CONTAINER REFRIGERATION APPARATUS
20260055949 ยท 2026-02-26
Assignee
Inventors
Cpc classification
F25D11/003
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B1/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D29/003
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D2317/068
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D17/067
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D17/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A container refrigeration apparatus includes a cooler including a compressor, a radiator, an expansion mechanism, and an evaporator and being configured to perform, by the evaporator, a cooling operation of cooling an inside of a container, a ventilator configured to supply outside air into the container, and a processor configured to control the cooler and the ventilator, wherein the processor is configured to adjust a cooling capability of the cooler, based on a ventilation cooling load that is a cooling load in accordance with a ventilating operation of the ventilator.
Claims
1. A container refrigeration apparatus, comprising: a cooler including a compressor, a radiator, an expansion mechanism, and an evaporator and being configured to perform, by the evaporator, a cooling operation of cooling an inside of a container; a ventilator configured to supply outside air into the container; and a processor configured to control the cooler and the ventilator, wherein the processor is configured to adjust a cooling capability of the cooler, based on a ventilation cooling load that is a cooling load in accordance with a ventilating operation of the ventilator.
2. The container refrigeration apparatus of claim 1, wherein the processor is configured to: control the ventilator so that an amount of ventilation by the ventilator approaches a first ventilation amount, and adjust the cooling capability of the cooler, based on an internal cooling load that is a cooling load inside the container and the ventilation cooling load according to the first ventilation amount.
3. The container refrigeration apparatus of claim 2, wherein the processor is configured to execute: a first control of determining a first cooling capability of the cooler, based on the internal cooling load and the ventilation cooling load according to the first ventilation amount, a second control of causing the amount of ventilation by the ventilator to approach the first ventilation amount after the first control; and a third control of causing the cooling capability of the cooler to approach the first cooling capability after the first control.
4. The container refrigeration apparatus of claim 1, wherein the processor is configured to perform a first limiting operation of limiting a rate of change in an amount of ventilation by the ventilator so that an index indicating a rate of change in the cooling capability of the cooler in accordance with the ventilating operation of the ventilator is lower than or equal to a predetermined value.
5. The container refrigeration apparatus of claim 4, wherein the processor is configured to execute the first limiting operation when a first mode is selected through an operation of an input.
6. The container refrigeration apparatus of claim 1, wherein the processor is configured to control the ventilator, based on the cooling capability of the cooler.
7. The container refrigeration apparatus of claim 6, wherein the processor is configured to perform a second limiting operation of limiting an amount of ventilation by the ventilator when an index indicating the cooling capability of the cooler is greater than a predetermined value.
8. The container refrigeration apparatus of claim 7, wherein the processor is configured to perform the second limiting operation when a second mode is selected through an operation of an input.
9. The container refrigeration apparatus of claim 2, wherein the processor is configured to perform a first limiting operation of limiting a rate of change in an amount of ventilation by the ventilator so that an index indicating a rate of change in the cooling capability of the cooler in accordance with the ventilating operation of the ventilator is lower than or equal to a predetermined value.
10. The container refrigeration apparatus of claim 3, wherein the processor is configured to perform a first limiting operation of limiting a rate of change in an amount of ventilation by the ventilator so that an index indicating a rate of change in the cooling capability of the cooler in accordance with the ventilating operation of the ventilator is lower than or equal to a predetermined value.
11. The container refrigeration apparatus of claim 2, wherein the processor is configured to control the ventilator, based on the cooling capability of the cooler.
12. The container refrigeration apparatus of claim 3, wherein the processor is configured to control the ventilator, based on the cooling capability of the cooler.
13. The container refrigeration apparatus of claim 4, wherein the processor is configured to control the ventilator, based on the cooling capability of the cooler).
14. The container refrigeration apparatus of claim 5, wherein the processor is configured to control the ventilator, based on the cooling capability of the cooler.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DESCRIPTION OF EMBODIMENTS
[0015] Embodiments of the present disclosure will be described in detail below with reference to the drawings. The present disclosure is not limited to the embodiments shown below, and various changes can be made within the scope without departing from the technical concept of the present disclosure. Since each of the drawings is intended to illustrate the present disclosure conceptually, dimensions, ratios, or numbers may be exaggerated or simplified as necessary for ease of understanding.
(1) Overall Configuration of Container Refrigeration Apparatus
[0016] A container refrigeration apparatus (10) will be described. In the following description, the terms for directions such as front, back, upper, lower, right, and left refer to the directions of the arrows in
[0017] As shown in
[0018] As shown in
(2) Cooler
[0019] As shown in
[0020] The cooler (10A) includes a compressor (25), an external heat exchanger (26), and an external fan (27) as devices located outside. The cooler (10A) includes an internal heat exchanger (29) and an internal fan (30) as devices disposed inside.
(2-1) Casing Body
[0021] As shown in
[0022] The recessed portion (12b) is a lower part of the casing (11). The recessed portion (12b) is recessed backward from the lower end of the flat-plate portion (12a). An external storage space (14) is formed in front of the recessed portion (12b). An internal storage space (15) is formed above the recessed portion (12b) and between the flat-plate portion (12a) and the partition plate (13). The lower end of the recessed portion (12b) forms a bottom plate (12c). The bottom plate (12c) extends between the left and right ends of the casing body (12).
[0023] The casing body (12) includes an external casing (16), a heat insulating layer (17), and an internal casing (18), which are stacked in the thickness direction (the front-back direction). The external casing (16) faces the external space (5). The internal casing (18) faces the inside of the container. The heat insulating layer (17) is provided between the external casing (16) and the internal casing (18). The external casing (16) is made of an aluminum material. The internal casing (18) is made of fiber-reinforced plastic (FRP). The heat insulating layer (17) is made of a foamed resin.
(2-2) Partition Plate and Air Passage
[0024] As shown in
(2-3) Devices in External Space
[0025] The external storage space (14) is provided with the compressor (25), the external heat exchanger (26), and the external fan (27). The compressor (25) is installed on the bottom plate (12c) of the casing (11). The compressor (25) is located in a lower part of the external storage space (14). The compressor (25) is located in a right part of the external storage space (14).
[0026] The external fan (27) is located in an upper part of the external storage space (14).
[0027] The external fan (27) is a propeller fan. As shown in
[0028] In the external storage space (14), the external heat exchanger (26) is located at the level between the external fan (27) and the compressor (25). The external heat exchanger (26) is located in the external passage (28). The external heat exchanger (26) is a fin-and-tube heat exchanger.
(2-4) Devices in Internal Space
[0029] The internal storage space (15) accommodates the internal heat exchanger (29) and the internal fan (30). The internal heat exchanger (29) is supported by the casing (11) so as to extend between the casing body (12) and the partition plate (13). The internal heat exchanger (29) is a fin-and-tube heat exchanger.
(2-5) Refrigerant Circuit
[0030] As shown in
[0031] The refrigerant circuit (R) includes, as main components, the compressor (25), the external heat exchanger (26), an expansion valve (31), and the internal heat exchanger (29).
[0032] The compressor (25) compresses sucked refrigerant. The compressor (25) discharges the compressed refrigerant. The discharge portion of the compressor (25) is connected with a discharge pipe (32). The suction portion of the compressor (25) is connected with a suction pipe (33). The suction pipe (33) is provided with an accumulator (34). The accumulator (34) is a container that stores a liquid refrigerant.
[0033] The external heat exchanger (26) exchanges heat between the refrigerant flowing therein and the outside air. The gas end of the external heat exchanger (26) communicates with the discharge pipe (32). The liquid end of the external heat exchanger (26) is connected with the liquid end of the internal heat exchanger (29) via a liquid pipe (35). The external heat exchanger (26) functions as a radiator (condenser) through which the refrigerant dissipates heat to the air.
[0034] The expansion valve (31) is provided in the liquid pipe (35). The expansion valve (31) is an expansion mechanism that decompresses the high-pressure refrigerant to low pressure. The expansion valve (31) is an electronic expansion valve whose opening degree is adjustable. The expansion mechanism may be a capillary tube, or an expander, for example. A receiver (36) is provided in the liquid pipe (35) between the external heat exchanger (26) and the expansion valve (31). The receiver (36) is a container that stores an excessive refrigerant of the refrigerant circuit (R).
[0035] The internal heat exchanger (29) exchanges heat between the refrigerant flowing therein and the inside air. The gas end of the internal heat exchanger (29) communicates with the suction pipe (33). The internal heat exchanger (29) functions as an evaporator through which the refrigerant absorbs heat from the air.
[0036] The refrigerant circuit (R) includes a bypass pipe (37). The inflow end of the bypass pipe (37) communicates with the discharge pipe (32), and the outflow end of the bypass pipe (37) communicates with the liquid pipe (35). The bypass pipe (37) sends the refrigerant discharged from the compressor (25) to the internal heat exchanger (29) by allowing the refrigerant to bypass the external heat exchanger (26).
[0037] The refrigerant circuit (R) is provided with a first valve (38) and a second valve (39). The first valve (38) is provided between the discharge side of the compressor (25) and the gas end of the external heat exchanger (26) and downstream of the connection of the bypass pipe (37). The second valve (39) is provided in the bypass pipe (37). The first valve (38) and the second valve (39) are electromagnetic on-off valves. The first valve (38) and the second valve (39) may be flow rate control valves of which the opening degree is adjustable.
(3) Ventilator
[0038] A configuration of the ventilator (40) will be described with reference to
[0039] As shown in
[0040] Inside the ventilator (40), an air supply passage (41) and an exhaust passage (42) are formed. The air supply passage (41) and the exhaust passage (42) causes the internal space (3) and the external space (5) to communicate with each other. Specifically, the inflow end of the air supply passage (41) communicates with the external space (5). The outflow end of the air supply passage (41) communicates with a primary side (i.e., an upstream side) of the internal fan (30) in the internal passage (19). The inflow end of the exhaust passage (42) communicates with a secondary side (i.e., a downstream side) of the internal fan (30) in the internal passage (19). The outflow end of the exhaust passage (42) communicates with the external space (5).
[0041] The ventilator (40) includes a ventilation fan. The ventilation fan is formed by the internal fan (30) described above. The internal fan (30) of this embodiment is shared by both the ventilator (40) and the cooler (10A). Once the internal fan (30) is driven, the outside air in the external space (5) is supplied through the air supply passage (41) to the internal space (3). At the same time, the air in the internal space (3) is discharged through the exhaust passage (42) to the external space (5).
[0042] As shown in
[0043] As shown in
[0044] The opening and closing lid (45) is provided at the front of the drive shaft (44). The opening and closing lid (45) is rotatable about the axis of the drive shaft (44). The opening and closing lid (45) opens and closes the air supply passage (41) and the exhaust passage (42) in accordance with its rotational angle. The opening and closing lid (45) forms an opening degree adjusting mechanism for adjusting the opening degrees of the air supply passage (41) and the exhaust passage (42).
[0045] As shown in
[0046] Specifically, being at a first rotation angle (i.e., the closed position) shown in (A) of
[0047] When the opening and closing lid (45) is at a second rotational angle (i.e., the fully open position) shown in (C) of
[0048] When the opening and closing lid (45) is at a third rotational angle (i.e., an intermediate position) shown in (B) of
[0049] The rotational angle of the opening and closing lid (45) is adjusted between the closed position and the fully open position. This adjustment leads to the adjustment of the opening degrees of the air supply passage (41) and the exhaust passage (42) and further to the adjustment of the amount of ventilation by the ventilator (40).
(4) Sensors
[0050] The container refrigeration apparatus (10) includes multiple sensors. As shown in
[0051] The internal temperature sensor (51) detects the temperature of the air in the container (1) (hereinafter also referred to as an internal temperature (Ti)). The internal temperature sensor (51) is disposed upstream of the internal fan (30) with respect to air flow in the internal passage (19). The internal temperature sensor (51) is disposed near the inflow port (20) of the internal passage (19).
[0052] The external temperature sensor (52) detects the temperature of the outside air outside the container (1) (hereinafter also referred to as an external temperature (To)). The external temperature sensor (52) is disposed upstream of the external heat exchanger (26) with respect to the air flow in the external passage (28). The external temperature sensor (52) is disposed near the inflow port of the external passage (28).
[0053] The oxygen concentration sensor (53) is an air quality sensor that detects the concentration of a component in the inside air. The oxygen concentration sensor (53) detects the oxygen concentration in the inside air. The oxygen concentration sensor (53) is disposed upstream of the internal fan (30) with respect to the air flow in the internal passage (19). The oxygen concentration sensor (53) is disposed near the inflow port (20) of the internal passage (19).
[0054] As shown in
(5) Processor and Input
[0055] As shown in
[0056] The processor (100) is configured to control the devices of the cooler (10A). Specifically, the processor (100) is configured to control the number of rotations of the compressor (25), the number of rotations of the internal fan (30), the number of rotations of the external fan (27), the opening degree of the expansion valve (31), and other factors. The processor (100) is configured to control the motor (43) of the ventilator (40). The processor (100) is configured to adjust the opening degrees of the air supply passage (41) and the exhaust passage (42) of the ventilator (40), and further adjusts the amount of ventilation by the ventilator (40).
[0057] As shown in
(6) Operation
[0058] The container refrigeration apparatus (10) performs a cooling operation and a defrosting operation. The cooling operation is an operating mode executed by a user, for example, operating the input (110).
[0059] When the cooling operation is performed, the refrigeration cycle is performed in which the refrigerant compressed by the compressor (25) is condensed in the external heat exchanger (26), then decompressed by the expansion valve (31), and then evaporates in the internal heat exchanger (29). The air having flowed out from the internal space (3) to the internal passage (19) is cooled by the internal heat exchanger (29) that functions as an evaporator. The cooled air is sent to the internal space (3).
[0060] In principle, the processor (100) is configured to control the number of rotations of the compressor (25), based on the difference between the temperature of the inside air in the internal space (3) and the target temperature in the cooling operation. In principle, the processor (100) is configured to control the opening degree of the expansion valve (31), based on the degree of sucked superheat of the refrigerant circuit (R) in the cooling operation. The suction superheat degree is obtained from a difference between a saturation temperature associated with the low pressure detected by the low-pressure sensor (55) and the temperature of the refrigerant detected by the suction temperature sensor (56).
[0061] When the defrosting operation is performed, the refrigerant compressed in the compressor (25) flows through the bypass pipe (37) and then flows through the internal heat exchanger (29). The frost on the surface of the internal heat exchanger (29) is melted by the heat of the refrigerant flowing through the inside of the internal heat exchanger (29).
(7) Control in Accordance with Ventilating Operation in Cooling Operation
(7-1) Outline
[0062] In the cooling operation described above, the inside of the container (1) is cooled by the internal heat exchanger (29) serving as an evaporator. In the cooling operation, once the ventilator (40) performs a ventilating operation for supplying the outside air into the container, the temperature of the inside air changes under influence of heat input from the outside air. As a result, there arises a problem that the temperature of the object cannot be maintained at a desired temperature. To address the problem, the container refrigeration apparatus (10) of this embodiment adjusts the cooling capability of the cooler (10A) based on the ventilation cooling load in accordance with the ventilating operation. Specifically, the processor (100) is configured to adjust the cooling capability based on the internal cooling load and the ventilation cooling load. The internal cooling load here is the current internal cooling load. The ventilation cooling load changes in accordance with the operation of the ventilator (40). The ventilation cooling load increases with an increase in the amount of ventilation by the ventilator (40) and decreases with a decrease in the amount of ventilation by the ventilator (40).
(7-2) Switching between Modes
[0063] Switching between the modes of the cooling operation will be described. The user can select a usual mode, a ventilation load reduction mode, which is a first mode, and a cooling priority mode, which is a second mode, by operating the input (110). The usual mode is a mode in which the ventilation of the inside of the container is prioritized over cooling. The ventilation load reduction mode is a mode in which a change in the ventilation cooling load is reduced. The cooling priority mode is a mode in which the cooling of the inside of the container is prioritized over ventilation.
[0064] As shown in
[0065] In step S14, if the cooling priority mode is selected through the operation of the input (110), the input (110) is configured to output a second command to the processor (100). The processor (100), to which the second command is input, is configured to execute the cooling priority mode in step S16. If the ventilation load reduction mode is not selected in step S13 and the cooling priority mode is not selected in step S14, the input (110) is configured to output a third command to the processor (100) to execute the usual mode. The processor (100), to which the third command is input, is configured to execute the usual mode in step S15.
[0066] Once a command to end the cooling operation is input to the processor (100) in step S18, the cooling operation ends in step S19.
(7-3) Usual Mode
[0067] The usual mode will be described with reference to
[0068] Once the usual mode starts, in step S21, the processor (100) is configured to determine a target amount (Vt) of ventilation (i.e., a first ventilation amount) by the ventilator (40), based on the current oxygen concentration (Ci) and a target oxygen concentration (Ct) in the inside air. The current oxygen concentration (Ci) of the inside air is detected by the oxygen concentration sensor (53). The target oxygen concentration (Ct) is set by the user operating the input (110) in accordance with the type of the object stored in the container (1) or the storage period, for example. If the current oxygen concentration (Co) is lower than the target oxygen concentration (Ct), the target amount (Vt) of ventilation by the ventilator (40) increases. If the current oxygen concentration (Ci) is higher than the target oxygen concentration (Ct), the target amount (Vt) of ventilation becomes zero.
[0069] The processor (100) is configured to determine the target amount (Vt) of ventilation using the following Equation (1).
Vt=(CtCi)A/(t1Co)(1)
[0070] Here, Ct represents the target oxygen concentration [%], Ci represents the current oxygen concentration [%] of the inside air, A represents the volume of the internal space (3) in the container (1), t1 represents the execution time [h] of the ventilating operation for causing the oxygen concentration to converge to the target oxygen concentration, and Co represents the oxygen concentration [%] of the outside air. The volume (A) of the internal space (3) is set by the user, for example, operating the input (110). The oxygen concentration (Co) of the outside air is set to 21%, for example.
[0071] Next, in step S22, the processor (100) is configured to predict a ventilation cooling load (L1) according to the target amount (Vt) of ventilation obtained in step S21. The ventilation cooling load (L1) of this embodiment corresponds to a sensible heat load applied to the internal space (3) through the ventilating operation by the ventilator (40). The processor (100) is configured to calculate the ventilation cooling load (L1) using the following Equation (2).
L1=Vt(ToTi)(2)
[0072] Here, L1 represents the ventilation cooling load [W] and corresponds to a sensible heat load (Ls) associated with the ventilation in this example. Vt represents the target amount [m.sup.3/h] of ventilation by the ventilator (40), and a represents a coefficient (e.g., 0.33) in view of the specific heat and density of the air. To represents the temperature of the outside air (hereinafter also referred to as the external temperature) [ C.], and Ti represents the temperature of the inside air (hereinafter also referred to as the internal temperature) [C]. The external temperature (To) is detected by the external temperature sensor (52). The internal temperature (Ti) is detected by the internal temperature sensor (51).
[0073] In step S23, the processor (100) is configured to estimate an internal cooling load (L2). The internal cooling load (L2) [W] corresponds to the current cooling capability of the cooler (10A). The internal cooling load (L2) is determined by the current number of rotations of the compressor (25), the high pressure of the refrigerant circuit (R), and the low pressure of the refrigerant circuit (R). The current number of rotations of the compressor (25) is determined by the temperature difference between the internal temperature (Ti) and the target temperature (Ts) of the internal space (3). With an increase in the temperature difference, the target evaporation temperature of the internal heat exchanger (29) decreases and eventually the number of rotations of the compressor (25) increases. With a decrease in the temperature difference, the target evaporation temperature of the internal heat exchanger (29) increases and eventually the number of rotations of the compressor (25) decreases. The high pressure is detected by the high-pressure sensor (54). The low pressure is detected by the low-pressure sensor (55).
[0074] The processor (100) is configured to estimate the internal cooling load (L2) from the capacity characteristics of the compressor (25) based on the current number of rotations of the compressor (25), the high pressure, and the low pressure. The processor (100) may be configured to estimate the internal cooling load (L2) using a function or a table.
[0075] The processor (100) may be configured to execute the process in step S23 before the process in step S22.
[0076] In step S24, the processor (100) is configured to determine a target cooling capability (i.e., a first cooling capability) of the cooler (10A), based on the ventilation cooling load (L1) determined in step S22 and the internal cooling load (L2) estimated in step S23. The process in step S24 corresponds to the first control. Specifically, the processor (100) is configured to determine the target number (Nt) of rotations [rps] of the compressor (25) using the following Equation (3).
Nt=Nc(L1+L2)/L2(3)
[0077] Here, Nc represents the current number of rotations [rps] of the compressor (25).
[0078] According to Equation (3), with an increase in the target amount (Vt) of ventilation by the ventilator (40) and further in the ventilation cooling load (L1), the target number (Nt) of rotations of the compressor (25) increases. With a decrease in the target amount (Vt) of ventilation by the ventilator (40) and further in the ventilation cooling load (L1), the target number (Nt) of rotations of the compressor (25) decreases.
[0079] Next, in step S25, the ventilator (40) is controlled so that the current amount of ventilation by the ventilator (40) approaches the target amount (Vt) of ventilation. The process in step S25 corresponds to the second control. With an increase in the target amount (Vt) of ventilation, the opening degree of the ventilation opening (VO) of the ventilator (40) increases and the amount of ventilation increases. With a decrease in the target amount (Vt) of ventilation, the opening degree of the ventilation opening (VO) of the ventilator (40) decreases and the amount of ventilation decreases. When the target amount (Vt) of ventilation is zero, the ventilation opening (VO) of the ventilator (40) is fully closed, and the amount of ventilation becomes zero.
[0080] In step S26, the processor (100) is configured to control the cooler (10A) so that the cooling capability of the cooler (10A) approaches first cooling capability. The process in step S26 corresponds to the third control. The first cooling capability corresponds to the sum of the internal cooling load and the ventilation cooling load. Specifically, the processor (100) is configured to control the compressor (25) so that the number of rotations of the compressor (25) approaches the target number (Nt) of rotations determined in step S25.
[0081] In this manner, the processor (100) of this embodiment is configured to determine the number of rotations of the compressor (25) and thus the cooling capability of the cooler (10A), based on the ventilation cooling load (L1) in addition to the current internal cooling load (L2). In other words, the processor (100) is configured to perform feed-forward control with the ventilation cooling load (L1) corresponding to the target amount (Vt) of ventilation by the ventilator (40) regarded as a control index. Accordingly, at the timing at which the amount of ventilation by the ventilator (40) reaches the target amount (Vt) of ventilation, the cooling capability of the cooler (10A) approaches the cooling capability capable of processing the ventilation cooling load (L1). As a result, a large change in the temperature of the air in the internal space (3) in accordance with the ventilating operation by the ventilator (40) can be reduced. As a result, impairment of the control of the temperature of the object can be reduced.
[0082] The processor (100) may be configured to start the second control in step S25 and the third control in step S26 at the same time, or may start the third control in step S26 before the second control in step S25.
(7-4) Ventilation Load Reduction Mode
[0083] As described above, in the usual mode, the cooling capability of the cooler (10A) is determined based on the ventilation cooling load. On the other hand, in the usual mode, with a large change in the amount of ventilation by the ventilator (40), the cooling capability of the cooler (10A) may not be able to sufficiently follow this change. Specifically, in the usual mode, if there is a large difference between the target number of rotations of the compressor (25) obtained by Equation (3) and the current number of rotations of the compressor (25), the number of rotations of the compressor (25) changes at a higher rate in the third control in step S26. Here, the rate of change corresponds to the amount of change of the compressor in a predetermined period. If the rate of change in the number of rotations of the compressor (25) exceeds the predetermined limit value, the compressor (25) may not be able to be controlled sufficiently or the compressor (25) or other devices may fail. In the ventilation load reduction mode, such a problem is solved by reducing the variation in the ventilation cooling load.
[0084] The ventilation load reduction mode will be described in detail with reference to
[0085] Once the ventilatory load reduction mode starts, the processes in steps S31 to S34 are executed. Since these processes are the same as the processes in steps S21 to S24 in the usual mode, detailed description thereof will be omitted.
[0086] Next, in step S35, the processor (100) is configured to determine whether the absolute value of the difference between the number of rotations of the compressor (25) and the target number of rotations of the compressor (25) are larger than the first value. This absolute value serves as an index of the rate of change in the cooling capability of the cooler (10A). The first value is a limit value of the rate of change in the number of rotations of the compressor (25).
[0087] If the absolute value of the difference between the target number (Nt) of rotations and the current number (Nc) of rotations is smaller than the first value, the process proceeds to the normal operation in steps S36 to S37. In this case, the processor (100) does not limit the amount of ventilation by the ventilator (40). In step S36, the processor (100) is configured to control the ventilator (40) so that the amount of ventilation approaches the target amount (Vt) of ventilation. In step S37, the processor (100) is configured to control the cooler (10A) so that the cooling capability of the cooler (10A) approaches the target cooling capability, that is, the number of rotations of the compressor (25) approaches the target number (Nt) of rotations. In the normal operation, the rate of change in the number of rotations of the compressor (25) is smaller than the first value, which does not cause the problem described above.
[0088] When the absolute value of the difference between the target number (Nt) of rotations and the current number (Nc) of rotations is larger than the first value, the process proceeds to the first limiting operation in steps S41 to S45.
[0089] In step S41, the processor (100) is configured to determine the limit amount (VI) of ventilation. The limit amount (VI) of ventilation is for keeping the rate of change (i.e., the absolute value described above) in the number (Nc) of rotations of the compressor (25) not to exceed the first value. The processor (100) is configured to determine the limit amount (VI) of ventilation in the following procedure in step S41.
[0090] In step S41, the processor (100) is configured to first calculate the limit amount (W) of change in the cooling capability using Equation (4).
Limit Amount(W) of Change in Cooling Capability=R2/RcL2L2(4)
[0091] The limit amount (W) of change in the cooling capability is an amount of change in the cooling capability obtained when the number of rotations of the compressor (25) is limited within the limit range (R1) [rps]. R2 represents the limit number of rotations [rps] after the current number of rotations of the compressor (25) is changed within the limit range (R1) in an operating time (t2). The limit range (R1) is the range of variation [rps] in the number of rotations of the compressor (25) that can be controlled in the operating time (t2). R1 is set to 5 [rps], for example, and the operating time (t2) is set to 20 seconds, for example. If the current amount of ventilation is smaller than the target amount (Vt) of ventilation, the amount of ventilation by the ventilator (40) increases. There is thus a need to increase the number of rotations of the compressor (25). Thus, if the current amount of ventilation is smaller than the target amount (Vt) of ventilation, the limit number (R2) of rotations is the value obtained by adding R1 to the current number (Nc) of rotations of the compressor (25). If the current amount of ventilation is larger than the target amount (Vt) of ventilation, the amount of ventilation by the ventilator (40) decreases. There is thus a need to decrease the number of rotations of the compressor (25). Thus, if the current amount of ventilation is larger than the target amount (Vt) of ventilation, the limit number (R2) of rotations is the value obtained by subtracting the limit range (R1) from the current number (Nc) of rotations of the compressor (25).
[0092] Next, in step S41, the processor (100) is configured to determine the limit amount (VI) of ventilation using Equation (5).
Limit Amount(VI) of Ventilation=Vc+W/L1(5)
[0093] Here, Vc represents the current amount [m.sup.3/h] of ventilation by the ventilator (40), and W represents the limit amount [W] of change in cooling capability obtained by Equation (4). L1 represents the ventilation cooling load per ventilation volume 1 m.sup.3, and is obtained by dividing the ventilation cooling load (L1) by the target amount (Vt) of ventilation.
[0094] In step S42, the processor (100) is configured to control the ventilator (40) so that the amount of ventilation by the ventilator (40) approaches the limit amount (VI) of ventilation.
[0095] In step S43, the processor (100) is configured to control the cooler (10A) so that the cooling capability of the cooler (10A) approaches the limit cooling capability. The limit cooling capability is the target value of the cooling capability for limiting the variation range of the cooling capability of the cooler (10A) to a first value or less. Specifically, in step S43, the processor (100) is configured to control the cooler (10A) so that the number of rotations of the compressor (25) approaches the limit number (R2) of rotations described above.
[0096] Next, if the amount of ventilation by the ventilator (40) has not reached the target amount (Vt) of ventilation (NO in step S44) and the operating time (t2) has elapsed (YES in step S45), the processor (100) is configured to repeat the process in steps S41 to 43. In step S44, once the amount of ventilation by the ventilator (40) reaches the target amount (Vt) of ventilation, the first limiting operation ends.
[0097] In this manner, in the first limiting operation, the processor (100) is configured to perform feed-forward control with the ventilation cooling load according to the limit amount (VI) of ventilation of the ventilator (40) regarded as a control index. Accordingly, at the timing at which the amount of ventilation by the ventilator (40) reaches the limit amount (VI) of ventilation, the cooling capability of the cooler (10A) approaches the cooling capability capable of processing the ventilation cooling load (L1). As a result, a large change in the temperature of the air in the internal space (3) in accordance with the ventilating operation by the ventilator (40) can be reduced. As a result, the temperature around the object can be managed sufficiently.
[0098] In addition, in the first limiting operation, the rate of change in the cooling capability of the cooler (10A) is limited to the first value or less. Specifically, in the operating time (t2), the range of variation in the number of rotations of the compressor (25) is limited to the limit value (R1). This can reduce the problem that the compressor (25) is not sufficiently controlled or the compressor (25) or other devices malfunction due to an excessive increase in the range of variation in the number of rotations of the compressor (25).
(7-5) Cooling Priority Mode
[0099] As described above, in the usual mode, the cooling capability of the cooler (10A) is determined based on the ventilation cooling load. On the other hand, in the usual mode, with a large increase in the amount of ventilation by the ventilator (40), the cooling capability of the cooler (10A) may become excessively large and the inside of the container may not be able to be sufficiently cooled. In this case, the temperature of the inside air rises, which may impair the management of the temperature of the object. In the cooling priority mode, if the cooling capability of the cooler (10A) is higher than a predetermined value, the processor (100) is configured to limit the amount of ventilation by the ventilator (40).
[0100] The cooling priority mode will be described with reference to
[0101] In the cooling priority mode, basically, the same process as in the normal operating mode is performed. In steps S51 to S56, the processor (100) is configured to perform the same process as in steps S21 to S26.
[0102] Here, if the index indicating the cooling capability of the cooler (10A) is larger than the predetermined value in step S57, the processor (100) is configured to limit the amount of ventilation by the ventilator (40) in step S58. Specifically, if the number of rotations of the compressor (25) is higher than the second value in step S57, the processor (100) is configured to control the ventilator (40) in step S58 so that the amount of ventilation by the ventilator (40) approaches a predetermined value that is smaller than the target amount (Vt) of ventilation. The processor (100) may be configured to set the amount of ventilation by the ventilator (40) to zero in step S58. As a result, in the internal space (3), the input heat of the outdoor air in accordance with the ventilating operation can be reduced, which can reduce the temperature rise in the internal space (3). After that, with a decrease in the difference between the internal temperature (Ti) and the target temperature (Ts), the number of rotations of the compressor (25) decreases.
[0103] Here, if the index indicating the cooling capability of the cooler (10A) is smaller than the predetermined value in step S59, the processor (100) is configured to release the limit of the amount of ventilation by the ventilator (40) in step S60. Specifically, if the number of rotations of the compressor (25) is smaller than the third value, the processor (100) is configured to release the limit of the amount of ventilation by the ventilator (40). After that, the process in steps S51 to S56 is thus executed again. Specifically, the processor (100) is configured to control the ventilator (40) so that the amount of ventilation by the ventilator (40) approaches a target amount of ventilation.
(8) Advantages of Embodiment
[0104] In this embodiment, the processor (100) is configured to adjust the cooling capability of the cooler (10A), based on the ventilation cooling load that is the cooling load in accordance with a ventilating operation of the ventilator (40).
[0105] This can reduce a change in the temperature of the inside air due to an increase or a decrease in the amount of ventilation by the ventilating operation of the ventilator (40). As a result, the temperature around the internal space (3) is easily kept at the target temperature, and the object can thus be sufficiently managed. This can reduce the frequency of starting and stopping the compressor (25) due to the temperature change of the inside air, and the life of the compressor (25) can thus be extended.
[0106] In this embodiment, the processor (100) is configured to control the ventilator (40) to bring the amount of ventilation by the ventilator (40) closer to a first ventilation amount (i.e., the target amount of ventilation); and adjusts the cooling capability of the cooler (10A), based on the internal cooling load that is the cooling load inside the container and the ventilation cooling load according to the first ventilation amount.
[0107] When the amount of ventilation converges to the target amount of ventilation, the cooling capability of the cooler (10A) reaches the cooling capability capable of processing the ventilation cooling load according to the target amount of ventilation. As a result, a change in the temperature of the inside air in accordance with the ventilating operation can be reduced.
[0108] In this embodiment, the processor (100) is configured to execute: first control (e.g., step S24) of determining a first cooling capability (i.e., the target cooling capability) of the cooler (10A), based on the internal cooling load and the ventilation cooling load according to the first ventilation amount (i.e., the target amount of ventilation); second control (e.g., step S25) of causing the amount of ventilation by the ventilator (40) to approach the first ventilation amount (i.e., the target amount of ventilation) after the first control; and third control of causing the cooling capability of the cooler (10A) to approach the first cooling capability (i.e., the target cooling capability) after the first control.
[0109] This allows the timing at which the cooling capability of the cooler (10A) reaches the target cooling capability and the time at which the amount of ventilation by the ventilator (40) reaches the target amount of ventilation are closer to each other. As a result, a change in the temperature of the inside air in accordance with the ventilating operation can be reduced.
[0110] In this embodiment, in the ventilation load reduction mode, which is the first mode, the processor (100) is configured to perform a first limiting operation of limiting a rate of change in the amount of ventilation by the ventilator (40) so that an index indicating a rate of change in the cooling capability of the cooler (10A) in accordance with the ventilating operation of the ventilator (40) is smaller than or equal to a predetermined value. Specifically, in the first limiting operation, the rate of change over time in the amount of ventilation by the ventilator (40) is limited so that the rate of change in the number of rotations of the compressor (25) is lower than or equal to a predetermined value.
[0111] This can reduce the excess of the variation range of the number of rotations of the compressor (25) over the limit value, insufficient control of the compressor (25) and malfunction of the compressor (25) and other devices. As a result, the reliability of the container refrigeration apparatus (10) can be ensured.
[0112] In this embodiment, the processor (100) is configured to execute the first limiting operation when the first mode is selected through the operation of the input (110).
[0113] Whether to prioritize the ventilation by the ventilator (40) or reduction in a change in the cooling load of the ventilator (40) can be selected through the operation of the input (110) by the user.
[0114] In this embodiment, the processor (100) is configured to perform a second limiting operation of limiting the amount of ventilation by the ventilator (40) when the index indicating the cooling capability of the cooler (10A) is greater than a predetermined value. Specifically, if the number of rotations of the compressor (25) is larger than the predetermined value, the processor (100) is configured to execute the second limiting operation of limiting the amount of ventilation by the ventilator (40).
[0115] Accordingly, the ventilation cooling load can be reduced under the condition where the inside of the compartment cannot be sufficiently cooled because the number of rotations of the compressor (25) excessively increases in accordance with the ventilating operation by the ventilator (40). As a result, an increase in the temperature of the inside air in accordance with the ventilating operation can be reduced.
(9) Variations
[0116] The above embodiments may be modified as follows. In the following description, differences from the embodiments will be described in principle.
(9-1) First Variation
[0117] A processor (100) of a first variation is configured to determine not only the target number (Nt) of rotations of the compressor (25) but also the target opening degree (Dt) of the expansion valve (31) in the first control of step S26 in the usual mode. Specifically, the processor (100) is configured to determine the target opening degree (Dt) of the expansion valve (31) using the following Equation (6).
Dt=DcNt/Nc(6)
[0118] Here, Dt represents the target opening degree [pls] of the expansion valve (31), and Nt represents the target number of rotations [rps] of the compressor (25) determined in the first control in step S24 as described above, and is the current number of rotations [rps] of the compressor (25).
[0119] In the third control in step S26, the processor (100) of the first variation is configured to control the expansion valve (31) so that the number of rotations (Nc) of the compressor (25) approaches the target number (Nt) of rotations and the opening degrees of the expansion valve (31) approach the target opening degree (Dt).
[0120] Accordingly, the opening degree of the expansion valve (31) is adjusted to follow the control of the number of rotations of the compressor (25), which can reduce a change in the evaporation temperature of the internal heat exchanger (29) in accordance with the ventilating operation. As a result, a change in the temperature of the inside air in accordance with the ventilating operation can be reduced.
[0121] The control of the expansion valve of the first variation may be applied to the ventilation load reduction mode and the cooling priority mode.
(9-2) Second Variation
[0122] When estimating the ventilation cooling load in step S22, the processor (100) of a second variation is configured to set the sum of the sensible heat load (Ls) and the sensible heat load (Ls) as the ventilation cooling load (L1). Here, the processor (100) is configured to obtain the latent heat load (LL) using the following Equation (7).
LL=Vt(hohi)(7)
[0123] Here, LL represents a latent heat load [W] applied from the outside air to the internal space (3) through the ventilating operation. Vt represents the target amount [m.sup.3/h] of ventilation by the ventilator (40), and represents a coefficient (e.g., 830) in view of the latent heat of vaporization of water and the density of air. ho represents the absolute humidity [kg/kg (DA)] of the outside air, and hi represents the absolute humidity [kg/kg (DA)] of the inside air. The absolute humidity (Ro) of the outside air is detected by an outside humidity sensor disposed outside. The absolute humidity (Ri) of the inside air is detected by an inside humidity sensor disposed inside.
[0124] By obtaining the ventilation cooling load in this manner, the target cooling capability according to the latent heat load can be determined. As a result, a change in the temperature of the inside air under the influence of the latent heat load in accordance with the ventilating operation can be reduced.
[0125] The control of the expansion valve of the second variation may be applied to the ventilation load reduction mode and the cooling priority mode.
(10) Other Embodiments
[0126] The above-described embodiments and variations may have the following configurations.
[0127] The container (1) is not necessarily for marine transportation, but may be for land transportation carried by a vehicle, such as a trailer, or by rail.
[0128] The ventilator (40) may have only the function of supplying the outside air in the external space (5) to the internal space (3) and does not necessarily have the function of exhausting air. In other words, the ventilator (40) may have only the air supply passage (41) and the air may be naturally discharged from the exhaust port provided in the container body (2).
[0129] The ventilation fan of the ventilator (40) may be a fan dedicated to ventilation, which is different from the internal fan.
[0130] The opening degree adjusting mechanism for adjusting the opening degrees of the air supply passage (41) and the exhaust passage (42) is not necessarily the opening and closing lid (45). The opening degree adjusting mechanism may be a damper or a valve mechanism provided in the air supply passage (41) or the exhaust passage (42).
[0131] The processor (100) may be configured to determine the target amount of ventilation by the ventilator (40), based on the carbon dioxide concentration detected by a carbon dioxide concentration sensor and a target carbon dioxide concentration.
[0132] The container refrigeration apparatus (10) may include an air composition adjusting device that adjusts the composition of oxygen, carbon dioxide, or nitrogen, for example, in the air in the internal space (3). The air composition adjusting device adjusts the air in the internal space (3) using a pressure swing adsorption (PSA) or a gas separation membrane, for example.
[0133] The processor (100) may be configured to adjust the cooling capability of the cooler (10A), based not on the ventilation cooling load according to the target amount of ventilation by the ventilator (40), but on the ventilation cooling load according to the current amount of ventilation by the ventilator (40).
[0134] The control parameters for adjusting the cooling capability of the cooler (10A) include not the number of rotations of the compressor (25) but the operation frequency of the compressor (25), the evaporation temperature of the internal heat exchanger (29), the volume of air in the internal fan (30), the volume of air in the external fan (27), and other elements.
[0135] The index indicating the rate of change in the cooling capability for determining the first limiting operation includes not only the number of rotations of the compressor (25) but also the operation frequency of the compressor (25), the evaporation temperature of the internal heat exchanger (29), the evaporation pressure of the internal heat exchanger (29), and other parameters.
[0136] In the second limiting operation, the processor (100) may be configured to control the ventilator (40) based on not only the number of rotations of the compressor (25) but also the operation frequency of the compressor (25), the evaporation temperature of the internal heat exchanger (29), and the evaporation pressure of the internal heat exchanger (29).
[0137] The index indicating the cooling capability of the cooler (10A) for determining the second limiting operation include not only the number of rotations of the compressor (25) but also the operation frequency of the compressor (25), the evaporation temperature of the internal heat exchanger (29), the evaporation pressure of the internal heat exchanger (29), and other parameters.
(11) Reference Embodiment
[0138] In a reference embodiment, the processor (100) is configured to adjust the cooling capability of the cooler (10A), based not on the ventilation cooling load but on the internal cooling load. The internal cooling load includes the internal temperature and the target temperature. The processor (100) is configured to control the ventilator (40), based on the cooling capability of the cooler (10A) in an operation in which the ventilator (40) performs the ventilating operation and the cooler (10A) performs the cooling operation of cooling the inside at the same time. Specifically, the processor (100) is configured to limit the amount of ventilation by the ventilator (40), if the index indicating the cooling capability of the cooler (10A) is larger than a predetermined value. This can reduce the cooling load caused by introduced outside air, if the cooling capability of the cooler (10A) becomes excessive in accordance with the ventilating operation. As a result, a change in the temperature of the inside air can be reduced.
[0139] While the embodiments and variations thereof have been described above, it will be understood that various changes in form and details may be made without departing from the spirit and scope of the claims. The embodiments, the variations, and the other embodiments may be combined and replaced with each other without deteriorating intended functions of the present disclosure.
[0140] The expressions of first, second, and third described above are used to distinguish the terms to which these expressions are given, and do not limit the number and order of the terms.
INDUSTRIAL APPLICABILITY
[0141] As described above, the present disclosure is useful for a container refrigeration apparatus.
EXPLANATION OF REFERENCES
[0142] 1 Container [0143] 10 Container Refrigeration Apparatus [0144] 10A Cooler [0145] 25 Compressor [0146] 26 External Heat Exchanger (Radiator) [0147] 29 Internal Heat Exchanger (Evaporator) [0148] 31 Expansion Valve (Expansion Mechanism) [0149] 40 Ventilator [0150] 100 Processor [0151] 110 Input [0152] L1 Ventilation Cooling Load [0153] L2 Internal Cooling Load