TRANSMISSION FOR A VEHICLE
20260055804 ยท 2026-02-26
Inventors
Cpc classification
F16H2200/2038
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2200/2005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K1/00
PERFORMING OPERATIONS; TRANSPORTING
F16H2200/2094
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H37/082
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2200/0021
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2200/2064
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2200/2007
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K2001/001
PERFORMING OPERATIONS; TRANSPORTING
F16H2200/0043
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H3/663
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A transmission for a vehicle providing at least four gear ratios, comprising an input component drivingly connected to a prime mover, such as an electric motor, and a planetary gear system, comprising a first sun gear, a second sun gear, a single ring gear, and a single planet gear carrier carrying a first set of planet gears in meshing engagement with the first sun gear and a second set of planet gears in meshing engagement with the second sun gear. The ring gear is selectively engageable with one of the input component and a fixed member of the transmission. Both the first and the second sun gears are selectively engageable with the input component, and at least one of the first and second sun gears is selectively engageable with the fixed member.
Claims
1. A transmission for a vehicle, comprising: an input component configured to be drivingly connected to at least one prime mover of the vehicle, and a planetary gear system, comprising a first sun gear, a second sun gear, a single ring gear, and a single planet gear carrier carrying a first set of planet gears being in meshing engagement with the first sun gear and a second set of planet gears being in meshing engagement with the second sun gear, wherein the ring gear is configured to be selectively engaged with one of the input component and a fixed member of the transmission, wherein both the first and the second sun gears are configured to be selectively engaged with the input component, and wherein at least one of the first and second sun gears is configured to be selectively engaged with the fixed member of the transmission.
2. The transmission of claim 1, wherein both the first and second sun gears are configured to be selectively engaged with the fixed member of the transmission.
3. The transmission of claim 1, wherein the first and second sets of planet gears are axially separated from one another.
4. The transmission of claim 1, wherein the ring gear is configured to be slidable along an axial direction of the transmission between a first position in which it engages the input component, and a second position in which it engages the fixed member of the transmission.
5. The transmission of claim 1, further comprising a sleeve mounted for common rotation with the input component, wherein the sleeve is configured to be slidable relative to the input component along an axial direction of the transmission to selectively engage the first sun gear with the input component.
6. The transmission of claim 5, wherein the first sun gear is configured to be in a fixed axial position relative to the input component.
7. The transmission of claim 5, wherein the first sun gear is configured to be slidable together with the sleeve.
8. The transmission of claim 1, wherein the second sun gear is configured to be slidable along an axial direction of the transmission to selectively engage the second sun gear with the input component.
9. The transmission of claim 1, further comprising stacked first and second sleeves configured to be slidable relative to one another in an axial direction of the transmission and locked for common rotation, wherein the first sleeve is configured to selectively engage one of the first and second sun gears, and wherein the second sleeve is configured to selectively engage the first sleeve with one of the fixed member and the input component.
10. The transmission of claim 1, wherein the second sun gear has a smaller diameter than the first sun gear.
11. The transmission of claim 1, wherein the ring gear is in meshing engagement with the first set of planet gears.
12. The transmission of claim 1, wherein, in a first gear ratio of the transmission: the ring gear is engaged with the fixed member of the transmission, the first sun gear is disengaged from the input component and from the fixed member of the transmission, and the second sun gear is engaged with the input component.
13. The transmission of claim 1, wherein, in a second gear ratio of the transmission: the ring gear is engaged with the fixed member of the transmission, the first sun gear is engaged with the input component, and the second sun gear is disengaged from the input component and from the fixed member of the transmission.
14. The transmission of claim 1, wherein, in a third gear ratio of the transmission: the ring gear is engaged with the input component, one of the first and second sun gears is engaged with the fixed member of the transmission, and the other one of the first and second sun gears is disengaged from the fixed member of the transmission and from the input component.
15. The transmission of claim 1, wherein, in a direct gear ratio of the transmission, the planetary gear system is locked for common rotation with the input component.
16. The transmission of claim 1, wherein the planet gear carrier is configured to be drivingly connected to a driven axle of the vehicle.
17. The transmission of claim 1, further comprising a differential gear set configured to distribute torque to first and second drive shafts configured to drive first and second wheels of the vehicle, respectively, wherein the planetary gear system is configured to be mounted around one of the first and second drive shafts.
18. The transmission of claim 17, wherein the planet gear carrier is fixed for common rotation with a housing of the differential gear set.
19. A powertrain for a vehicle, comprising the transmission of claim 1, and at least one prime mover configured to be drivingly connected to the input component of the transmission.
20. A vehicle comprising the powertrain of claim 19.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0047] Examples are described in more detail below with reference to the appended drawings. The drawings are schematic and not drawn to scale. Like reference numbers refer to like elements throughout the description, unless expressed otherwise.
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[0055]
DETAILED DESCRIPTION
[0056] The detailed description set forth below provides information and examples of the disclosed technology with sufficient detail to enable those skilled in the art to practice the disclosure.
[0057] An electric heavy-duty vehicle may be driven by one or more electric prime movers, i.e., electric motors. When a single electric motor is provided, it may be positioned similarly as an internal combustion engine of a traditional vehicle. However, to reduce overall power losses and to free up space for mounting batteries for powering the electric motor, it is often desirable to mount the electric motor as close as possible to the driven wheels of the vehicle, such as directly on a driven wheel axle. Such a configuration is often referred to as an electric axle, or E-axle, configuration. An E-axle may sometimes comprise two electric motors providing input power to drive the wheel axle. A transmission is provided for converting torque produced by the electric motor(s).
[0058] A transmission for an electric heavy-duty vehicle, such as for an E-axle, typically needs to be compact to provide enough space for batteries and other components, such as bodybuilders and aerodynamic devices e.g., air flow tunnels and similar. Furthermore, it needs to provide a wide range of gear reduction ratios to ensure startability as well as efficiency at cruising speeds. For an electric vehicle having a high gross combination weight (GCW), e.g., 40 tons or more, the wide range of gear reduction ratios needed may lead to problems with too large steps between available gear ratios when a three-speed transmission is used, such as is common in E-axles.
[0059] The transmission according to the present disclosure is configured to provide at least four gear ratios to ensure startability as well as efficiency at cruising speed for a vehicle having high GCW. This may enable sufficiently small steps between gear ratios to avoid power drops during gear shifting.
[0060]
[0061] The vehicle 100 is herein a heavy-duty truck, and more particularly a towing truck for towing one or more trailers (not shown). It shall however be noted that the present disclosure is applicable to any other vehicle, such as any other truck, a bus, a passenger car, construction equipment, such as a wheel loader, an excavator, a dump truck etc.
[0062] The vehicle 100 is an electric vehicle comprising a non-driven front axle 101 and a driven rear axle 102. In other examples, the front axle may be a driven axle and the rear axle may be a non-driven axle, or both axles may be driven axles. Furthermore, the vehicle may comprise more than two axles, of which one or more may be driven. A pair of driven wheels 112 is provided on the rear axle 102 and a pair of non-driven wheels 111 is provided on the front axle 101. In other examples, other types of ground engaging members may be used instead of wheels, such as crawlers.
[0063]
[0064] The transmission 200 comprises an input component 201, herein a gearwheel of a primary reduction gearset, via which torque is fed to a planetary gear system 210. The planetary gear system 210 comprises two sun gears, namely a first sun gear 211 and a second sun gear 212. The first sun gear 211 is in meshing engagement with a first set of planet gears 215 and the second sun gear 212 is in meshing engagement with a second set of planet gears 216. The first and second sets of planet gears 215, 216 are axially separated from one another and are arranged to rotate together. They are carried by a single planet gear carrier 214, forming an output component of the planetary gear system 210. A single ring gear 213 is further provided, which is in meshing engagement with the first set of planet gears 215. The ring gear 213 is selectively engageable with the input component 201 and with a non-rotating fixed member 220 of the transmission, such as a transmission housing. The ring gear 213 is for this purpose slidable back and forth in the axial direction A between a first position in which it engages the input component 201, and a second position in which it engages the fixed member 220. The engagement with the input component 201 and the fixed member 220, respectively, may be realized using mutually engaging teeth, or splines. In the first position, the ring gear 213 will hence rotate together with the input component 201, at the same rotational speed. In the second position, the ring gear 213 will not be able to rotate. The ring gear 213 may further be provided in a disengaged position in which it is free to rotate with respect to both the fixed member 220 and the input component 201.
[0065] The first sun gear 211 is configured to be selectively engaged with the input component 201 via a sleeve 221. The sleeve 221 may be slid between an engaging position, in which it engages the first sun gear 211 with the input component 201, and a disengaging position in which the first sun gear 211 is free to rotate with respect to both the input component 201 and the fixed member 220. The sleeve 221 is mounted for common rotation with the input component 201, i.e., it is configured to rotate together with the input component 201. Splines may be provided for this purpose. The sleeve 221 is further slidable with respect to the input component 201 along the axial direction A. The first sun gear 211 is in a fixed axial position relative to the input component 201. Mutually engaging teeth, or splines, may be used to realize the engagement between the sleeve 221 on the one hand and the input component 201 on the other hand. When engaged, the first sun gear 211 rotates together with the input component 201.
[0066] The second sun gear 212 is configured to be selectively engaged with the input component 201 by sliding the second sun gear 212 into a first position in which it engages the first component 201 such that the first component 201 and the second sun gear 212 rotate together. The second sun gear 212 is further configured to be selectively engaged with the fixed member 220 of the transmission 200 by sliding it into a second position in which it engages the fixed member 220 such that it is not able to rotate relative to the fixed member 220. Mutually engaging teeth, or splines, may be used to realize the engagements with the first component 201 and the fixed member 220, respectively. The second sun gear 212 may further be slid to a disengaged position in which it is free to rotate with respect to both the fixed member 220 and the input component 201.
[0067] The second sun gear 212 has a smaller diameter than the first sun gear 211 and is configured to slide radially inside the first sun gear 211. The first and second sun gears 211, 214 are both concentrically arranged around the first drive shaft 241. The input component 201 is herein also concentrically arranged around the first drive shaft 241, and has a larger diameter than the ring gear 213.
[0068] The primary reduction gearset comprises, apart from the input component 201, a pinion 12 being in meshing engagement with the input component 201. The pinion 12 is drivingly connected to the prime mover 10 via an output shaft 11 of the prime mover. The output shaft 11 extends in parallel with the drive shafts 241, 242. The pinion 12 is hence a cylindrical gear. The primary reduction gearset may be selected so as to provide a reduction ratio sufficient for startability of the vehicle. Hence, for a relatively heavy vehicle, a primary reduction gearset providing a relatively large primary reduction ratio may be selected. For example, the primary reduction gearset in an electric vehicle 100 having a high GCW may be selected such that a total reduction ratio from the electric machine to the driven wheels is about 50:1.
[0069] In other non-illustrated examples, the input component may be a gearwheel which is axially connected to the prime mover. The input component may in some examples be drivingly connected to the prime mover without any speed reduction, i.e., at a gear ratio of 1:1. Furthermore, in some examples, the prime mover may be drivingly connected to the input component via a bevel gear. In some examples, a primary reduction gearset comprising more than one selectable gears may be provided. A clutch (not shown) may be provided to selectively connect and disconnect the prime mover.
[0070] The transmission 200 herein further comprises a differential gear set 230 configured to distribute torque to the first and second drive shafts 241, 242 and enable the drive shafts 241, 242 to rotate at different rotational speeds. The differential gear set 230 has a housing 231 to which the planet carrier 214 of the planetary gear system 210 is connected for common rotation. Hence, torque is distributed from the planetary gear system 210 to the differential gear set via the combined planet carrier 214 and housing 231. A differential locking member 232 is further provided for selectively locking the differential gear set 230 such that the drive shafts 241, 242 are unable to rotate relative to one another.
[0071] Engagement between two components as described herein may be achieved by mutually engaging teeth. Alternatively, splines, bosses, recesses, keys, or similar, may be used. Sliding of a slidable component as described herein, such as of a gearwheel or a sleeve, may be achieved by using an actuator and a gear shifting device, such as a shift fork, controlled by the actuator.
[0072] Bearings are provided to support the components relative to the fixed member 220, such as the transmission housing, and/or relative to one another, and enable relative rotation. For example, two tapered rolling element bearings 250 may be used to support the input component against the fixed member 220. A ball bearing 251 may be used to support the input component 201 against the planet carrier 214. Rolling element bearings 252, 253 may be used to support the sets of planet gears 215, 216, respectively, against the planet gear carrier 214. Axial thrust between meshing gears may be counteracted by back taper of the engaging gear teeth, or alternatively by bearings able to support axial loads.
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[0075]
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[0078] Similar to the transmission 200 according to the first example, the transmission 200 according to the second example is configured to provide four gear ratios ranging from a high gear ratio provided for startability to a direct gear ratio for cruising speeds.
[0079]
[0080] In the following, a list of numbered examples of the disclosure is provided. [0081] Example 1. A transmission (200) for a vehicle (100), comprising: [0082] an input component (201) configured to be drivingly connected to at least one prime mover (10) of the vehicle (100), [0083] a planetary gear system (210), comprising a first sun gear (211, 811), a second sun gear (212, 812), a single ring gear (213), and a single planet gear carrier (214) carrying a first set of planet gears (215) being in meshing engagement with the first sun gear (211, 811) and a second set of planet gears (216) being in meshing engagement with the second sun gear (212, 812), [0084] wherein the ring gear (213) is configured to be selectively engaged with one of the input component (201) and a fixed member (220) of the transmission (200), [0085] wherein both the first and the second sun gears (211, 811; 212, 812) are configured to be selectively engaged with the input component (201), and [0086] wherein at least one of the first and second sun gears (211, 811; 212, 812) is configured to be selectively engaged with the fixed member (220) of the transmission (200). [0087] Example 2. The transmission of example 1, wherein both the first and second sun gears (811, 812) are configured to be selectively engaged with the fixed member (220) of the transmission (200). [0088] Example 3. The transmission of example 1 or 2, wherein the first and second sets of planet gears (215, 216) are axially separated from one another. [0089] Example 4. The transmission of any one of the preceding examples, wherein the ring gear (213) is configured to be slidable along an axial direction (A) of the transmission (200) between a first position in which it engages the input component (201), and a second position in which it engages the fixed member (220) of the transmission (200). [0090] Example 5. The transmission of any one of the preceding examples, further comprising a sleeve (221, 721) mounted for common rotation with the input component (201), wherein the sleeve (221, 721) is configured to be slidable relative to the input component (201) along an axial direction (A) of the transmission (200) to selectively engage the first sun gear (211) with the input component (201). [0091] Example 6. The transmission of example 5, wherein the first sun gear (211) is configured to be in a fixed axial position relative to the input component (201). [0092] Example 7. The transmission of example 5, wherein the first sun gear (211) is configured to be slidable together with the sleeve (721). [0093] Example 8. The transmission of any one of the preceding examples, wherein the second sun gear (212) is configured to be slidable along an axial direction (A) of the transmission (200) to selectively engage the second sun gear (212) with the input component (201). [0094] Example 9. The transmission of any one of examples 1 to 4, further comprising stacked first and second sleeves (821, 822) configured to be slidable relative to one another in an axial direction (A) of the transmission (200) and locked for common rotation, wherein the first sleeve (821) is configured to selectively engage one of the first and second sun gears (811, 812), and wherein the second sleeve (822) is configured to selectively engage the first sleeve (821) with one of the fixed member (220) and the input component (201). [0095] Example 10. The transmission of any one of the preceding examples, wherein the second sun gear (212, 812) has a smaller diameter than the first sun gear (211, 811). [0096] Example 11. The transmission of any one of the preceding examples, wherein the ring gear (213) is in meshing engagement with the first set of planet gears (215). [0097] Example 12. The transmission of any one of the preceding examples, wherein, in a first gear ratio of the transmission (200): [0098] the ring gear (213) is engaged with the fixed member (220) of the transmission (200), [0099] the first sun gear (211, 811) is disengaged from the input component (201) and from the fixed member (220) of the transmission (200), and [0100] the second sun gear (212, 812) is engaged with the input component (201). [0101] Example 13. The transmission of any one of the preceding examples, wherein, in a second gear ratio of the transmission (200): [0102] the ring gear (213) is engaged with the fixed member (220) of the transmission (200), [0103] the first sun gear (211, 811) is engaged with the input component (201), and [0104] the second sun gear (212, 812) is disengaged from the input component (201) and from the fixed member (220) of the transmission (200). [0105] Example 14. The transmission of any one of the preceding examples, wherein, in a third gear ratio of the transmission (200): [0106] the ring gear (213) is engaged with the input component (201), [0107] one of the first and second sun gears (211, 811; 212, 812) is engaged with the fixed member (220) of the transmission (200), and [0108] the other one of the first and second sun gears (211, 811; 212, 812) is disengaged from the fixed member (220) of the transmission (200) and from the input component (201). [0109] Example 15. The transmission of any one of the preceding examples, wherein, in a direct gear ratio of the transmission (200), the planetary gear system (210) is locked for common rotation with the input component (201). [0110] Example 16. The transmission of any one of the preceding examples, wherein the planet gear carrier (214) is configured to be drivingly connected to a driven axle (102) of the vehicle (100). [0111] Example 17. The transmission of any one of the preceding examples, further comprising a differential gear set (230) configured to distribute torque to first and second drive shafts (241, 242) configured to drive first and second wheels (112) of the vehicle (100), respectively, wherein the planetary gear system (210) is configured to be mounted around one of the first and second drive shafts (241, 242). [0112] Example 18. The transmission of example 17, wherein the planet gear carrier (214) is fixed for common rotation with a housing (231) of the differential gear set (230). [0113] Example 19. A powertrain (120) for a vehicle (100), comprising the transmission (200) of any one of the preceding examples, and at least one prime mover (10) configured to be drivingly connected to the input component (201) of the transmission (200). [0114] Example 20. A vehicle (100) comprising the powertrain (120) of example 19.
[0115] The terminology used herein is for the purpose of describing particular aspects only and is not intended to be limiting of the disclosure. As used herein, the singular forms a, an, and the are intended to include the plural forms as well, unless the context clearly indicates otherwise. As used herein, the term and/or includes any and all combinations of one or more of the associated listed items. It will be further understood that the terms comprises, comprising, includes, and/or including when used herein specify the presence of stated features, integers, actions, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, actions, steps, operations, elements, components, and/or groups thereof.
[0116] It will be understood that, although the terms first, second, etc., may be used herein to describe various elements, these elements should not be limited by these terms. These terms are only used to distinguish one element from another. For example, a first element could be termed a second element, and, similarly, a second element could be termed a first element without departing from the scope of the present disclosure.
[0117] Relative terms such as below or above or upper or lower or horizontal or vertical may be used herein to describe a relationship of one element to another element as illustrated in the Figures. It will be understood that these terms and those discussed above are intended to encompass different orientations of the device in addition to the orientation depicted in the Figures. It will be understood that when an element is referred to as being connected or coupled to another element, it can be directly connected or coupled to the other element, or intervening elements may be present. In contrast, when an element is referred to as being directly connected or directly coupled to another element, there are no intervening elements present.
[0118] Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this disclosure belongs. It will be further understood that terms used herein should be interpreted as having a meaning consistent with their meaning in the context of this specification and the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
[0119] It is to be understood that the present disclosure is not limited to the aspects described above and illustrated in the drawings; rather, the skilled person will recognize that many changes and modifications may be made within the scope of the present disclosure and appended claims. In the drawings and specification, there have been disclosed aspects for purposes of illustration only and not for purposes of limitation, the scope of the disclosure being set forth in the following claims.