SUPPLY DEVICE FOR JOINING ELEMENTS, SETTING TOOL WITH THE SUPPLY DEVICE AND ASSOCIATED SUPPLY AND SETTING METHOD
20260054311 · 2026-02-26
Inventors
- Fabian AHLEMEYER (Gütersloh, DE)
- Bernd Haesler (Halle, DE)
- Kilian Doedtmann (Bramsche, DE)
- Benjamin ROESCHERT (Schlangen, DE)
- Oliver Schienstock (Delbrück, DE)
Cpc classification
B23P19/006
PERFORMING OPERATIONS; TRANSPORTING
B23P19/06
PERFORMING OPERATIONS; TRANSPORTING
B25B13/481
PERFORMING OPERATIONS; TRANSPORTING
B21J15/30
PERFORMING OPERATIONS; TRANSPORTING
B21J15/32
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A supply device for joining elements. The supply device includes a receiving portion for at least one joining element, in which a joining element is receivable and positionable in front of a first opening, a circumferentially closed hose of a flexible material which on a first end is connected with the receiving portion and on an opposite, second end with a discharge portion, as well as a flexible thrust element which is movable back and forth using a drive means through the hose between a retracted position in which a front end of the thrust element is located in the receiving portion and an extended position in which the front end is located in the discharge portion, so that the joining element which is positioned in front of the first opening is pushable with the thrust element out of the receiving portion through the hose into the discharge portion.
Claims
1. A supply device for joining elements comprising: a. a receiving portion for at least one joining element, in which a joining element is receivable and positionable in front of a first opening, b. a circumferentially closed hose of a flexible material which on a first end is connected with the receiving portion and on an opposite, second end with a discharge portion, and c. a flexible thrust element which is movable back and forth by means of a drive means through the hose between a retracted position in which a front end of the thrust element is located in the receiving portion and an extended position in which the front end of the thrust element is located in the discharge portion, so that the joining element which is positioned in front of the first opening is pushable with the thrust element out of the receiving portion through the hose into the discharge portion.
2. The supply device according to claim 1, wherein the receiving portion furthermore comprises a singulation means in order to separate a joining element from a plurality of joining elements and to position the joining element in front of the first opening.
3. The supply device according to claim 1, wherein the thrust element comprises one of the following: a spring rod, an elastomer rod, an element string, a steel rope, a Bowden cable or a spring sheet that is rigid in compression.
4. The supply device according to claim 1, wherein the hose is a profile hose and the thrust element comprises a retaining device for the joining element adjacent to the front end of the thrust element.
5. The supply device according to claim 4, wherein the retaining device comprises a form piece which a. has an outer contour that is configured so as to match a contour of the joining element or an inner contour of the profile hose, or b. tapers at an end which faces the thrust element.
6. The supply device according to claim 1, wherein the thrust element comprises a transmission means adjacent to the front end which can be engaged with a head of the joining element so that a rotation of the thrust element can be transferred onto the joining element.
7. The supply device according to claim 1, wherein when in the retracted state, the thrust element is at least partly wound on a drum or arranged in a housing.
8. The supply device according to claim 1, wherein the thrust element has a cross-sectional area between 30% and 80% of the cross-sectional area of the hose.
9. The supply device according to claim 1, wherein the drive means comprises an electric, pneumatic or hydraulic actuator.
10. The supply device according to claim 1, wherein the drive means furthermore comprises two wheels, between which the thrust element is guided and of which at least one is driven.
11. The supply device according to claim 10, wherein a. at least one of the two wheels has a knurling, an elastomer coating or an elastomer ring, or b. one wheel is arranged in a preloaded manner in the direction of the other wheel.
12. The supply device according to claim 10, furthermore comprising at least one of the following sensors: a path sensor, a force sensor, a torque sensor or a speed sensor.
13. The supply device according to claim 1, wherein a length of the hose is at least 50 cm.
14. A setting tool for setting joining elements, wherein the setting tool comprises a supply device according to claim 1.
15. The setting tool according to claim 14, wherein the discharge portion is arranged adjacent to a setting head of the setting tool and the receiving portion is arranged remote from the setting head so that the joining element is dischargeable through the discharge portion to the setting tool.
16. A supply method using the supply device according to claim 1, comprising: a. supplying a joining element to the receiving portion of the supply device, b. positioning the joining element in front of the first opening in the receiving portion so that the joining element is arranged in front of the flexible thrust element, c. moving the thrust element from a retracted state into an extended state, so that the joining element which is positioned in front of the thrust element is moved in the direction of the discharge portion through the hose, and d. discharging the joining element when it reaches the discharge portion and moving back the flexible thrust element from the extended into the retracted position.
17. A setting method by using the supply device according to claim 1, wherein the thrust element comprises a transmission means adjacent to the front end which can be engaged with a head of the joining element so that a rotation of the thrust element can be transferred onto the joining element, the method comprising the steps: a. supplying a joining element to the receiving portion of the supply device, b. positioning the joining element in front of the first opening in the receiving portion so that the joining element is arranged in front of the flexible thrust element, c. moving the thrust element from a retracted state into an extended state so that the joining element which is positioned in front of the thrust element is moved in the direction of the discharge portion through the hose, and d. applying a torque on the joining element by means of the transmission means at the front end of the thrust element by means of a second drive means when reaching the discharge portion and thus setting the joining element into at least one component with the thrust element.
Description
4. SHORT SUMMARY OF THE DRAWINGS
[0052] In the following, the present invention is described in detail based on the drawings. In the drawings, the same reference signs refer to the same components and/or elements. They show:
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5. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0070] For better comprehensibility and with reference to the
[0071] The supply device 1 comprises a receiving portion 10 for at least a joining element 3, a circumferentially closed hose 20 out of flexible material, a discharge portion 30 as well as a flexible thrust element 40. At a first end 22, the hose 20 is connected to the receiving portion 10 and at an opposite second end 24, it is connected to the discharge portion 30.
[0072] When used with a setting tool, the discharge portion 30 is preferably arranged at or adjacent to the setting head, in particular the punch of the setting head. In the illustrated embodiment, the discharge portion 30 has an arcuate shape so that between an entry end and an exit end of the joining element 3 into the receiving portion 30, there is an angle of 90. The receiving portion 10 is provided at a distance to the setting head.
[0073] Due to this distance between the receiving portion 10 and the discharge portion 30 as well as the different positions which the setting tool can assume in the room due to for example the robot guidance, the hose 20 usually has a curvilinear course. Therefore, it has a plurality of curves and bendings. Thus, in order to transport the joining element 3 with the thrust element 40 through the hose 20 to the discharge portion 30, the thrust element 40 must be capable of following the course of the hose 20. Therefore, the thrust element 40 is configured flexibly. Furthermore, it should be observed that a length of the hose 20 is for example at least 50 cm, preferably at least 60 cm and particularly preferred at least 70 cm, further emphasizing the distance between the receiving portion and the discharge portion 30.
[0074] Furthermore, in the configuration which is shown here, rivets are used as joining element 3. With this kind of joining elements 3, the thrust element 40 engages the joining element 3 transverse to a longitudinal axis of same. Therefore, in order to avoid a canting or tilting of the joining element 3 in the hose 20, the hose 20 is preferably formed as a profile hose.
[0075] Corresponding, flexible profile hoses are known from the field of compressed air supply of joining elements 3. They are configured circumferentially closed and on their inside, they have a cross-sectional form which corresponds to the cross-sectional form of the joining element 3 to be transported. In the illustrated example, the cross-sectional form is therefore T shaped.
[0076] In the illustrated embodiment, the thrust element 40 is a spring rod. Alternatively, the use of an elastomer rod, an element string, a steel rope, a Bowden cable or a spring sheet that is rigid in compression is preferred. By selecting the respective, suitable thrust element 40, the supply device 1 can be adapted effectively to the respective application case, e.g. with regard to the available assembly space. Here, every element being capable of following a curvilinear course in the hose 20 between receiving portion 10 and discharge portion 30 is suitable as thrust element 40.
[0077] It should be ensured, however, that the thrust element 40 ideally does not or only little compress in case of pressure in order to guarantee a proper transport of the joining element 3 to the discharge portion 30. In this context, the length of the hose 20 of at least 50 cm should be ensured, too, because the thrust element 40 must have this length at least in order to transport the joining element 3 from the receiving portion 10 into the discharge portion 30.
[0078] In order to guarantee that the thrust element 40 is not or only little compressed in thrust direction, the thrust element 40 is at least partly wound on a drum in the retracted state, or is arranged in a housing. The drum or the housing are marked with reference sign 46.
[0079] The dimensioning of the cross section of the thrust element 40 also has an advantageous effect on the functionality. Thus, the thrust element 40 has a cross-sectional area in the illustrated embodiment which lies between 30 and 80% of the cross-sectional area of the hose 20. This is particularly true with respect to the use of a profile hose as hose 20.
[0080] The cross-sectional area of the thrust element 40 is calculated solely based on its outer diameter or its outer dimensionings, independent of its actual design. By that, it is guaranteed that the thrust element 40 does not attach an inner wall of the hose 20 in a zigzag manner, as this would lead to a deviation between the length of the hose 20 and the length of the thrust element 40 in the hose 20. However, this length is important so that the joining element 3 is transported properly to the discharge portion 30 and that this is determined properly, which will be explained in connection with the use.
[0081] When using the supply device 1, the joining elements 3 are supplied to the receiving portion 10 from the joining element source. For this purpose, the receiving portion 10 comprises a supply opening 16. In the illustrated embodiment of
[0082] The supply of the joining element 3 from the receiving portion 10 towards the discharge portion 30 takes place by means of the thrust element 40. For this purpose, the thrust element 40 is moved from a retracted position, in which it is located in the receiving portion 10, into an extended position, in which it is located in the discharge portion 30. In the illustrated example, the thrust element 40 along with the joining element 3 is located in the hose 20. In doing so, the thrust element 40 engages the joining element 3 laterally, i.e. from a direction perpendicular to the longitudinal axis of the joining element 3.
[0083] A retaining device 44 is provided at a front end 42 of the thrust element 40 so that the joining element 3 attaches the thrust element 40, i.e. ideally does not move away from the thrust element 40 due to gravity. The retaining device 44 is, in particular, a form piece or two retaining arms. The configuration with the retaining device 44 is preferred in particular in connection with a profile hose as hose 20.
[0084] In the illustrated configuration, the retaining device 44 is a form piece having an outer contour matching a contour of the joining element 3 and matching an inner contour of the profile hose as hose 20. Furthermore, the form piece as retaining device 44 is tapered at an end facing the thrust element 40. The tapered configuration of the form piece or the retaining device 44, respectively, at the end which faces the thrust element 40 causes the thrust element 40 to be pullable through the profile hose with as little friction as possible in case of a return stroke of the thrust element 40, i.e. in case of a movement from the extended into the retracted position. This applies in particular in case of a curvilinear course of the profile hose.
[0085] The movement of the thrust element 40 through the hose 20 between a retracted position in which the thrust element 40 is located in the receiving portion 10, and an extended position in which the thrust element 40 is located in the discharge portion 30, is achieved by means of a corresponding drive means 50. For this purpose, the drive means 50 comprises an electric actuator 52 in the illustrated embodiment, e.g. an electric engine. Particularly the use of an electric actuator 52 is specifically preferred as that way, the supply device 1 can completely do without any pneumatic component.
[0086] Alternatively, when selecting the drive means 50, an operating means available at the setting tool 5 or the place of application can be taken into consideration. That is, alternatively to the electric actuator 52, an already existing supply network with compressed air or the like can be accessed, and as actuator, a pneumatic actuator or a hydraulic actuator can be selected for the drive means 50.
[0087] Furthermore, the drive means 50 comprises two wheels 54, 56. The thrust element 40 is guided between the wheels 54, 56. A first wheel 54 is driven by means of the actuator 52. At least one of the two wheels 54, 56 has a knurling, an elastomer coating or an elastomer ring. Furthermore, the second wheel 56 is arranged in a spring-preloaded manner in the direction of the first wheel 54 by means of a spring 58.
[0088] It is in particular the outer contour and the material of the first wheel 54, i.e. the drive wheel, but also the preloaded arrangement, which ensure that in the contact portion between the wheels 54, 56 and the thrust element 40, a friction is caused which is as high as possible. By that, a relative movement between the wheels 54, 56 and the thrust element 40 is avoided. This has a positive effect on the proper functioning of the supply device 1.
[0089] In order to control and/or supervise the supply of the joining element 3, the supply device 1 comprises at least one of the following sensors: a path sensor, a force sensor, a torque sensor and/or a speed sensor.
[0090] Particularly in case of the preferred, path-controlled supply of the joining element 3 from the receiving portion 10 to the discharge portion 30, the thrust element 40 must not be compressed if possible. This can for example be achieved by using a spring rod that is wound on block as the thrust element 40, as explained in the beginning.
[0091] For the sake of completeness, it is pointed out in this context that in case of a force-controlled variant, too, a compression of the thrust element 40 would lead to problems. The reason for that is that a force increase would arrive at the drive means 50 and a force sensor used there in a considerably reduced or belated manner.
[0092] In order to avoid the disadvantages which come along with a compression of the thrust element 40, a position sensor can alternatively or additionally be used. It recognizes if the joining element 3 has reached the desired position in the discharge portion or in the supply direction of the joining element 3 behind the discharge portion 30.
[0093] In case of the exemplary path control, the path sensor detects after every return stroke, i.e. after each movement from the extended position into the retracted position, that the thrust element 40 is again arranged in the retracted position, i.e. after the first opening 12 in the receiving portion 10. That is, the way before each new supply process is set to zero in this case.
[0094] The distance to be covered in case of a front stroke, i.e. during the movement from the retracted into the extended position, is for example defined by means of the revolutions of an engine shaft of the drive means 50. A conversion of the revolutions of the engine shaft into the covered path of the thrust element 40 takes place by means of the effective diameter of the drive wheel, that is, in the illustrated example of the first wheel 52.
[0095] Alternatively, a torque of the engine and the friction of the drive wheel or the first wheel 52, respectively, is selected so that the engine stops when the joining element 3 has arrived in or through the discharge portion 30 at the desired position and the thrust element 40 cannot be pushed further. This state can for example also be detected with a speed sensor, as the actual speed of the thrust element 40 is zero in this case.
[0096] As soon as the joining element 3 has reached or passed the discharge portion 30, it is discharged to the setting head in the present example. In other examples, the supply device 1 can generally be used for transporting joining elements 3 from a first position to a remote second position.
[0097] An advantage of this supply device 1 is that no pneumatic components are needed for moving a joining element from this first position, i.e. the receiving portion 10, to a second position, i.e. the discharge portion 30. This has an advantageous effect particularly with regard to the arising costs as well as sustainability. Here, particularly the use of the flexible thrust element 40 ensures that the joining element 3 is reliably transported from the receiving portion 10 to the discharge portion 30 in every spatial position, i.e. also against gravity.
[0098] With reference to
[0099] Firstly, again with reference to the configuration of the setting tool 5, same has a setting head 7 and a die 8, which are both mounted to the C-frame 6 as carrier. The C-frame 6 is for example movable in a robot-guided manner.
[0100] The receiving portion 10 of the supply device 1 is mounted to the C-frame 6. In the illustrated example, this takes place at the perpendicular portion of the C-form which connects the two horizontal protrusions. As already explained before, the receiving portion 10 is connected with the discharge portion 30 by means of the hose 20. As illustrated, the discharge portion 30 is arranged at the setting head 7.
[0101] In contrast to the previous configuration, the joining elements 3 are not supplied individually but by means of two accumulation lines 18 to the receiving portion 10. The accumulation lines 18 can be assigned to a separate housing which is connected to the receiving portion 10, or can be an integral part of the receiving portion 10. As a result, the joining elements 3 are thus not fed individually to the receiving portion 10, but rather, there is a plurality of joining elements 3 in the accumulation lines 18.
[0102] Therefore, the drive means 50 is arranged adjacent to a housing of the accumulation lines 18. The accumulation lines 18 are provided with a matching lid so that no joining elements 3 can fall out of the accumulation line. Furthermore, the presence of a docking station 19 is shown.
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[0104] As can be seen in
[0105] The clamping device 60 comprises two clamping rollers or rollers 62. A flexible element is wound on them, with which by means of corresponding clamping pieces 64, a tension can be applied on the joining elements 3 present in the accumulation line 18 in the direction of the receiving portion 10.
[0106] For clarification,
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[0108] With reference to
[0109] If a joining element 3 is now supposed to be transported to the discharge portion 30, first of all, the singulation means 14 is actuated. This is a mechanical means, e.g. a mechanical slide, which is operated via an actuator. The singulation means 14 moves the joining element 3 in front of the first opening 12 and thus in front of the thrust element 40. This state is shown in
[0110] The thrust element 40 as described above is now actuated, so that the joining element 3 is moved into the hose 20, in particular the profile hose, through the hose 20 and up to the discharge portion 30. The beginning of this state is illustrated in
[0111] Thus, the singulation means 14 guarantees that always only one single joining element 3 at a time is supplied from the receiving portion 10 through the hose 20 and to the discharge portion 30.
[0112] Once the joining element 3 has been positioned and/or discharged in/into the discharge portion 30, the thrust element 40 is moved back through the hose 20 from the extended position into the retracted position. In this context, the tapered configuration of the form piece at the end which faces the thrust element 40 is of advantage, as this will cause the thrust element 40 to be pullable through the hose 20 with as little friction as possible in case of the return stroke of the thrust element 40, particularly in case of a curvilinear course of the hose 20. Without the tapered configuration, the thrust element 40 could firstly become longer and then suddenly rebound, e.g. when using a spring rod as thrust element 40, as soon as the force has been reached which is necessary to overcome the clamping location.
[0113] As soon as the thrust element 40 is again in the retracted position, the above-described process can be repeated and a new or another joining element 3 can be supplied to the discharge portion. With respect to the configuration with the accumulation line 18, the moved-up joining element 3 is thus positioned individually and in front of the opening 12, so that it can be supplied from the thrust element 40 to the discharge portion 30.
[0114] With reference to
[0115] In this configuration of the supply device 1, the thrust element 40 comprises a transmission means 48 adjacent to the front end 42. It may be engaged with a head of the joining element 3, e.g. the screw. At their head end, screws have an inner and/or outer form which allows the engagement of a tool so as to rotate the joining element 3 that is configured as a screw. The thrust element 40 comprises the correspondingly designed transmission means 48 in order to come into engagement with this form. In the illustrated example, the transmission means is an external hex so that the screw comprises a hexagon socket at its head.
[0116] In contrast to the previous example with the rivet as joining element 3, the thrust element 40 therefore does not engage the joining element 3 that is designed as a screw transverse to the longitudinal axis of the joining element 3 but along the longitudinal axis of the joining element 3. The use of a profile hose as hose 20 is therefore not possible.
[0117] Furthermore, the thrust element 40, which is preferably designed as a flexible shaft, is provided with a second drive means 70 which sets the thrust element 40 into rotation. The rotation of the thrust element 40 may be transferred onto the joining element 3 due to the transmission means 48, so that the screw as joining element 3 may be screwed or set into at least one component, preferably into at least two components.
[0118] During use, the screw as the joining element 3 is thus pushed through the hose 20 from the receiving portion 10 to the discharge portion 20 in the above-described manner. Preferably, in this process, the discharge portion 30 is not arranged to a setting head of a setting tool but ends at a component, i.e. it abuts it, for example. Therefore, once the thrust element 40 has pushed the joining element 3 through the hose 20, a tip of the joining element 3 attaches the first component. Due to the preferably rigid configuration of the discharge portion 30, the joining element 3 is furthermore securely positioned in radial direction.
[0119] When the second drive means 70 is now actuated, same sets the thrust element 40 into rotation, which is transmitted to the joining element 3 via the transmission means 48. Thus, the joining element 3 can be set into at least the first component. Preferably, when doing so, the thrust element transmits a torque between 3 Nm and 30 Nm, preferably up to 15 Nm.
[0120] With respect to
[0121] Now, in step C, the thrust element 40 is moved from a retracted state into an extended state. This takes place by means of the drive means 50. By that, the joining element 3 that is positioned in front of the thrust element 40 is moved in the direction of the discharge portion 30 through the hose 20.
[0122] Finally, in step D, the discharging of the joining element 3 takes place when the discharge portion 30, i.e. the desired position in the discharge portion 30 or in supply direction of the joining element 3 behind the discharge portion 30, is reached, as well as the moving back of the flexible thrust element 40 from the extended into the retracted position.
[0123] After that, the above method steps A to D can repeat, when the receiving portion 10 is already fed with individual joining elements 3. If the receiving portion 10 is already provided with a plurality of joining elements 3, e.g. due to an accumulation line 18, it is preferred that steps B to D be repeated.
[0124] Finally, with respect to
[0125] In step c, a moving of the thrust element 40 from a retracted state into an extended state takes place, so that the joining element 3 that is positioned in front of the thrust element 40 is moved in the direction of the discharge portion 30 through the hose 20.
[0126] Now, in step d, a torque is applied on the joining element 3 via the transmission means 48 at the front end 42 of the thrust element 40 by means of a second drive means 70 when the discharge portion 30 has been reached. By that, a setting of the joining element 3 into at least one component takes place, with the thrust element 40 preferably transmitting a torque between 3 Nm and 30 Nm, particularly preferred up to 15 Nm.
6. LIST OF REFERENCE SIGNS
[0127] 1 supply device [0128] 3 joining element [0129] 5 setting tool [0130] 6 C-frame [0131] 7 setting head [0132] 8 die [0133] 10 receiving portion [0134] 12 first opening in the receiving portion 10 [0135] 14 singulation means [0136] 16 supply opening [0137] 18 accumulation line [0138] 19 docking station [0139] 20 hose [0140] 22 first end of the hose [0141] 24 second end of the hose [0142] 30 discharge portion [0143] 40 thrust element [0144] 42 front end [0145] 44 retaining device [0146] 46 housing for the thrust element 40 [0147] 48 transmission means [0148] 50 drive means [0149] 52 actuator [0150] 54 first wheel [0151] 56 second wheel [0152] 58 spring [0153] 60 clamping device [0154] 62 roller [0155] 64 clamping piece [0156] 70 second drive means