a mixture of cyclohexane and ethanol (v/v=1:2); and dispersing the resultant products in cyclohexane.
7. The method of claim 5, further comprising: collecting the resultant products by centrifugations at 14000 rpm for 5 minutes; washing the resultant products three times with a mixture of cyclohexane and ethanol (v/v=1:2); and dispersing the resultant products in cyclohexane.
8. The method of claim 2, wherein the first predetermined amount is in a range of 1-3 mg.
9. The method of claim 2, wherein the second predetermined amount is about 2.25 mL.
10. The method of claim 2, wherein the third predetermined amount is in a range of 0.1-0.3 mL.
11. The method of claim 2, wherein the first predetermined time is about 5 minutes.
12. The method of claim 2, wherein the fourth predetermined amount is in a range of 0.7-0.8 mL.
13. The method of claim 2, wherein the second predetermined time is in range of 5-10 minutes.
14. The method of claim 2, wherein the first predetermined temperature is in a range of 160-200 C.
15. The method of claim 2, wherein the third predetermined time is about 12 hours.
16. The method of claim 4, wherein the fifth predetermined amount is in a range of 2.0-4.0 mL.
17. The method of claim 4, wherein the second predetermined temperature is in a range of 130-160 C.
18. The method of claim 4, wherein the fourth predetermined time is in a range of 16-24 hours.
19. The method of claim 4, wherein the first predetermined percentage is about 10%.
20. The method of claim 4, wherein the first predetermined flow rate is about 50 ml/minute.
21. The method of claim 5, wherein the sixth predetermined amount is in a range of 0.1-1 mg.
22. The method of claim 5, wherein the first predetermined metal precursor is Ru precursor or Pt precursor.
23. The method of claim 5, wherein the third predetermined temperature is in a range of 140-200 C. 24 The method of claim 5, wherein the fifth predetermined time is in a range of 14-20 hours.
25. The method of claim 1, wherein the resultant 2H Rh NPLs are configured to have an edge length range of 5 to 50 nm and an edge width range of 2 to 20 nm.
26. The method of claim 1, wherein the resultant 2H Rh NPLs are configured to have a thickness of about 1-4 nm.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DISCLOSURE OF THE INVENTION
[0024] Embodiments of the subject invention are directed to a compounds-derived method for synthesizing 2H Rh nanomaterials.
[0025] The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term and/or includes any and all combinations of one or more of the associated listed items. As used herein, the singular forms a, an, and the are intended to include the plural forms as well as the singular forms, unless the context clearly indicates otherwise. It will be further understood that the terms comprises and/or comprising, when used in this specification, specify the presence of stated features, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, steps, operations, elements, components, and/or groups thereof.
[0026] Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one having ordinary skill in the art to which this invention pertains. It will be further understood that terms, such as those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and the present disclosure and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
[0027] When the term about is used herein, in conjunction with a numerical value, it is understood that the value can be in a range of 90% of the value to 110% of the value, i.e. the value can be +/10% of the stated value. For example, about 1 kg means from 0.90 kg to 1.1 kg.
[0028] In describing the invention, it will be understood that a number of techniques and steps are disclosed. Each of these has individual benefits and each can also be used in conjunction with one or more, or in some cases all, of the other disclosed techniques. Accordingly, for the sake of clarity, this description will refrain from repeating every possible combination of the individual steps in an unnecessary fashion. Nevertheless, the specification and claims should be read with the understanding that such combinations are entirely within the scope of the invention and the claims.
[0029] Investigating the catalytic properties of metal nanomaterials with unconventional phases holds great promise for developing new materials and techniques that advance energy conversion, catalysis, and other applications. However, synthesizing metal nanomaterials with high-purity unconventional phases remains a significant challenge. For instance, pure 2H Rh nanomaterials have not yet been successfully prepared.
[0030] A compounds-derived method is provided to synthesize pure 2H Rh and 2H Rh-based alloy nanomaterials via a two-step method. Specifically, the orthorhombic phase Rh.sub.2C NPLs are first prepared. Then, pure 2H Rh NPLs are obtained by extracting C atoms from the Rh.sub.2C NPLs, and 2H Rh-based alloy NPLs are obtained by simultaneously reducing the second metal during the C extraction. Importantly, the 2H Rh NPLs have excellent thermostability, and the 2H phase and two-dimensional (2D) morphology can be maintained at 300 C. with 1 hour under inert atmosphere. This suggests that they could be applicable in a variety of industrial conditions, such as the traditional automotive industry, electric vehicles, and the fine chemical industry. Moreover, this compounds-derived method can also provide guidance for the synthesis of other nanomaterials with unconventional phases.
[0031] In the first step of synthesis, orthorhombic phase Rh.sub.2C NPLs are prepared by first dissolving 1-3 mg of Rh(acac).sub.3 or RhCl.sub.3 into the mixture solution containing 2.25 mL oleylamine and 0.1-0.3 mL oleic acid in a glass pressure tube by sonicating about 5 minutes. Then 0.7-0.8 mL of formaldehyde is added into the above solution. Next, the glass pressure tube is sealed and sonicated for 5-10 minutes. Then, the glass pressure tube is put into an oven and kept undisturbed at 160-200 C. for 12 hours, followed by natural cooling down to the room temperature. The resultant products are collected by centrifugations at 14000 rpm for 5 minutes, being washed three times with a mixture of cyclohexane and ethanol (v/v=1:2), and finally, being dispersed in cyclohexane.
[0032] In the second step of synthesis, the 2H phase Rh NPLs are obtained by extracting C atoms from Rh.sub.2C compounds. In particular, the pre-synthesized Rh.sub.2C NPLs are re-dispersed in 2.0-4.0 mL oleylamine by sonication in a three-neck flask. Then the solution is heated in an oil bath at 130-160 C. for 16-24 hours. At the same time, an Ar/H.sub.2 mixture flow with 10% H.sub.2 volume content is constantly bubbled into the solution with a flow speed of 50 ml/minute. The resultant products are collected by centrifugations at 14000 rpm for 5 minutes, washed three times with a mixture of cyclohexane and ethanol (v/v=1:2), and finally, dispersed in cyclohexane. The 2H phase Rh-based alloy NPLs are obtained by simultaneously reducing the second metal during the C extraction. In particular, the pre-synthesized Rh.sub.2C NPLs and 0.1-1 mg Ru (acac) 3 or Pt (acac) 2 are dissolved in 2.0-4.0 mL oleylamine by sonication in a three-neck flask. Then the solution is heated in an oil bath at 140-200 C. for 14-20 hours. At the same time, an Ar/H.sub.2 mixture flow with 10% H.sub.2 volume content is constantly bubbled into the solution with a flow speed of 50 ml/minute. The resultant products are collected by centrifugations at 14000 rpm for 5 minutes, washed three times with a mixture of cyclohexane and ethanol (v/v=1:2), and finally, dispersed in cyclohexane. Note that Ru precursors can be substituted by RuCl.sub.3, and Pt precursors can be substituted by H.sub.2PtCl.sub.6.
[0033] In the control experiment, larger size orthorhombic phase Rh.sub.2C NFs are prepared by decreasing the amount of formaldehyde to 0.25 ml in the recipe of synthesis of orthorhombic phase Rh.sub.2C NPLs while keeping other conditions constant. In addition, Rh.sub.2C NFs-derived 3C Rh NFs are obtained with the similar C extraction method applied for the 2H Rh NPLs with longer reaction time (for example, 27-32 hours).
[0034] The compounds-derived method is provided for preparing pure 2H Rh and 2H Rh-based alloy NPLs with high yield. In addition, the 2H Rh NPLs have an ultrasmall size with a uniform shape and excellent thermostability.
Comparison with Existing Technologies
[0035] Some literatures related to the synthesis of orthorhombic Rh.sub.2C nanocompounds and 2H/3C heterophase Rh nanomaterials are listed below and are compared with the embodiments of the subject invention. [0036] 1. In the previous report Formation of Hexagonal-Close Packed (HCP) Rhodium as a Size Effect (Rong Yu, J. Am. Chem. Soc. 2017, 139, 575), 2H/3C heterophase Rh nanoparticles were synthesized by solvothermal reaction or by electron-beam induced decomposition of Rh monolayers. However, the 2H signal is too low to be detected in the powder XRD pattern, in which strong 3C signals can be observed, indicating the existence of abundant 3C by-products. [0037] In contrast, according to the embodiments of the subject inventions, a compounds-derived method is developed to synthesize 2H Rh NPLs, achieving high yield and phase purity. Furthermore, the phase-related properties of Rh are systematically analyzed for the electrocatalytic reaction, revealing their inherent mechanisms. [0038] 2. In the previous report Selective Epitaxial Growth of Rh Nanorods on 2H/fcc Heterophase Au Nanosheets to Form 1D/2D RhAu Heterostructures for Highly Efficient Hydrogen Evolution (Hua Zhang, J. Am. Chem. Soc. 2021, 143, 4387), the 2H/3C heterophase Rh shells were formed by epitaxially growing on the square-like 2H/3C heterophase Au nanosheets. Since 2H/3C heterophase Au templates were dominantly in 3C phase, the dominant crystal phase of the deposited Rh shells was also 3C. The 2H/3C heterophase Au@Rh core-shell nanosheets showed enhanced activity toward hydrogen evolution reaction (HER) in the acid electrolyte, superior to the commercial 3C Rh/C, indicating the great potential of unconventional phase Rh to catalytic applications. [0039] 3. 2D/0D hierarchical heterostructures prepared via facet-selective epitaxial growth of triangular Rh nanoplates on 2HPd nanoparticles. Nat. Sci. 2022; 2: e20220026. Prof. Hua Zhang's group reported the 2H/3C heterophase Rh shells by epitaxially growing on the pure 2H Pd nanoparticles. Due to the facet-selective epitaxial growth of Rh shells, 3C Rh was obtained when growing on the (0002) n facets of 2H Pd seeds while 2H Rh was prepared when depositing on other facets of 2H Pd seeds, resulting in the 2H/3C heterophase Rh shells. The 2H/3C heterophase Pd@Rh core-shell nanostructures showed promising HER activity in the alkaline electrolyte, superior to the commercial 3C Rh/C. [0040] Different from the method reported in the literatures 2 and 3, according to the embodiments of the subject inventions, a method is developed to synthesize template-free pure 2H Rh NPLs with high yield, possessing great potentials toward phase-boosted catalytic applications. [0041] 4. Rational Synthesis for a Noble Metal Carbide. J. Am. Chem. Soc. 2020, 142, 1247. Prof. Hiroshi Kitagawa's group reported the synthesis of orthorhombic Rh.sub.2C nanocompounds by solvothermal reaction. However, the morphology of the Rh.sub.2C nanocrystals is irregular and the size distribution is not uniform. In their work, they extracted C atoms from the Rh.sub.2C compounds by heating Rh.sub.2C supported on C powders at 150 C. for 2 h under a 1 atm H.sub.2 atmosphere in tube furnace. However, only 3C Rh nanomaterials were obtained. [0042] Different from this work, according to the embodiments of the subject inventions, the reaction conditions can be tuned to control the morphology and sizes of Rh.sub.2C nanocompounds, resulting in larger size Rh.sub.2C NFs and Rh.sub.2C NPLs. In addition, it is found that the sizes and morphology of Rh.sub.2C compounds play important roles in determining the crystal phase of Rh.sub.2C-derived Rh nanomaterials. When extracting C atoms from larger size Rh.sub.2C NFs, 3C Rh NFs are obtained. However, when extracting C atoms from Rh.sub.2C NPLs, 2H Rh NPLs can be synthesized. These findings provide guidance for the preparation of nanomaterials with unconventional phases. [0043] 5. Evoking ordered vacancies in metallic nanostructures toward a vacated Barlow packing for high-performance hydrogen evolution. Sci. Adv. 2021, 7, eabd6647. Prof. Hua Zhang's group reported the synthesis of C-doped 2H Rh nanostructures with ordered vacancies. However, interstitial C atoms existed in the metallic 2H Rh-based nanomaterials. In addition, the thermostability of the metallic 2H Rh nanostructures with interstitial C atoms is poor, and phase transformation to 3C Rh occurred over 250 C. in inert atmosphere. [0044] According to the embodiments of the subject inventions, there are no interstitial C atoms in our synthesized 2H Rh NPLs, which is confirmed by a series of characterizations. In addition, the thermostability of the 2H Rh NPLs is excellent, and the 2H Rh NPLs are thermally stable up to about 300 C. in inert atmosphere.
[0045] According to the embodiments of the subject inventions, the compounds-derived method is provided for synthesizing 2H Rh NPLs in high yield and phase purity. The Rh.sub.2C NPLs are employed as the starting materials due to the novel packing sequence of Rh atoms in Rh.sub.2C as well as the relatively weak interaction between Rh and C atoms, allowing for extracting C atoms from the Rh lattice under relatively mild conditions. After the extraction of C atoms, orthorhombic phase Rh.sub.2C NPLs transformed into 2H Rh NPLs. For the first time, pure 2H Rh nanomaterials are successfully obtained. Furthermore, 2H Rh-based alloy NPLs can be obtained by adding a second metal during the C extraction. The edge length of 2H Rh NPLs ranges from 5 nm to 50 nm and the edge width ranges from 2 to 20 nm. The thickness of the Rh NPLs is around 1-4 nm. In addition, control experiments show the ultrasmall size and 2D morphology of the Rh.sub.2C play important roles in stabilizing the 2H phase of the derived Rh nanomaterials. When using large-size Rh.sub.2C NFs with an average diameter of 66.5 nm as the starting materials, only 3C Rh products are obtained after the extraction of C atoms. It is noted that the thermostability study reveals that the 2H Rh NPLs remain stable after annealing treatment at 300 C. for 1 hour under an inert atmosphere, indicating that the 2H Rh NPLs are promising for various industrial applications with relatively hash conditions.
EXEMPLARY EMBODIMENTS
[0046] Embodiment 1. A compounds-derived method for synthesizing pure 2H Rh nanomaterials, comprising: [0047] preparing orthorhombic phase Rh.sub.2C NPLs; [0048] obtaining pure 2H Rh NPLs by extracting C atoms from the Rh.sub.2C NPLs; and [0049] obtaining 2H Rh-based alloy NPLs by simultaneously reducing the second metal during the C extraction.
[0050] Embodiment 2. The method of embodiment 1, wherein the preparing orthorhombic phase Rh.sub.2C NPLs comprises: [0051] dissolving a first predetermined amount of Rh(acac).sub.3 or RhCl.sub.3 into a mixture solution containing a second predetermined amount oleylamine and a third predetermined amount oleic acid in a container and sonicating for a first predetermined time; [0052] adding a fourth predetermined amount of formaldehyde into the mixture solution; [0053] sealing the container and sonicating it for a second predetermined time; [0054] heating the container at a first predetermined temperature for a third predetermined time; and [0055] cooling the container to room temperature.
[0056] Embodiment 3. The method of any preceding embodiment, further comprising: [0057] collecting the resultant products by centrifugations at 14000 rpm for 5 minutes; [0058] washing the resultant products one or more times with a mixture of cyclohexane and ethanol (v/v=1:2); and [0059] dispersing the resultant products in cyclohexane.
[0060] Embodiment 4. The method of any preceding embodiment, wherein the obtaining pure 2H Rh NPLs by extracting C atoms from the Rh.sub.2C NPLs comprises: [0061] re-dispersing the Rh.sub.2C NPLs in a fifth predetermined amount oleylamine by sonication; and [0062] heating the solution in an oil bath at a second predetermined temperature for a fourth predetermined time, while simultaneously flowing Ar/H.sub.2 mixture with a first predetermined percentage of H.sub.2 volume content bubbled into the solution at a first predetermined flow rate.
[0063] Embodiment 5. The method of any preceding embodiment, wherein the obtaining 2H Rh-based alloy NPLs by simultaneously reducing the second metal during the C extraction comprises: [0064] re-dispersing the Rh.sub.2C NPLs and dissolving a sixth predetermined amount of a first predetermined metal precursor in the fifth predetermined amount of oleylamine by sonication; and [0065] heating the solution in an oil bath at a third predetermined temperature for the fifth predetermined time, while simultaneously flowing Ar/H.sub.2 mixture with the first predetermined percentage of H.sub.2 volume content bubbled into the solution at the first predetermined flow rate.
[0066] Embodiment 6. The method of any preceding embodiment, further comprising: [0067] collecting the resultant products by centrifugations at 14000 rpm for 5 minutes; [0068] washing the resultant products three times with a mixture of cyclohexane and ethanol (v/v=1:2); and [0069] dispersing the resultant products in cyclohexane.
[0070] Embodiment 7. The method of any preceding embodiment, wherein the first predetermined amount is in a range of 1-3 mg.
[0071] Embodiment 8. The method of any preceding embodiment, wherein the second predetermined amount is about 2.25 mL.
[0072] Embodiment 9. The method of any preceding embodiment, wherein the third predetermined amount is in a range of 0.1-0.3 mL.
[0073] Embodiment 10. The method of any preceding embodiment, wherein the first predetermined time is about 5 minutes.
[0074] Embodiment 11. The method of any preceding embodiment, wherein the fourth predetermined amount is in a range of 0.7-0.8 mL.
[0075] Embodiment 12. The method of any preceding embodiment, wherein the second predetermined time is in range of 5-10 minutes.
[0076] Embodiment 13. The method of any preceding embodiment, wherein the first predetermined temperature is in a range of 160-200 C.
[0077] Embodiment 14. The method of any preceding embodiment, wherein the third predetermined time is about 12 hours.
[0078] Embodiment 15. The method of any preceding embodiment, wherein the fifth predetermined amount is in a range of 2.0-4.0 mL.
[0079] Embodiment 16. The method of any preceding embodiment, wherein the second predetermined temperature is in a range of 130-160 C.
[0080] Embodiment 17. The method of any preceding embodiment, wherein the fourth predetermined time is in a range of 16-24 hours.
[0081] Embodiment 18. The method of any preceding embodiment, wherein the first predetermined percentage is about 10%.
[0082] Embodiment 19. The method of any preceding embodiment, wherein the first predetermine flow rate is about 50 ml/minute.
[0083] Embodiment 20. The method of any preceding embodiment, wherein the sixth predetermined amount is in a range of 0.1-1 mg.
[0084] Embodiment 21. The method of any preceding embodiment, wherein the first predetermined metal precursor is Ru precursor or Pt precursor.
[0085] Embodiment 22. The method of any preceding embodiment, wherein the fifth predetermined time is in a range of 14-20 hours.
[0086] Embodiment 23. The method of any preceding embodiment, wherein the third predetermined temperature is in a range of 140-200 C.
[0087] Embodiment 24. The method of any preceding embodiment, wherein the resultant 2H Rh NPLs are configured to have an edge length range of 5 to 50 nm and an edge width range of 2 to 20 nm.
[0088] Embodiment 25. The method of any preceding embodiment, wherein the resultant 2H Rh NPLs are configured to have a thickness of about 1-4 nm.
[0089] All patents, patent applications, provisional applications, and publications referred to or cited herein are incorporated by reference in their entirety, including all figures and tables, to the extent they are not inconsistent with the explicit teachings of this specification.
[0090] It should be understood that the examples and embodiments described herein are for illustrative purposes only and that various modifications or changes in light thereof will be suggested to persons skilled in the art and are to be included within the spirit and purview of this application. In addition, any elements or limitations of any invention or embodiment thereof disclosed herein can be combined with any and/or all other elements or limitations (individually or in any combination) or any other invention or embodiment thereof disclosed herein, and all such combinations are contemplated with the scope of the invention without limitation thereto.