IMPROVED DART AND CLUTCH ASSEMBLY
20260055685 ยท 2026-02-26
Assignee
Inventors
Cpc classification
F04B53/129
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E21B34/142
FIXED CONSTRUCTIONS
F04B47/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
E21B43/12
FIXED CONSTRUCTIONS
E21B34/14
FIXED CONSTRUCTIONS
Abstract
Described herein are embodiments of systems and apparatuses that include a dart and/or a clutch for a dart plunger. In an exemplary embodiment, the clutch consists of a one-piece unit having a length, an outside diameter, and an inside diameter where at least a portion of the inside diameter is sized to create a frictional interface with a dart. The clutch may also include a gap, a slot, and/or a spiral cut. The dart may include a shaft having opposite ends and a shaft diameter that varies between the opposite ends.
Claims
1. A dart plunger, comprising: a dart having a first position in the dart plunger and a second position in the dart plunger, wherein the dart is configured in the dart plunger to repeatedly transition between the first and the second position; the dart including a shaft having a first terminal end, a second terminal end, a midpoint equidistant between the first terminal end and the second terminal end, wherein the dart further includes a region of increased diameter at the midpoint.
2. The dart plunger of claim 1 wherein the dart further includes a first region of decreased diameter between the first terminal end and the midpoint, and a second region of decreased diameter between the second terminal end and the midpoint.
3. The dart plunger of claim 2 further comprising a clutch for retarding transition of the dart between the first and the second position via a frictional interface with the dart's shaft, wherein the frictional interface imparts more friction in the region of increased diameter than either of the first region of decreased diameter or the second region of decreased diameter.
4. The dart plunger of claim 3 wherein the clutch is a one-piece unit having a length, an outside diameter, and an inside diameter, where the inside diameter is sized to create the frictional interface with the shaft.
5. The dart plunger of claim 4 wherein the shaft's region of increased diameter has a length longer than the length of the clutch.
6. The dart plunger of claim 5 wherein the clutch includes a spiral cut in at least a portion of the outside diameter of the clutch.
7. The dart plunger of claim 6 wherein the spiral cut in at least the portion of the outside diameter of the clutch begins on a top surface of the clutch and ends on a bottom surface of the clutch.
8. The dart plunger of claim 7 wherein the inside diameter of the clutch further includes an undulating surface so that the entire inside diameter of the clutch does not create the frictional interface with the dart.
9. The dart plunger of claim 8 wherein the undulating surface extends parallel to a central axis of the clutch.
10. The dart plunger of claim 9 wherein the first region of decreased diameter has a first length, the second region of decreased diameter has a second length, and the first length and the second length are substantially equal.
11. The dart plunger of claim 10 wherein the region of increased diameter has a third length, whereby the third length is substantially equal to the first length and the second length.
12. The dart plunger of claim 11 wherein the length, the outside diameter, and the inside diameter of the clutch change during dart transitions between the first and second position.
13. The dart plunger of claim 12 wherein the first region of decreased diameter has a constant diameter between the region of increased diameter and the first terminal end.
14. The dart plunger of claim 13 wherein the second region of decreased diameter has a constant diameter between the region of increased diameter and the second terminal end.
15. The dart plunger of claim 3 wherein the clutch is a one-piece unit having a length, a first inside diameter sized to create a frictional interface with the dart, and at least one slot so that the entire inside diameter of the clutch does not impart a frictional force on the dart.
16. The dart plunger of claim 15 wherein the clutch includes a second inside diameter sized to not create a frictional interface with the dart.
17. The dart plunger of claim 16 wherein the clutch includes a plurality of slots spaced equidistant around the first inside diameter.
18. The dart plunger of claim 17 wherein the dart's region of increased diameter has a length longer than the length of the clutch.
19. The dart plunger of claim 18 wherein each slot extends parallel to a central axis of the clutch.
20. The dart plunger of claim 19 wherein the first region of decreased diameter has a first length, the second region of decreased diameter has a second length, and the first length and the second length are substantially equal.
21. The dart plunger of claim 20 wherein the region of increased diameter has a third length, whereby the third length is substantially equal to the first length and the second length.
22. The dart plunger of claim 21 wherein the first region of decreased diameter has a constant diameter between the region of increased diameter and the first terminal end.
23. The dart plunger of claim 22 wherein the second region of decreased diameter has a constant diameter between the region of increased diameter and the second terminal end.
24. The dart plunger of claim 3 wherein the clutch is a one-piece unit having a length, an inside diameter, an outside diameter, and a gap extending from the outside diameter to the inside diameter along the entire length.
25. The dart plunger of claim 24 wherein the inside diameter of the clutch includes an undulating surface so that the entire inside diameter of the clutch does not create the frictional interface with the dart.
26. The dart plunger of claim 25 wherein the undulating surface extends parallel to a central axis of the clutch.
27. The dart plunger of claim 26 wherein a center point of the outside diameter of the clutch is not the same as a center point of the inside diameter of the clutch, such that a sidewall of the clutch opposite the gap is thicker than a sidewall of the clutch near the gap.
28. The dart plunger of claim 27 wherein the dart's region of increased diameter has a length longer than the length of the clutch.
29. The dart plunger of claim 28 wherein the first region of decreased diameter has a first length, the second region of decreased diameter has a second length, and the first length and the second length are substantially equal.
30. The dart plunger of claim 29 wherein the region of increased diameter has a third length, whereby the third length is substantially equal to the first length and the second length.
31. The dart plunger of claim 30 wherein the outside diameter and the inside diameter of the clutch change during dart transitions between the first and second position.
32. The dart plunger of claim 31 wherein the first region of decreased diameter has a constant diameter between the region of increased diameter and the first terminal end.
33. The dart plunger of claim 32 wherein the second region of decreased diameter has a constant diameter between the region of increased diameter and the second terminal end.
34. A dart plunger, comprising: a dart having an open position as the dart plunger descends in a well and a closed position as the dart plunger ascends in a well, wherein the dart is configured to transition between the open position and the closed position when the plunger reaches a bottom of the well, and between the closed position and the open position when the plunger reaches the top of the well; the dart including a region of increased diameter having a first end and a second end, a first region of decreased diameter contiguous with the first end of the region of increased diameter, and a second region of decreased diameter contiguous with the second end of the region of increased diameter; a clutch for retarding transition of the dart via a frictional interface only with the dart's region of increased diameter, the first region of decreased diameter, and the second region of decreased diameter.
35. A dart plunger, comprising: a dart having an open position as the dart plunger descends in a well and a closed position as the dart plunger ascends in a well, wherein the dart is configured to transition between the open position and the closed position when the plunger reaches a bottom of the well, and between the closed position and the open position when the plunger reaches the top of the well; the dart including a region of increased diameter having a first end and a second end, a first region of decreased diameter contiguous with the first end of the region of increased diameter, and a second region of decreased diameter contiguous with the second end of the region of increased diameter; a clutch for retarding transition of the dart via a frictional interface only with the dart's region of increased diameter.
36. A dart plunger, comprising: a dart having a first position in the dart plunger and a second position in the dart plunger, wherein the dart is configured in the dart plunger to repeatedly transition between the first and the second position; the dart including a shaft having a first terminal end and a second terminal end; a clutch for retarding transition of the dart between the first and the second position via a frictional interface with the dart's shaft, wherein the clutch is a one-piece unit having a length, an outside diameter, and an inside diameter, where the inside diameter is sized to create the frictional interface with the shaft, and wherein the clutch includes a spiral cut in at least a portion of the outside diameter of the clutch.
37. The dart plunger of claim 36 wherein the spiral cut in at least the portion of the outside diameter of the clutch begins on a top surface of the clutch and ends on a bottom surface of the clutch.
38. The dart plunger of claim 37 wherein the inside diameter of the clutch further includes an undulating surface so that the entire inside diameter of the clutch does not create the frictional interface with the dart.
39. The dart plunger of claim 38 wherein the undulating surface extends parallel to a central axis of the clutch.
40. A dart plunger, comprising: a dart having a first position in the dart plunger and a second position in the dart plunger, wherein the dart is configured in the dart plunger to repeatedly transition between the first and the second position; the dart including a shaft having a first terminal end and a second terminal end; and a clutch for retarding transition of the dart between the first and the second position via a frictional interface with the dart's shaft, wherein the clutch is a one-piece unit having a length, a first inside diameter sized to create a frictional interface with the dart, and at least one slot so that the entire inside diameter of the clutch does not impart a frictional force on the dart.
41. The dart plunger of claim 40 wherein the clutch includes a second inside diameter sized to not create a frictional interface with the dart.
42. The dart plunger of claim 41 wherein the clutch includes a plurality of slots spaced equidistant around the first inside diameter.
43. The dart plunger of claim 42 wherein each slot extends parallel to a central axis of the clutch.
44. A dart plunger, comprising: a dart having a first position in the dart plunger and a second position in the dart plunger, wherein the dart is configured in the dart plunger to repeatedly transition between the first and the second position; the dart including a shaft having a first terminal end and a second terminal end; and a clutch for retarding transition of the dart between the first and the second position via a frictional interface with the dart's shaft, wherein the clutch is a one-piece unit having a length, an inside diameter, an outside diameter, and a gap extending from the outside diameter to the inside diameter along the entire length.
45. The dart plunger of claim 44 wherein the inside diameter of the clutch includes an undulating surface so that the entire inside diameter of the clutch does not create the frictional interface with the dart.
46. The dart plunger of claim 45 wherein the undulating surface extends parallel to a central axis of the clutch.
47. The dart plunger of claim 46 wherein a center point of the outside diameter of the clutch is not the same as a center point of the inside diameter of the clutch, such that a sidewall of the clutch opposite the gap is thicker than a sidewall of the clutch near the gap.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0006] The disclosure may be understood by reference to the following description taken in conjunction with the accompanying drawings, in which like reference numerals identify like elements, and in which:
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DETAILED DESCRIPTION
[0039] Various features and advantageous details are explained more fully with reference to the non-limiting embodiments that are illustrated in the accompanying drawings and detailed in the following description. Descriptions of well-known starting materials, processing techniques, components, and equipment are omitted so as not to unnecessarily obscure the invention. It should be understood, however, that the detailed description and the specific examples, while indicating embodiments of the invention, are given by way of illustration only, and not by way of limitation. Various substitutions, modifications, additions, and/or rearrangements within the spirit and/or scope of the underlying inventive concept will become apparent to those skilled in the art from this disclosure.
[0040] The words and phrases used herein should be understood and interpreted to have a meaning consistent with the understanding of those words and phrases by those skilled in the relevant art. No special definition of a term or phrase, i.e., a definition that is different from the ordinary and customary meaning as understood by those skilled in the art, is intended or implied. To the extent that a term or phrase is intended to have a special meaning, i.e., a meaning other than that understood by skilled artisans, such a special definition will be expressly set forth in the specification in a definitional manner that directly and unequivocally provides the special definition for the term or phrase.
[0041] The present embodiments describe an improved dart and clutch assembly.
[0042] Essentially, a dart plunger is a device for removing fluids from a well. The plunger is released into the top of a well, were it then travels/falls down the well. When it strikes the bottom (or a stopper) of the well, the plunger's dart is forced into its closed position, such that fluid and gases are substantially prohibited from passing through the interior of the plunger. When the pressure below the plunger is sufficiently greater than the pressure above the plunger, the plunger begins to rise (or travel up) toward the top of the well. This upward travel, in combination with the fact that gases and fluids cannot travel through the interior of the plunger, causes the plunger to push such liquids toward the top of the well, where they are eventually removed from the well.
[0043] When the plunger reaches the top of the well, a rod typically in the wellhead's lubricator forces the plunger's dart back into its open position, where liquids and gases are allowed to flow through the interior of the plunger. (The plunger includes a clutch that tends to keep the dart in its open or closed position, as the case may be.) This causes the plunger to once again fall down the well, where the process/cycle is repeated. In this fashion, liquids can be removed from the well, thereby enabling the well to flow more freely, to the economic benefit of its producer.
[0044] As indicated,
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[0063] Although the invention(s) is/are described herein with reference to specific embodiments, various modifications and changes can be made without departing from the scope of the present invention(s), as set forth in the claims below. Accordingly, the specification and Figures are to be regarded in an illustrative rather than a restrictive sense, and all such modifications are intended to be included within the scope of the present invention(s). Any benefits, advantages, or solutions to problems that are described herein with regard to specific embodiments are not intended to be construed as a critical, required, or essential feature or element of any or all the claims.
[0064] Unless stated otherwise, terms such as first and second are used to arbitrarily distinguish between the elements such terms describe. Thus, these terms are not necessarily intended to indicate temporal or other prioritization of such elements. The terms coupled or operably coupled are defined as connected, although not necessarily directly, and not necessarily mechanically. The terms a and an are defined as one or more unless stated otherwise. The terms comprise (and any form of comprise, such as comprises and comprising), have (and any form of have, such as has and having), include (and any form of include, such as includes and including) and contain (and any form of contain, such as contains and containing) are open-ended linking verbs. As a result, a system, device, or apparatus that comprises, has, includes or contains one or more elements possesses those one or more elements but is not limited to possessing only those one or more elements. Similarly, a method or process that comprises, has, includes or contains one or more operations possesses those one or more operations but is not limited to possessing only those one or more operations.
[0065] Accordingly, the protection sought herein is as set forth in the claims below.