PROTECTIVE ELEMENT, ENERGY SUPPLY SYSTEM, COMMUNICATIONS SYSTEM, AND MOTOR VEHICLE
20260059729 ยท 2026-02-26
Assignee
Inventors
Cpc classification
H05K9/0045
ELECTRICITY
H01M50/24
ELECTRICITY
H01M50/249
ELECTRICITY
H05K9/0088
ELECTRICITY
H01M2220/20
ELECTRICITY
H01M50/204
ELECTRICITY
H05K9/0047
ELECTRICITY
International classification
Abstract
A protective element for improving electromagnetic compatibility. The protective element comprises at least a shielding layer for protection from electric, magnetic, and/or electromagnetic fields.
Claims
1. A protective element for improving electromagnetic compatibility, the protective element comprising: a shielding layer for protection from electric, magnetic, and/or electromagnetic fields.
2. The protective element as claimed in claim 1, wherein the protective element comprises a contacting zone.
3. The protective element as claimed in claim 1, further comprising: a second shielding layer for protection from electric, magnetic, and/or electromagnetic fields, wherein the shielding layer is a first shielding layer.
4. The protective element as claimed in claim 2, wherein an electrical contact is capable of being established by means of the contacting zone between the shielding layer and a device, on which the protective element is capable of being attached or installed, an electrical contact is capable of being established by means of the contacting zone between the shielding layer of the protective element and/or at least one of the shielding layers of the protective element and a device, on which the protective element is capable of being attached or installed, the contacting zone is a surface of the shielding layer and/or a surface of at least one of the shielding layers; and/or the contacting zone is located on a surface of the shielding layer and/or on a surface of at least one of the shielding layers; and/or the contacting zone is an outer surface contacting zone, wherein the outer surface contacting zone is formed on an outer surface of the shielding layer and/or on an outer surface of at least one of the shielding layers.
5. The protective element as claimed in claim 2, wherein the protective element comprises a contacting element, and wherein an electrical contact is capable of being established or stabilized by means of the contacting element between the contacting zone and the device, and/or an electrical contact bridged by the contacting element is capable of being established between the contacting zone and the device, wherein one surface of the contacting element is in electrically conductive contact with the contacting zone, and a further surface of the contacting element is capable of being brought into electrically conductive contact with the device, wherein the contacting element is electrically conductive.
6. The protective element as claimed in claim 5, wherein the contacting element is deformable and/or elastic; the contacting element is arranged on a carrier, wherein the carrier is deformable and/or elastic; the contacting element extends in at least one section of a carrier from an inner side and/or protective element side of the carrier, which is facing toward the contacting zone, up to an outer side and/or device side of the carrier, which is facing away from the contacting zone; the contacting element contains an electrically conductive material or is produced therefrom, and/or the electrically conductive material is a metallic material and/or aluminum; the contacting element extends in at least one section of the carrier on the carrier on only one side, and/or on an edge side of the carrier, which can be facing toward a protective element edge, or on an edge-averted side of the carrier, which can be facing away from a protective element edge, from the inner side and/or protective element side to the outer side and/or device side.
7. The protective element as claimed in claim 1, wherein the protective element includes a seal element and/or includes a seal element receptacle, in which a seal element is capable of being entirely or partially accommodated, wherein if the protective element includes the seal element and the seal element receptacle, wherein if the seal element is entirely or partially accommodated in the seal element receptacle and/or extends in the seal element receptacle on the protective element; and/or the protective element includes a seal element, which is a liquid seal.
8. The protective element as claimed in claim 6, wherein the seal element includes the contacting element and/or the carrier; and/or the carrier is deformable and/or elastic, wherein if the contact element is arranged on the deformable and/or elastic carrier; and/or the contacting element includes or forms the seal element.
9. The protective element as claimed in claim 5, wherein the contacting element and/or the carrier is attached in or on the contacting zone; the contacting element and/or the carrier is attached in or on the contacting zone via a connecting material arranged in a connecting zone; the contacting element and/or the carrier is attached to the contacting zone by means of an auxiliary element or a seal element, whereby an electrical contact of the contacting element with the contacting zone exists or is capable of being established or stabilized, or the auxiliary element is attached to the contacting zone or in another area of the protective element and the contacting element and/or the carrier is attached to the auxiliary element, wherein if the auxiliary element is attached to the contacting zone or in the other area of the protective element via a connecting material arranged in a connecting zone; and/or the contacting element and/or the carrier is attached to the auxiliary element via a connecting material arranged in a connecting zone.
10. The protective element as claimed in claim 6, wherein the protective element includes at least two seal elements, and one of the seal elements is arranged closer to a protective element edge than another of the seal elements.
11. The protective element as claimed in claim 6, wherein the carrier and/or the seal element and/or at least one of the seal elements contains or is produced from at least one of the following: an elastic sealing material, and/or a natural or synthetic rubber, and/or an ethylene-propylene-diene rubber, and/or a silicone rubber, and/or a fluorine rubber, and/or a polyurethane, and/or an ethylene tetrafluoroethylene or consists thereof.
12. The protective element as claimed in claim 1, wherein the protective element includes a positioning and/or alignment element or a positioning and/or alignment projection; the protective element includes a positioning and/or alignment element, wherein at least one section of the positioning and/or alignment element is arranged on at least one section of the contacting zone; and/or at least one section of the carrier and/or the seal element and/or at least one of the seal elements and/or the contacting element and/or the connecting zone extends along at least one section of the positioning and/or alignment element; or the protective element includes a plastic base body, wherein the shielding layer is arranged on the plastic base body and/or extends through the plastic base body, and/or at least one of the shielding layers is arranged on the plastic base body and/or extends through the plastic base body; or the protective element includes a reinforcement zone, wherein the reinforcement zone includes reinforcement fibers and a fiber connecting material, wherein at least a part of the reinforcement fibers are connected using the fiber connection material in the reinforcement zone; or the protective element is an underbody protective element and/or a battery housing part.
13. The protective element as claimed in claim 12, wherein the reinforcement zone is a suspension zone or extends into a suspension zone or through a suspension zone; or the reinforcement zone is a suspension zone or extends into a suspension zone or through a suspension zone; and the protective element and/or underbody protective element and/or battery housing part can be attached to the device, or, installed, in the suspension zone, or, by means of an installation recess extending through the suspension zone and a screw or a bolt; and/or a component, or, a component of a high-voltage battery device, capable of being attached, or, installed on the protective element and/or underbody protective element and/or battery housing part in the suspension zone, or, by means of an installation recess extending through the suspension zone and a screw or a bolt.
14. The protective element as claimed in claim 12, wherein the protective element and/or underbody protective element and/or battery housing part includes a side wall and an interior, wherein the interior is entirely or partially enclosed by the side wall, wherein the reinforcement zone extends through at least one section of the side wall, a mass proportion of the reinforcement fibers in the reinforcement zone is at least 70%, or, at least 77.5%; the reinforcement fibers are glass fibers the reinforcement zone includes a fiber laying, or, a glass fiber laying, and/or the reinforcement fibers, or, the glass fibers are unidirectionally aligned in at least one ply of the reinforcement zone.
15. The protective element as claimed in claim 14, wherein the reinforcement fibers or the glass fibers are unidirectionally aligned in at least one further ply of the reinforcement zone, wherein the alignment of the reinforcement fibers or the glass fibers in the at least one further ply of the reinforcement zone differs from the alignment of the reinforcement fibers or the glass fibers in the at least one ply of the reinforcement zone.
16. The protective element as claimed in claim 15, wherein the protective element includes a sealing layer, the protective element includes a sealing layer wherein at least one section of the sealing layer is arranged on the reinforcement zone and seals at least one section of the reinforcement zone.
17. The protective element as claimed in claim 16, wherein the sealing layer does not contain reinforcement fibers or a mass proportion of the reinforcement fibers in the sealing layer is less than the mass proportion of the reinforcement fibers in the reinforcement zone.
18. The protective element as claimed in claim 3, wherein the protective element comprises the following: a shielding zone, in which the first and the second shielding layer are spaced apart from one another; and/or an intermediate layer which is arranged between the first shielding layer and the second shielding layer; and/or an intermediate layer which is arranged in the shielding zone between the first shielding layer and the second shielding layer; and/or a layer composite zone is present, in which the first and the second shielding layer are connected by means of the intermediate layer; and/or wherein the layer composite zone, in which the first and the second shielding layer are connected by means of the intermediate layer, is present in the shielding zone.
19. The protective element as claimed in claim 1, wherein the shielding layer is electrically conductive and/or the shielding layers are electrically conductive; the shielding layer and/or at least one of the shielding layers and/or the first shielding layer has a relative permeability .sub.r of at least 10 or of at least 5000; the shielding layer and/or at least one of the shielding layers and/or the first shielding layer is ferromagnetic; the shielding layer and/or at least one of the shielding layers and/or the first shielding layer contains a mu-metal or is formed from a mu-metal.
20. The protective element as claimed in claim 3, wherein the protective element comprises the following: a contact zone, in which the first and the second shielding layer are in electrical contact or in which an electrical contact can be established between the first and the second shielding layer.
21. The protective element as claimed in claim 1, wherein the shielding layer and/or at least one of the shielding layers and/or at least the second shielding layer contains the following: a metallic alloy or a metallic alloy based on aluminum, copper, iron, or silver; a conductive carbon material or a conductive carbon material which contains carbon fibers or graphite; a composite made of a metal and a textile material or a metallically coated textile material, or wherein the textile material is a knitted fabric, a woven fabric, a laying, a knit, a mesh, a nonwoven material, or a composite made of an aluminum foil and a PET nonwoven material; a foil or a metal foil or an aluminum foil; an expanded metal; a regular fibrous planar formation, wherein the regular fibrous planar formation is a knitted fabric, a woven fabric, a laying, a knit, or a mesh; and/or an irregular fibrous planar formation, wherein the irregular fibrous planar formation is a nonwoven material; or the shielding layer and/or at least one of the shielding layers and/or at least the second shielding layer is provided as a foil, a plate, a regular fibrous planar formation or a woven fabric, a knit or a mesh; and/or an irregular fibrous planar formation or a nonwoven material; or the shielding layer and/or at least one of the shielding layers and/or at least the second shielding layer is selected among: an aluminum foil, an aluminum mesh, a stainless-steel mesh, a bronze mesh, a copper mesh, a plastic nonwoven material or PET nonwoven material, wherein the plastic nonwoven material or PET nonwoven material has applied aluminum film, a plastic nonwoven material or PET nonwoven material, wherein the plastic nonwoven material or PET nonwoven material is coated on one side using copper, a carbon fiber-containing unidirectional tape, a nonwoven material made of recycled carbon fibers, a graphite film, and a polymer or polypropylene in combination with an aluminum mesh; or the shielding layer and/or at least one of the shielding layers and/or at least the second shielding layer, contains a metal, aluminum, copper, iron, and/or silver; or a thickness of the shielding layer and/or a thickness of at least one of the shielding layers and/or a thickness of the second shielding layer, is at most 3 mm or 0.001 to 0.7 mm or the shielding layer and/or at least one of the shielding layers and/or at least the second shielding layer is an aluminum foil or an aluminum plate; or the shielding layer and/or at least one of the shielding layers is formed on a surface of a substrate layer by deposition from a surrounding medium, or wherein the shielding layer and/or the at least one of the shielding layers is vapor deposited on the surface.
22. The protective element as claimed in claim 21, wherein the foil, metal foil, or aluminum foil is attached by means of an adhesion promoter to an adjacent layer or intermediate layer.
23. An energy supply system for an entirely or partially electrically driven motor vehicle, wherein the energy supply system comprising: at least two conversion devices, a connecting device, which connects the at least two conversion devices, and at least said protective element as claimed in claim 1 on at least one of the at least two conversion devices and/or on the connecting device to protect the surroundings of the energy supply system from electric, magnetic, or electromagnetic fields, wherein at least one of the at least two conversion devices and/or the connecting device is entirely or partially accommodated in an interior or in a depression of the at least one protective element.
24. A communication system for an entirely or partially electrically driven motor vehicle, wherein the communication system comprising: a first communication unit, which includes an interface for emitting an electric, magnetic, or electromagnetic signal, a second communication unit, which includes an interface for receiving the electric, magnetic, or electromagnetic signal of the first communication unit, and at least said protective element as claimed in claim 1 to protect at least one of the communication units from electric, magnetic, or electromagnetic fields, and is entirely or partially accommodated in an interior or in a depression of the protective element.
25. A motor vehicle for an entirely or partially electrically driven motor vehicle, wherein the motor vehicle comprising: a source of electric, magnetic, or electromagnetic fields, wherein the source is a conversion device of an energy supply system of the motor vehicle, or, an electric motor or an inverter, or a connecting device, wherein the connecting device can connect two conversion devices to one another, a device that can be interfered with by electric, magnetic, or electromagnetic fields, wherein the device that can be interfered with by electric, magnetic, or electromagnetic fields can be or comprise a communication unit of the motor vehicle, and at said protective element as claimed in claim 1, wherein the protective element is entirely or partially arranged between the source and the device that can be interfered with by the electric, magnetic, or electromagnetic fields.
26. A method for producing said protective element as claimed in claim 1, wherein sealing of a surface area of a base body of the protective element is carried out by applying a plastic-containing sealing material.
27. The method as claimed in claim 26, wherein the base body is formed in a molding tool from multiple starting materials flatly layered on one another partially or completely overlapping, or wherein at least one of the starting materials is fiber-reinforced, wherein the plastic-containing sealing material is introduced into the molding tool and/or the sealing of the surface area in the molding tool by the plastic-containing sealing material is carried out directly during the production of the fiber-reinforced base body; the base body is a fiber-reinforced base body and the surface area is porous and/or a part of the reinforcement fibers of the base body extend to the surface area of the base body; the plastic-containing sealing material is a plastic film and/or contains reinforcement fibers.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0383]
[0384]
[0385]
[0386]
[0387]
[0388]
[0389]
[0390]
[0391]
[0392]
[0393]
[0394]
[0395]
[0396]
[0397]
[0398]
[0399]
[0400]
[0401]
[0402]
[0403]
[0404]
[0405]
[0406]
[0407]
[0408]
[0409]
[0410]
[0411]
[0412]
[0413]
[0414]
[0415]
[0416]
[0417]
[0418]
DETAILED DESCRIPTION OF THE DRAWINGS
[0419]
[0420] The protective element 102 comprises an insulation layer 110, which can consist, for example, of a foam material.
[0421] The protective element 102 comprises a protective element surface 119 for attaching the protective element to a device that can be interfered with by electric, magnetic, or electromagnetic fields or to a source of electric, magnetic, or electromagnetic fields.
[0422] The protective element shown in
[0423]
[0424] The protective element 102 shown in
[0425] The protective element 102 shown in
[0426] The protective element shown in
[0427] The ground 142 also shown in
[0428]
[0429] In the area of the protective element 102 which section A-A shows, the shielding layer 114 is on the very outside in the layer structure. It forms a cover layer 152. The outer surface contacting zone 154 is in direct electrical contact with the ground 142. An electrical contact can therefore be established between the shielding layer 114 and the device which comprises the ground 142 by means of the outer surface contacting zone 154.
[0430]
[0431] A final layer in the layer structure of the layer composite is referred to herein as a cover layer 152.
[0432] The protective element 102 shown in
[0433] The protective element 102 shown in
[0434] The intermediate layer 107 is arranged in the shielding zone 113 between the first shielding layer 114 and the second shielding layer 115.
[0435] A layer composite zone 117 is present, in which the first and the second shielding layer are connected by means of the intermediate layer 107. The layer composite zone 117, in which the first and the second shielding layer are connected by means of the intermediate layer 107, is present in the shielding zone 113.
[0436] The two shielding layers 114 and 115 are electrically conductive.
[0437] In the layer composite zone 117, in addition an insulation layer 110 is bound to a surface of the first shielding layer 114 and a plastic layer 118 is bound to a surface of the second shielding layer 115. The plastic layer 118 is present in the layer structure between a protective layer 130 and the second shielding layer 115. The layer structure is clear in particular from
[0438] It is clear from
[0439] The protective element 102 shown in
[0440] The protective element 102 also comprises a protective element surface 119. The protective element surface can be used to attach the protective element 102 to a device that can be interfered with by electric, magnetic, or electromagnetic fields or to a source of electric, magnetic, or electromagnetic fields.
[0441] The ground 142 likewise shown in
[0442]
[0443] The section shown in
[0444] It is clear from
[0445]
[0446] In the area of the protective element 102 which section C-C shows, the first shielding layer 114 is on the very outside in the layer structure. It forms a cover layer 152.
[0447] The outer surface contacting zone 154 is in direct electrical contact with the ground 142. An electrical contact can therefore be established between the first shielding layer 114 and the device which comprises the ground 142 by means of the outer surface contacting zone 154.
[0448]
[0449] Between the first shielding layer 114 and the second shielding layer 115, the protective element 102 comprises an intermediate layer 107. The intermediate layer 107 is a plastic layer 118 in the example shown here. The plastic layer 118 forms a plastic core 148 of the protective element 102.
[0450] The protective element shown in
[0451] The first shielding layer 114 and the protective layer 130 represent cover layers 152 of the protective element 102. This is clear in particular from
[0452] The protective element shown in
[0453]
[0454] The protective element 102 shown in
[0455] The protective element 102 shown in
[0456] In the contact zone 111 shown in
[0457]
[0458] In the experimental set up shown in
[0459] The protective element 102 shown in
[0460]
[0461] The two shielding layers 114 and 115 each form a cover layer 152. The cover layers 152 located on the outside in the layer structure are each attached via one of the plastic layers 118 to the reinforcement layer 124.
[0462] The protective element 102 shown in
[0463] In
[0464] The protective element shown in
[0465] The protective element 102 shown in
[0466] In addition, a source 127 of electromagnetic radiation is shown in
[0467] In addition, a receiver 137 is shown in
[0468]
[0469]
[0470] The shielding attenuations shown in
[0471] A shielding attenuation of 70 to 72 dB was achieved in the area provided with reference sign 141.
[0472] A shielding attenuation of 68 to 70 dB was achieved in the area provided with reference sign 143.
[0473] A shielding attenuation of 66 to 68 dB was achieved in the area provided with reference sign 145.
[0474] A shielding attenuation of 64 to 66 dB was achieved in the area provided with reference sign 147.
[0475] A shielding attenuation of 59.5 to 60.5 dB was achieved in the area provided with reference sign 149.
[0476] A shielding attenuation of 58.5 to 59.5 dB was achieved in the area provided with reference sign 151.
[0477] A shielding attenuation of 57.5 to 58.5 dB was achieved in the area provided with reference sign 153.
[0478] The thickness 217 of the first shielding layer 114 was only 0.15 mm in the experimental setup of
[0479] Surprisingly, stronger shielding attenuations were measured throughout using the protective element 102 of the experimental setup from
[0480] It is presumed that the reflection can be increased using protective elements 102 according to the invention. An increased reflection factor presumably contributes to the increased shielding-attenuation effect.
[0481] It is presumed that similar increases of the shielding properties can be achieved in particular at close range (wavelength in the meter range) using a protective element according to
[0482]
[0483] The protective element shown in
[0484] The protective element 102 shown in
[0485]
[0486] The energy supply system 199 comprises multiple conversion devices 183. The conversion devices 183 are only schematically shown.
[0487] One of the conversion devices 183 is an electric motor 187 in the detail shown of an energy supply system 199.
[0488] Another conversion device 183 is an inverter 185.
[0489] The electric motor 187 forms a conversion device 183, since it is capable of converting electrical energy into a rotational movement.
[0490] The inverter 185 is a conversion device 183, since it is capable of converting direct current, which can be supplied to the inverter 185, for example, by an electrochemical energy storage device, into alternating current. The alternating current can be supplied to the electric motor 187.
[0491] The energy supply system 199 comprises a connecting device 211. This can be seen in particular in the section shown in
[0492] The connecting device 211 connects the two conversion devices 183.
[0493] The connecting device 211 comprises a cable 191. The cable can be associated with a cable strand 193 shown in
[0494] The connecting device 211, the cable 191, and the cable strand 193 each form a source of electric, magnetic, or electromagnetic fields.
[0495] The energy supply system 199 comprises a protective element 102. The protective element 102 is arranged on the connecting device 211 to protect the surroundings of the energy supply system 199 from electric, magnetic, or electromagnetic fields.
[0496] To protect the surroundings, the connecting device 211 is accommodated in an interior 157 of the protective element 102. The interior 157 is formed by a depression 197 of the protective element 102. The connecting device 211 is accommodated in the depression 197 of the protective element 102.
[0497] The interior 157 represents a feedthrough zone 155, which extends from one end of the protective element 102, which faces toward the inverter 185, to another end of the protective element 102, which faces toward the electric motor 187.
[0498] The protective element 102 is shown greatly simplified in each of
[0499] The protective elements 102 of the housing element 163 or the energy supply system 199 can be constructed, for example, as shown in one of
[0500] The protective element 102 shown in
[0501] It comprises a protective element surface 119. The protective element surface 119 is used to attach the protective element to a carrier structure 144 of a frame 146 used as a ground 142. Since the source 195 extends along a surface of the carrier structure 144, the protective element surface 119 is used at the same time to attach the protective element 102 to the source 195 of electric, magnetic, or electromagnetic fields.
[0502]
[0503] The communication system 201 comprises a first communication unit 203, which includes an interface 207 for emitting an electric, magnetic, or electromagnetic signal 209. The first communication unit 203 additionally includes further interfaces 207.
[0504] The communication system 201 comprises a second communication unit 205, which includes an interface 207 for receiving the electric, magnetic, or electromagnetic signal 209 of the first communication unit.
[0505] In the example shown, a cable connection used to transmit the signal 209 from an interface 207 of the first communication unit 203 to an interface 207 of the second communication unit 205 is indicated.
[0506] The signal 209 could likewise be transmitted wirelessly, however. Thus, for example, the first communication unit 203 could include an interface 207 for emitting the signal 209, which transmits the signal 209 on a surrounding medium, for example, air. The second communication unit 205 could include an interface to receive the signal 209 from the medium, for example, air. Thus, for example, the interface 207 of the first communication unit 203 could comprise a transmitter and the interface 207 of the second communication unit 205 could comprise a receiver.
[0507] Like the first communication unit 203, the second communication unit 205 can also include further interfaces 207, which are indicated in
[0508] The first communication unit 203 can be, for example, a control unit of a motor vehicle.
[0509] The second communication unit 205 can be, for example, a control unit of a motor vehicle.
[0510] The two communication units 203 and 205 can be, for example, control units of a motor vehicle.
[0511] In particular if the signal 209 is a signal 209 transmitted via the medium, for example, air, the first communication unit 203 can be a communication unit of one motor vehicle and the second communication unit 205 can be a communication unit of a further motor vehicle.
[0512] The communication system 201 shown in
[0513]
[0514]
[0515] A contacting zone 120 of the protective element 102 is also indicated in
[0516]
[0517] The contacting element 132 additionally shown in
[0518] The contacting zone 120 is an outer surface contacting zone 154, wherein the outer surface contacting zone 154 is formed on an outer surface 156 of the shielding layer 114.
[0519] The fibrous material 270 of the contacting element 132 extends around a compression zone 272. During an installation of the protective element 102 on a motor vehicle, the contacting element 132 can be deformed, wherein the contacting element 132 and its compression zone 272 are compressed, for example, rammed, in particular in the installation direction.
[0520] The contacting element 132 shown is a hollow contacting element 274, through which the compression zone 272 extends. The contacting element 132 can be, for example, a fiber material tube 278, for example, a fabric tube 276.
[0521] The protective element 102 includes a positioning and/or alignment element 280, which in the example shown here is a positioning and/or alignment projection 282. The positioning and/or alignment element 280 is arranged at the contacting zone 120.
[0522] The fiber material tube 278, for example, the fabric tube 276, is arranged on the positioning and/or alignment element 280, for example, on the positioning and/or alignment projection 282 and on the contacting zone 120.
[0523] The protective element includes two seal elements 180, which are each partially accommodated in a seal element receptacle 182. The seal elements 180 can independently of one another contain, for example, an elastic sealing material or can be produced therefrom, for example, a natural or synthetic rubber, e.g., an ethylene-propylene-diene rubber (EPDM), a silicone rubber (VMQ), and/or a fluorine rubber (FPM), a polyurethane (PU), and/or an ethylene tetrafluoroethylene (ETFE).
[0524]
[0525] The carrier 300 contains an elastic sealing material 338, from which the carrier 300 can preferably be produced. The elastic sealing material 338 can be, for example, an ethylene-propylene-diene rubber (EPDM).
[0526] An electrical contact bridged by the contacting element 132 can be established in each case between the contacting zone 120 and a device to be contacted, wherein a surface of the contacting element 132 is in electrically conductive contact with the contacting zone 120, and a further surface of the contacting element 132, on the outer side 306 of the carrier, can be brought into electrically conductive contact with the device.
[0527] The contacting elements 132 shown in
[0528] The contacting element 132 shown in
[0529]
[0530] The protective element 102 shown in
[0531] The extension 322 of the protective element 102 in the second direction 320 is greater than an extension 326 of the protective element 102 in a third direction 324, which is aligned orthogonally to the first direction 316 and to the second direction 320.
[0532] The first extension 318 can be a length of the protective element 102. The second extension 322 can be a width of the protective element 102. The third extension 326 can be a depth of the protective element 102.
[0533] For example, the length can be approximately 2 m to 3 m, the width approximately 1 m to 2 m, and the depth approximately 5 cm to 50 cm.
[0534] It can be seen clearly in
[0535]
[0536] In the protective elements 102 shown in
[0537] It would instead likewise be possible, for example, that the contacting element 132 includes or forms the seal element 180, for example, the seal element 180 could be formed by a metallic spring element functioning as the contact element 132, which has legs elastically deformable in relation to one another, wherein one leg could be able to lie against the device and the other leg could lie against the contacting zone.
[0538]
[0539] For example, the contacting element 132 can extend on an edge side 328 of the carrier 300, which in an installed state on the protective element 102 can face toward a protective element edge 167, from the inner side 302 and/or protective element side 304 to the outer side 306 and/or device side 308 (
[0540] Alternatively, the contacting element 132 can extend on an edge-averted side 330 of the carrier 300, which can face away from a protective element edge 167, from the inner side 302 and/or protective element side 300 toward to the outer side 306 and/or device side 308 (
[0541] It can be advantageous if the contacting element 132 and/or the carrier 300 is attached in or on the contacting zone 120. For example, the contacting element 132 and/or the carrier 300 can be attached in or on the contacting zone 120 so that an electrical contact of the contacting element 132 with the contacting zone 120 exists or can be established or stabilized. Different options exist for this purpose. A part of these options is indicated in
[0542] For example, as shown in each of
[0543] Alternatively, the contacting element 132 and/or the carrier 300 can be attached to the contacting zone 120 by means of an auxiliary element 336, which can be, for example, a seal element 180, so that an electrical contact of the contacting element 132 with the contacting zone 120 exists or can be established or stabilized.
[0544] This is indicated in
[0545] With respect to
[0546]
[0547] The protective elements 102 shown in
[0548] The protective elements 102 shown in
[0549] The protective elements 102 shown in
[0550]
[0551] The positioning and/or alignment element 280 shown farther to the right is arranged on the contacting zone.
[0552] The seal element extends along the two positioning and/or alignment elements 280 in the seal element receptacle 182 located therebetween.
[0553]
[0554] The protective element 102 shown in
[0555] In place of the seal element 180 and the seal element receptacle 182 shown in
[0556]
[0557] The protective element 102 shown in
[0558] For example, one of the protective elements 102 entirely or partially shown or indicated in
[0559] Thus, for example, in the protective element 102 which is shown in
[0560] The protective element 102 shown in
[0561] The reinforcement zone 352 extends through a suspension zone 358.
[0562] The protective element 102 shown in
[0563] Alternatively, it would be possible that a component, for example, a component of a high-voltage battery device, would be able to be attached, for example, installed on the protective element 102, for example, underbody protective element 108, in the suspension zone 358, for example, by means of an installation recess 360 extending through the suspension zone 358 and a screw or a bolt.
[0564] However, the reinforcement zone 352 can alternatively or additionally extend in other areas of the protective element 102, which are not shown in
[0565] The reinforcement fibers 354 are glass fibers 362 in the protective element 102 shown in
[0566] The reinforcement zone 352 includes a fiber laying 358. The fiber laying 358 is a glass fiber laying 364. It is multi-ply, as indicated in
[0567] The glass fibers 362 used as the reinforcement fibers 354 are aligned unidirectionally in at least one further ply 368 of the reinforcement zone 352, wherein the alignment of the glass fibers 362 in the at least one further ply 368 of the reinforcement zone 352 differs from the alignment of the reinforcement fibers 354, for example, the glass fibers 362 in the at least one ply 366 of the reinforcement zone 352. In the one ply 366, the glass fibers 362 extend along the plane of section. In the further ply 368, the glass fibers 362 extend transversely to the plane of section. In particular with regard to the mass proportion of the reinforcement fibers 354,
[0568] The protective element 102 which is shown in
[0569] The at least one sealed section of the reinforcement zone 352 is a section of the suspension zone 358 which extends around the installation recess 380.
[0570] The sealing layer 370 shown therein does not contain reinforcement fibers. It can contain a thermoplastic, such as polypropylene, and/or can be produced from a thermoplastic, such as polypropylene.
LIST OF REFERENCE SIGNS
[0571] 100 aluminum component [0572] 101 aluminum plate [0573] 102 protective element [0574] 103 mu-metal [0575] 104 reinforcement rib [0576] 105 foil [0577] 106 battery housing part [0578] 107 intermediate layer [0579] 108 underbody protective element [0580] 109 shielding component [0581] 110 insulation layer [0582] 111 contact zone [0583] 112 housing component [0584] 113 shielding zone [0585] 114, 115 shielding layer [0586] 116 aluminum foil [0587] 117 layer composite zone [0588] 118 plastic layer [0589] 119 protective element surface [0590] 120 contacting zone [0591] 124 reinforcement layer [0592] 125 transmitter [0593] 126 fibers [0594] 127 source [0595] 128 organic plate [0596] 129, 131 distance [0597] 130 protective layer [0598] 132 contacting element [0599] 135 sensor [0600] 137 receiver [0601] 139 holding element [0602] 141, 143, 145, 147, 149, 151, 153 area [0603] 142 ground [0604] 144 carrier structure [0605] 146 frame [0606] 148 plastic core [0607] 150 cover ply [0608] 152 cover layer [0609] 154 outer surface contacting zone [0610] 155 feedthrough zone [0611] 156 outer surface [0612] 157 interior [0613] 159 exterior [0614] 161 inverter housing element [0615] 163 housing element [0616] 165 flange [0617] 167 protective element edge [0618] 171 side wall [0619] 173 wall [0620] 180 seal element [0621] 181 cable shielding element [0622] 182 seal element receptacle [0623] 183 conversion device [0624] 184 liquid seal [0625] 185 inverter [0626] 187 electric motor [0627] 189 plane of section [0628] 191 cable [0629] 193 cable strand [0630] 195 source [0631] 197 depression [0632] 199 energy supply system [0633] 201 communication system [0634] 203 first communication unit [0635] 205 second communication unit [0636] 207 interface [0637] 209 signal [0638] 211 connecting device [0639] 213 protective element thickness [0640] 217, 219 thickness [0641] 221 copper band [0642] 268 fibers [0643] 270 fibrous material [0644] 272 compression zone [0645] 274 hollow contacting element [0646] 276 fabric tube [0647] 278 fiber material tube [0648] 280 positioning and/or alignment element [0649] 282 alignment projection [0650] 300 carrier [0651] 302 inner side of the carrier [0652] 304 protective element side of the carrier [0653] 306 outer side of the carrier [0654] 308 device side of the carrier [0655] 310 electrically conductive material [0656] 312 metallic material [0657] 314 aluminum [0658] 316 first direction [0659] 318 extension in the first direction [0660] 320 second direction [0661] 322 extension in the second direction [0662] 324 third direction [0663] 326 extension in the third direction [0664] 328 edge side of the carrier [0665] 330 edge-averted side of the carrier [0666] 332 connecting zone [0667] 334 connecting material [0668] 336 auxiliary element [0669] 338 sealing material [0670] 339 base body [0671] 340 plastic base body [0672] 342 coupling auxiliary element [0673] 344 sleeve [0674] 346 raised zone [0675] 348 fold [0676] 350 contact pressure zone [0677] 352 reinforcement zone [0678] 354 reinforcement fibers [0679] 356 fiber connecting material [0680] 358 suspension zone [0681] 360 installation recess [0682] 362 glass fibers [0683] 364 glass fiber laying [0684] 366 ply of the reinforcement zone [0685] 368 further ply of the reinforcement zone [0686] 370 sealing layer [0687] 372 sealing ring [0688] 374 sealing material [0689] 376 sealing surface
[0690] Certain subjects of the invention can be described in more detail by the following sentences:
[0691] 1. A protective element (102) for improving electromagnetic compatibility, wherein the protective element (102) comprises the following: [0692] a first shielding layer (114) for protection from electric, magnetic, or electromagnetic fields and [0693] a second shielding layer (115) for protection from electric, magnetic, or electromagnetic fields.
[0694] 2. The protective element (102) according to sentence 1, characterized in that [0695] the protective element (102) comprises the following: [0696] a shielding zone (113), in which the first and the second shielding layer (114, 115) are spaced apart from one another.
[0697] 3. The protective element (102) according to one of sentences 1 or 2, characterized in that [0698] an intermediate layer (107) is arranged between the first shielding layer (114) and the second shielding layer (115), [0699] wherein the intermediate layer (107) is preferably arranged in the shielding zone (113) between the first shielding layer (114) and the second shielding layer (115).
[0700] 4. The protective element (102) according to any one of the preceding sentences, characterized in that [0701] a layer composite zone (117) is present, in which the first and the second shielding layer (114, 115) are connected by means of the intermediate layer (107), [0702] wherein the layer composite zone (117), in which the first and the second shielding layer (114, 115) are connected by means of the intermediate layer (107), is preferably present in the shielding zone (113).
[0703] 5. The protective element (102) according to any one of the preceding sentences, characterized in that [0704] the shielding layers (114, 115) are electrically conductive.
[0705] 6. The protective element (102) according to any one of the preceding sentences, characterized in that [0706] at least one of the shielding layers (114, 115), for example, the first shielding layer (114), has a relative permeability .sub.r of at least 10, for example, of at least 5000.
[0707] 7. The protective element (102) according to any one of the preceding sentences, preferably according to sentence 6, [0708] characterized in that [0709] at least one of the shielding layers (114, 115), for example, the first shielding layer (114), is ferromagnetic.
[0710] 8. The protective element (102) according to any one of the preceding sentences, preferably according to sentence 6 or 7, [0711] characterized in that [0712] at least one of the shielding layers (114, 115), for example, the first shielding layer (114), contains a mu-metal (103) or is formed from a mu-metal (103).
[0713] 9. The protective element (102) according to any one of the preceding sentences, preferably according to any one of preceding sentences 1 to 5, [0714] characterized in that [0715] the protective element (102) comprises the following: [0716] a contact zone (111), in which the first and the second shielding layer (114, 115) are in electrical contact or in which an electrical contact can be established between the first and the second shielding layer (114, 115).
[0717] 10. The protective element (102) according to any one of the preceding sentences, characterized in that [0718] at least one of the shielding layers (114, 115), for example, at least the second shielding layer (115), contains the following: [0719] a metallic alloy, wherein the metallic alloy can be, for example, a metallic alloy based on aluminum, copper, iron, or silver; [0720] a conductive carbon material, wherein the conductive carbon material can contain, for example, carbon fibers or graphite; [0721] a composite made of a metal and a textile material, preferably a metallically coated textile material, wherein the textile material can preferably be a knitted fabric, a woven fabric, a laying, a knit, a mesh, or a nonwoven material, for example, a composite made of an aluminum foil and a PET nonwoven material; [0722] a foil, preferably a metal foil, for example, an aluminum foil; [0723] an expanded metal; [0724] a regular fibrous planar formation, wherein the regular fibrous planar formation can be, for example, a knitted fabric, a woven fabric, a laying, a knit, or a mesh; and/or [0725] an irregular fibrous planar formation, wherein the irregular fibrous planar formation can be, for example, a nonwoven material.
[0726] 11. The protective element (102) according to any one of the preceding sentences, characterized in that [0727] at least one of the shielding layers (114, 115), for example, at least the second shielding layer (115), is provided as [0728] a foil (105), [0729] a plate, [0730] a regular fibrous planar formation, wherein the regular fibrous planar formation can be, for example, a woven fabric, a knit, or a mesh, or as [0731] an irregular fibrous planar formation, wherein the irregular fibrous planar formation can be, for example, a nonwoven material.
[0732] 12. The protective element (102) according to any one of the preceding sentences, characterized in that [0733] at least one of the shielding layers (114, 115), for example, at least the second shielding layer (115), is selected among: [0734] an aluminum foil (116), [0735] an aluminum mesh, [0736] a stainless-steel mesh, [0737] a bronze mesh, [0738] a copper mesh, [0739] a plastic nonwoven material (for example, PET nonwoven material) having applied aluminum film, [0740] a plastic nonwoven material (for example, PET nonwoven material), which is coated on one side using copper, [0741] a carbon fiber-containing unidirectional tape, [0742] a nonwoven material made of recycled carbon fibers, [0743] a graphite film, and [0744] a polymer (for example, polypropylene) in combination with an aluminum mesh.
[0745] 13. The protective element (102) according to any one of the preceding sentences, characterized in that [0746] at least one of the shielding layers (114, 115), for example, at least the second shielding layer (115), contains a metal, for example, aluminum, copper, iron, and/or silver, [0747] wherein it is preferred if at least one of the shielding layers (114, 115), for example, at least the second shielding layer (115), contains aluminum.
[0748] 14. The protective element (102) according to any one of the preceding sentences, characterized in that [0749] a thickness of at least one of the shielding layers (114, 115), for example, a thickness of the second shielding layer (115) is at most 3 mm, for example, 0.001 to 0.7 mm.
[0750] 15. The protective element (102) according to any one of the preceding sentences, characterized in that [0751] at least one of the shielding layers (114, 115), for example, at least the second shielding layer (115), is an aluminum foil (116) or an aluminum plate.
[0752] 16. The protective element (102) according to any one of sentences 10 to 15, characterized in that the foil (105), metal foil, or aluminum foil (116) is attached by means of an adhesion promoter to an adjacent layer, for example, intermediate layer (107).
[0753] 17. The protective element (102) according to any one of the preceding sentences, characterized in that [0754] at least one of the shielding layers (114, 115) is formed on a surface of a substrate layer, [0755] wherein the at least one of the shielding layers (114, 115) is preferably formed on the surface by deposition from a surrounding medium, [0756] wherein the at least one of the shielding layers (114, 115) can be vapor deposited, for example, on the surface.
[0757] 18. The protective element (102) according to any one of the preceding sentences, characterized in that the protective element (102) comprises the following: [0758] a protective element surface (119) for attaching the protective element to a device that can be interfered with by electric, magnetic, or electromagnetic fields or to a source of electric, magnetic, or electromagnetic fields.
[0759] 19. An energy supply system (199), for example, for an entirely or partially electrically driven motor vehicle, [0760] wherein the energy supply system (199) comprises the following: [0761] at least two conversion devices (183), [0762] a connecting device (211), which connects the at least two conversion devices (183), and [0763] at least one protective element (102) according to any one of sentences 1 to 18 on at least one of the at least two conversion devices (183) and/or on the connecting device (211) to protect the surroundings of the energy supply system (199) from electric, magnetic, or electromagnetic fields, [0764] wherein it is preferred if, to protect the surroundings, at least one of the at least two conversion devices (183) and/or the connecting device (211) is entirely or partially accommodated in an interior (157) or in a depression (197) of the at least one protective element (102).
[0765] 20. A communication system (201), for example, for an entirely or partially electrically driven motor vehicle, [0766] wherein the communication system (201) comprises the following: [0767] a first communication unit (203), which includes an interface (207) for emitting an electric, magnetic, or electromagnetic signal (209), [0768] a second communication unit (205), which includes an interface (207) for receiving the electric, magnetic, or electromagnetic signal (209) of the first communication unit, and [0769] at least one protective element (102) according to any one of sentences 1 to 18 to protect at least one of the communication units (203, 205) from electric, magnetic, or electromagnetic fields, [0770] wherein it is preferred if, to protect the at least one of the communication units (203, 205) from electric, magnetic, or electromagnetic fields, the at least one of the communication units (203, 205) is entirely or partially accommodated in an interior (157) or in a depression (197) of the protective element (102).
[0771] 21. A motor vehicle, for example, an entirely or partially electrically driven motor vehicle, wherein the motor vehicle comprises the following: [0772] a source (195) of electric, magnetic, or electromagnetic fields, wherein the source (195) can advantageously be a conversion device (183) of an energy supply system (199) of the motor vehicle, for example, an electric motor (187) or an inverter (185), or a connecting device (211), wherein the connecting device (211) can connect two conversion devices (183) to one another, [0773] a device that can be interfered with by electric, magnetic, or electromagnetic fields, wherein the device that can be interfered with by electric, magnetic, or electromagnetic fields can be or comprise, for example, a communication unit (203, 205) of the motor vehicle, and [0774] at least one protective element (102) according to any one of sentences 1 to 18, wherein the protective element (102) is entirely or partially arranged between the source (195) and the device that can be interfered with by the electric, magnetic, or electromagnetic fields.