Awning with Elbow Pivot Joint and Method of Making Same
20260028823 ยท 2026-01-29
Assignee
Inventors
Cpc classification
International classification
Abstract
An awning including an awning canopy and a set of arms each comprising a distal arm and a proximal arm connected by a pivot elbow is described herein. The set of arms are capable of supporting the awning canopy in partially and fully extended positions. Each distal arm is configured to be angled relative to a plane corresponding to the proximal arm of the same arm. The set of pivot elbows are configured to pivotally connect each pair of distal and proximal arms with the set of pivot elbows each including a pair of pin supports. The pin supports within each pair of pin supports are not mirror images of one another so as to allow the respective distal arm to be angled relative to the plane.
Claims
1. An awning comprising: an awning canopy; a set of arms each comprising a distal arm and a proximal arm, the set of arms capable of supporting the awning canopy in partially and fully extended positions, wherein each distal arm is configured to be angled relative to a plane corresponding to the proximal arm of the same arm; and a set of pivot elbows pivotally connecting each pair of the distal and proximal arms, the set of pivot elbows each comprising a pair of pin supports, wherein the pin supports within each pair of pin supports are not mirror images of one another so as to allow the respective distal arm to be angled relative to the plane.
2. The awing of claim 1, further comprising a midrail, wherein each of the set of pivot elbows are coupled to the midrail with a connector so as to allow the midrail to rotate about the pivot elbow.
3. The awing of claim 2, wherein the connector slides axially along the length of the midrail.
4. The awing of claim 1, further comprising a lead rail connected to each of the distal arms with respective pivot connectors, wherein the pivot connectors each comprise oblong slots so as to allow each of the distal arms to slide within each of the pivot connectors.
5. The awning of claim 4, wherein the lead rail is coupled to the awning canopy.
6. The awning of claim 1, wherein the awing canopy is capable of being supported by the distal arms in the fully extended position, wherein the distal arms are configured to be angled downwards relative to the plane.
7. The awning of claim 6, wherein the awing canopy is capable of being supported by the distal arms in the partially extended position, wherein the distal arms are configured to be angled upwards relative to the plane in the partially extended position.
8. The awning of claim 1, wherein the set of pivot elbows are each composed of a proximal portion coupled to the respective proximal arm and a distal portion coupled to the respective distal arm.
9. The awning of claim 8, wherein each proximal portion includes one of the pair of pin supports that are not mirror images of one another.
10. The awning of claim 8, wherein each proximal portion includes one of the pair of pin supports, wherein the pin supports of each pair are not coaxial with one another.
11. The awning of claim 10, wherein one of the pin supports for each pair of the pin supports is positioned at a different distance away from an external wall of the respective proximal portion such that the pin supports of each pair are not coaxial with one another.
12. The awning of claim 11, wherein the pin supports of each pair are suitable to receive a respective pin, wherein a pin body of the pin travels diagonally across a respective internal wall of the proximal portion of the pivot elbow.
13. The awning of claim 12, wherein the respective pin body is operatively coupled to each of the respective distal portions of the set of pivot elbows.
14. The awning of claim 12, wherein the respective pin body is attached to proximal and distal ends of the respective pin so as to provide a flush connection to the respective, non-coaxial pin supports.
15. An awning comprising: an awning canopy; a set of arms each comprising a distal arm and a proximal arm, the set of arms capable of supporting the awning canopy in a fully extended position, wherein each distal arm is configured to be angled downward relative to a plane corresponding to the proximal arms in the fully extended position; a set of pivot elbows pivotally connecting each pair of the distal and proximal arms, wherein the set of pivot elbows each comprising a pair of pin supports, wherein one pin support of each pair is not coaxial with the other pin support so as to allow the distal arms to be angled relative to the proximal arms, wherein each pair of pin supports are positioned so as to define a respective axis through the pairs of pin supports; and a set of pins each suitable to be received by one of the pair of pin supports of the set of pivot elbows, the set of pins each having a proximal portion, a distal portion, and a pin body, wherein the pin body is positioned between the proximal and distal portions.
16. The awning of claim 15, wherein each of the proximal and distal portions of the set of pins are suitable to be received by the pair of pin supports that are not coaxial.
17. The awning of claim 15, wherein the pin body of each of the set of pins is aligned with the respective axis through the pairs of pin supports so as to have the pin body travel diagonally across a surface of each respective one of the set of pivot elbows.
18. The awning of claim 17, wherein the proximal portion and the distal portion are each inverted bodies of each other so as to enable the pin body to travel diagonally.
19. The awning of claim 15, wherein the proximal portion and the distal portion of each respective pin comprise pivot pin supports that are capable of being rotated within the respective pair of pin supports so as to configure the downward angle of the distal arms relative to the plane corresponding to the proximal arms.
20. The awning of claim 19, wherein the pivot pin supports are capable of being configured to be rotated automatically by at least one motor or rotated manually via a crank.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The present invention is illustrated by way of example and not limited in the accompanying figures in which like reference numerals indicate similar elements and in which:
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[0044] These drawings are provided for purposes of illustration only and merely depict typical or example embodiments. These drawings are provided to facilitate the reader's understanding and shall not be considered limiting of the breadth, scope, or applicability of the disclosure. For clarity and ease of illustration, these drawings are not necessarily drawn to scale.
DETAILED DESCRIPTION
[0045] In the following description of various examples of the invention, reference is made to the accompanying drawings, which form a part hereof, and in which are shown by way of illustration various example structures, systems, and steps in which aspects of the invention may be practiced. These aspects are indicative, however, of but a few of the various ways in which the principles of the invention may be employed and the present invention is intended to include all such aspects and their equivalents. It is to be understood that other specific arrangements of parts, structures, example devices, systems, and steps may be utilized, and structural and functional modifications may be made without departing from the scope of the present invention. Also, while the terms top, bottom, front, back, side, and the like may be used in this specification to describe various example functions and elements of the invention, these terms are used herein as a matter of convenience, e.g., based on the example orientations shown in the figures. Nothing in this specification should be construed as requiring a specific three-dimensional orientation of structures in order to fall within the scope of this invention.
[0046] The invention described herein relates to an awning with an elbow pivot joint that is structured to extend and retract while maintaining the awning lead rail above a designated plane. In various embodiments, the awning broadly includes an awning canopy, a set of arms each including a distal arm and a proximal arm, and a set of pivot elbows pivotally connecting each pair of the distal and proximal arms. In various embodiments, the set of arms are capable of supporting the awning canopy in partially and fully extended positions, and each distal arm is configured to be angled relative to a plane corresponding to the proximal arm of the same arm. In various embodiments, the set of pivot elbows each including a pair of pin supports. In various embodiments, the pin supports within each pair of pin supports are not mirror images of one another so as to allow the respective distal arm to be angled relative to the plane.
[0047] As illustrated in the example embodiments of
[0048] In one example embodiment, the pair of lateral arms fold together to be stowed with the rollbar 206 and the retracted canopy 202 against the wall or other mounting surface (not shown) and/or within the awning body 204. In one example embodiment, a front cap (not shown) encapsulates/covers the rollbar 206 while defining an opening through which the arms 214, 216, 218, 220 extend.
[0049] The pair of arms 208 support the lead rail 212. In this example embodiment, the lead rail is coupled to a first end 202a of a canopy 202. The canopy 202 is attached to a rollbar 206 at a second end 202b of the canopy. The canopy 202 is extended responsive to the lead rail 212 being extended away from the awning body 204, and retracted responsive to the lead rail being retracted toward the awning body. Typically, the pair of arms 208 are housed within the awning body 204 when the canopy is retracted, although it would be understood by one having ordinary skill in the art that other configurations of the arms 208 are contemplated.
[0050] As illustrated in the example embodiment of
[0051] The eccentric bushing portion 236 defines a central pin support 226 that defines a portion of the pin coupling path 240. The central pin support 226 defines through holes within the distal arm 214. Wherein, the first and second pin supports 232a, 232b and the central pin support 226 define the pin coupling path 240.
[0052] As illustrated in the example embodiment of
[0053] In this example, responsive to the first pin surface being at 30 within the first pin support 232a then the second pin surface would be at 30 within the second pin support 232b. In another example embodiment, the first and second pin supports 232a, 232b are not mirror images of each other. Stated yet another way, the proximal arm 218 extends along an x-axis 217 (see
[0054] In this example embodiment, and as illustrated in
[0055] As illustrated in
[0056] As illustrated in
[0057] In the example embodiment of
[0058] The pivot elbow 222, 222 advantageously allows the awning canopy to extend without causing the lead rail 212 to impact or abut structures underlying the awning canopy. It would be understood by one having ordinary skill in the art that inverting a travel path of the arms 208, would cause the lead rail 212 to avoid overlying structures during extension.
[0059] Referring to
[0060] In this example embodiment, the first pivot distance 334a and the second pivot distance 334b are one of the same or different heights. Further, in this example embodiment, pivot pin supports 338 are housed within the pin coupling path 340, wherein the pivot pin supports support and are rotationally coupled to the pin 324.
[0061] In this example embodiment, the pivot pin supports 338 define an interior channel 344a which supports and interacts with the pin 324 and an exterior cylindrical surface 344b. The circumferential length of the interior channel 344a is less than the circumferential length of the exterior cylindrical surface 344b. In one example embodiment, a distance between the interior channel 344a and the exterior cylindrical surface 344b varies. In one example embodiment, at 0, as illustrated in
[0062] In an alternative example embodiment, the first and second fixing mechanisms 342 comprise one (1) or (2) motors present on the pivot pin support 338. In yet another alternative example embodiment, the first and second mechanisms 342 comprise a crank operatively coupled to the pivot pin support 338. For example, in some embodiments, the bushings are driven electronically. In other embodiments, the bushings are driven manually. Thus, in some embodiments, the pivot elbow may be manually or electrically adjustable, enabling several things to be adjusted in the awning. For example, as depicted in
[0063] As illustrated in the example embodiments of
[0064] In the illustrated example embodiment of
[0065] In this example embodiment, the pin supports 338 are oriented within the first and second pin supports 332a, 332b such that the pin supports are inverted relative to one another. Stated another way, in this example embodiment, the thick portions 338a is co-axial with the thin portion 338b along the pin coupling path 340. In this example embodiment, the pivot elbow 322 advantageously allows the awning canopy to extend without causing the lead rail 312 to impact or abut structures overlaying the awning canopy.
[0066] In the illustrated example embodiment of
[0067] In this example embodiment, the pin supports 338 are oriented within the first and second pin supports 332a, 332b such that the pin supports are inverted relative to one another. Stated another way, in this example embodiment, the thin portion 338b of the first pivot support 338 is co-axial with the thick portion 338a of the second pivot support 338 along the pin coupling path 340.
[0068] In this example embodiment, the pivot elbow 322 advantageously allows the awning canopy to extend without causing the lead rail (not shown) to impact or abut structures underlying or residing below the awning canopy. It would be understood that the pivot supports 338 may be oriented within the first and second pin supports 332a, 332b in multiple thick/thin portion 338a, 338b orientations to allow for greater or lesser clearance of the lead rail 312 of objects either above or below the awning canopy 202.
[0069] Referring to
[0070] In this example embodiment, the pivot elbows 422 are rotatable relative to the proximal arms 418, 420. It would be understood by one of ordinary skill in the art that the pivot elbows 422 would be rotatable relative to the distal arms 414, 416, and the both the distal arms and the proximal arms 418, 420. In this example embodiment, the first and second pin supports 432a, (not shown) are fixed and co-axial with each other along the pin coupling path 440. As illustrated in the example embodiments of
[0071] In the illustrated example embodiment of
[0072] In this example embodiment, the distal arm 418 is rotated between 10-45 counter-clockwise relative to the proximal arm 414. In this example embodiment, the pivot elbow 422 and the proximal arm being rotated advantageously allows the awning canopy to extend without causing the lead rail 412 to impact or abut structures overhanging or residing above the awning canopy.
[0073] In the illustrated example embodiment of
[0074] In the illustrated example embodiment of
[0075] In this example embodiment, the distal arm 428 is rotated between 10-45 clock-wise relative to the proximal arm 414. In this example embodiment, the pivot elbow 422 and the proximal arm being rotated advantageously allows the awning canopy to extend without causing the lead rail 412 to impact or abut structures underlying or residing below the awning canopy.
[0076] Advantageously, the connector 282, the freedom connector 284, and the lead rail pivot connector 250 are usable with the pivot elbows 222, 322, and 422. Further, the pivot elbows 222, 322, and 422 allow for awnings to extend and retract while avoiding impacting or abutting structures either below or above the awning as desired.
[0077] It is to be understood that the invention is not limited in its application to the details of construction and the arrangement of the components set forth herein. The invention is capable of other embodiments and of being practiced or being carried out in various ways. Variations and modifications of the foregoing are within the scope of the present invention. It should be understood that the invention disclosed and defined herein extends to all alternative combinations of two or more of the individual features mentioned or evident from the text and/or drawings. All of these different combinations constitute various alternative aspects of the present invention. The embodiments described herein explain the best modes known for practicing the invention and will enable others skilled in the art to utilize the invention.
[0078] While the preferred embodiments of the invention have been shown and described, it will be apparent to those skilled in the art that changes and modifications may be made therein without departing from the spirit of the invention, the scope of which is defined by this description.
[0079] Reference in this specification to one implementation, an implementation, some implementations, various implementations, certain implementations, other implementations, one series of implementations, or the like means that a particular feature, design, structure, or characteristic described in connection with the implementation is included in at least one implementation of the disclosure. The appearances of, for example, the phrase in one implementation or in an implementation in various places in the specification are not necessarily all referring to the same implementation, nor are separate or alternative implementations mutually exclusive of other implementations. Moreover, whether or not there is express reference to an implementation or the like, various features are described, which may be variously combined and included in some implementations, but also variously omitted in other implementations. Similarly, various features are described that may be preferences or requirements for some implementations, but not other implementations.
[0080] An element proceeded by comprises . . . a, has . . . a, includes . . . a, or contains . . . a does not, without more constraints, preclude the existence of additional identical elements in the process, method, article, or apparatus that comprises, has, includes, or contains the element. The terms a and an are defined as one or more unless explicitly stated otherwise herein. The terms substantially, essentially, approximately, about or any other version thereof, are defined as being close to as understood by one of ordinary skill in the art, and in one non-limiting embodiment the term is defined to be within 10%, in another embodiment within 5%, in another embodiment within 1% and in another embodiment within 0.5%. The term coupled as used herein is defined as connected, although not necessarily directly and not necessarily mechanically. A device or structure that is configured in a certain way is configured in at least that way, but may also be configured in ways that are not listed.
[0081] The language used herein has been principally selected for readability and instructional purposes, and it may not have been selected to delineate or circumscribe the inventive subject matter. Other implementations, uses and advantages of the invention will be apparent to those skilled in the art from consideration of the specification and practice of the invention disclosed herein. The specification should be considered exemplary only, and the scope of the invention is accordingly intended to be limited only by the following claims.