DELIVERY DEVICE FOR DRUG PELLETS
20220313557 · 2022-10-06
Inventors
Cpc classification
B65D83/04
PERFORMING OPERATIONS; TRANSPORTING
International classification
A61J7/00
HUMAN NECESSITIES
B65D83/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
There is described a device for dispensing a drug or medicament in pellet form. The device includes a cartridge including a chamber for containing a plurality of pellets and a screw pump, wherein the screw pump is configured to receive pellets from the chamber and, upon rotation of the screw pump, transport the pellets from the chamber to be dispensed from the device via the screw pump. The device further includes a rotating member extending through the cartridge and configured to rotate the screw pump so as to dispense pellets therefrom. The cartridge further includes a tapered portion configured to guide pellets contained within the chamber into the screw pump for dispensing from the device via the screw pump as aforesaid. The screw pump is located outside of the tapered portion of the cartridge.
Claims
1. A device for dispensing a drug or medicament in pellet form, comprising: a cartridge comprising a chamber for containing a plurality of pellets and a screw pump, wherein the screw pump is configured to receive pellets from the chamber and, upon rotation of the screw pump, transport the pellets from the chamber to be dispensed from the device via the screw pump; and a rotating member extending through the cartridge and configured to rotate the screw pump so as to dispense pellets therefrom, wherein the cartridge further comprises a tapered portion configured to guide pellets contained within the chamber into the screw pump for dispensing from the device via the screw pump as aforesaid, wherein the screw pump is located outside of the tapered portion of the cartridge.
2. The device as claimed in claim 1, wherein the cartridge comprises an exit tube that extends from the tapered portion of the cartridge, and the exit tube contains the screw pump, wherein the screw pump is displaced from a confluence of the tapered portion and the exit tube.
3. The device as claimed in claim 1, wherein the tapered portion extends a distance in a first direction, wherein the screw pump is displaced from the confluence of the tapered portion and the exit tube in the first direction by at least 50% of the distance.
4. The device as claimed in claim 1, wherein an internal wall of the cartridge forming at least the tapered portion tapers from a first diameter to a second diameter, wherein the first diameter is larger than the second diameter, and wherein the internal wall has the first diameter in a portion of the cartridge above the tapered portion, and the internal wall tapers from the first diameter to the second diameter as it extends through the tapered portion.
5. The device as claimed in claim 1, wherein the rotating member tapers from a first diameter to a second diameter as it extends through the tapered portion of the cartridge, wherein the first diameter is larger than the second diameter, and wherein the rotating member has the first diameter in a portion of the cartridge above the tapered portion, and the rotating member tapers from the first diameter to the second diameter as it extends through the tapered portion of the cartridge.
6. A device for dispensing a drug or medicament in pellet form, comprising: a cartridge comprising a chamber for containing a plurality of pellets and a screw pump, wherein the screw pump is configured to receive pellets from the chamber and, upon rotation of the screw pump, transport the pellets from the chamber to be dispensed from the device via the screw pump; and a rotating member extending through the cartridge and configured to rotate the screw pump so as to dispense pellets therefrom, wherein the cartridge further comprises a tapered portion configured to guide pellets contained within the chamber into the screw pump for dispensing from the device via the screw pump as aforesaid, wherein the screw pump is located within the tapered portion of the cartridge and tapers with the tapered portion.
7. The device as claimed in claim 6, wherein an internal wall of the cartridge forming at least the tapered portion forms a funnel configured to guide pellets contained within the chamber into the screw pump.
8. The device as claimed in claim 6, wherein the cartridge comprises an exit tube comprising the tapered portion of the cartridge, and the exit tube contains the screw pump, wherein the tapered portion extends in a first direction a distance, which distance is between about 30% and 100% of a length of the exit tube in the first direction.
9. The device as claimed in claim 8, wherein the distance is between about 40% and 60% of a length of the exit tube in the first direction.
10. The device as claimed in claim 6, wherein an outer diameter of the screw pump remains substantially flush with an inner surface of the cartridge within the tapered portion thereof.
11. The device as claimed in claim 6, wherein a largest dimension of the pellets is between about 150 μm and 1200 μm.
12. The device as claimed in claim 6, wherein the extends from a first end to a second, dispensing end, and the screw pump is located at the second, dispensing end of the cartridge.
13. The device as claimed in claim 6, wherein the device is a hand-held device.
14. The device as claimed in claim 6, comprising a plurality of pellets providing an oral dosage form contained within the chamber.
15. The device as claimed in claim 6, wherein the rotating member comprises one or more fins located at an entrance to the screw pump and configured to collect and direct pellets into the screw pump.
16. The device as claimed in claim 15, wherein each of the one or more fins are aligned and associated with a respective screw start of the screw pump.
17. The device as claimed in claim 6, wherein the rotating member comprises one or more baffles configured to rotate with the rotating member and assist in moving pellets through the chamber and into the tapered portion.
18. The device as claimed in claim 6, wherein the screw pump comprises one or more screw threads having a variable pitch.
19. A-The device as claimed in claim 6, any preceding claim, wherein the screw pump comprises one or more screw threads formed around the rotating member, such that the screw pump forms part of the rotating member.
20. A method of using a device as claimed in any preceding claim, comprising: rotating the screw pump, e.g., using the rotating member to cause pellets to be dispensed from the device.
21. The method as claimed in claim 20, further comprising: filling the chamber with pellets providing an oral dosage form; determining an amount of rotation of the screw pump that will cause a predetermined amount of the pellets to be dispensed from the device; and rotating the screw pump by the predetermined amount to cause the predetermined amount of pellets to be dispensed from the device.
22. A device for dispensing a drug or medicament in pellet form, comprising: a cartridge comprising a chamber for containing a plurality of pellets and a screw pump, wherein the screw pump is configured to receive pellets from the chamber and, upon rotation of the screw pump, transport the pellets from the chamber to be dispensed from the device via the screw pump; and a rotating member extending through the cartridge and configured to rotate the screw pump so as to dispense pellets therefrom, wherein the cartridge further comprises a tapered portion configured to guide pellets contained within the chamber into the screw pump for dispensing from the device via the screw pump as aforesaid, wherein the screw pump comprises one or more screw threads having a variable pitch.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0090] Various embodiments will now be described, by way of example only, and with reference to the accompanying drawings in which:
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DETAILED DESCRIPTION
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[0116] The device 100 comprises a first end 102 for connecting to an actuator or other driving mechanism (e.g., a motor), and a second end 104 (opposite the first end 102) that comprises the dispensing end of the device 100. In use, the medication in pellet form will be dispensed out of the second end 104 as a result of the operation of the driving mechanism (e.g., motor).
[0117] The device 100 comprises one or more cartridges 200 that are configured to attach to the actuator or driving mechanism (e.g., motor) at the first end 102 of the device 100. The cartridge 200 comprises one or more chambers 220 that are configured to store or hold a plurality of units of the oral dosage form (in this case pellets).
[0118] The device 100 comprises a rotating member 250 extending through the cartridge 200. As described in more detail below, at the first end 102 of the device 100 the rotating member 250 connects to the actuator or driving mechanism (e.g., motor), which is configured to rotate the rotating member 250 so as to cause the pellets to be dispensed from the second end 104 of the device 100.
[0119] The device 100 comprises an outlet (e.g., exit tube 212 in
[0120]
[0121] The chamber 220 and/or the cartridge 200 may be substantially hermetically sealed (e.g., with the exception of the passage through which pellets are dispensed). For example, at the first end 102 the connection between the rotating member 250 and the cartridge 200 may comprise a seal, for example an elastomeric gasket or valve (not shown). Similarly, at the second, dispensing end 104 of the device 100 a suitable seal (not shown) may be provided between the rotating member 250 and exit tube 212. For example, a packaging seal may be provided that covers and seals the outlet of the device (e.g., the exit tube 212), which a user can remove (e.g., peel off) when they wish to begin use. Additionally, or alternatively a valve may be used to at least partly seal the second, dispensing end of the device 100 (an example “umbrella valve” is shown and described in respect of
[0122] The rotating member 250 extends into the exit tube 212 at the second end 104 of the device 100, and comprises a screw section 240. Together, the exit tube 212 and screw section 240 form a type of screw pump configured to dispense pellets from the second end 104 of the device 100. That is, pellets will enter a screw thread 242 of the screw section 240 and, upon rotation of the rotating member 250, will be forced out of the exit tube 212 via the screw thread 242 and be dispensed from the device 100.
[0123] The rotating member 250 and the cartridge 200 may have a common longitudinal axis, which may also be the axis of rotation of the rotating member 250. This can usefully provide a symmetrical loading of pellets into the screw section 240. However, in various embodiments the longitudinal axis of the cartridge 200 may be offset from that of the rotating member 250 and/or the axis of rotation of the rotating member 250 and still achieve the technical effects described elsewhere herein.
[0124]
[0125] The device 100 may further comprise a plunger 230 (as shown in
[0126] At one end, the chamber 220 is enclosed at least in part by the plunger 230, and more specifically a radially extending surface 232 of the plunger 230 that faces the chamber 220. The other end of the chamber 220 is enclosed at least in part by a surface 210 of the cartridge 200. The rotating member 250 extends through the chamber 220 along the longitudinal axis A of the cartridge 200.
[0127]
[0128] This plunger may act by gravity, to move pellets contained within the chamber towards the screw pump. For example, the plunger may be a weight configured to rest on top of pellets contained within the chamber when the device is in an orientation that permits dispensing of pellets. A no-back device (e.g., ratchet) may be present to prevent the plunger moving in a direction away from the dispensing end during use.
[0129] The plunger may be configured to move along the rotating member automatically or as a result of the rotation of the rotating member. For example, a portion of the rotating member within the chamber may comprise a screw thread (e.g., a plunger screw thread, which may be distinct from any screw thread of the screw pump), and the plunger may form a nut around the rotating member that is configured to travel along the screw thread of the rotating member in use, such that, as the rotating member rotates, the plunger moves towards the screw pump so as to force pellets contained within the chamber towards the screw pump. The plunger may be configured to abut and/or contact an inner surface of the cartridge and/or chamber, and a friction fit may exist between the plunger and the inner surface of the cartridge and/or chamber, to help prevent the plunger rotating with the rotating member.
[0130] The device 100 may include certain features that provide a driving force to the plunger 230 that acts in a direction towards pellets located within the chamber 220, for example other than relying on the weight of the plunger 230 as described above. For example, a ratchet mechanism may be used to ensure that the plunger 230 can only move in a single direction, namely towards the pellets located within the chamber 220. A resilient member (e.g., a spring) may be provided to force the plunger 230 towards the pellets located within the chamber 220. A source of pneumatic air may be provided, which may pressurise the plunger 230 towards the pellets located within the chamber 220.
[0131] In use the radially extending surface 232 of the plunger 230 presses onto the pellets and forces them towards the second, dispensing end 104 of the device 100, which assists in packing the pellets tightly within the chamber 220.
[0132] Although shown as extending perpendicular to the axis A in
[0133] In various embodiments, the plunger 230 is operatively connected to the rotating member 250 such that rotation of the rotating member 250 causes the plunger 230 to move axially along the rotating member 250 (i.e., along the longitudinal axis A of the rotating member 250 and the cartridge 200). For example, the plunger 230 may be a nut that translates along the rotating member 250 upon rotation thereof from the first end 102 of the cartridge 200 (i.e., the end to be inserted into the actuator—described below) to the second, dispensing end 104 of the cartridge 200.
[0134] In this manner, as the plunger 230 translates along the rotating member 250 the volume of the chamber 220 gradually decreases. Furthermore, pellets contained within the chamber 220 will be forced towards the second end 104 of the cartridge 200 by the plunger 230 throughout the operation and lifetime of the device 100.
[0135] To effectuate the direct movement of the plunger 230, the rotating member 250 may comprises a screw thread 252 that is configured to cooperate with a corresponding screw thread 233 on the plunger 230, in order to move it along the longitudinal axis A as aforesaid. At the second, dispensing end 104 of the cartridge 200 the rotating member 250 comprises the screw section 240, which is axially separated from the screw thread 252 that cooperates with the plunger 230.
[0136] In various embodiments the plunger 230 (or at least the screw thread 233 thereof) may be made from a thermoplastic elastomer (“TPE”) or polybutylene terephthalate (“PBT”) and/or may have a hardness of less than about 100, 80, 70, 60 or even 50 shore. The shore hardness test may be conducted at shore 00 or shore A. In these embodiments, as the plunger 230 moves along the axis A the screw thread 233 may disengage with the screw thread 252 when the plunger 230 meets sufficient resistance, e.g., from meeting the pellets or the end of the cartridge 200. This permits rotation of the rotating member 250 once the plunger 230 contacts the pellets and limits the force applied to the pellets by the plunger 230. Once the pellets reduced in volume during dispensing, for example, the resistance will reduce and the screw thread 233 will at some point engage again with the screw thread 252 to continue to move the plunger 230 along the axis A.
[0137] In various embodiments the screw thread 233 may be removed and a tight, friction fit may be used to move the plunger along the screw thread 252 as the rotating member 250 rotates. For example, the plunger 230 could have two friction surfaces, a first on its outer periphery that faces the inner surface of the cartridge 200, and a second on the inner periphery that faces the rotating member 250. The friction between the first friction surface may prevent the plunger 230 from rotating but allow the plunger 230 to move axially (i.e., along the axis A). The hole in the centre of the plunger 230 (through which the rotating member 250 extends) may be manufactured slightly smaller than the outer diameter of the screw thread 252. This means that the plunger 230 will move axially along the screw thread 252 as the rotating member 250 rotates, even though it does not comprise a cooperating screw thread itself. The plunger may be made of rubber to facilitate this embodiment. The second friction surface may be configured such that the plunger 230 will slip when the pellets are fully compressed, i.e., if the plunger 230 has forced the pellets down as far as they can go.
[0138]
[0139] A radially outer surface 241 of the screw section 240 may substantially contact (and/or abut) a radially inner surface 214 of the exit tube 212. That is, the outer surface 241 of the screw section 240 and the radially inner surface 214 of the exit tube 212 may substantially contact each other or abut (e.g., continuously or intermittently). This may not be to the extent that they have an interference or friction fit relative to each other, so as to ensure that they can move smoothly past each another and ensure reliable dispensing in use. That is, as the radially outer surface 241 of the screw section 240 rotates past the radially inner surface of the exit tube 212. It is envisioned that any tolerances between the outer surface 241 of the screw section 240 and the inner surface 214 of the exit tube 212 are as tight as possible whilst still allowing the screw section 240 to rotate within the exit tube 212.
[0140] For example, a small tolerance or gap may be present between the outer surface 241 of the screw section 240 and the inner surface 214 of the exit tube 212, e.g., due to manufacturing tolerances. If the surfaces are configured to contact each other (e.g., continuously or intermittently), the surfaces may be manufactured from low friction materials (e.g., a non-stick coating on or an additive applied to one or both of the opposing surfaces, using, e.g., Teflon), which may lead to a tight (e.g., contact fit) but without a friction or interference fit. In various embodiments (e.g., those including a cartridge containing pellets therein), a tolerance or gap between the outer surface 241 of the screw section 240 and the inner surface 214 of the exit tube 212 may be present, and may be large enough to allow free rotation of the shaft 250, but small enough to prevent any pellets (and/or pellet debris) from sliding between the gap (which could increase friction and inhibit free rotation).
[0141] The screw section 240 comprises a screw thread 242 configured to receive pellets contained within the chamber 220 and transport them, upon rotation of the rotating member 250, along the screw thread 242 to be dispensed out of the exit tube 212. The screw thread 242 consists of one or more starts, each forming a continuous helix that the pellets fill during operation of the device 100, for example due (at least in part) to the action of the plunger 230 pressing on the pellets within the chamber 220, which forces them into the screw thread 242.
[0142] The screw section 240 and the screw thread 242 thereof contact the inner radial surface of the exit tube 212 so as to form a screw pump (e.g., an “Archimedes” screw) with the exit tube 212 of the cartridge 200. That is, as the rotating member 250 rotates, the screw section 240 and screw thread 242 thereof will also rotate, causing pellets contained within the chamber 220 to enter the voids of the screw thread 242, travel down the screw thread 242 and exit the cartridge 200. The screw pump may comprise an outlet 243 through which pellets are dispensed.
[0143] The actuator or driving mechanism (e.g., a motor) may be configured to rotate the rotating member 250, and may be connected to the rotating member 250 at the first end 102 of the device as described above. The actuator may be configured to provide a rotary force to the rotating member 250, and, in turn, to the screw thread(s) 242, 252 of the rotating member 250. The actuator can be either mechanical (e.g., manually operated) or electromechanical (e.g., electrically operated, for example an electric motor). The actuator (or a control unit comprising the actuator) could be detachable from the cartridge 200, so that different cartridges could be connected to the same actuator or control unit.
[0144] In order to dispense the pellets from the cartridge 200, the actuator 300 may rotate the rotating member 250. This causes (in relevant embodiments) the plunger 230 to move down the screw thread 252 of the rotating member 250, and the screw section 240 to rotate, causing the pellets to be dispensed via the screw pump formed between the screw section 240 and the exit tube 212.
[0145] The device 100 may include a control system (e.g., as part of the actuator or control unit), which may be configured to dispense a dose of the pellets contained within the chamber 220, for example after receiving an actuating signal from an input device or mechanism. The actuating signal may be initiated, for example, by a user pressing a suitable button or other input mechanism located on the control unit or optionally via a different control such as a wireless or wired, external control.
[0146] By using an electromechanical actuating mechanism, the device 100 may be able to dispense a precise amount of pellets repeatedly. The motors, and the control system may be powered by an integrated battery (which may be user replaceable), which may be held within the housing of the actuator.
[0147] The actuator may comprise one or more motors. The actuator (e.g., the motor thereof) may be configured to rotate the rotating member 250 by an amount corresponding to a prescribed dose, or a portion of a dose. For example, the actuator may be configured to rotate the rotating member 250 in pulses, e.g., by operating for a certain period of time, e.g., 0.5 seconds. A dose may be made up of multiple pulses, so that different doses can be dispensed according to the number of pulses of the motor. For example, a 0.3 ml dose may correspond to about 3 seconds of motor rotation, and so the actuator may pulse the motor 6 times, which is 6 pulses at 0.5 seconds each.
[0148] The motors may be stepper motors, which could be configured to rotate the rotating member 250 by any suitable number of steps based on the situation at hand, e.g., based on the type of medicament within the cartridge 200, or the user. The control system may be provided in the form of a computer, processor, processing device or microcontroller, e.g., on a PCB, which may be located within the housing of the device 100 or within the actuator or control unit.
[0149] The cartridge(s) 200 may be made from a rigid material, for example polycarbonate or polyamide, although any suitable material may be used. Portions of the cartridge 200, for example those contacting the rotating member 250 and/or plunger 230 may have a reduced friction surface (e.g., reduced relative to the other parts of the cartridge) to aid in relative movement therebetween. The inner diameter of the cartridge 200 (i.e., forming the chamber 220) may be between about 5 mm to about 200 mm, optionally about 10 mm to about 20 mm. The cartridge 200 may have a length (corresponding to its longest dimension) of between about 90 mm and about 120 mm, a width (transverse to its length) between about 33 mm and about 43 mm, and a height (transverse to its width) of between about 15 mm and about 25 mm.
[0150] The exit tube 212 may have an internal diameter that substantially equals the diameter of the rotating member 250, and specifically the screw section 240 thereof. This internal diameter may be less than 10 mm, for example less than about 6 mm. The length of the exit tube 212 along the longitudinal axis A of the device 100 may be less than about 20 mm (such as about 15 mm or about 10 mm).
[0151] The volume of the chamber 220 (i.e., prior to operation or a maximum volume) may be less than about 50 mL, for example less than 20 mL or approximately equal to 11 mL.
[0152] The plunger 230 may be configured to fill the gap between the rotating member 250 and the walls of the container 200, such that pellets contained within the chamber 220 cannot move past the plunger 230 as it moves down the rotating member 250 in use.
[0153] In various embodiments the size (and, e.g., perimeter) of the plunger 230 may be such that a small gap exists between the plunger 230 and the walls of the cartridge 200, to avoid substantial friction between the plunger 230 and the cartridge 200. This can mean that pellets could pass between the plunger 230 and the walls of the cartridge 200 through the gap. In order to avoid this, the size (e.g., width) of the gap may be configured such that it is less than the size (e.g., an average size or diameter) of the pellets. Additionally, or alternatively a material that is deformable and/or of lower friction than the plunger 230 may be provided adjacent to the plunger 230 that is configured to contact the walls of the cartridge 200 as the plunger 230 moves in use.
[0154] The cartridge 200 may comprise a tapered portion at the second end 104 of the device 100, which tapered portion may be configured to guide or direct pellets contained within the chamber 220 into the screw threads 242 of the screw section 240. In other words, the surface 210 may be tapered or angled such that it is not perpendicular to the longitudinal axis A, but is oriented at an angle with respect thereto, for example an angle of greater than about 30°, greater than about 60°, or more. In other embodiments the surface 210 may be perpendicular to the longitudinal axis A. The tapered portion may be frustoconical or trumpet shaped.
[0155] The cartridge 200 may comprise one or more side portions 202 that connect to the tapered portion 204 at an axial position 206 (
[0156] As discussed above, although not shown, the lower surface 232 of the plunger 230 may have a matching geometry, such that when it reaches the end of its travel along the rotating member 250 the lower surface 232 of the plunger 230 contacts the tapered surface across substantially its entire area. This will aid in dispensing as many of the pellets as possible, which minimises waste. Since the screw thread 252 eventually gives way to the screw thread 242, it may be necessary to provide the screw thread on the plunger 230 away from its lower surface 232, so that a portion of the plunger 230 including the lower surface 232 extends below the screw thread of the plunger 230 (if present), allowing the surface 232 to contact, abut or at least move closer to the opposing surface 210 of the cartridge when the plunger 230 is at its lowest point (i.e., at the end of the screw thread 252).
[0157] The outer surface 241 of the screw section 240 may be made from a low friction material, for example nylon, polyethylene (“PE”), polyethylene terephthalate (“PET”), optionally containing friction reducing additives. The cartridge 200 and portions thereof that abut, oppose or contact the screw section 240, plunger 230 or other moving parts of the device 100 may also be made from a low friction material, for example nylon, polyethylene (“PE”), polyethylene terephthalate (“PET”), optionally containing friction reducing additives.
[0158] In the embodiment of
[0159] In accordance with the invention, the screw pump is displaced from the transition point or confluence of the surface 210 and the exit tube 212, such that any shearing of the pellets at this location may be avoided. In various embodiments the screw pump (e.g., the screw section 240) is displaced towards the outlet 243 of the screw pump. In optimised embodiments, the cartridge 200 may comprise a tapered portion 207, as described above, as well as a displacement of the transition point or confluence of the surface 210 (which would be a tapered surface) and the exit tube 212. This provides further optimisation of the transport of pellets through this part of the device 100, since they can be fed efficiently from the chamber 220 into an entrance region of the exit tube 212 using the tapered portion 207, and then subsequently (rather than simultaneously) into the screw pump.
[0160]
[0161] In this embodiment the side portions 202 of the cartridge 200 follow a substantially straight (or cylindrical) profile until a first junction 206 between the side portions 202 of the cartridge 200 and the tapered portion 207, at which point the walls of the cartridge 200 formed by the tapered portion 207 form a funnel having a surface 210. The funnel and/or surface 210 are configured to guide pellets contained within the chamber 220 from an entrance 301 of the funnel to an entrance 311 of the exit tube 212 (which also corresponds to an exit of the funnel).
[0162] As can be seen from
[0163] The tapered portion 207 may extend a distance d in the axial direction, wherein the displacement distance D of the screw pump may be at least 50% of the axial distance d of the tapered portion 207. In further refinements, the displacement distance D of the screw pump may be at least 60%, 70%, 80% or 90% of the axial distance d of the tapered portion 207. In one particular arrangement, the displacement distance D of the screw pump may be between about 50% and about 90% of the axial distance d of the tapered portion 207, for example between about 60% and about 80%.
[0164] The cartridge 200 may also taper such that the internal wall thereof (e.g., forming the chamber 220, tapered portion 207 and exit tube 212) tapers from a first diameter D1 to a second diameter D2, wherein the internal wall has the first diameter D1 in the portion of the cartridge 200 above the first transition 206 (e.g., above the tapered portion 207). The internal wall may taper from the first diameter D1 to the second diameter D2 as it extends through the tapered portion 207, such that the internal wall has the second diameter D2 once it reaches the exit tube 212.
[0165] In various embodiments the screw shaft 250 may also taper from a first diameter d1 to a second diameter d2, wherein the screw shaft 250 has the first diameter d1 in the portion of the cartridge 200 above the first transition 206 (e.g., above the tapered portion 207). The screw shaft 250 may taper from the first diameter d1 to the second diameter d2 as it extends through the tapered portion 207 of the cartridge 200, such that the screw shaft 250 has the second diameter d2 once it reaches the exit tube 212. This further optimises and assists transport of the pellets through this section of the device.
[0166] The embodiment of
[0167] In the illustrated embodiment this is provided in the form of a plug 500. The plug 500 may be configured to contact an end of the exit tube 212 facing away from the chamber 220. In various embodiments, the plug 500 is configured to insert into a cavity 254 formed at the second, dispensing end 104 of the rotating member 250 (i.e., comprising the screw portion 240). The plug 500 comprises a base portion 502 and an elongate portion 504 that extends from a centre of the base portion 502 into the cavity 254 of the rotating member 250. The base portion 502 may be configured to rest (e.g., provide a seal) against the exit tube 212 (and, e.g., the outlet 243 of the screw pump), for example to seal (e.g., hermetically seal) the pellets within the cartridge 200, for example prior to or in use.
[0168] The valve may be an “umbrella valve” as embodied by the plug 500. That is, at least the base portion 502 of the plug 500 is resilient, e.g., a rubber membrane, wherein an outer rim 506 of the base portion 502 is configured to flex open as the pellets are pushed out of the screw pump in use, and then spring back when the screw pump is not turning, so as to stop pellets falling out and optionally to seal the cartridge 200 as well. The elongate portion 504 of the plug 500 may not substantially move from its position within the cavity 254 of the rotating member 250.
[0169]
[0170] In this embodiment the side portions 202 of the cartridge 200 follow a substantially straight (or cylindrical) profile until a junction 206 between the side portions 202 of the cartridge 200 and the tapered portion 207 of the exit tube 212, at which point the walls of the cartridge 200 form a funnel having a surface 210. The surface 210 is configured to guide pellets contained within the chamber 220 from an entrance 311 of the exit tube 212, through a portion of the screw pump to eventually be dispensed from the outlet 243 thereof.
[0171] The tapered portion 207 of the exit tube 212 extends in an axial direction (i.e., corresponding to the axis A) for a distance d, which may be roughly 50% of the length L of the exit tube 212. In various embodiments the distanced may be at least 30%, 40%, 50%, 60%, 70%, 80%, 90% of the length L of the exit tube 212. The distance D may even be 100% of the length L of the exit tube 212, such that the entire exit tube 212 is tapered or trumpet-shaped.
[0172] The screw pump in this embodiment is located at least partially within the tapered portion 207 of the exit tube 212. For example, the starting point of the screw pump may be displaced from the entrance 311 of the exit tube 212 by a distance l, which distance l may be less than 50%, 40%, 30% or even 10% of the axial extent of the tapered portion 207 (i.e., the distance d). In various alternative embodiments the screw pump may not be displaced at all from the entrance 311 of the exit tube 212.
[0173] The screw pump comprises a screw thread 242 that tapers with the tapered portion 207 of the exit tube 212, such that the screw pump tapers from a first diameter D1′ at its starting point (e.g., adjacent to the entrance 311 of the exit tube 212) to a second diameter D2 adjacent the outlet of the exit tube 212 (and the outlet 243 of the screw pump), wherein the first diameter D1′ is greater than the second diameter D2.
[0174] The first diameter D1′ of the screw pump may be larger than the diameter d1 of the rotating member 250, such that the screw thread 242 of the screw pump extends outward from the diameter d1 of the rotating member 250. As such, pellets will rest on top of the screw thread 242 without having to be moved substantially radially inward before entering the screw pump. This further optimises the transport of the pellets into the screw pump.
[0175] In various embodiments the screw thread 242 of the screw pump remains flush (or substantially flush) with the inner surface of the exit tube 212, which comprises the surface 210 of the tapered portion thereof. As such, the pellets contained within the chamber 220 do not meet a harsh interface as shown, e.g., in
[0176] As with the embodiment of
[0177] Some further modifications to the second, dispensing and 104 of the device 100 will now be described. These will be shown in connection with the embodiment of
[0178]
[0179] The one or more fins 290 may be angled, as shown in
[0180] In various embodiments the width of the each fin 290 could taper, for example from a first, relatively large width at the point at which it meets the screw pump to a second, relatively small width at its opposite end (relative to the axis A). The first width may correspond to a width of the screw thread 242, while the second width could be zero.
[0181] The fin 290 could wrap around the screw shaft 250, and in various embodiments may extend for between about 10 degrees to about 180 degrees around the screw shaft 250.
[0182] The fins 290 may be positioned at the start of the screw thread 242 and may be contoured to guide pellets from within the chamber 220 into the screw pump (e.g., the screw thread 242 thereof). The fins 290 may also help to loosen up pellets that are clustered within the chamber 220 so that they more easily travel through the screw thread 242. Use of fins 290 can also help to ensure improved packing and/or transport of pellets through the screw pump, for example by helping to remove voids in the screw thread(s) 242 thereof. This can help to improve accuracy.
[0183] In various embodiments the one or more fins 290 may be located between the screw pump (e.g., screw thread 242 thereof) and the screw thread 252 of the rotating member 250 along which the plunger 230 moves.
[0184] The one or more fins 290 may extend out from a main body of the rotating member 250 in a radial direction (e.g., relative to axis A), and may extend at least as far as a radial extent of the screw thread 242. In some embodiments, the fins 290 may extend further in the radial direction than the screw thread 242, so as to further facilitate scooping pellets into the screw thread 242.
[0185] The one or more fins 290 may be located within a tapered portion 207 of the cartridge 200 (e.g., as described above), whether this forms a separate element to the exit tube 212 (as shown in, e.g.,
[0186] The fin 290 may extend a distance above the screw pump (e.g., screw thread 242 thereof) equal to approximately a pitch of the screw pump (e.g., screw thread 242 thereof). The pitch may be a maximum pitch (if this varies) For example, the fin 290 may extend a distance above the screw pump (e.g., screw thread 242 thereof) that is between about 0.5 and about 1.5 times a pitch of the screw pump (e.g., the screw thread 242 thereof). In various embodiments the fin 290 may extend a distance of between about 1 mm and about 10 mm above the screw pump (e.g., screw thread 242 thereof).
[0187]
[0188] Only one baffle 390 is shown in
[0189] The baffle(s) 390 may extend a distance from the screw shaft 250 (e.g., transverse to the axis A) that is between about 0.5 mm and about 3 mm. Any or all of the width and/or length and/or thickness of the baffle(s) may be between about 0.5 and about 3 mm.
[0190] Although
[0191] The one or more baffles 390 may be provided in addition to the fins 290, although in various embodiments the baffles 390 could be provided without the fins 290.
[0192] The one or more baffles 390 may be similar to the fin 290 described above, but may be axially displaced from the screw pump (e.g., screw thread thereof. In embodiments involving a screw thread 252 on the rotating member 250 for moving a plunger 230, the baffles 390 may be located on the rotating member 250 at the screw thread 252 thereof.
[0193] The baffles 390 may extend out from a main body of the rotating member 250 in a radial direction (e.g., perpendicular to axis A), and may extend at least as far as a radial extent of the screw thread 242. In some embodiments, the baffles 390 may extend further in the radial direction than the screw thread 242, so as to facilitate the breaking up of pellets as they move past the baffles 390 in use.
[0194] The one or more baffles 390 may be angled slightly, as shown in
[0195] The one or more baffles 390 have a function similar to the fins 290. It has been found that positioning a baffle 390 that is axially displaced from the screw pump provides an additional function and capability, in that (although not wishing to be bound by theory) the baffle 390 will churn pellets in advance of the screw pump, so that they can more easily pass into the screw pump, as further aided by one or more fins 290 (if provided) as described above.
[0196] The length X may be at least 1, 2 or even 3 times a pitch of the screw pump (e.g., a screw thread 242 thereof). The pitch may be a maximum pitch (if this varies). For example, if the screw thread 242 has a pitch (e.g., maximum pitch) of about 4 mm, X may be about 4 mm, 8 mm or 12 mm. In various embodiments X may be about 3 times a pitch (e.g., maximum pitch) of the screw pump (e.g., a screw thread 242 thereof). In various embodiments the length X may be within the range of about 6 mm to about 20 mm.
[0197] The baffle 390 may be positioned about 5 mm above the screw pump (e.g., a screw thread 242 thereof), and in various embodiments could be positioned a distance between about 1 mm and about 15 mm about the screw pump (e.g., a screw thread 242 thereof).
[0198] Generally, the length of the screw section 240 may be defined by the length of the screw thread 242, which may be between about 10 mm and about 30 mm, for example between about 10 mm and 20 mm.
[0199] The exit tube 212 may have a length of between about 5 mm and about 20 mm (optionally between about 10 mm and about 15 mm), wherein the length of the screw thread 242 in a direction along the longitudinal axis A of the cartridge 200 may be at least 0.5 times the length of the exit tube 212 in the same direction, for example between about 0.5 and about 2 times the length of the exit tube 212, or about 0.5 to about 1 times the length of the exit tube 212.
[0200] Pitch has been found to have an impact on the precision of the dispensed dose, especially in terms of pellet run-through (pellets running through the screw section even though the rotating member is not turning). This can cause the device to “leak” pellets in certain situations. A high pitch seems to increase the risk for pellets running through the screw section outside of a dispensing operation. As such, it has been found that a low pitch (e.g., less than about 15-30 times a diameter of the pellets, as described below) has been found to increase the precision of a dispensed dosage of pellets, for example because it is easier to control an output rate of the pellets. A low pitch may increase load, and the torque requirements for driving the rotating member, and this is the trade-off that led to this pitch range being considered important.
[0201] Accordingly, the screw thread 242 may have a pitch that is at least 15-30 times less than a diameter of the pellets (as noted above). In various embodiments, the pitch could be between about 1 mm to about 20 mm, and optionally about 4 mm to about 8 mm. If the pitch varies, as described below, this may correspond to a maximum pitch.
[0202]
[0203] The following table provides some exemplary dimensions (in mm) of the screw thread, with reference to
TABLE-US-00001 Number Channel Channel of screw Diameter Depth Width Pitch Screw starts [D] [CD] [CW] [P] A 1 6 1 2 3 B 1 7 2.4 3 4 C 1 7 1.6 4 5 D 2 6-14 1.5-5.5 2 6
[0204] The number of screw starts has been found to have an impact on the speed at which pellets are dispensed, wherein a higher number of screw starts naturally leads to a higher output per revolution. Up to this point, it has proved to be beneficial to have a relatively low output ratio in order to maximize the precision of the dispensed pellets, and using either one or two screw starts is seen as beneficial over using, say, three or more.
[0205] Looking at the relationship between channel depth/width and pellet size, this may be chosen such that there is room for multiple pellets between the screw and the surfaces of the screw thread. What may be important is that the pellets are allowed to flow freely without negatively interfering with each other, e.g., causing jams or blockages in the flow during a dispensing operation. In some embodiments, therefore, the dimensions are chosen so that there is enough room for at least 2-3 pellets to pass each other in the channel. Having a dosing sequence free from jams or blockages in the flow may be important in reaching high precision and repeatability between doses. Therefore in various embodiments the channel depth and/or width may be at least 2, 3 or 4 times a diameter of the pellets.
[0206] For example, for pellet diameters of between about 200-300 μm the channel depth (“CD”) and/or channel width (“CW”) may be between about 1-2 mm. For pellet diameters between 700 μm and about 900 μm the channel depth and/or channel width may be between about 1.4 mm and about 3.6 mm, and for pellet diameters between about 800 μm and about 1100 μm the channel depth and/or channel width may be between about 1.6 mm and about 4.4 mm.
[0207] The pitch (“P”) has been found to have a large impact on the precision of the device (i.e., dosing accuracy), as discussed above. A high pitch seems to increase the risk for pellets running through the screw when the device is in an idle state, although a trade-off is present since decreasing the pitch increases the torque required to rotate the rotating member. In various embodiments the pitch may be limited to less than about 15-30 times a diameter of the pellets, and in some cases less than about 10 times a diameter of the pellets. For example, for pellet diameters of between about 200-300 μm the pitch may be about 6 mm, and sometimes less than about 3, 4 or 5 mm.
[0208] The pitch may be variable, e.g., the pitch of the screw thread may be variable along the axial length of the screw pump. This variable pitch may be applied to the embodiments described above, for example including a tapered portion, or any of the embodiments described herein (for example, even where a tapered portion is not provided). This feature is seen as advantageous in its own right and, therefore, from an aspect of the invention there is provided a cartridge, screw pump and rotating member as described above (or below), wherein the screw pump comprises one or more screw threads having a variable pitch.
[0209]
[0210] As shown in
[0211] Referring back to
[0212] Therefore in various embodiments the flight width may be limited to less than about 3, 5, or 10 times a diameter of the pellets. In particular for pellet diameters of between about 200-300 μm, the flight width may be less than about 1, 2 or 3 mm. For pellets up to about 900 μm, or between about 700 μm and about 900 μm or between about 800 μm and about 1100 μm, the flight width may be limited to less than about 1, 2 or 3 mm, for example about 1 mm.
[0213] A low flight width (e.g., less than about 1 mm) has been found to be beneficial for pellets up to about 900 μm due to it providing a more consistent dose. For smaller pellets (i.e., about 200-300 μm) it has been found that dust may be created as they travel through the screw section 240, which dust can become stuck between the outside of the screw section 240 and the exit tube 212. Limiting the flight width to less than about 1, 2 or 3 mm, and especially about 1 mm has been found to minimise this effect for these smaller pellets, in addition to the effect of a more consistent dose for larger pellets as described above.
[0214] In various embodiments, the rotating member 250 (e.g., at the screw section 240) will have an outer diameter of 6 mm, and two screw starts, each of height or channel width of about 2 mm, a channel depth of about 1 mm and a pitch of about 6 mm. The pellet diameter in these embodiments may be between 200-900 pm, for example about 200-300 μm.
[0215] Each of the parameters of the screw thread has an effect on mass output rate and required driving torque. The pitch may be a set value and may not change as the diameter of the screw increases; however, the effective angle of the threads relative to the pellets does change. If the pitch stays at the same value and the diameter is increased, the pellet screw thread hits the pellets at a decreased angle. This may have an effect on the dispensing rate and required torque. As noted above the pitch may vary along the axial length of the screw pump.
[0216] The screw parameters may be adjusted or configured based on the size of the pellets to be dispensed. The screw thread 242 may be at least 1-3 times a largest pellet diameter.
[0217] The depth of the screw thread 242 may be between about 1 mm and about 3 mm. Alternatively, the depth of the screw thread 242 may be tailored to the diameter of the pellets, such that the depth of the screw thread 242 is at least the diameter of a pellet. Similarly, the height of the screw thread 242 can range from about 1 mm to about 10 mm, for example about 1 mm to about 4 mm. The screw thread 242 may comprise at least 2 screw starts.
[0218] The screw section 240 of the rotating member 250 may comprise a diameter that allows at least 1, 2, 3 or more screw starts to be incorporated into the screw pump. The pitch of each screw thread 242 may be increased accordingly, and/or may vary within each screw thread.
[0219] The rotating member 250 may comprise a high stiffness and/or rigid material, for example polycarbonate or polyamide. The diameter of the rotating member 250 can vary from about 3 mm to about 10 mm, for example about 3 mm to about 6 mm. The diameter of the rotating member 250 may be equal to the diameter of the outer surface 241 of the screw section 240, e.g., along its entire length (along the longitudinal axis A).
[0220] The screw thread 252 that cooperates with the plunger 230 may run along at least about 80%, about 90% or more of the length of the rotating member 250 within the cartridge 200. The pitch of the screw thread 252 may be chosen so that the plunger 230 consistently applies pressure to the pellets stored within it.
[0221] The actuator 300, if provided with an electromechanical motor, may be configured to rotate the rotating member 250 at a rate of between about 0 rpm and about 1000 rpm, optionally between about 50 rpm and about 500 rpm, optionally between about 90 rpm and about 150 rpm.
[0222] The device 100 may comprise a cap (e.g., described below) that fits over an end of the cartridge 200 at the second end 104 of the device 100. The cap may comprise an interference fit with an outer surface of the cartridge 200. Means may be provided for preventing the pellets from falling out of the exit tube 212 (or cartridge 200) unintentionally. The cap may comprise a marker that is configured to line up with a cooperating groove located on the cartridge 200, such that the marker lines up with a first end of the groove prior to twisting of the cap, moves along the groove during the twisting, and then reaches the end of the groove once a required or predetermined dose has been dispensed.
[0223] In various embodiments, the actuator 300 may be configured to rotate the rotating member 250 in a reverse direction after completing a dose. This can be useful in drawing pellets back into the chamber 220, which can reduce pellet loss (which may be due, in part, to pellet run-through). Such a change in rotation direction could also be useful to move a plug into and out of contact with the exit tube 212 to seal the cartridge 200. This can be used to provide a seal (e.g., a hermetic seal as described elsewhere herein), and also avoid pellet loss. In various embodiments, the change in rotation can also be used to break the drive mechanism at the end of the life of the cartridge 200, to prevent refilling and re-use of the cartridge 200, e.g., by a user or third party. Various embodiments may include a latch that permanently locks the rotation of the rotating member 250 if its rotation is reversed from the direction required to drive the pellets.
[0224] Various embodiments of the invention will now be described, and the features described below may be combined with any of the embodiments described above, to the extent that they are compatible therewith. Similar features are indicated with similar reference numerals.
[0225] In the figures associated with the following the screw thread of the screw pump may not be depicted as described above, for example displaced from the tapered portion or tapering with the tapered portion, or having a variable pitch. However, the features described may still be combinable with the above described aspects and embodiments. In other words, the embodiments described below may be adapted such that the screw thread of the screw pump corresponds to a screw thread as described above and in accordance with the invention. For example, displaced from the tapered portion or tapering with the tapered portion, or having a variable pitch. Similarly, the figures may not show a tapered portion but it should be appreciated that one may be provided where appropriate.
[0226]
[0227]
[0228] The first valve 500 comprises a first surface 252 configured to contact an outer surface 216 of the exit tube 212 in an interference or friction fit type manner. The first valve 500 further comprises a funnel portion comprising a second surface 251 that is frustoconical, so as to taper from the first surface 252 to an outlet portion 255. The funnel portion is configured to receive pellets from the screw section 240, and specifically from the screw thread 242 thereof. The outlet portion 255 comprises an outlet 257 that is configured to receive pellets from the frustoconical portion and dispensed these to a user. The outlet portion 255 and/or the outlet 257 may be elongated, as shown in
[0229]
[0230] The plug 550 may be in the form of an “umbrella valve”. That is, at least the base portion 552 of the plug 550 may be resilient, e.g., a rubber membrane, wherein the outer rim of the base portion 552 is configured to flex open as the pellets are pushed out of the screw pump in use, and then spring back when the screw pump is not turning, so as to stop pellets falling out and to help seal the cartridge 200. The elongate portion 554 of the plug 550 may not substantially move from its position within the cavity 254 of the rotating member 250.
[0231]
[0232] Upon rotation of the rotating member 250 (i.e., comprising the screw portion 240 and screw thread 242) pellets 10 will be forced downwards through the screw thread 242 and at least some pellets 10′ will become trapped between the base portion 552 of the resilient plug 550 and the end of the exit tube 212 or an end of the sliding member 560, as indicated schematically in
[0233] In order to dispense pellets from the device 100, a user may slide the sliding member 560 along the axis A, which causes the base portion 552 of the resilient plug 550 to flex such that the pellets 10′ that were trapped between the base portion 552 of the plug 550 are released and dispensed from the device 100. This is indicated schematically in
[0234] Once pellets are dispensed from the device 100 a user may slide the sliding member 560 back into place, at which point the valve has returned to its original position (as shown in
[0235] It will be appreciated that during rotation of the rotating member 250 pellets will continuously be dispensed out of the exit tube 212, past the base portion 552 of the resilient plug 550. The purpose of the sliding member 560 is to remove any pellets that, after this dispensing operation, are left between the resilient plug 550 and either the base portion 552 of the plug 550 or an end of the sliding member 560 as described above. In this manner, the sliding member 560 is configured to end the dispensing operation and prevent stray pellets from falling out of the device 100 outside of any dispensing operation.
[0236]
[0237] In various embodiments the pin 253 may be about 1.5 mm in length (i.e., along the longitudinal axis of the rotating member 250) and have a diameter of about 2.5 mm, and the deformable material 545 may have a thickness of about 1 mm, with the aperture having a width or diameter of about 2 or 2.5 mm. The length of the deformable material 545 (in the direction of the longitudinal axis of the rotating member 250) is less than the length of the pin 253, and may be less than about 80% of the length of the pin 253. The deformable material 545 may comprise a thermoplastic elastomer (“TPE”) or polybutylene terephthalate (“PBT”) and/or may have a hardness of less than about less than about 100, 80, 70, 60 or even 50 shore. The shore hardness test may be conducted at shore 00 or shore A. Optionally the hardness may be between about 30 shore and about 50 shore, conducted at shore 00 or shore A. The pin 253 may be substantially rigid. The deformable material 545 may be attached to the exit tube 212 in any suitable manner, for example by adhesive.
[0238] Upon rotation of the rotating member 250 pellets will be urged towards the end of the exit tube 212 for dispensing from the device 100, and upon meeting the deformable material 545 in its resting position (as shown in
[0239]
[0240] More specifically, the movable component in the illustrated embodiment is in the form of a nut 270 that is configured to travel along the screw thread 242 of the screw section 240. The exit tube 212 comprises a substantially cylindrical portion 215 and a flange 217 extending from the cylindrical portion 215 in the direction of the longitudinal axis A of the rotating member 250. The flange 217 comprises a track 218 along which the nut 270 travels in use. The flange 217 further comprises opposed shoulder portions 219A, 219B located at either end of the track 218 and configured to provide a stop for the nut 270.
[0241] The nut 270 is configured to move along the longitudinal axis A of the rotating member 250 (which is also the axis of the screw thread 242) upon rotation of the rotating member (and screw section 240). The nut 270, by virtue of its association with the screw thread 242 is configured to block the screw thread and prevent pellets from moving down the screw thread 242 past its location thereon. Furthermore, when the nut 270 meets a first 219A of the shoulder portions, the nut 270 forms a seal against the cylindrical portion 215 of the exit tube 212, which means that no portion of the screw thread 242 is exposed. As such, pellets are unable to leave the screw thread 242 and be dispensed from the device.
[0242] Upon rotation of the rotating member 250 in a first rotational direction, the nut 270 is configured to move along the track 218 away from the first shoulder portion 219A, exposing the screw thread 242 so that pellets can move down the screw thread 242 and be dispensed from the cartridge 200. After a certain amount of rotation of the rotating member 250, the nut 270 will contact the second shoulder portion 219B, which prevents the nut 270 from moving any further (and also, conveniently, prevents further rotation of the rotating member 250). At this position (which is shown in
[0243] Upon rotation of the rotating member 250 in a second rotational direction (which is opposite to the first rotational direction), the nut 270 is configured to move along the track 218 away from the second shoulder portion 219B and ultimately contact the first shoulder portion 219A so as to seal against the cylindrical portion 215 of the exit tube 212 and prevent pellets from being dispensed from the device.
[0244] The nut 270 may move linearly (and axially) along the longitudinal axis A of the screw thread 242. The nut 270 may be constrained rotationally (i.e., so that it does not rotate with the rotating member 250) through a friction fit between the nut 270 and the flange 217 that extends downwards from the cylindrical portion 215 of the exit tube 212′.
[0245] Upon delivery of the required dose (which may not correspond to the nut 270 travelling all the way along the track 218), the rotating member 250 may be rotated in the opposite direction as discussed above, which draws pellets left in the screw thread 242 back into the chamber 220 and simultaneously draws the nut 270 vertically until it is back in its resting position, in contact with the first shoulder portion 219A of the exit tube 212′. As discussed above this contact seals against the cylindrical portion 215 of the exit tube 212′, preventing pellets from falling out.
[0246]
[0247] In this embodiment the movable component 570 may comprise a spring-loaded plate 572 configured to enclose the outlet end of the exit tube 212. A suitable resilient member (not shown) may be configured to bias the movable component 570 to its position shown in
[0248] In one particular embodiment, the movable component 570 is combined with an electronic relay 580 comprising an electromagnet, which is shown schematically and is configured to move the movable component 570 from its resting position shown in
[0249] In various other embodiments, the movable component 570 may simply be spring-loaded against the action of a user. For example, an electronic relay 580 may not be provided, and the movable component 570 may be moved from its resting position to its open position by a user. Other types of electromechanical device may be used, such as a solenoid or other actuator.
[0250]
[0251] In various embodiments, as shown in
[0252] A slight modification of this type of valve is shown in
[0253] During a dispensing operation, the rotating member 250 may be rotated and this will cause the rotating member 250 to rotate relative to the disc portion 591′ of the resilient member 590′ so as to align the notch 592′ of the disc portion 591′ with the outlet 243 of the screw thread 242. During this operation the projection 596′ of the resilient member 590′ will flex relative to the disc portion 591′ until the notch 592′ is aligned, and then the entire resilient member 590′ will rotate with the rotating member 250 with the notch 592′ remaining aligned to the outlet 243. When the dispensing operation finishes and the rotation ceases, the resilience of the resilient member 590′ will cause the disc portion 591′ to rotate relative to the rotating member 250 (and the projection 596′) so that the notch 592′ moves out of alignment with the outlet 243.
[0254] The first valve 500 and the second valve 550 (and the modified exit tube 212′, and valves 590, 590′) may be configured to help prevent pellets located within the screw thread 242 from falling out during use. The device 100 may be configured such that, in order to dispense pellets through the first valve 500 or the second valve 550, a user must rotate the rotating member 250 to force pellets along the screw thread 242 and provide a force against the first valve 500 or the second valve 550, such that pellets may be dispensed through either valve. In some situations a valve may not be necessary (but may still be included), for example the pellets themselves may be retained in the screw thread 242 by friction, or a cap or cover may be provided over the outlet of the cartridge (e.g., the exit tube).
[0255] In various embodiments, as shown in
[0256]
[0257] The cap 600 may be used to provide a collection cup for pellets (e.g., a dispensed dose may be held in chamber 606) and/or to provide a seal (e.g., a hermetic seal) prior to and during use. The cap 600 may be combined with either the first valve 500 or second valve 550 described above.
[0258]
[0259] The single cartridge 200AB comprises a first set of components including a first rotating member 250A extending through a first chamber 220A, the first rotating member 250A comprising a first screw thread 252A and a first screw portion 240A that extends into a first exit tube 212A, as well as a first plunger 230A that moves down the first screw thread 252A in use in a similar manner as described above in respect of the single cartridge 200.
[0260] The first screw portion 240A of the first set of components comprises a screw thread 242A that extends into the exit member 212A from the chamber 220A, such that, upon rotation of the first rotating member 250A pellets are dispensed out of the first exit tube 212A via the screw thread 242A in a similar manner as described above in respect of the single cartridge 200.
[0261] The single cartridge 200AB comprises a second set of components including a second rotating member 250B extending through a second chamber 220B, the second rotating member 250B comprising a screw thread 252B and a second screw portion 240B that extends into a second exit tube 212B, as well as a second plunger 230B that moves down the second screw thread 252B in use in a similar manner as described above in respect of the cartridge 200.
[0262] The second screw portion 240B of the second set of components comprises a screw thread 242B that extends into the exit member 212B from the chamber 220B, such that, upon rotation of the second rotating member 250B pellets are dispensed out of the second exit tube 212B via the screw thread 242B in a similar manner as described above in respect of the single cartridge 200.
[0263] The first set of components and the second set of components may be configured differently, such that, for example, the various screw threads 242A, 252A, 242B, 252B may be configured such that the first set of components is configured to dispense pellets at a faster rate than the second set of components. Also the different chambers 220A and 220B may be configured for use with pellets of different sizes. For example, the actuator 300′ may be configured such that each separate rotating member 250A, 250B is driven by a different motor or mechanical control, wherein the different motors or mechanical controls are configured to run at different rotational speeds.
[0264] As shown in
[0265] The two rotating members 250A and 250B may be operated by a common actuator 300′. The actuator 300′ may be similar to that described above in respect of
[0266]
[0267] The screw section 240″may connect directly to the screw thread 252 of the rotating member 250, and extend from a position within the chamber 220 into the exit tube 212 in a similar manner to the screw section 240 of the previously described embodiments. The width of the screw section 240″as defined by its outer helical surface 241″may be substantially equal to the width of the inner cylindrical surface 214 of the exit tube 212. That is, the surfaces of the screw section 240″ and the inner cylindrical surface 214 of the exit tube 212 may substantially contact each other or abut (e.g., continuously or intermittently), but not to the extent that they have an interference or friction fit relative to each other, to ensure that they can move smoothly past each another and ensure reliable dispensing.
[0268]
[0269] In various embodiments the plunger 230 may extend radially (relative to axis A) to a distance that is slightly less than the radial distance to the inner walls of the chamber 220, to avoid friction between the plunger 230 and the walls of the cartridge 200. However, in these embodiments the deformable material 234 may extend radially to a distance that is equal to the radial distance to the inner walls of the chamber 220 so that the deformable material 234, rather than the plunger 230, ensures that pellets are moved from the inner walls of the chamber 220 towards the dispensing end and cannot pass between the plunger 230 and the walls of the cartridge 200. The deformable material 234 may be sized so that it is partially deformed upon being placed in position as shown in
[0270] The deformable material 234 may be press fitted between the rotating member 250 and the cartridge 200, and not attached to the plunger 230 (e.g., by adhesive). In use, the plunger will move along the axis A as described herein, contact the deformable material 234 and move it along the axis A as well. Alternatively, the deformable material 234 may be secured to the plunger 230 by any suitable means, for example adhesive.
[0271] The deformable material 234 may be included in any of the aspects or embodiments included herein that incorporate a plunger 230, and is not limited to the embodiment shown in
[0272]
[0273] Some of the teeth 236 may be provided as stabilisers, namely without a rail 237 that engages with the screw thread 252, and these may function to stabilise the plunger 230 as it moves along the axis A and also upon flexing of the other teeth 236 that do comprise a rail 237. The teeth 236 that function to stabilise the plunger 230 may be biased radially inward, so that they cling to the rotating member 250 as the plunger 230 moves along the axis A.
[0274] Any suitable number of teeth 236 may be provided, for example between 2 and 10, and in some embodiments a single tooth 236 may be provided. In the illustrated embodiment, the plunger 230 comprises six teeth 236, with three of these teeth having rails 237 and the other three functioning as stabilisers (i.e., without teeth 236).
[0275] The plunger 230 in any of the aspects and embodiments provided herewith may comprise teeth 236 as shown and described in respect of
[0276]
[0277] As the rotating member 250 rotates in use, the plunger 230 will move along the axis A as a result of the engagement of the rails 266 with the screw thread 252. The resilient member 264 ensures that the rails 266 engage with the screw thread 252 during this rotation. Once the plunger 230 contacts the pellets contained within the chamber 220 (or reaches the bottom of the chamber 220) the plunger 230 may be restricted from further axial movement. At this point, the projections 262 are configured to flex radially outward against the action of the resilient member 264, such that the rails 266 disengage with the screw thread 252 and the rotating member 250 continues to rotate without the plunger 230 moving along the axis A.
[0278] The plunger 230 in any of the aspects and embodiments provided herewith may comprise a resilient device 260 as shown and described in respect of
[0279] More specifically, as shown in
[0280] In various embodiments of the plunger 230′ may taper to a point edge at the periphery of the plunger 230′. The thickness of the plunger 230′ at the periphery may be less than, e.g., about 2 mm or even about 1 mm. The plunger 230′ may be made from a thermoplastic elastomer (“TPE”) or polybutylene terephthalate (“PBT”). The plunger 230′ may have a hardness of less than about 100, 80, 70, 60 or even 50 shore. The shore hardness test may be conducted at shore 00 or shore A. This has been found to provide a plunger 230′ that is able to flex adequately during movement along the axis A in use. The plunger 230′ may be slightly oversized, in that the width of the plunger 230′ (e.g., in isolation) is slightly larger than the dimensions of the cartridge 200 within which it fits. The plunger 230′ may also be configured with a screw thread that is configured to cooperate with the screw thread 252 of the rotating member 250.
[0281] Generally, the apparatus and devices disclosed herein may be aimed at providing an accurate dose of medication by weight, and also providing a simple mechanism by which to administer a dosage and/or titrate a medication. Various mechanical features are provided for ease of dispensing a dosage, including swallowing a dose and providing general convenience when doing this. Various embodiments are aimed at ensuring efficient movement of the pellets through the device or apparatus as well.
[0282] The handheld apparatus 10 may combine medical knowledge with digital capabilities. The control unit may be reusable, and may be combined with various different cartridges 200 that are prefilled with a prescribed medication. For ADHD, for example, a cartridge 200 could be prefilled with the relevant medication for use over a one-month period. The cartridges 200 could be filled with pellets or granules (i.e., the oral dosage form). The pellets could be taken with liquid or soft foods supporting swallowing of the medicine. Although the apparatus have a particular use with ADHD, the technology disclosed herein is applicable to many other treatments and especially for paediatric use or for use in psychiatry, neurology, cardio-metabolic disorders or oral cancer treatments.
[0283] Example treatments that may be associated with the apparatus described herein are Attention Deficit Hyperactivity Disorder (“ADHD”—wherein the medication used in the apparatus could include amphetamines and/or methylphenidate), general pain (wherein the medication could include one or more of fentanyl, methadone, meperidine, tramadol, morphine, codeine, thebaine, oxymorphone, hydrocodone, oxycodone, hydromorphone, naltrexone, buprenorphine and methadone), immunosuppression post organ transplant (wherein the medication could include one or more of tacrolimus, sirolimus, everolimus, corticosteroids, cyclosporine, mycophenolate and azathioprine), diabetes (wherein the medication could include one or more of sitagliptin, vildagliptin, saxagliptin, linagliptin, metformin, canagliflozin, Dapagliflozin, empagliflozin and semaglutide), heart failure (wherein the medication could include one or more of carvedilol, metoprolol, bisoprolol and diurethics), Parkinson's disease (“PD”—wherein the medication could include levodopa and/or carbidopa), epilepsy (wherein the medication could include one or more of sodium valproate. carbamazepine, lamotrigine, levetiracetam, oxcarbazepine, ethosuximide and topiramate), depression (wherein the medication could include one or more of Citalopram, bupropion, paroxetine, milnacipran, fluoxetine, duloxetine, fluvoxamine and reboxetine), schizophrenia (wherein the medication could include one or more of aripiprazole, asenapine, brexpiprazole, cariprazine, clozapine, iloperidone, lurasidone and olanzapine), cancer, animal health. For example, the apparatus 10 may be combined with medication (e.g., in pellet form) that is aimed or associated with the aforementioned treatments, for example any or all of those described above.
[0284] Use of a medication formulated as small pellets or granules can support accurate dose adjustment and help paediatrics with swallowing issues. Developments for paediatric medicines have generally included different formulations or devices which go toward solving one or two of the challenges faced with this patient population. By combining the medication with a digital capability with the handheld apparatus 10 disclosed herein, leads to improvements in dose setting, titration, ease of use, swallow-ability and compliance. The technology can be tailored to different treatment regimens for paediatric populations including combination therapy. Other areas for treatment using the apparatus 10 disclosed herein could be epilepsy and general pain alleviation. The dispensing technology could also be developed for infectious diseases, for example in children, for example the medication used with the apparatus (e.g., in pellet form) could include amoxicillin and/or penicillin.
[0285] The control unit (in any of the aspects or embodiments described herein) may include an input device or user interface, which may include one or more buttons for operating the apparatus 10, for example the dispensing mechanisms 300 therein.
[0286] The control unit may comprise a control system configured to operate the various electrical and mechanical parts of the apparatus 10, for example a user interface, display and dispensing mechanisms 300.
[0287] A prefilled cartridge 200 (e.g., for ADHD, with a one-month prescription) may have an integrated circuit board trip that communicates relevant information to the control unit. The control unit, and specifically the control system thereof, may set the dosage, prevent taking more than a maximum dosage, allow titration, and ensure notification of tampering. The control system may record dispensing of medication, for example over a defined period (e.g., the one month prescription).
[0288] The methods, method steps, or functional features disclosed herein, for example in connection with the control system of the control unit described above, may be implemented at least partially using software, e.g., computer programs. These may be located on a data processor on the control unit itself. It will thus be seen that when viewed from further aspects the present invention provides computer software specifically adapted to carry out the methods, method steps, or functional features herein described when installed on data processing means, a computer program element comprising computer software code portions for performing the methods, method steps, or functional features herein described when the program element is run on data processing means, and a computer program comprising code means adapted to perform all the steps of a methods, method steps, or functional features herein described when the program is run on a data processing system. The data processor may be a microprocessor system, a programmable FPGA (field programmable gate array), etc.
[0289] Although the present invention has been described with reference to preferred embodiments, it will be understood by those skilled in the art that various changes in form and detail may be made without departing from the scope of the invention as set forth in the accompanying claims.