Aircraft interior cladding, surface change element for aircraft interior cladding, use, method of production and method of revision
20220315198 · 2022-10-06
Inventors
Cpc classification
B32B2262/106
PERFORMING OPERATIONS; TRANSPORTING
B64F5/40
PERFORMING OPERATIONS; TRANSPORTING
B32B2255/10
PERFORMING OPERATIONS; TRANSPORTING
International classification
B64C1/06
PERFORMING OPERATIONS; TRANSPORTING
Abstract
In summary, the present application relates to an aircraft interior paneling (10) comprising:—a planar replaceable surface element (40);—a structural element (20);—at least one connection element (30); wherein the replaceable surface element (40) is detachably fastened to the structural element (20) by means of the at least one connection element (30), and wherein the replaceable surface element (40) comprises:—a support element (42), wherein, in the thickness direction of the support element (42), the support element (42) comprises a plurality of successive layers which comprise woven fabrics;—a decorative element (50) which is attached to a decorative connection surface (52) of the support element (42), wherein the support element (42) is dimensionally stable; and a replaceable surface element (40) for an aircraft interior paneling (10); the use of a replaceable surface element (40) for an aircraft interior paneling (10); a method for producing a replaceable surface element (40) for an aircraft interior paneling (10); and a method for updating an existing aircraft interior paneling (100).
Claims
1. An aircraft interior cladding, comprising: a plate-shaped surface change element, wherein the plate-shaped surface change element comprises: a carrier element having in a thickness direction of the carrier element a plurality of successive layers which comprise fiber fabrics, and a decorative element attached to a decor connecting surface of the carrier element, wherein the carrier element is dimensionally stable, and wherein the aircraft interior cladding comprises: a structural element; and at least one connecting element, wherein the plate-shaped surface change element is detachably secured to the structural element with the at least one connecting element.
2. The aircraft interior cladding according to claim 1, wherein a locking element is arranged at the structural element in order to releasably lock the plate-shaped surface change element at the structural element.
3. The aircraft interior cladding according to claim 1, wherein the plate-shaped surface change element comprises a rear side element attached to a rear side connecting surface of the carrier element, the rear side connecting surface being opposite to the decor connecting surface in the thickness direction.
4. The aircraft interior cladding according to claim 3, wherein the decorative element and/or the rear side element each have a lacquer layer.
5. The aircraft interior cladding according to claim 4, wherein the lacquer layers of the decorative element and the rear side element are of a the same thickness.
6. The aircraft interior cladding according to claim 3, wherein the decorative element and/or the rear side element each comprise a carbon fiber fabric or a veneer element in the thickness direction toward the carrier element.
7. The aircraft interior cladding according to claim 1, wherein the carrier element comprises, arranged centrally in the thickness direction, a central layer comprising a carbon fiber fabric-reinforced plastic or a glass fiber fabric-reinforced plastic.
8. The aircraft interior cladding according to claim 7, wherein, in the thickness direction, the carrier element comprises an adjacent layer of carbon fiber fabric-reinforced plastic at both sides outwardly adjoining the central layer.
9. The aircraft interior cladding according to claim 1, wherein the carrier element is constructed symmetrically in the thickness direction, and/or wherein the plate-shaped surface change element is constructed symmetrically in the thickness direction.
10. The aircraft interior cladding according to claim 8, wherein the layers comprising carbon fiber fabric-reinforced plastic and/or glass fiber fabric-reinforced plastic have different plastics, or wherein the layers comprising carbon fiber fabric-reinforced plastic and/or glass fiber fabric-reinforced plastic have the same plastic, and wherein the layers comprising carbon fiber fabric-reinforced plastic and/or glass fiber fabric-reinforced plastic comprise a fire-resistant epoxy resin system as plastic.
11. A surface change element for an aircraft interior cladding, comprising: a carrier element having a plurality of layers in succession in a thickness direction of the carrier element, which comprise fiber fabrics, and a decorative element attached to a decor connecting surface of the carrier element, the carrier element being dimensionally stable, wherein at least one connecting element is attached to the surface change element, wherein the surface change element is configured to be releasably secured to a structural element of the aircraft interior cladding with at least one connecting element.
12. (canceled)
13. A method of producing a surface change element, the method comprising: stacking fiber fabrics; curing to form a carrier element comprising at least one layer of fiber fabric-reinforced plastic; applying a decorative element to a decor connecting surface (52) of the carrier element; and attaching at least one connecting element to the surface change element, wherein the surface change element is configured to be releasably secured to a structural element of an aircraft interior cladding with at least one connecting element.
14. The method according to claim 13, wherein the application of the decorative element to the decor connecting surface of the carrier element comprises the application of lacquer, and/or wherein the method further comprises applying a rear side element on a rear side connecting surface of the carrier element, the application of the rear side element on the rear side connecting surface of the carrier element comprising the application of lacquer.
15. A method of reworking an aircraft interior cladding, the method comprising: removing a surface element, which cannot be detached in a non-destructive way, from a structural element; making at least one cutout in the structural element; securing at least one connecting element in the at least one cutout of the structural element; releasably securing a surface change element using at least one connecting element at the structural element.
Description
[0115] The figures show:
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[0119]
[0120]
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[0125]
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[0127]
[0128]
[0129]
[0130] As can be seen in
[0131] For conventional aircraft interior claddings, in the event of damage to the bulk head section 14a from
[0132]
[0133] Starting with S11: dismantling of the aircraft interior elements adjacent the aircraft interior cladding;
[0134] S12: storage of the dismantled elements of the aircraft interior;
[0135] S13: dismantling of the aircraft interior cladding to be exchanged or repaired;
[0136] S14: removal of the surface element from the structural element of the aircraft interior cladding;
[0137] S15: inspection of the surface element and structural element of the aircraft interior cladding to be exchanged or repaired with regard to material, material strength or thickness, material properties in order to determine the materials used;
[0138] S16: replication of the surface element and structural element of the aircraft interior cladding to be exchanged or repaired in multiple copies;
[0139] S17: carrying out material tests, in particular fire tests of the replicated surface element and structural element, if necessary individually and/or in the assembly;
[0140] S18: having the material tests, in particular fire tests, approved by a company with EASA Part 21 J certification, or in accordance with the EASA Part 21 J regulations;
[0141] S19: installing a copy of the replicated surface element and structural element in the aircraft, as an exchanged or repaired aircraft interior cladding;
[0142] S20: installing the stored, dismantled elements of the aircraft interior; and finally
[0143] S21 having the exchanged or repaired aircraft interior approved by a company with EASA Part 145 A rating.
[0144] As shown in
[0145]
[0146] As shown in
[0147] Furthermore, a face 47, a first side edge 48 and a second side edge 49 of the surface change element 40 are shown in
[0148] Since the dimensional stability of the carrier element 42 enables a precise manufacture of the surface change element 40 for the side element 20, and furthermore no bulges, bumps or twisting occur at the surface change element 40, the connecting sub-elements 31b arranged at the surface change element 40 can be uniformly engaged with the connecting sub-elements 31a arranged at the structural element 20 in all cutouts 22 of the structural element 20. This provides a reliable, detachable, in particular non-destructively detachable connection between the surface change element 40 and the structural element 20.
[0149]
[0150] S32: carrying out material tests, in particular fire tests, of the manufactured surface change element and structural element, if necessary individually and/or in the assembly;
[0151] S33: having the material tests, in particular fire tests, approved by a company with EASA Part 21J certification, or in accordance with the EASA Part 21J regulations;
[0152] S34: dismantling of the surface change element of the aircraft interior cladding to be exchanged or repaired;
[0153] S35: installing a copy of the manufactured surface change element for the exchange in the aircraft; and finally
[0154] S36: having the exchanged or repaired aircraft interior approved by a company with EASA Part 145 A rating.
[0155]
[0156]
[0157] Furthermore, a subdivision of the decorative element 50 and the rear side element 60 is shown in
[0158] The rear side element 60 can also consist of different layers, such as veneer and lacquer, carbon fiber fabric and lacquer, carbon fiber fabric and leather or any other possible combination of the materials lacquer, veneer, synthetic wood, real wood, fabrics, leather, ultra leather, fur, wallpaper, real carbon or real fiber composite material, hardboard, laminate, plastic, sheet metal, stone, Corian, foils and many other materials. For example, the rear side element 60 can also consist of just one layer of one of the materials such as paint, veneer, synthetic wood, real wood, fabrics, leather, ultra leather, furs, wallpaper, real carbon or real fiber composite material, hardboard, laminate, plastic, sheet metal, stone, Corian or a foil.
[0159] In addition, the surface change element 40 may also consist only of carrier element 42 and decorative element 50, in the forms described above, without a rear side element 60 being attached or arranged at carrier element 42.
[0160] Advantageously, the aircraft interior cladding 10 shown in
[0161] From a comparison of
[0162] By using surface change elements 40, the production of surface change elements 40 and the component or material tests, in particular fire tests, can be carried out in advance even prior to the actual exchange or repair of a damaged aircraft interior cladding 10. The dimensional stability of the carrier element 42 ensures that a surface change element 40 of the same shape can be used at the time of the exchange or repair to be carried out, so that not only the overall duration of the exchange or repair is reduced, but also the usability of the aircraft is increased, since the number and the scope of the steps, which can only be carried out while the aircraft is on the ground, are reduced compared to a conventional aircraft interior cladding and its exchange or repair.
[0163] Particularly preferred embodiments of the aircraft interior cladding 10 can have surface change elements 40 with the layered structures as shown in
[0164] As an overview, the sub-items of the respective variant are ordered in the thickness direction, wherein the uppermost sub-item corresponding to the layer or element of the respective figure which is arranged at the very top in the thickness direction, and the lowest sub-item corresponds to the layer or element of the respective figure which is arranged at the very bottom in the thickness direction. In other words, the layers are arranged from the outside to the inside in as listed.
[0165] If the decorative element 50 and/or the rear side element 60 in one of
FIG. 8A: Variant—1
[0166] decorative element top layer—lacquer layer, approx. 0.35 mm
[0167] decorative element lower layer—carbon fiber fabric 410 g/m.sup.2—(twill weave), (carbon design)—1 layer, material thickness approx. 0.6 mm
[0168] adjacent layer carbon fiber fabric 160 g/m.sup.2—(plain weave)—1 layer, material thickness approx. 0.26 mm
[0169] central layer glass fiber fabric 163 g/m.sup.2—(plain weave)—3 layers, CAS 110/0009, total material thickness about 0.6 mm
[0170] adjacent layer carbon fiber fabric 160 g/m.sup.2—(plain weave)—1 layer, material thickness approx. 0.26 mm
[0171] rear side element lower layer carbon fiber fabric 410 g/m.sup.2—(twill weave), (design carbon)—1 layer, material thickness approx. 0.6 mm
[0172] rear side element top layer lacquer layer, approx. 0.35 mm
FIG. 8B: Variant—2
[0173] decorative element top layer—lacquer layer, approx. 0.35 mm
[0174] decorative element lower layer—carbon fiber fabric 240 g/m.sup.2—(twill weave),—1 layer, material thickness approx. 0.4 mm
[0175] central layer carbon fiber fabric 200 g/m.sup.2—(plain weave)—5 layers, material thickness about 1.6 mm
[0176] rear side element lower layer carbon fiber fabric 240 g/m.sup.2—(twill weave),—1 layer, material thickness about 0.4 mm
[0177] rear side element top layer lacquer layer, approx. 0.35 mm
FIG. 8C: Variant—3
[0178] decorative element top layer lacquer layer, approx. 0.35 mm
[0179] decorative element lower layer veneer—1 layer, material thickness about 0.6 mm
[0180] adjacent layer carbon fiber fabric 160 g/m.sup.2—(plain weave)—1 layer, material thickness approx. 0.26 mm
[0181] central layer glass fiber fabric 163 g/m.sup.2—(plain weave)—3 layers, CAS 110/0009, total material thickness about 0.6 mm
[0182] adjacent layer carbon fiber fabric 160 g/m.sup.2—(plain weave)—1 layer, material thickness approx. 0.26 mm
[0183] rear side element lower layer veneer—1 layer, material thickness about 0.6 mm
[0184] rear side element top layer lacquer layer, approx. 0.35 mm
FIG. 8D: Variant—4
[0185] decorative element top layer lacquer layer, approx. 0.35 mm
[0186] decorative element lower layer veneer—1 layer, material thickness approx. 0.6 mm
[0187] central layer carbon fiber fabric 240 g/m.sup.2—(plain weave)—3 layers, material thickness approx. 1.2 mm
[0188] rear side element lower layer veneer—1 layer, material thickness about 0.6 mm
[0189] rear side element top layer lacquer layer, approx. 0.35 mm
FIG. 8E: Variant—5.
[0190] decorative element top layer lacquer layer, approx. 0.35 mm
[0191] decorative element lower layer veneer—1 layer, material thickness about 0.6 mm
[0192] central layer carbon fiber fabric 200 g/m.sup.2—(plain weave)—4 layers, material thickness approx. 1.2 mm
[0193] rear side element lower layer veneer—1 layer, material thickness about 0.6 mm
[0194] rear side element top layer lacquer layer, approx. 0.35 mm
FIG. 8F: further Other Variant
[0195] decorative element top layer leather, approx. 0.5 mm
[0196] decorative element lower layer carbon fiber fabric 240 g/m.sup.2—(twill weave),—1 layer, material thickness approx. 0.45 mm
[0197] central layer glass fiber fabric 163 g/m.sup.2—(plain weave)—3 layers, CAS 110/0009, total material thickness about 0.6 mm
[0198] rear side element lower layer carbon fiber fabric 240 g/m.sup.2—(twill weave),—1 layer, material thickness approx. 0.45 mm
[0199] rear side element upper layer leather, approx. 0.5 mm
[0200] Further variants for the construction of the surface change element 40 with the formation of different layers are possible, starting from a dimensionally stable carrier element 42 having a central layer 44 consisting of carbon fiber fabric or glass fiber fabric or a plastic reinforced with carbon fiber fabric or glass fiber fabric. For example, a ceramic or other matrix material can also be used as a matrix for the glass fiber fabric or carbon fiber fabric. Thermosets, thermoplastics, elastomers, ceramic materials, metallic materials, and other plastics can in particular be used as further matrix materials.
[0201] In
[0202] For example, the fiber fabrics of the decorative element 50 and the fiber fabrics of the rear side element 60 can have a twill weave and the fiber fabrics of the carrier element 42 can have a plain weave. The plain weave or twill weave or fabric weave can in particular be formed in 1/1, 2/2, 3/3, 4/4, 2/1, 3/1, 4/1, 3/2, 4/2, etc. modification. For example, the fiber fabrics of the decorative element 50 and the fiber fabrics of the rear side element 60 can also have a plain weave, while the fiber fabrics of the carrier element 42 have a twill weave. For example, the fiber fabrics of the decorative element 50 or of the rear side element 60 and of the carrier element 42 can also have the same weave, i.e. twill weave or plain weave. The type of weave determines the undulation of the fibers in the fabric, i.e. the geometry of how the fibers overlap each other, which determines the three-dimensional material properties of the respective layer, whereby the dimensional stability of the carrier element and the surface element can also be influenced.
[0203]
[0204] Beginning with S41: Removal of a surface element 110 that cannot be detached non-destructively from a structural element 20. In this case, the surface element 110 is frequently damaged or destroyed;
[0205] S42: providing at least one cutout 22 in the structural element 20;
[0206] S43: fixing at least one connecting element 30 in the at least one cutout 22 of the structural element 20; and
[0207] S44: detachably fixing a surface change element 40 to the structural element 20 by means of the at least one connecting element 30.
[0208] While
[0209] The reworking procedure from an aircraft interior cladding 100, as shown in
[0210] In
[0211] The connecting element 30 or connecting sub-element 31a, 31b can be fastened to the surface change element 40, to the structural element 20 or to the structural element 20 and to the surface change element 40.
[0212] As shown in
[0213]
[0214] As shown in
LIST OF REFERENCE NUMERALS
[0215] 8 aircraft interior
[0216] 10 aircraft interior cladding
[0217] 11 windows
[0218] 12 bulkhead or intermediate wall
[0219] 13a left-side intermediate wall part
[0220] 13b right-side intermediate wall part
[0221] 14a,b,c,d bulk head section or intermediate wall section
[0222] 16 door
[0223] 17 table
[0224] 18 dado panel/side wall element
[0225] 19 hinged compartments
[0226] 20 structural element
[0227] 27 structural element surface
[0228] 28 first structural element side edge
[0229] 29 second structural element side edge
[0230] 22 cutout
[0231] 30 connecting element
[0232] 31a first connecting sub-element
[0233] 31b second connecting sub-element
[0234] 40 surface change element
[0235] 42 carrier element
[0236] 44 central layer
[0237] 46 adjacent layer
[0238] 47 face
[0239] 48 first side edge
[0240] 49 second side edge
[0241] 50 decorative element
[0242] 52 decor connecting surface
[0243] 60 rear side element
[0244] 62 rear side element connecting surface
[0245] 100 exemplary aircraft interior cladding
[0246] 110 surface element
[0247] S11-S21 steps to exchange or repair a conventional aircraft interior cladding
[0248] S31-S36 steps to exchange or repair an aircraft interior cladding according to the invention
[0249] S41-S44 steps to rework an existing surface element into a surface change element according to the invention