ELECTROCHROMIC DEVICE

Abstract

An electrochromic device includes a substrate and electrochromic layers. The electrochromic layers include an oxidative chromic layer and a reductive chromic layer, and the oxidative chromic layer and the reductive chromic layer are arranged in contact with each other in at least one region.

Claims

1. An electrochromic device comprising: a substrate; and electrochromic layers, wherein the electrochromic layers comprise an oxidation chromic layer and a reduction chromic layer, and wherein the oxidation chromic layer and the reduction electrochromic layer are disposed to be in contact with each other in at least one region.

2. The electrochromic device of claim 1, wherein at least one of the oxidation chromic layer or the reduction chromic layer comprises a plurality of electrochromic nanoparticles.

3. The electrochromic device of claim 2, wherein the at least one of the oxidation chromic layer or the reduction chromic layer further comprises a plurality of electrochromic materials.

4. The electrochromic device of claim 3, wherein in the at least one of the oxidation chromic layer or the reduction chromic layer, the electrochromic materials are positioned between at least two adjacent electrochromic nanoparticles of the plurality of electrochromic nanoparticles, or the plurality of electrochromic nanoparticles are coated with the electrochromic materials.

5. The electrochromic device of claim 4, wherein each of the plurality of electrochromic nanoparticles is placed to contact the electrochromic materials placed between the plurality of electrochromic nanoparticles.

6. The electrochromic device of claim 1, wherein at least one of the oxidation chromic layer or the reduction chromic layer further comprises an electrolyte.

7. The electrochromic device of claim 6, wherein the at least one of the oxidation chromic layer or the reduction chromic layer comprising the electrolyte is in a form of a flexible thin film.

8. The electrochromic device of claim 6, wherein in the at least one of the oxidation chromic layer or the reduction chromic layer, the electrolyte is mixed with the electrochromic nanoparticles and the electrochromic materials.

9. The electrochromic device of claim 1, wherein at least one of the oxidation chromic layer or the reduction chromic layer comprises a polymer cage.

10. The electrochromic device of claim 9, wherein the polymer cage comprises an electrolyte, electrochromic nanoparticles, and an electrochromic material.

11. The electrochromic device of claim 10, wherein the polymer cage further comprises a plurality of polymer chains, with empty spaces being provided between the plurality of polymer chains.

12. The electrochromic device of claim 11, wherein at least one of the electrolyte, the electrochromic material, or the electrochromic nanoparticle is placed in the empty spaces, or is placed to be in contact with the plurality of polymer chain.

13. The electrochromic device of claim 1, wherein thicknesses of the electrochromic layers range from 2 to 50 m.

14. A method of fabricating an electrochromic device, the method comprising: coating a plurality of nanoparticles with an electrochromic material; preparing an electrochromic paste by mixing the plurality of nanoparticles coated with the electrochromic material and an electrolyte; applying the electrochromic paste to a substrate; and drying the electrochromic paste.

15. A method of fabricating an electrochromic device, comprising: coating a plurality of nanoparticles with an electrochromic material; preparing an electrochromic paste in which the plurality of nanoparticles coated with the electrochromic material are mixed with an electrolyte; forming electrochromic layers by applying the electrochromic paste to a substrate and an opposing substrate and drying the electrochromic paste; and disposing the substrate and the opposing substrate to face each other and assembling the substrate and the opposing substrate to allow the electrochromic layer on the substrate and the electrochromic layer on the opposing substrate to be bonded to each other.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0023] FIG. 1 is a cross-sectional view schematically illustrating an electrochromic device according to an embodiment of the disclosure.

[0024] FIG. 2 schematically illustrates a polymer cage of the electrochromic device according to an embodiment of the disclosure.

[0025] FIG. 3 is a cross-sectional view schematically illustrating an electrochromic device including grid structures according to an embodiment of the disclosure.

[0026] FIG. 4 illustrates a method of fabricating an electrochromic device according to an embodiment of the disclosure.

[0027] FIG. 5 illustrates a method of fabricating an electrochromic device including grid structures according to an embodiment of the disclosure.

[0028] FIG. 6 compares a substrate in a conventional high-temperature process and a substrate in a process according to the disclosure.

[0029] FIG. 7 illustrates a transmittance evaluation graph with respect to changes in the photo-electrode thickness.

[0030] FIG. 8 illustrates transmittance observation results with respect to changes in the photo-electrode thickness.

[0031] FIG. 9 illustrates memory effect evaluation results for examples of the disclosure and comparative examples.

LIST OF REFERENCE NUMERALS FOR MAJOR ELEMENTS

[0032] 10, 10: electrochromic device [0033] 100: substrate [0034] 200: electrode layer [0035] 300: reduction chromic layer [0036] 310: electrochromic nanoparticle [0037] 320: reduction electrochromic material [0038] 400: oxidation chromic layer [0039] 410: electrochromic nanoparticle [0040] 420: oxidation electrochromic material [0041] 500: electrolyte [0042] 600: grid structure [0043] 610: grid protection layer [0044] 700: polymer cage [0045] 710: polymer chain [0046] 720: lithium salt

DETAILED DESCRIPTION

[0047] Embodiments of the disclosure are illustrated in the accompanying drawings. However, the inventive concept of the disclosure may be embodied in various forms and should not be interpreted as limited to the embodiments described herein. Rather, these embodiments are provided so that the disclosure will be thorough and complete and will fully convey the concept of the disclosure to a person of ordinary skill in the art to which the disclosure belongs. The same reference numerals refer to the same components.

[0048] The terminologies used herein are intended to describe particular embodiments only and are not intended to limit the inventive concept of the disclosure. The singular forms as used herein are intended to include the plural forms such as at least one as well, unless the context clearly indicates otherwise. The at least one should not be interpreted as being limited to a single instance. The term and/or as used herein includes any combination of one or more of all the listed items. In the detailed description, the terms includes and/or including specify the existence of the features, regions, integers, steps, operations, components, and/or elements specified, but do not exclude the existence or addition of other features, regions, integers, steps, operations, components, and/or groups thereof.

[0049] Herein, an object being referred to as being on another object means that the object may be directly on the other object or that an intervening object may be present between the object and the other object.

[0050] Throughout the specification, a portion being referred to as being connected (or linked, contacted, or coupled) to another portion means that the portion is directly connected to the other portion or that the portion is indirectly connected to the other portion via an intervening member.

[0051] Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by a person of ordinary skill in the art to which the disclosure belongs. It will be further understood that terms, such as those defined in commonly used dictionaries, should be interpreted consistently with their meaning in the context of the relevant art and the disclosure, rather than in an idealized or overly formal sense.

[0052] Although specific embodiments are described, currently unpredicted, or unpredictable alternatives, modifications, variations, improvements, and substantial equivalents, may arise to the inventors or a person of ordinary skill in the art. Therefore, the appended claims, which may be applied and changed, are intended to include all such alternatives, modifications, variations, improvements and substantial equivalents.

[0053] In the following embodiments, the terms first, second, etc., are only used to distinguish one element from another element, rather than in a limiting sense.

[0054] In the following embodiments, the singular forms include the plural forms as well, unless the context clearly indicates otherwise.

[0055] In the drawings, the sizes of components may be exaggerated or reduced for ease of description. For example, the size and thickness of each component are shown arbitrarily in the drawings for ease of description, and thus the disclosure is not necessarily limited to what is shown.

[0056] In the following embodiments, the X-, Y-, and Z-axes are not limited to the three axes on a Cartesian coordinate system, and may be interpreted in a broader sense including the same. For example, the X-, Y-, and Z-axes may be orthogonal to each other but refer to different directions that are not orthogonal to each other.

[0057] In a case in which an embodiment may be implemented differently, a specific process order may differ from the order described. For example, two processes described as occurring in succession may be performed substantially simultaneously or in an order inverse to the order described.

[0058] An electrochromic device according to an embodiment of the disclosure includes a substrate and electrochromic layers.

[0059] FIG. 1 is a cross-sectional view schematically illustrating an electrochromic device according to an embodiment of the disclosure.

[0060] According to FIG. 1, an electrochromic device 10 includes substrates 100, electrode layers 200, and electrochromic layers 300 and 400. The electrochromic layers 300 and 400 include a reduction chromic layer 300 and an oxidation chromic layer 400.

[0061] The electrochromic device 10 may include at least one electrode layer 200 provided between the substrates 100 and the electrochromic layers 300 and 400. The electrode layer 200 may be transparent but is not limited in transparency or color.

[0062] The substrates may be formed of various materials. For example, substrates may be formed of glass, ceramics, or organic materials. In an embodiment, the substrates may be formed of a flexible material, such as a material that may be easily curved, bent, folded, or rolled, and may also be formed of ultra-thin glass, metal, or plastic.

[0063] The substrates 100 are shown in FIG. 1 as being disposed on opposite sides to face each other, but in another example, a substrate or substrates may be disposed on a single side only.

[0064] The electrode layers 200 are provided on the substrates 100.

[0065] The electrode layers 200 may include various conductive materials, and may include, for example, an optically transparent conductive material. In an optional embodiment, the electrode layers may include optically transparent conductive oxides, such as indium tin oxide (ITO), fluorine-doped tin oxide (FTO), indium zinc oxide (IZO), zinc oxide (ZnO), indium oxide (In.sub.xO.sub.y), indium gallium oxide (IGO), or aluminum zinc oxide (AZO), which are highly light-transmissive.

[0066] There may be various processes for forming an electrode layer on a substrate, and the electrode layer may be formed on the substrate using various methods, such as depositing or printing conductive materials.

[0067] The electrochromic device according to the disclosure may be fabricated using non-complicated processes without high-temperature processing, as described below, thereby reducing the formation of bubbles, and may accordingly include not only conventional substrates but also flexible substrates.

[0068] The thicknesses of the electrochromic layers 300 and 400 may range from 2 to 50 m, 2 to 40 m, 2 to 30 m, 2 to 20 m, 2 to 10 m, 5 to 50 m, 5 to 40 m, 5 to 30 m, 5 to 20 m, 5 to 10 m, 10 to 50 m, 10 to 40 m, 10 to 30 m, 10 to 20 m, 20 to 50 m, 20 to 40 m, 20 to 30 m, 30 to 50 m, 30 to 40 m, or 40 to 50 m.

[0069] At least one of the reduction chromic layer 300 or the oxidation chromic layer 400 includes a plurality of electrochromic nanoparticles 310 or 410. The electrochromic nanoparticles 310 included in the reduction chromic layer and the electrochromic nanoparticles 410 included in the oxidation chromic layer may be identical or different, and may be used in some modified forms.

[0070] The reduction chromic layer 300 and the oxidation chromic layer 400 may be disposed to be in contact with each other in at least one region. For example, the plurality of electrochromic nanoparticles 310 of the reduction chromic layer 300 and the plurality of electrochromic nanoparticles 410 of the oxidation chromic layer 400 may be in contact with each other, as shown in FIG. 1, but this is not intended to be limiting.

[0071] The electrochromic nanoparticles may include oxide-based materials, but are not limited thereto. For example, the electrochromic nanoparticles may include a transition metal or a metallic element from the groups 13 to 16 of the periodic table, such as Al, Ga, In, Sn, TI, Pb, Bi, and Po, particularly TiO.sub.2, WO.sub.3, NiO.sub.xH.sub.y, Nb.sub.2O.sub.5, V.sub.2O.sub.5, MoO.sub.3, Al.sub.2O.sub.3, SiO.sub.2, ZrO.sub.2, CeO.sub.2, ZnO, and Y.sub.2O.sub.3.

[0072] According to an embodiment of the disclosure, TiO.sub.2 may be used for the electrochromic nanoparticles, in which TiO.sub.2 has excellent light transmittance for visible light, and when a voltage is applied, the material may enable efficient electron transport due to the excellent electrical conductivity. Furthermore, TiO.sub.2 has a very large surface area to enable proper adsorption of a large amount of electrochromic material, and the pore structure of TiO.sub.2 may be controlled in a relatively easy manner and thus enable pore control to facilitate smooth electrolyte diffusion when a quasi-solid or solid electrolyte is used, thereby increasing the durability of the device.

[0073] The size of the electrochromic nanoparticles may range from 1 to 100 nm, 5 to 50 nm, 5 to 45 nm, 5 to 40 nm, 5 to 35 nm, 5 to 30 nm, 10 to 50 nm, 10 to 45 nm, 10 to 40 nm, 10 to 35 nm, 10 to 30 nm, 15 to 50 nm, 15 to 45 nm, 15 to 40 nm, 15 to 35 nm, 15 to 30 nm, 20 to 50 nm, 20 to 45 nm, 20 to 40 nm, 20 to 35 nm, 20 to 30 nm, 25 to 50 nm, 25 to 45 nm, 25 to 40 nm, 25 to 35 nm, or 25 to 30 nm, desirably from 10 to 30 nm.

[0074] At least one of the reduction chromic layer 300 or the oxidation chromic layer 400 may further include an electrochromic material 320 or 420.

[0075] The electrochromic material 320 or 420 may be positioned between at least two adjacent electrochromic nanoparticles 310 or 410, or, for example, each of the plurality of electrochromic nanoparticles 310 and 410 may be coated with the electrochromic material 320 or 420, as shown in FIG. 1. Furthermore, the two adjacent electrochromic nanoparticles 310 and 410 may be placed to be in contact with the electrochromic material 320 or 420 positioned between the two adjacent electrochromic nanoparticles 310 and 410.

[0076] The electrochromic material may be one or more oxides selected from the group consisting of cobalt (Co), indium (In), iridium (Ir), molybdenum (Mo), nickel (Ni), tungsten (W), vanadium (V), cerium (Ce), manganese (Mn), niobium (Nb), rhodium (Rh), ruthenium (Ru), antimony (Sb), titanium (Ti), zinc (Zn), aluminum (AI), silicon (Si), copper (Cu), iron (Fe), tantalum (Ta), and magnesium (Mg).

[0077] Prussian blue, viologen, Wurster blue, perylene dimide, triethylamine, polyaniline, polypyrrole, polythiophene, carbazole, phenylene vinylene, acetylene, phenylenediamine, phenothiazine, tetrathiafulvalene, or derivatives thereof, without being limited thereto, may be appropriately modified depending on whether the electrochromic material is a reduction electrochromic material or an oxidation electrochromic material.

[0078] In the electrochromic device 10, at least one of the reduction chromic layer 300 or the oxidation chromic layer 400 may further include an electrolyte 500.

[0079] At least one of the oxidation chromic layer 400 or the reduction chromic layer 300 including the above electrolyte 500 may be in the form of a flexible thin film. However, the present disclosure is not limited thereto, and the form factor of the oxidation chromic layer 400 and the reduction chromic layer 300 may be appropriately modified.

[0080] The flexible thin film form may be a cured paste, or may be produced using UV radiation curing by adding a UV-curable agent to a liquid material.

[0081] Furthermore, in at least one of the oxidation chromic layer 400 or the reduction chromic layer 300, the electrolyte 500 may be present in a mixed form with the electrochromic nanoparticles 310 or 410 and the electrochromic material 320 or 420.

[0082] The electrolyte 500 may be a polymer, but is not limited thereto, and may be a lithium salt electrolyte according to an embodiment.

[0083] The electrolyte 500 may further include an oxidizer, a solvent, a polymer, or a photocurable resin.

[0084] The oxidizer may be a derivative of ferrocene, polyaniline, polypyrrole, polythiophene, carbazole, phenylene vinylene, acetylene, phenylenediamine, phenothiazine, tetrathiafulvalene, or the like, but is not limited thereto.

[0085] The solvent may be benzonitrile, acetylacetone, sulfolane, succinonitrile, propylene carbonate, diethyl carbonate, 3-methoxypropionitrile, ethylene carbonate, dimethyl carbonate, -butyrolactone, tetrahydrofuran, acetylacetone, dimethylformamide, N-methylpyrrolidone, dimethylacetamide, or dimethyl sulfoxide, but is not limited thereto.

[0086] In an embodiment of the disclosure, at least one of the oxidation chromic layer 400 or the reduction chromic layer 300 of the electrochromic device may include a polymer cage, and the electrolyte, the electrochromic nanoparticles, and the electrochromic material may be included in the polymer cage. Consequently, the electrolyte may not be present as a separate layer, and the oxidation chromic layer and the reduction chromic layer may remain in a separated state while in contact with each other.

[0087] Referring to FIG. 2, in an embodiment, a plurality of polymer chains 710 may further be included in the polymer cage 700, and electrochromic nanoparticles 410 and lithium salt 720 may be present in an intertwined and contacting form between the plurality of polymer chains 710. For ease of description, only the electrochromic nanoparticles 410 and the lithium salt 720 are shown in the figure, but an electrolyte and an electrochromic material may also be present.

[0088] The plurality of polymer chains 710 may be present in an irregular form in the polymer cage 700, and empty spaces may be present between the plurality of polymer chains 710. One or more of the electrolyte, the electrochromic material, or the electrochromic nanoparticles 410 may be placed in the empty spaces, or one or more of the electrolyte, the electrochromic material, or the electrochromic nanoparticles 410 may be placed to be in contact with the plurality of polymer chains 710.

[0089] The polymer chains 710 in the polymer cage 700 may hold the electrolyte, the electrochromic material, and the electrochromic nanoparticles 410 in the polymer cage 700 to prevent interlayer movement of the electrochromic material and the nanoparticles 410, thereby improving the durability of the device. Furthermore, the polymer chains 710, the electrolyte, the electrochromic material, and the electrochromic nanoparticles 410 are placed to be in contact with each other, thereby ensuring that ion conductivity is not impaired by the presence of the polymer and enabling the lithium salt 720 to move smoothly.

[0090] The polymer cage 700 may include poly(methyl methacrylate) (PMMA), poly(glycidyl methacrylate) (PGMA), ethylene glycol dimethacrylate (EGDMA), trimethylolpropane triacrylate (TMPTA), tetra(ethylene glycol) diacrylate (TEDGA), polyurethane, acrylic-silicone polymer, or the like. However, the present disclosure is not limited thereto, and these materials may also be used in some modified forms.

[0091] In this embodiment, the double-layer structure of the oxidation chromic layer and the reduction chromic layer is formed by a single process, thereby reducing fabrication costs, as will be described below. Furthermore, because the electrochromic material is not a solution type in which the electrochromic material is dissolved in an electrolyte solution, the electrochromic material does not freely diffuse in a power-off situation, thereby allowing the fabrication of a thin film having excellent memory performance.

[0092] An electrochromic device according to another embodiment of the disclosure may further include grid structures.

[0093] FIG. 3 is a cross-sectional view schematically illustrating an electrochromic device including grid structures according to an embodiment of the disclosure.

[0094] Referring to FIG. 3, an electrochromic device 10 further includes grid structures 600 disposed on substrates 100. Specifically, the grid structures may be positioned on electrode layers 200.

[0095] The electrochromic layers 300 and 400 may be disposed to have regions overlapping the grids in the thickness direction of the grid structures 600, and the electrochromic layers 300 and 400 may be disposed to cover the grid structures 600.

[0096] The grid structures may contain a metal such as aluminum (Al), silver (Ag), or copper (Cu). However, the present disclosure is not limited thereto, and the grid structures may be modified as desired.

[0097] The grid structures may have various shapes, and may be regularly patterned or irregularly shaped. The grid structures may reduce electrical resistance for electrical connection between the electrochromic layer and the electrode layer.

[0098] Each of the grid structures 600 may further include a grid protection layer 610. The inclusion of the grid protection layer 610 may prevent the grid structure from direct contact with the electrochromic paste, thereby preventing the adsorption of the electrochromic nanoparticles to the grid structure.

[0099] The grid protection layer may be applied at a thickness of 0.5 to 4 times or 1 to 2 times the thickness of the grid structure, but is not limited thereto, and may be applied in a suitably modified form to prevent the adsorption of the electrochromic nanoparticles described above.

[0100] The grid protection layer may include a polymer resin, a UV-curable agent, or an inorganic material. Specifically, the polymer resin may include a silicone polymer, polyarylate, polyimide, polymethyl methacrylate, or polycarbonate. The UV-curable agent may be at least one UV-curable agent of an acrylic curable agent containing a reactive oligomer such as epoxy, polyester, or urethane, an epoxy-based curable agent, or a silicone-based curable agent, and the inorganic material may include a paste of glass frit particles of V.sub.2O.sub.5, Bi.sub.2O.sub.5, or the like, but these are not intended to be limiting, and some modifications may be used.

[0101] The substrates 100, the electrode layers 200, and the electrochromic layers 300 and 400 shown in FIG. 3 may be the same as those of the above-described embodiment or modified as desired, and a more detailed description is omitted.

[0102] Another embodiment of the disclosure provides a method of fabricating an electrochromic device.

[0103] FIG. 4 illustrates a method of fabricating an electrochromic device according to an embodiment of the disclosure.

[0104] Referring to FIG. 4, the method of fabricating an electrochromic device according to the disclosure may include the operations of: [0105] coating a plurality of nanoparticles with an electrochromic material; [0106] preparing an electrochromic paste by mixing the nanoparticles coated with the electrochromic material with an electrolyte; [0107] applying the electrochromic paste to a substrate; and [0108] drying the electrochromic paste.

[0109] The nanoparticles, the electrochromic material, and the substrate may be applied to be the same as those of the above-described embodiment or modified as desired, and a more detailed description is omitted.

[0110] The method of fabricating an electrochromic device according to the disclosure may enable adsorption of the electrochromic material to the nanoparticles by the operation of coating the nanoparticles with the electrochromic material, thereby eliminating the need for an electrochromic material solvent and providing excellent stability.

[0111] Using the low-temperature paste in the operation of preparing the electrochromic paste may enable a low-temperature process, which allows for application to flexible materials and reduces fabrication costs. Because a high-temperature process is unnecessary, the occurrence of bubbles may be reduced, and the electrochromic device may become lighter and larger than conventional electrochromic devices.

[0112] In some embodiments, fabricating with the electrochromic paste produced by mixing the nanoparticles and the electrolyte may allow the electrochromic device to be simplified into a double-layer structure including a reduction chromic layer and an oxidation chromic layer, thereby minimizing the fabrication process.

[0113] The method of fabricating an electrochromic device according to the disclosure may include the operations of: [0114] coating a plurality of nanoparticles with an electrochromic material; [0115] preparing an electrochromic paste in which the nanoparticles coated with the electrochromic material are mixed with an electrolyte; [0116] forming electrochromic layers by applying the electrochromic paste to a substrate and an opposing substrate and drying the electrochromic paste; and [0117] disposing the substrate and the opposing substrate to face each other and assembling the substrate and the opposing substrate so that the electrochromic layers on the substrate and the opposing substrate are bonded to each other.

[0118] The nanoparticles, the electrochromic material, the substrates, the electrochromic layers, and the specific operations of the fabrication method are the same as those of the above-described embodiment or may be modified as desired, and a more detailed description is omitted.

[0119] The disclosure will be described in detail hereinafter with respect to examples and experimental examples.

[0120] However, the examples and experimental examples described below are intended to specifically illustrate an aspect of the disclosure only, and the disclosure is not limited thereto.

<Example 1> Fabrication of Electrochromic Device

[0121] The method of fabricating an electrochromic device according to the disclosure is shown in FIG. 4.

[0122] First, a substrate 100 was prepared, in which an indium tin oxide (ITO) film including a metal mesh was used as the substrate 100. The substrate 100 was cleaned using a cleaning machine, and then an electrode layer 200 was disposed on the substrate 100.

[0123] Thereafter, the electrode layer 200 was coated with a paste produced by mixing TiO.sub.2, a reduction electrochromic material, and an electrolyte, and then the paste was dried to form a reduction chromic layer 300.

[0124] An oxidation chromic layer 400 was formed using an oxidation electrochromic material using the same method, and then the formed reduction and oxidation chromic layers 300 and 400 were assembled and sealed to complete an electrochromic device 10.

[0125] Referring to FIG. 6, cracking due to shrinkage increased during electrolyte curing in a conventional high-temperature process using a glass substrate (left-hand side panel), but in the process according to the disclosure, cracking and bubbles were more easily controlled (right-hand side panel).

<Example 2> Fabrication of Electrochromic Device Including Polymer Cage

[0126] First, a substrate was prepared, in which an indium tin oxide (ITO) film including a metal mesh was used as the substrate. The substrate was cleaned using a cleaning machine, and then an electrode layer was disposed on the substrate.

[0127] Thereafter, the electrode layer was coated with a polymer cage produced by mixing TiO.sub.2, a reduction electrochromic material, and an electrolyte, and then the polymer cage was dried to form a reduction chromic layer.

[0128] An oxidation chromic layer was formed using an oxidation electrochromic material using the same method, and then the formed reduction and oxidation chromic layers were assembled and sealed to complete an electrochromic device.

<Example 3> Fabrication of Electrochromic Device Including Grid Structures

[0129] The method of fabricating an electrochromic device including grid structures according to the disclosure is shown in FIG. 5.

[0130] First, a substrate 100 was prepared, in which an indium tin oxide (ITO) film including a metal mesh was used as the substrate 100. The substrate 100 was cleaned using a cleaning machine, and then an electrode layer 200 was disposed on the substrate 100.

[0131] A low-temperature metal grid 600 was screen-printed on the electrode layer 200 and dried. Thereafter, a grid protection layer 610 was screen-printed on the metal grid 600 and cured using a UV irradiator. The grid was coated with a paste produced by mixing TiO.sub.2, a reduction electrochromic material, and an electrolyte, and then the paste was dried to form a reduction chromic layer 300.

[0132] An oxidation chromic layer 400 was formed using an oxidation electrochromic material using the same method, and then the formed reduction and oxidation chromic layers 300 and 400 were assembled and sealed to complete an electrochromic device 10.

<Comparative Example> Fabrication of Electrochromic Device Having All-In-One Structure

[0133] TCO substrates were prepared, and then 1 wt % ethyl viologen dibromide without anchoring, 0.6 wt % dimethyl ferrocene, and 98.4 wt % 1 M LiTFSI in propylene carbonate (PC) were prepared as a reduction electrochromic material, an oxidizer, and an electrolyte, respectively, and mixed.

[0134] The mixture of the reduction electrochromic material, the oxidizer, and the electrolyte was injected between the substrates to complete an electrochromic device having an all-in-one structure.

<Experimental Example 1> Evaluation of Chromic Transmittance According to Changes in Photo-Electrode Thickness

[0135] Chromic transmittance according to the thickness change of a reduction chromic layer of a photo-electrode was evaluated using an Alpha Step, an optical microscope, and a scanning electron microscope (SEM). Voltage application conditions were set to 1.3 V for color change and 0.8 V for decoloration. The experimental results are shown in FIGS. 7 and 8.

[0136] Referring to FIGS. 7 and 8, as the thickness of the photo-electrode layer increased, the adsorption amount of the reduction-type color-changing material increased, thereby decreasing the transmittance.

<Experimental Example 2> Evaluation of Coating of Grid Protection Layer

[0137] According to an embodiment of the disclosure, an electrochromic device including aluminum (Al) grid structures was coated with a grid protection layer, and voltage drops were calculated. The formula for calculating the voltage drops is as follows:

[00001]$V_{\mathrm{loss}}={}_{\mathrm{TCO}}*J*x*\mathrm{dx}\mathrm{Integration}\mathrm{interval}\mathrm{ranges}\mathrm{from}0\mathrm{to}H=1/2{}_{\mathrm{TCO}}*J*H^2{V}_{\mathrm{loss}}={}_{\mathrm{Ag}}*J*H/w_{\mathrm{Ag}}*\mathrm{xdx}\mathrm{Integration}\mathrm{interval}\mathrm{ranges}\mathrm{from}0\mathrm{to}L=1/2{}_{\mathrm{Ag}}*J*H*L^2/w_{\mathrm{Ag}}$

[0138] Integration interval ranges from 0 to H, Integration interval ranges from 0 to L

[0139] The calculation results are shown in Table 1 below.

TABLE-US-00001 TABLE 1 TCO Al Voltage Voltage Drop Drop Grid Line Cell TCO Total Distance Distance Width Al Width Voltage Al Voltage Voltage (cm) (cm) (W) (cm) (cm) Drop (mV) Drop (mV) Drop (mV) Grid 0.0475 0.095 0.001 0.094 0.0025 9.16 9.16 300 300 Grid 0.0475 0.095 0.002 0.093 0.0025 4.58 4.58 300 300 Grid 0.0475 0.095 0.005 0.090 0.0025 1.83 1.83 300 300

[0140] The experimental results show that coating the grid structures with a grid protection layer may prevent the grid structures from coming into direct contact with the electrochromic paste, thereby preventing the electrochromic nanoparticles from being adsorbed to the grid structures.

<Experimental Example 3> Evaluation of Voltage Drop

[0141] According to an embodiment of the disclosure, voltage drops were calculated for electrochromic devices including silver (Ag) grid structures. The calculation formula is described above, and the calculation results are shown in Table 2 below.

TABLE-US-00002 TABLE 2 TCO Ag Voltage Voltage Drop Drop Grid Line Cell TCO Total Distance Distance Width Ag Width Voltage Ag Voltage Voltage (cm) (cm) (W) (cm) (cm) Drop (mV) Drop (mV) Drop (mV) Single- 28.5 0 0 28.5 900 0 900 Sided Electrode Double- 14.25 0 0 28.5 225 0 225 Sided Electrode Grid 2 2 4.75 9.5 0.03 9.48 25 31 55.5 Grid 1.425 2.85 0.03 2.823 2.25 9.16 11.4 10 10 Grid 1.425 2.85 0.001 2.849 2.25 275 277 10 10

[0142] Table 2 shows that the electrochromic devices including grid structures have improved performance compared to the conventional electrochromic devices due to the reduced voltage drop.

<Experimental Example 4> Memory Effect Evaluation

[0143] After a color change voltage of 1.3 V was applied for 60 seconds to an electrochromic device according to the disclosure and an all-in-one structure electrochromic device according to a comparative example, memory effects were evaluated. The results are shown in FIG. 9.

[0144] Referring to FIG. 9, when no voltage was applied to the all-in-one structure electrochromic device, the transmittance increased in a few seconds due to the oxidation of the electrochromic material (viologen) by the oxidizer (ferrocene). In contrast, in the electrochromic device according to the disclosure, the chromic transmittance decreased to 10% or less over approximately one hour. This demonstrates that the electrochromic device according to the disclosure has a superior memory effect compared to the comparative example.

[0145] The above description of the disclosure is provided for illustrative purposes, and a person of ordinary skill in the art to which the disclosure belongs will understand that various specific modifications can be easily made without altering the technical concept or the essential features of the disclosure. Therefore, the foregoing embodiments should be understood as being illustrative in all aspects while not limiting. For example, each component that is described as a single entity may be implemented in a distributed form, and similarly, components that are described as distributed may be implemented in a combined form.

[0146] The scope of the disclosure is defined by the following claims, and any alterations or modifications conceived from the meaning and scope of the claims and their equivalent concepts shall be interpreted as included in the scope of the disclosure.