RETRIEVABLE CONNECTION MODULE
20230105722 · 2023-04-06
Assignee
Inventors
Cpc classification
E21B43/017
FIXED CONSTRUCTIONS
International classification
Abstract
A retrievable connection module for establishing a fluid flow between a subsea station and a subsea flow line. The connection module includes a first fluid port, a first connection profile, a second fluid port, a second connection profile, and a utility arrangement which alters or monitors an aspect or a characteristic of the fluid flow between the first and the second fluid ports. The first connection profile is releasably couplable to a flow line to permit a fluid communication between the flow line and the first fluid port. The second connection profile is releasably couplable to the subsea station to permit a fluid communication between a subsea well and the second fluid port. The first connection profile disconnects the flow line and restricts the fluid communication at the first fluid port. The second connection profile disconnects from the subsea station and restricts the fluid flow at the second fluid port.
Claims
1-12. (canceled)
13. A retrievable connection module for establishing a fluid flow between a subsea station and a subsea flow line, the retrievable connection module comprising: a first fluid port; a first connection profile; a second fluid port; a second connection profile; and a utility arrangement which is configured to alter or monitor an aspect or a characteristic of the fluid flow between the first fluid port and the second fluid port; wherein, the first connection profile is configured to be releasably couplable to a flow line so as to permit a fluid communication between the flow line and the first fluid port, the second connection profile is configured to be releasably couplable to the subsea station so as to permit a fluid communication between a subsea well and the second fluid port, the first connection profile is configurable to disconnect the flow line in a subsea location and to restrict the fluid communication at the first fluid port, and the second connection profile is configurable to disconnect from the subsea station in the subsea location and to restrict the fluid flow at the second fluid port.
14. The retrievable connection module as recited in claim 13, wherein the utility arrangement comprises at least one of a flow meter, a pressure regulator, a valve, a pump, a coil, an electrical transformer, a fluid separator, and a sensor.
15. The retrievable connection module as recited in claim 13, wherein the first fluid port is oriented orthogonally relative to the second fluid port.
16. The retrievable connection module as recited in claim 13, wherein the first fluid port is oriented opposing relative to the second fluid port.
17. The retrievable connection module as recited in claim 13, wherein the first fluid port is oriented obliquely relative to the second fluid port.
18. The retrievable connection module as recited in claim 13, further comprises: a handling profile for engaging the retrievable connection module and to retrieve the retrievable connection module from the subsea location.
19. The retrievable connection module as recited in claim 13, wherein the subsea station is a subsea manifold station.
20. The retrievable connection module as recited in claim 13, wherein the subsea station is, a pump station which comprises at least one fluid pump, a compression station which comprises at least one fluid compressor, an in-line structure, or a storage station.
21. The retrievable connection module as recited in claim 13, wherein, the first connection profile is located adjacent to the first fluid port, the second connection profile is located adjacent to the second connection port, and the first connection profile is arranged separately on the retrievable connection module from the second connection profile.
22. A subsea arrangement for establishing a fluid flow between a subsea hydrocarbon well and a flow line, the subsea arrangement comprising: the retrievable connection module as recited in claim 13; and a subsea station comprising, a manifold fluid port which is in a fluid communication with the second fluid port of the retrievable connection module, and a manifold connection profile which is releasably coupled to the second connection profile of the retrievable connection module.
23. The subsea arrangement as recited in claim 22, wherein, the subsea arrangement comprises a plurality of retrievable connection modules, the subsea station comprises a plurality of manifold connection profiles, and a respective one of the plurality of retrievable connection modules is releasably coupled to a respective one of the plurality of manifold connection profiles.
24. The subsea arrangement as recited in claim 23, wherein a first one of the plurality of retrievable connection modules comprises, a first utility arrangement which comprises at least one of a flow meter, a pressure regulator, a valve, a pump, a coil, an electrical transformer, a fluid separator, and a sensor, and a second utility arrangement which comprises at least one of a flow meter, a pressure regulator, a valve, a pump, a coil, an electrical transformer, a fluid separator, and a sensor, wherein, the first utility arrangement and the second utility arrangement are different.
Description
BRIEF DESCRIPTION OF THE FIGURES
[0017] The present invention is described in greater detail below on the basis of embodiments and of the drawings in which:
[0018]
[0019]
[0020]
[0021]
[0022]
[0023]
[0024]
DETAILED DESCRIPTION
[0025] A first aspect of the present invention provides a retrievable connection module for establishing a fluid flow between a subsea station and a subsea flow line, the retrievable connection module comprising:
[0026] a first fluid port and a first connection profile, and a second fluid port and a second connection profile;
[0027] a utility arrangement configured to alter or monitor an aspect or characteristic of fluid flow between the first fluid port and the second fluid port;
[0028] the first connection profile being releasably couplable to a flow line to permit fluid communication between the flow line and the first fluid port; and
[0029] the second connection profile being releasably couplable to a subsea station to permit fluid communication between a subsea well and the second fluid port;
[0030] wherein the first connection profile is configurable to disconnect a flow line in a subsea location and fluid communication at the first fluid port be restricted, and the second connection profile is configurable to disconnect from a subsea station in a subsea location and fluid flow at the second fluid port be restricted.
[0031] The subsea station may be a subsea manifold station, or may additionally or alternatively be or comprise a subsea storage station (e.g., a storage station for nitrogen, hydrogen, ammonia or some other working fluid or chemical), a pump station, an in-line T structure, or the like.
[0032] According to a second example, the utility arrangement may comprise at least one of a flow meter, a pressure regulator, a valve, a pump, a coil, an electrical transformer, a fluid separator and a sensor.
[0033] According to a third example, the first fluid port may be oriented orthogonally relative to the second fluid port.
[0034] According to a fourth example, the first fluid port may be oriented opposing the second fluid port.
[0035] According to a fifth example, the first fluid port may be oriented obliquely relative to the second fluid port.
[0036] According to a sixth example, the connection module may comprise a handling profile for engaging the connection module and for retrieval of the connection module from a subsea location.
[0037] According to a seventh example, the subsea station may be a subsea manifold structure.
[0038] According to an eighth example, the first connection profile may be located adjacent the first fluid port, the second connection profile may be located adjacent the second connection port, and the first connection profile may be separately disposed on the connection module from the second connection profile.
[0039] A second aspect of the present invention provides a subsea arrangement for establishing a fluid flow between a subsea hydrocarbon well and a flow line, the subsea arrangement comprising:
[0040] the retrievable connection module of the first aspect; and
[0041] a subsea station comprising a manifold fluid port in fluid communication with the second fluid port of the retrievable connection module, and a manifold connection profile releasably coupled to the second connection profile of the retrievable connection module.
[0042] The station fluid port and the station connection profiles may be located on a subsea manifold, and therefore may be considered a manifold fluid port and manifold connection profile, respectively. In some examples, the station fluid port and the station connection profile may be located on a different type of station such as a pump station, compression station, in-line structure or the like.
[0043] The subsea station may be a subsea manifold station, or may additionally or alternatively be or comprise a subsea storage facility, a pump station, an in-line T structure, or the like. The manifold fluid port may likewise connect to a manifold, or may comprise part of a manifold or a similar subsea station.
[0044] According to a second example of the second aspect, the subsea arrangement may comprise a plurality of retrievable connection modules, wherein the subsea station may comprise a plurality of manifold connection profiles, and one of the plurality of retrievable connection modules may be releasably coupled to each of the plurality of manifold connection profiles.
[0045] According to a third example of the second aspect, a first of the plurality of retrievable connection modules may comprise a first utility arrangement comprising at least one of a flow meter, a pressure regulator, a valve, a pump, a coil, an electrical transformer, a fluid separator and a sensor, and a second utility arrangement comprising at least one of a flow meter, a pressure regulator, a valve, a pump, a coil, an electrical transformer, a fluid separator and a sensor, wherein the first component and the second component are different.
[0046] The present invention will be described in greater detail below under reference to the drawings.
[0047] The use of complex and/or large subsea structures and stations, such as subsea manifolds or Christmas trees, may require the installation of a variety of different modules and/or other subsea stations, in order to successfully communicate fluids between a well and a surface location. One such module may be a connection module 10, which may be used to connect a flow line to a flow of fluid being produced from, or being injected into, a subsea well. Using available connection modules 10, this may require complex and expensive operation, and may involve the use of specific, high-value vessels for mobilization over an extended period, and the existing connection may require mounting to a subsea location, which may again be time consuming and expensive.
[0048] A Christmas tree 13 houses a set of valves installed at the surface of hydrocarbon wells, and can be used to regulate its production. The function of a Christmas tree is to contain and control the production or injection of fluid into the well via a valve assembly, which can restrict/permit flow therethrough as desired. Subsea Christmas trees are used in offshore wells.
[0049] The subsea Christmas tree arrangement 13 of this example connects to a wellhead via a base structure mounted and is locked onto the wellhead via a connector, which in this case is a base adaptor 11. The base adaptor 11 (which may form part of the Christmas tree arrangement 13) is configured to house a tubing hanger 12, receive and lock the mounted Christmas tree 13 in position, and may receive connectors from a connection hub 1 (see, for example, A-C of
[0050]
[0051] When pressure in the well is sufficiently high, for example, when the hydrocarbons in the well rise to the surface of the well under the pressure of the well itself, then the production fluid (e.g., the produced hydrocarbons) may pass through the Christmas tree 13 and through the production flow line 17 to a connection module 14. The connection module 14 may then direct the flow of production fluid through the flow line 4 (see, for example,
[0052] The pressure in the well may diminish over time. As the pressure diminishes, the natural pressure of the well may no longer be sufficient to bring hydrocarbons from the well to the surface, and therefore some sort of intervention may be required. One technique used to enhance production is the injection of gas (for example, a lift gas). In the example of
[0053] Although the connection module 14 of this example has a vertical configuration (i.e., the production flow line 17 enters the connection module 14 in a vertical configuration, as illustrated, in some examples, the connection module 14 may have a horizontal configuration. Where the production flow line 17 extends horizontally, rather than vertically, the connection module 14 may, for example, be considered to be horizontally connected.
[0054] The flow line may then extend to the surface from the connection module 14.
[0055] In order to produce hydrocarbons from a well efficiently, it is important to control both the volume and pressure of the production fluid, and therefore to obtain data relating to both these variables. With this data, it may be possible to understand when it is necessary to stimulate production, for example, with gas injection, when to choke production, or when no intervention is needed.
[0056] In some cases, there may be simultaneous production from a number of wellbores, each having its own Christmas tree 13. In this case, each of the Christmas trees 13 may direct a flow of production fluid towards a manifold that may collect and combine the production flow from each Christmas tree into a single flow line. The single flow line may then transfer the production flow to the surface. In this case, it is likely that the production fluid being produced at each well will be of a different pressure and have a different flow rate. In order to prevent wells of a higher pressure from interrupting the production of a well of a lower pressure as the production flow from each is combined in the manifold, it may therefore be necessary to regulate the pressure and flow rate of each well. This may be achieved through use of the valve arrangement of the Christmas trees to provide that the output pressure and flow rate from each Christmas tree is compatible with hydrocarbon production from each of the Christmas trees. Control of the pressure and flow rate from each well may alternatively be achieved at the location of the manifold, for example, via a valve or valve arrangement on a connection module that is mounted on the manifold.
[0057] In cases where well stimulation is required (for example, when the well pressure has dropped below a level required for production that is stimulation free), it may be necessary to inject a lift fluid into the well, which may be gas or water. In order to achieve a desirable flow rate of production fluid from the well, it is again necessary to monitor and control the pressure and flow rate of this injection fluid.
[0058] In some examples, a utility module may be present to assist in the monitoring of characteristics and aspects of fluid flow, such as flow rate and pressure, flow composition, or the like. Such modules are typically large and expensive to install and manufacture. This means that the installation of a utility module (for example, as shown in
[0059] The current practice of including the utility module 16, for example, containing a pressure and flow control module, in combination with a traditional Christmas tree arrangement 13 is represented in
[0060] Using known infrastructure, the utility module 16 may be required to be recoverable, for example, in order to maintain the valves and other components therein, that are necessary to control the pressure and flow rate of the fluid passing therethrough. As can be seen in
[0061] The presently disclosed subject matter relates to a connection module 3, first illustrated in A and B of
[0062] Previously and as described, such components may have been located in the utility module 16, thereby requiring an independent connection that interrupted the flow line. In contrast the present disclosure permits a separation of the flow line 4 (see A and B of
[0063] In addition to removing an interruption to the flow line 4, the presently disclosed subject matter additionally allows the utility arrangement to be provided at the point of connection of the flow line with the manifold, or with the Christmas tree arrangement 13. Each flow line (both the production flow line and the annulus flow line—which may be considered to be an injection flow line) connect to both the manifold and the Christmas tree arrangement 13 separately, then this permits the utility arrangement for both production and injection to be separated, also permitting the valves to be controlled, as well as retrieved/replaced separately. In contrast, previously described methods may provide one single utility module 16 comprising both utility components for injection and production, thereby allowing a user less flexibility, both in terms of valve control, and in terms of valve retrieval.
[0064] In addition, in cases where there is a well where only production is required, it may be possible to provide a connection module 3 according to the present invention to only a production line, without requiring significant changes to the subsea infrastructure. In cases where only injection is required, it may likewise be possible to provide a connection module for connection only to an injection line.
[0065] For each connection module, the exact components comprised in the utility arrangement may be able to be selected by a user depending on their requirements. For example, in cases where flow from the well is relatively low, or relatively predictable, a user may simply require a connection module 3 that does not monitor or alter aspects or characteristics of the flow. In such cases, the components of the utility arrangement may be kept to a minimum. In such examples, the utility arrangement may comprise only a flow meter, a pressure sensor, a valve, or the like. However, in other cases, for example, as the pressure in the well becomes depleted, a user may require more from the utility arrangement, and as such, the utility arrangement may be equipped with multiple sensors, valves, or the like. As the characteristics of the well changes over time, the user may be able to simply replace one connection module with another, which is better equipped, and/or more appropriately equipped, given the characteristics of the well, and this may be achieved without, or with minimal, disturbance to the surrounding subsea infrastructure.
[0066] Various configurations for the connection of a connection module 3 to a subsea station 9 are illustrated in A-C of
[0067] Illustrated in B and C of
[0068] Also illustrated in A-C of
[0069] As is illustrated by the examples A-C of
[0070] The subsea station 9 (which may be a subsea manifold structure) may be fixedly located subsea, for example, permanently located on the seabed. As such, retrieval of the station may not be intended. Instead, and as will be described, the associated connection module, or modules, may be easily retrieved. As such, having a utility arrangement contained within a connection module 3 provides a user with significant advantages as compared to a utility module forming part of the subsea station 9 because it allows a user to leave the subsea station 9 in place (which may be difficult to retrieve), and the user may instead be able to easily retrieve the connection modules 3. This then permits a user to readily change the components of a utility module if required. In cases where there are multiple subsea stations 9, a connection module 3 that is coupled to one subsea station may further be able to be disconnected, and reconnected to a second subsea station 9, thereby further producing cost savings. Having the subsea station 9 permanently located on the seabed, while still having the option to modify functionality of the overall subsea infrastructure, may permit the provision of a subsea station 9 that can be made of higher quality, and without incurring additional expenses involved with having to retrieve the subsea station 9, for modification or other reasons.
[0071] The subsea station 9 may comprise a plurality of connection hubs 1, each able to connect to a connection module 3. A user may thus be able to connect multiple flow lines 4 to the subsea station 9 at various points. As previously described, each of the connection modules 3 may have a standard geometry, but optionally with differing utility arrangements. This may enable the user to stock a large number of connection modules 3 for use when desired, and which may easily be installed/retrieved to/from a subsea location, providing a high degree of functionality at a low cost.
[0072]
[0073] Steps e and f of
[0074] In each example, the connection module 3 comprises a handling profile 25 to permit handling of the connection module 3 subsea. The handling profile 25 is in this case in the form of a U-shaped handle, although other shapes and configurations of handling profiles may be envisaged.
[0075] After removal of the connection module 3, it may be possible to reinstall the same (for example, a repaired) connection module 3, or a different connection module 3, for example, one with a modified utility arrangement, as compared to the previous.
[0076] It should also be noted that, in the case where the connection module 3 is absent, it may also be possible to connect the flow line 4 directly to the connection hub 1. As such, the connection hub 1 may comprise a profile that is suitable for engaging and sealing with the outlet of the flow line 4, that is couplable to the first port of the connection module 3. As such, even in the absence of a connection module 3, flow between the flow line 4 and the subsea station 9 may continue, thereby avoiding an interruption in the flow of fluids therebetween (for example, production fluids or injection fluids).
[0077] Comparing the present connection module 3 to that previously described, it can be seen that installation, as well as removal and replacement, can therefore be completed in a much more simple, quick and cost effective manner.
[0078] The prior art, in contrast, is only able to provide a utility module (for example, such as that shown in
[0079] The use of the connection module 3 proposed herein additionally provides the following advantages over previously described systems and arrangements:
[0080] reducing the number of lines, valves and fittings;
[0081] reducing the size and weight of equipment required for installation of the modules;
[0082] dispensing with a module having a the dual connector bore; and
[0083] decreasing the trips required for installation or recovery of the equipment.
[0084] The connection module 3 also may permit connection with different types of connection hubs 1, as illustrated in
[0085] In order to enable its connection in different positions, the connection hub 3 may be provided with orthogonally positioned fluid ports (see A of
[0086] The connection module 1 of the present invention is composed of a housing, and may be able to accommodate additional or varying components in a utility arrangement, such as, for example, a flow meter, pressure and temperature sensors, fluid composition sensors, or the like.
[0087] The handline profile may be any appropriate profile, and may vary depending on the equipment used to install the connection module 3. The connection module 3 may, for example, be a loop, shackle, threaded connection system or the like.
[0088] The geometric shape of the connection module 3 of the present disclosure may be selected base on operating conditions and may be able to be adapted as necessary. In each connection module 3, there is provided at least means for passing the production or injection fluids, for example, via a channel or flowpath therein, which connects the first and second fluid ports. The module optionally allows the passage of an inspection device for inspection or maintenance of the lines.
[0089] This present disclosure is not limited to the embodiments discussed or illustrated herein. The skilled reader will understand that modifications and additions may be made to the present disclosure without departing from the scope of the present invention. It is furthermore to be understood that the present invention is not limited to the specific examples disclosed, and that modifications and other forms are understood as included within the scope of the appended claims. While specific terms are employed herein, they are used in a generic and descriptive form only and not by way of limitation. Reference should also be had to the appended claims.
LIST OF REFERENCE NUMERALS
[0090] 1 Connection hub
[0091] 2 Support
[0092] 3 Connection module
[0093] 3a First fluid port
[0094] 3b Second fluid port
[0095] 4 Flow line
[0096] 9 Subsea station
[0097] 10 Connection module
[0098] 11 Production base/base adapter/BOP
[0099] 12 Tubing hanger
[0100] 13 Christmas tree arrangement/Christmas tree
[0101] 14 Connection module
[0102] 15 Connection module
[0103] 16 Utility module
[0104] 17 Production flow line
[0105] 18 Annulus line
[0106] 23a First connection profile
[0107] 23b Second connection profile
[0108] 25 Handling profile