WIPING DEVICE FOR STENCIL PRINTER
20260027819 ยท 2026-01-29
Inventors
Cpc classification
B05C11/048
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
The present disclosure provides a scraping device (700) for a stencil printer comprising: a scraper holder (710), a scraper (720) having a travel path for squeegeeing a material to be dispensed on a stencil (130), the scraper (720) being arranged oblique to the stencil (130) and to the rear of the travel path; a mounting assembly (730) configured to mount the scraper (720) to the scraper holder (710). The mounting assembly (730) is further configured to be able to adjust the inclination angle of the scraper (720) relative to the stencil (130) and to maintain the scraper (720) at an adjusted angular position.
Claims
1. A scraping device for a stencil printer, wherein comprising a scraper holder; a scraper having a travel path for squeegeeing a material to be dispensed on a stencil, the scraper being arranged oblique to the stencil and oblique to the rear of the travel path; a mounting assembly, configured to mount the scraper to the scraper holder; in which, the mounting assembly is configured to be able to adjust the inclination angle of the scraper relative to the stencil and to maintain the scraper at an adjusted angle position.
2. The scraping device according to claim 1, wherein the mounting assembly comprises a support column having an axis of rotation, the support column being connected to the scraper holder; in which, the scraper is connected to the support column, the scraper having a length direction transverse to the travel path, and the length direction of the scraper is consistent with the direction of the axis of rotation; and in which, the inclination angle of the scraper relative to the stencil is adjusted by rotating the support column about the axis of rotation thereof.
3. The scraping device according to claim 2, wherein the mounting assembly further comprises a pair of connecting blocks connecting two axial ends of the support column to the scraper holder respectively; in which, the connecting blocks have a locked state and a released state; when the connecting blocks are in the released state, the support column is capable of adjusting the inclination angle of the scraper relative to the stencil by rotating about the axis of rotation thereof; when the connecting blocks are in the locked state, the connecting blocks restrict the support column from rotating about the axis of rotation thereof, so as to maintain the scraper at the adjusted angle position.
4. The scraping device according to claim 3, wherein the connecting blocks comprise a hole and an opening in communication with the hole, the opening being disposed on one side of the hole for receiving an axial end of the support column; the opening divides the connecting blocks into a first portion and a second portion which are able to open and contract relative to one another to increase or decrease the size of the hole; in which, the mounting assembly further comprises a fastener that detachably fastens the first portion and second portion at the opening such that the connecting blocks have the locked state and the released state.
5. The scraping device according to claim 3, wherein further comprising an angle indicating device is fixedly connected to the support column and is configured to indicate the inclination angle of the scraper relative to the stencil based on the position thereof relative to the connecting blocks.
6. The scraping device according to claim 5, wherein the angle indicating device is an indicating plate connected to one axial end of the support column and configured to rotate together with the support column.
7. The scraping device according to claim 6, wherein the indicating plate has a reference edge disposed parallel to the scraper; angle graduations are provided on the connecting blocks, and the graduation pointing at the reference edge represents the inclination angle of the scraper relative to the stencil.
8. The scraping device according to claim 6, wherein the indicating plate is located on the connecting blocks, on the opposite side of the scraper.
9. The scraping device according to claim 6, wherein a limiting groove is provided on the indicating plate, which extends circumferentially and receives a limiting pin disposed on the connecting blocks.
10. The scraping device according to claim 2, wherein the support column comprises a generally flat supporting surface positioned on a first side thereof.
11. The scraping device according to claim 10, wherein the mounting assembly further comprises a support plate clamped between a supporting surface of the support column and the scraper; in which, the scraper is able to bend around the bottom edge of the support plate.
12. A stencil printer, wherein comprising the scraping device according to claim 1.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0015]
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DESCRIPTION OF EMBODIMENTS
[0031] Various specific embodiments of the present disclosure will be described below with reference to the appended drawings that form a part of the present Specification. It should be understood that while terms denoting orientation, such as front, rear, upper, lower, left, right, top, bottom, etc., are used in the present disclosure to describe various exemplary structural parts and elements of the present disclosure, these terms are used herein for convenience of illustration only and are determined based on the exemplary orientations shown in the appended drawings. Since the examples disclosed in the present disclosure may be disposed in different orientations, these terms denoting orientation are for illustrative purposes only and should not be considered as limiting.
[0032]
[0033] The stencil printer 100 may also comprise a conveying system including a track 160 that is used to transport a printed circuit board (sometimes referred to as a printed wire board, substrate, or electronic substrate) to a printing location inside the stencil printer 100. The track 160 is also referred to herein as a feed-in mechanism configured to provide, load, or transport a circuit board to a working area of the stencil printer 100 and remove the circuit board from the working area. The stencil printer 100 has a support assembly 170 to support a circuit board.
[0034] In some examples, the print head 140 may be disposed to obtain solder material from a source such as a dispenser (for example, a solder paste cartridge) that provides the solder paste to the print head during a printing operation. Other methods of providing solder paste may also be used in place of the solder paste cartridge. For example, the solder paste may be deposited manually between scrapers or the solder paste may also be from an external source. Further, in some examples, the controller 120 may be set up to control operation of the stencil printer 100 using a personal computer with a Microsoft DOS or Windows XP operating system having application-specific software. The controller 120 may be networked with a host controller that is used to control a production line of manufacturing circuit boards.
[0035] In some examples, the stencil printer 100 operates as follows. The circuit board is fed into the stencil printer 100 in the X-axis direction through the conveying track 160. The support assembly 170 raises and secures the circuit board in the printing position. The print head 140 then lowers a desired print head scraper in the Z-axis direction until the print head scraper contacts the stencil 130 at a desired pressure. The print head 140 is then moved through the stencil 130 in the Y-axis direction by the print head bracket 150. The print head 140 deposits the solder paste through the holes in the stencil 130 to fall on the circuit board. Once the print head 140 is fully across the stencil 130, the scraper is lifted away from the stencil 130 and the circuit board is lowered back to the conveying track 160. Subsequently, the circuit board is released and output from the stencil printer 100 so that a second circuit board can be loaded into the stencil printer 100. In order to print on the second circuit board, another scraper is brought into contact with the stencil along the Z-axis and the print head 140 is moved passing the stencil 130 in a direction opposite to that used for the first circuit board.
[0036] Still referring to
[0037] In an scraper assembly, the print head 140 comprises a frame member 145 that forms a portion of the bracket 150. The frame member 145 is configured to move along a printing direction, such as the Y-axis direction. In particular, the frame member 145 is configured to slide along a linear track (not shown in
[0038]
[0039] The scraper 220 has a travel path for scraping a material (solder paste) to be dispensed on the stencil 130, and the travel path extends along the Y-axis direction. The scraper 220 is generally rectangular with a length edge 221 and a width edge 223. The length direction of the scraper 220 is transverse to the travel path, consistent with the X-axis direction. The scraper 220 is arranged oblique to the stencil 130 and oblique to the rear of the travel path to apply pressure to the material to be dispensed on the stencil 130 through the scraper 220, causing the material to be dispensed to fall on an electronic substrate beneath the stencil 130 through the holes on the stencil 130. The mounting assembly 230 is able to adjust the inclination angle of the scraper 220 relative to the stencil 130 in addition to being able to mount the scraper 220 to the scraper holder 210. Also, the mounting assembly 230 is able to maintain the scraper 220 at the adjusted angle position such that scraper 220 is able to perform the scraping operation at the adjusted inclination angle.
[0040]
[0041] The support column 310 is generally cylindrical with an axis of rotation X, and a pair of connecting blocks 320 each connecting two axial ends 312 of the support column 310 to the scraper holder 210. The length direction of the scraper 220 is consistent with the direction of the axis of rotation X, and the inclination angle of the scraper 220 relative to the stencil 130 is adjusted by rotating the support column 310 about the axis of rotation X thereof. The support column 310 comprises a generally flat supporting surface 315 disposed on a first side thereof. The supporting surface 315 is formed, for example, by cutting a portion of the support column 310, which extends along the axis of rotation X more than the length edge 221 of the scraper 220. The support plate 330 is generally rectangular, and is clamped between the supporting surface 315 and the scraper 220, and the supporting surface 315, the support plate 330, and the scraper 220 are generally parallel. The support plate 330 has a bottom edge 335 and the scraper 220 is able to bend around the bottom edge 335 of the support plate 330 towards the rear of the travel path thereof to better perform the scraping operation. The support plate 330 is used to expand the area of the surface that supports the scraper 220. Of course, in some scraper assemblies, the supporting surface 315 on the support column 310 may be set up to be large enough such that the mounting assembly 230 does not comprise the support plate 330.
[0042] To connect the scraper 220, the support plate 330, and the support column 310, scraper assemblies of the present disclosure are disposed with two sets of fasteners, namely, a first set of fasteners 350 and a second set of fasteners 370, the first set of fasteners 350 first connecting the scraper 220 to the support plate 330 as a subassembly, and then the second set of fasteners 370 connecting the subassembly of the scraper 220 and the support plate 330 to the support column 310. In particular, the first set of fasteners 350 connect the scraper 220 to the support plate 330 from a first side of the support column 310 (i.e., the side on which the supporting surface 315 is disposed), and the second set of fasteners 370 connect the support plate 330 to the support column 310 from a second side of the support column 310 that is opposite the first side. The first set of fasteners 350 comprises a plurality of fasteners, such as bolts. The second set of fasteners 370 also comprises a plurality of fasteners, such as bolts. As the scraper 220 is connected to the support column 310, the rotational position of the support column 310 about the axis of rotation X thereof may be adjusted, i.e., the inclination angle of the scraper 220 relative to the stencil 130 may be adjusted.
[0043] A pair of connecting blocks 320 are respectively connected to the scraper holder 210 by a number of fasteners (e.g., bolts) 360.
[0044]
[0045] The connecting block 320 comprises a hole 421 that runs through a first side 432 and a second side 434 that are opposite each other, comprises an opening 423 in communication with the hole 421, is disposed at the bottom 427 of the connecting block 320, and also runs through the first side 432 and the second side 434 of the connecting block 320. The opening 423 divides the connecting block 320 into a first portion 426 and a second portion 428 that may be deflected relative to one another. The first portion 426 and the second portion 328 are connected at the top 425 of the connecting block 320 and separated by the opening 423 at the bottom 427 of the connecting block 320, so the first portion 426 and the second portion 428 may be opened and contracted relative to one another. The hole 421 is jointly formed by the inner walls of the first and second portions 426 and 428 whereby the radial dimensions (e.g., cross-sections) of the hole 421 may be increased and decreased by opening and contracting the first and second portions 426 and 428 relative to one another. The hole 421 is used to receive the axial end 312 of the support column 310, which may be clamped by the connecting block 320 when the radial dimension of the hole 421 is reduced, and the axial end 312 of the support column 310 may be disengaged by the connecting block 320 when the radial dimension of the hole 421 is increased.
[0046] The mounting assembly 230 further comprises a fastener 390 that detachably fastens the first portion 426 and the second portion 428 together by passing through the opening 423. The fastener 390 allows the connecting block 320 to have a locked state and a released state. When the fastener 390 is loosened such that the first and second portions 426 and 328 [sic: 428] of the connecting block 320 open relative to one another, the connecting block 320 is in the released state and the axial end 312 of the support column 310 is disengaged by the connecting block 320. Hence, the support column 310 is able to adjust the inclination angle of the scraper 220 relative to the stencil 130 by rotating about the axis of rotation X thereof. When the fastener 390 is fastened such that the first and second portions 426 and 328 [sic: 428] of the connecting block 320 are unable to open relative to one another, the connecting block 320 is in the locked state and the axial end 312 of the support column 310 is clamped by the connecting block 320. Hence, the connecting block 320 limits the rotation of the support column 310 about the axis of rotation X thereof, thereby maintaining the scraper 220 at the adjusted angle position.
[0047] A slot 429 is provided on both the first and second portions 426 and 428 of the connecting block 320, and the slot 429 also runs through the first and second sides 432 and 434 of the connecting block 320, but the slot 429 is not in communication with the hole 421. The slot 429 divides the first portion 426/second portion 428 of the connecting block 320 into two sections that are connected to each other such that the connections thereof are very thin, thereby increasing the deformability (i.e., weakening the rigidity thereof) of the first and second portions 426 and 428 and making it easier for the first and second portions 426 and 328 [sic: 428] to open and contract with respect to one another.
[0048]
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[0050]
[0051]
[0052] Unlike the scraping device 200 connecting the support column 310, the support plate 330, the scraper 220, and the backing plate 340 by two sets of fasteners, the scraping device 700 connects the support column 810, the support plate 830, the scraper 720, and the backing plate 840 by positioning pins 817 disposed on the support column 810 and a set of fasteners 850. In particular, the support plate 830 is first positioned relative to the support column 810 by the positioning pins 817 and then the support plate 830, the scraper 720, and the backing plate 840 are fastened on the support column 810 by fastening assemblies 850. As such, the scraper 720 is clamped between the support plate 830 and the backing plate 840 and are able to bend around the bottom edge 835 of the support plate 830. A support plate 830 abuts a supporting surface 815 of the support column 310. The rotational position of the support column 810 about the axis of rotation X thereof may be adjusted, i.e., the inclination angle of the scraper 720 relative to the stencil 130 may be adjusted.
[0053] Still as shown in
[0054] In addition, a limiting groove 753 is also provided on the indicating plate 750, and the limiting groove 753 extends circumferentially. A limiting pin 757 is provided on the connecting block 820 and may be received in the limiting groove 753 and move along the limiting groove 753 as the indicating plate 750 rotates. The limiting groove 753 mates with the limiting pin 757 to limit the range of rotation of the indicating plate 750, so as to facilitate angle adjustment of the scraper 720.
[0055] Still as shown in
[0056] A certain amount of pressure needs to be applied on the stencil 130 when squeegeeing the solder paste with the scraper 720, and thus the scraper assembly 700 is lowered relative to the stencil 130, causing the scraper 720 to deform in order to apply the pressure. To retain the solder paste on the travel path of the scraper 720, it is necessary that the bottom-most ends of the pair of baffles 780 and the bottom-most end of the scraper 720 are all in contact with the stencil 130 when in operation. Thus, in order to retain the solder paste on the travel path of the scraper 720 without affecting the operation of the scraper 720, the baffles 780 need to be capable of moving up and down relative to the connecting blocks 820 and scraper holder 710. That is, the baffles 780 need to be moved upwards when the pressure is applied to the stencil with the scraper 720 and the stencil deforms, and the baffles 780 need to be moved downwards when pressure is no longer applied or less pressure is applied to the stencil with the scraper 729 to restore the stencil. In this way, the bottom-most ends of the baffles 780 are always on the same plane as the bottom-most end of the scraper 720 (i.e., both in contact with the stencil 130) and the baffles 780 are always holding the solder paste on the travel path of the scraper 720 without affecting the operation of the scraper 720. To allow the baffles 780 to move up and down relative to the mounting block 820 with the deformation of the scraper 720, the scraper assembly 700 further comprises a pair of elastic plates 790 that are connected to the scraper holder 710 and respectively extend to positions above the pair of baffles 780. Moreover, the pair of elastic plates 790 is configured to be elastically deformed by the thrust of the baffles 780 when the pair of baffles 780 move upwards, and to allow the pair of baffles 780 to move downwards by the restoring force.
[0057]
[0058] The inventors of the present disclosure have found through long-term observation that the inclination angle of the scraper of existing stencil printers relative to the stencil is not adjustable, i.e., regardless of the viscosity of the material to be dispensed, the size of the hole on the stencil, etc., the inclination angle of the scraper relative to the stencil is the same, so the same pressure is always applied to the stencil by the scraper, which makes the falling speed of materials to be dispensed of the stencil printer from the stencil on the electronic substrate beneath the stencil often failing to reach the desired speed. To this end, the present disclosure provides a scraper assembly and a stencil printer using the scraper assembly, the scraper assembly of the present disclosure being disposed with a mounting assembly such that the angle of the scraper relative to the stencil is adjustable as desired and is capable of maintaining the stencil at the adjusted angle position. More specifically, when used on site, various influencing factors may also be taken into consideration, such as the viscosity of the material to be dispensed, the size of the hole on the stencil, etc., to adjust the angle of the scraper relative to the stencil, such that the material to be dispensed that is squeegeed by the scraper falls on the electronic substrate beneath the stencil at a desired speed from the hole on the stencil. Moreover, the mounting assembly of the scraper assembly of the present disclosure for adjusting the angle of the scraper relative to the stencil is not only simple in structure, but also easy to operate, thereby enabling on-site commissioning operators to easily adjust the angle of the scraper relative to the stencil.
[0059] Although the present disclosure has been described in conjunction with the examples of scraper assemblies outlined above, various alternatives, modifications, variations, improvements, and/or substantial equivalents, whether known or foreseeable now or in the near future, may be apparent to those having at least ordinary skill in the art. In addition, the technical effects and/or technical problems described in the present Specification are exemplary and not limiting; therefore, the disclosure in the present Specification may be used to solve other technical problems and have other technical effects and/or may solve other technical problems. Therefore, the examples of scraper assemblies of the present disclosure as set forth above are intended to be illustrative and not limiting. Various changes may be made without departing from the spirit or scope of the present disclosure. Therefore, the present disclosure is intended to include all known or earlier developed alternatives, modifications, variations, improvements and/or substantial equivalents.