MOBILE RIG TO WELL ALIGNMENT SYSTEM AND METHOD
20260055671 ยท 2026-02-26
Inventors
- Juan VELEZ (Montgomery, TX, US)
- Dustin LOCKLEAR (Moore, OK, US)
- Roger L. Schultz (Ninnekah, OK, US)
- Andrew M. Ferguson (Moore, OK)
Cpc classification
E21B19/24
FIXED CONSTRUCTIONS
E21B7/023
FIXED CONSTRUCTIONS
E21B15/00
FIXED CONSTRUCTIONS
International classification
Abstract
A well rig can include a mast, and a strut assembly connected to the mast for transmitting a compressive load between the mast and a wellhead assembly, the strut assembly including an anchor that connects to an upper flange of the wellhead assembly. A method of aligning a well rig with a wellhead assembly can include raising a mast of the well rig, and deploying a strut assembly, thereby positioning an anchor relative to the mast. Another well rig can include a mast, and a strut assembly connected to the mast and including struts that transmit a compressive load between the mast and a wellhead assembly, the strut assembly further including an anchor that connects to the wellhead assembly, and the anchor including a rotatable flange body.
Claims
1. A well rig, comprising: a mast; and a strut assembly connected to the mast and configured to transmit a compressive load between the mast and a wellhead assembly, the strut assembly comprising an anchor configured to connect to an upper flange of the wellhead assembly.
2. The well rig of claim 1, in which the mast comprises upper and lower mast sections, the upper mast section being pivotable relative to the lower mast section.
3. The well rig of claim 1, further comprising a top drive displaceable along the mast, and in which the strut assembly is lockable in a position in which a rotational axis of the top drive is aligned with an axis of a central fluid passage in the anchor.
4. The well rig of claim 1, in which the anchor is configured to be secured between the upper flange of the wellhead assembly and a lower flange of a lubricator.
5. The well rig of claim 1, in which the anchor comprises a rotatable flange body, the flange body having first holes configured to align with respective second holes of the upper flange.
6. The well rig of claim 5, in which the strut assembly comprises multiple struts rotatable relative to the mast, and a beam connected between the struts and the anchor, the flange body being rotatable relative to the beam.
7. The well rig of claim 1, in which the strut assembly comprises multiple struts rotatable relative to a carriage, the carriage being displaceable along a track secured to the mast.
8. The well rig of claim 7, in which the strut assembly is lockable against rotation relative to the carriage in a position in which a rotational axis of a top drive is aligned with an axis of a central fluid passage in the anchor.
9. The well rig of claim 1, in which the strut assembly comprises an alignment guide configured to engage the upper flange and laterally align the anchor with the upper flange.
10. The well rig of claim 1, further comprising at least one tensile member configured to transmit a tensile load between the mast and the anchor.
11. A method of aligning a well rig with a wellhead assembly, the method comprising: raising a mast of the well rig; and deploying a strut assembly of the well rig, thereby positioning an anchor of the strut assembly relative to the mast.
12. The method of claim 11, in which the deploying comprises rotating struts of the strut assembly relative to the mast.
13. The method of claim 12, in which the rotating comprises rotating the struts relative to a carriage displaceable along a track secured to the mast.
14. The method of claim 12, in which the deploying further comprises locking the struts in a rotational position in which an axis of a central fluid passage in the anchor is aligned with a rotational axis of a top drive displaceable along the mast.
15. The method of claim 12, further comprising the struts transmitting a compressive load between the mast and the wellhead assembly.
16. The method of claim 11, further comprising rotating a flange body of the anchor, thereby rotationally aligning the flange body with an upper flange of the wellhead assembly.
17. The method of claim 16, in which the rotationally aligning comprises aligning first holes in the flange body with respective second holes in the upper flange.
18. The method of claim 11, further comprising securing the anchor to the wellhead assembly.
19. The method of claim 18, in which the securing comprises securing the anchor to an upper flange of the wellhead assembly.
20. The method of claim 18, in which the securing comprises securing the anchor between the wellhead assembly and a lubricator.
21. The method of claim 11, further comprising connecting a tensile member to the anchor, and transmitting a tensile load between the anchor and the mast via the tensile member.
22. A well rig, comprising: a mast; and a strut assembly connected to the mast, the strut assembly comprising struts configured to transmit a compressive load between the mast and a wellhead assembly, the strut assembly further comprising an anchor configured to connect to the wellhead assembly, and the anchor comprising a rotatable flange body.
23. The well rig of claim 22, in which the mast comprises upper and lower mast sections, the upper mast section being pivotable relative to the lower mast section.
24. The well rig of claim 22, further comprising a top drive displaceable along the mast, and in which the strut assembly is lockable in a position in which a rotational axis of the top drive is aligned with an axis of a central fluid passage in the anchor.
25. The well rig of claim 22, in which the anchor is configured to be secured between an upper flange of the wellhead assembly and a lower flange of a lubricator.
26. The well rig of claim 22, in which first holes in the flange body are configured to align with respective second holes of an upper flange of the wellhead assembly.
27. The well rig of claim 22, in which the strut assembly comprises multiple struts rotatable relative to the mast, and a beam connected between the struts and the anchor, the flange body being rotatable relative to the beam.
28. The well rig of claim 22, in which the strut assembly comprises multiple struts rotatable relative to a carriage, the carriage being displaceable along a track secured to the mast.
29. The well rig of claim 28, in which the strut assembly is lockable against rotation relative to the carriage in a position in which a rotational axis of a top drive is aligned with an axis of a central fluid passage in the anchor.
30. The well rig of claim 22, in which the strut assembly comprises an alignment guide configured to engage an upper flange of the wellhead assembly and laterally align the anchor with the upper flange.
31. The well rig of claim 22, further comprising at least one tensile member configured to transmit a tensile load between the mast and the anchor.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0013] Representatively illustrated in
[0014] In one aspect of the present disclosure, a system that can be fully integrated into a service rig is disclosed, which in one example consists of an apparatus to align and secure the rig to a top flange mount of a wellhead assembly, and a structural apparatus to support and anchor the rig to the wellhead assembly. The system can be particularly useful in well operations in which tubulars are snubbed into or out of the well (although this disclosure is not limited to snubbing operations).
[0015] A rig assist snubbing unit offers a cost-effective solution for running or pulling tubing in and out of a pressurized wellbore under what is considered live well intervention operations, avoiding the risk of formation damage caused by kill fluid. This enables operators to maintain production during such operations, for example.
[0016] Although rig assist snubbing units are cost effective, there is a considerable amount of concern for personnel safety due to the conditions personnel are exposed to during operation of the unit. Typically, rig assist units require two or more personnel to work very near the center of the wellbore right under the rig elevators, exposing the personnel to fall hazards and other hands-on related injuries. However, a drawback to conventional workover and/or drilling rigs is an inability to properly anchor the rig to the wellhead. Rig weight by itself may not be sufficient to fully resist snubbing loads safely at high pressures.
[0017] Some features disclosed herein can include (but are not limited to) a wellhead mount and anchoring system to structurally secure the rig to the wellhead, for example, to resist snub loads. In one embodiment, a wellhead securement system is structurally integrated into the rig structure to enable a rigid anchor connection between the rig and wellhead to resist snubbing loads that exceed rig weight.
[0018] The wellhead mount and anchoring system can comprise structural tie-back points to allow additional anchor reinforcement via beams, struts, stiff arms, guy wire, chains, boom lines and/or ground anchors. A strut can be provided to extend between the rig (such as, at a rear of a transport) and the wellhead (such as, at a flange of a blowout preventer stack), in order to prevent the rig from displacing toward the wellhead when large snubbing loads are encountered.
[0019] The wellhead mount system is integrated with the wellhead assembly, such that wellbore pressure is contained. The anchor may include a flange that is connected between an upper flange of the blowout preventer stack and a lower flange of a lubricator.
[0020] In one example, tie back cables or other tensile members are connected between the anchor and the mast (such as, at an underside of a stripping stack walk-around platform). The cables may be connected at laterally extending ears or posts of the anchor, permitting the cables to rotate about the ears.
[0021] In one example of the mobile well rig, a two-section jointed mast can comprise an ultra heavy-duty motor and conveyor system integrated into an upper mast section to snub tubulars connected to a top drive. When stowed on a transport vehicle an upper mast section is positioned below a lower mast section. During rig-up, both sections are raised to an upright position such that the upper mast is behind (on a tractor side of the vehicle) the lower section with the rear of the vehicle facing the wellhead.
[0022] The upper mast section is then rotated about an axis positioned at the top of the lower mast such that the upper mast folds outward and towards the wellhead, and is locked in place once upright. If the well is a slant well (in which the wellbore is inclined from vertical at the surface), the upper and lower masts may be positioned in an appropriately inclined position when extended.
[0023] The snubbing function is provided with multiple high torque electrical servo motorstwo at each end of the chain conveyor assembly. A carriage is attached to the chain assembly which slides up and down a track integrated with the upper mast section. The top drive is mounted to the carriage once the mast apparatus is in the vertical upright position (or an inclined position for a slant well).
[0024] In one embodiment, a lubricator system is mounted above a wellhead blowout preventer stack for lubricating tools into the wellbore safely under pressure. A stripping blowout preventer stack is connected above the lubricator.
[0025] The stripping blowout preventer stack is used to contain wellbore pressures while snubbing tubulars into the wellbore. The stripping blowout preventer stack can comprise an annular blowout preventer, two or more slip/safety ram blowout preventers, a center drill spool, valves and an equalization loop.
[0026] Referring specifically now to
[0027] As depicted in
[0028] The mast 12 is in a folded configuration as depicted in
[0029] Referring additionally now to
[0030] Note that the upper mast section 12a is also in a vertical orientation at this point as depicted in
[0031] Referring additionally now to
[0032] Referring additionally now to
[0033] In this view, it may be seen that the wellhead assembly 22 is connected above a wellhead 24 and includes a blowout preventer stack 26, a lubricator 28 and a stripping blowout preventer stack 30. Other equipment (such as, a slip bowl assembly) may be connected above the stripping blowout preventer stack 30 in some examples.
[0034] The lubricator 28 and stripping blowout preventer stack 30 are useful for containing well pressure when snubbing tubulars 64 into and out of the well. If snubbing operations are not anticipated, these components may not be used, or other components not designed for use with snubbing operations may be used.
[0035] An anchor 34 is connected to the wellhead assembly 22 in order to secure the mast 12 against inadvertent movement due, for example, to snubbing loads on the tubulars 64 run into or out of the well using the rig 10. The rig 10 in this example uses a top drive 54 to run the tubulars, and so the top drive will transfer snubbing loads from the tubulars to the mast 12.
[0036] It is preferred in this example for a rotational axis 56 of the top drive 54 to be vertically and coaxially aligned with an axis 58 of the wellhead assembly 22. In the example of a slant well, the axes 56, 58 would be coaxially aligned, but not vertical.
[0037] The rotational axis 56 of the top drive 54 may be an axis about which a tubular 64 is rotated with a quill 60 of the top drive connected to the tubular. The axis 58 of the wellhead assembly 22 may be an axis of a central fluid passage 62 (not visible in
[0038] Referring additionally now to
[0039] The tensile members 36 are connected between the anchor 34 and the mast 12 to transfer tensile loads from the mast to the anchor (and thence to the wellhead assembly 22). The tensile members 36 may be in the form of cables, chains, rods or braces, and may in some examples include features for applying a tensile pre-load between the mast 12 and the anchor 34.
[0040] In this example, an upper end of each tensile member 36 is pivotably connected directly to the mast 12 below a platform 38 positioned adjacent the stripping blowout preventer stack 30. A lower end of each tensile member 36 is pivotably connected to posts 46 of the anchor 34. In other examples, the upper ends of the tensile members 36 may be connected indirectly to the mast 12, (e.g., to an underside of the platform 38, which is connected directly to the mast).
[0041] Struts 40 are connected between the anchor 34 and a carriage 68 slidably mounted on the mast 12. In the
[0042] The struts 40 transfer compressive loads between the mast 12 and the anchor 34, in order to prevent the rig 10 from being moved toward the wellhead assembly 22 when substantial snubbing loads are applied. The carriage 68 and track 72 enable an axial position of the anchor 34 to be adjusted when the strut assembly 66 is deployed, so that the anchor is appropriately positioned above the wellhead assembly 22.
[0043] As depicted in
[0044] Ears or horizontal posts 46 (only one of which is visible in
[0045] A beam 48 extends laterally outward on a side of the anchor 34 facing toward the mast 12. An outer end of each of the struts 40 is pivotably connected to the beam 48. The other end of each strut 40 is pivotably connected to the respective carriage 68, which is displaceable along the track 72 on the lower mast 12b by the hydraulic cylinder 70.
[0046] Hydraulic cylinders 50 can be used to adjust rotational positions of the struts 40 relative to the beam 48. In this example, the hydraulic cylinders 50 are used to pivot the struts 40, anchor 34 and beam 48 of the strut assembly 66 outward relative to the mast 12. One or more electric motors may be substituted for the hydraulic cylinders in other examples.
[0047] At a desired position, the strut assembly 66 is secured relative to the mast 12 (for example, by installing pins 74 that prevent further rotation of the struts 40 relative to the carriage 68). In this desired position, the anchor 34 is coaxial with the quill 60 of the top drive 54 (see
[0048] As depicted in
[0049] Referring additionally now to
[0050] As discussed above, the struts 40, beam 48 and anchor 34 of the strut assembly 66 have been rotated outward from the mast 12 and locked in position (for example, using the pins 74, see
[0051] In the
[0052] As depicted in
[0053] Referring additionally now to
[0054] In this example, the outer ring 96 is secured to the beam 48. Thus, the flange body 90 is rotatable relative to the beam 48 and the outer ring 96.
[0055] Referring additionally now to
[0056] As depicted in
[0057] In an example method of aligning the well rig 10 with the wellhead assembly 22, the rig 10 is positioned adjacent the wellhead assembly, for example, by driving the vehicle 14 onto the substructure 82 positioned proximate the wellhead 24 on which the wellhead assembly is mounted. The substructure 82 may be provided with tracks or walking feet that permit movement of the substructure after the rig 10 has been driven onto the substructure.
[0058] The mast 12 is raised as described above. The upper and lower mast sections 12a,b are rotated relative to the platform 18 to a vertical position (see
[0059] The strut assembly 66 is operated to position the anchor 34 appropriately relative to the wellhead assembly 22. The carriages 68 are displaced along the tracks 72 to adjust a height of the strut assembly 66, and the hydraulic cylinders 50 are used to rotate the struts 40, beam 48, anchor 34 and alignment guide 80 outward relative to the mast 12.
[0060] When the axis 58 of the central fluid passage 62 in the anchor 34 is aligned with the rotational axis 56 of the top drive 54, the struts 40, beam 48, anchor 34 and alignment guide 80 are secured against further rotation (for example, by installing the pins 74). The tensile members 36 are connected between the mast 12 and the anchor 34.
[0061] The rig 10 is moved toward the wellhead assembly 22 (for example, by driving the vehicle 14 rearward, or by displacing the substructure 82 toward the wellhead 24) to engage the alignment guide 80 with the upper flange 44. The strut assembly 66 and the mast 12 are, thus, laterally aligned with the wellhead assembly 22. In some examples, the substructure 82 may be displaced laterally, if needed, to laterally align the strut assembly 66 and the mast 12 with the wellhead assembly 22.
[0062] The flange body 90 of the anchor 34 is rotated as needed to align the respective bolt holes 92, 94. The lubricator 28 is positioned above the flange body 90 and the bolt holes 100 are aligned with the respective other bolt holes 92, 94. The bolts 98 are installed in the bolt holes 92, 94, 100 and are tightened.
[0063] The anchor 34 is now secured between the wellhead assembly 22 and the lubricator 28. The axis 58 of the wellhead assembly 22 is aligned with the rotational axis 56 of the top drive 54. The strut assembly 66 is configured to transmit compressive loads between the wellhead assembly 22 and the mast 12, in order to prevent movement of the mast toward the wellhead assembly.
[0064] In some examples, the lengths of the tensile members 36 can be adjusted to apply a tensile preload to the tensile members (for example, by tightening the turnbuckles 76 to shorten the tensile members, after making gross length adjustments if needed using the telescoping adjusters 78). This will bias the mast 12 downward relative to the wellhead assembly 22 (for example, to enhance resistance to snub loads and prevent movement of the mast upward relative to the wellhead assembly), while the strut assembly 66 prevents movement of the mast horizontally toward the wellhead assembly.
[0065] It may now be fully appreciated that the above disclosure provides significant benefits to the art of constructing and utilizing well rigs. In examples described above, the anchor 34 and the top drive 54 can be accurately, conveniently and efficiently coaxially aligned with the wellhead assembly 22. A described strut assembly 66 is used to secure the mast 12 to the wellhead assembly 22.
[0066] The present disclosure provides to the art a well rig 10. In one example, the well rig 10 can comprise a mast 12, and a strut assembly 66 connected to the mast 12 and configured to transmit a compressive load between the mast 12 and a wellhead assembly 22, the strut assembly 66 comprising an anchor 34 configured to connect to an upper flange 44 of the wellhead assembly 22.
[0067] The mast 12 may comprise upper and lower mast sections 12a,b, the upper mast section 12a being pivotable relative to the lower mast section 12b.
[0068] The well rig 10 may include a top drive 54 displaceable along the mast 12. The strut assembly 66 may be lockable in a position in which a rotational axis 56 of the top drive 54 is aligned with an axis 58 of a central fluid passage 62 in the anchor 34.
[0069] The anchor 34 may be configured to be secured between the upper flange 44 of the wellhead assembly 22 and a lower flange 42 of a lubricator 28. The anchor 34 may include a rotatable flange body 90 having first holes 92 configured to align with respective second holes 94 of the upper flange 44. The strut assembly 66 may include multiple struts 40 rotatable relative to the mast 12, and a beam 48 connected between the struts 40 and the anchor 34, the flange body 90 being rotatable relative to the beam 48.
[0070] The strut assembly 66 may include multiple struts 40 rotatable relative to a carriage 68 displaceable along a track 72 secured to the mast 12. The strut assembly 66 may be lockable against rotation relative to the carriage 68 in a position in which a rotational axis 56 of the top drive 54 is aligned with an axis 58 of a central fluid passage 62 in the anchor 34.
[0071] The strut assembly 66 may include an alignment guide 80 configured to engage the upper flange 44 and laterally align the anchor 34 with the upper flange 44. The well rig 10 may include at least one tensile member 36 configured to transmit a tensile load between the mast 12 and the anchor 34.
[0072] The present disclosure also provides to the art a method of aligning a well rig 10 with a wellhead assembly 22. In one example, the method can include raising a mast 12 of the well rig 10, and deploying a strut assembly 66 of the well rig 10, thereby positioning an anchor 34 of the strut assembly 66 relative to the mast 12.
[0073] The deploying step may include rotating struts 40 of the strut assembly 66 relative to the mast 12. The rotating may include rotating the struts 40 relative to a carriage 68 displaceable along a track 72 secured to the mast 12.
[0074] The deploying step may include locking the struts 40 in a rotational position in which an axis 58 of a central fluid passage 62 in the anchor 34 is aligned with a rotational axis 56 of a top drive 54 displaceable along the mast 12. The method may include the struts 40 transmitting a compressive load between the mast 12 and the wellhead assembly 22.
[0075] The method may include rotating a flange body 90 of the anchor 34, thereby rotationally aligning the flange body 90 with an upper flange 44 of the wellhead assembly 22. The rotationally aligning may include aligning first holes 92 in the flange body 90 with respective second holes 94 in the upper flange 44.
[0076] The method may include securing the anchor 34 to the wellhead assembly 22. The securing step may include securing the anchor 34 to an upper flange 44 of the wellhead assembly 22. The securing step may include securing the anchor 34 between the wellhead assembly 22 and a lubricator 28.
[0077] The method may include connecting a tensile member 36 to the anchor 34, and transmitting a tensile load between the anchor 34 and the mast 12 via the tensile member 36.
[0078] This disclosure also provides to the art an example of a well rig 10, comprising a mast 12, and a strut assembly 66 connected to the mast 12. The strut assembly 66 comprises struts 40 configured to transmit a compressive load between the mast 12 and a wellhead assembly 22, and an anchor 34 configured to connect to the wellhead assembly 22. The anchor comprises a rotatable flange body 90.
[0079] The mast 12 may comprise upper and lower mast sections 12a.b, with the upper mast section 12a being pivotable relative to the lower mast section 12b.
[0080] The well rig 10 may comprise a top drive 54 displaceable along the mast 12. The strut assembly 66 may be lockable in a position in which a rotational axis 56 of the top drive 54 is aligned with an axis 58 of a central fluid passage 62 in the anchor 34.
[0081] The anchor 34 may be configured to be secured between an upper flange 44 of the wellhead assembly 22 and a lower flange 42 of a lubricator 28. First holes 92 in the flange body 90 may be configured to align with respective second holes 94 of an upper flange 44 of the wellhead assembly 22. The strut assembly 66 may comprise multiple struts 40 rotatable relative to the mast 12, and a beam 48 connected between the struts 40 and the anchor 34, the flange body 90 being rotatable relative to the beam 48.
[0082] The strut assembly 66 may comprise multiple struts 40 rotatable relative to a carriage 68, the carriage 68 being displaceable along a track 72 secured to the mast 12. The strut assembly 66 may be lockable against rotation relative to the carriage 68 in a position in which a rotational axis 56 of a top drive 54 is aligned with an axis 58 of a central fluid passage 62 in the anchor 34.
[0083] The strut assembly 66 may comprise an alignment guide 80 configured to engage an upper flange 44 of the wellhead assembly 22 and laterally align the anchor 34 with the upper flange 44. The well rig 10 may comprise at least one tensile member 36 configured to transmit a tensile load between the mast 12 and the anchor 34.
[0084] Although various examples have been described above, with each example having certain features, it should be understood that it is not necessary for a particular feature of one example to be used exclusively with that example. Instead, any of the features described above and/or depicted in the drawings can be combined with any of the examples, in addition to or in substitution for any of the other features of those examples. One example's features are not mutually exclusive to another example's features. Instead, the scope of this disclosure encompasses any combination of any of the features.
[0085] Although each example described above includes a certain combination of features, it should be understood that it is not necessary for all features of an example to be used. Instead, any of the features described above can be used, without any other particular feature or features also being used.
[0086] It should be understood that the various embodiments described herein may be utilized in various orientations, such as inclined, inverted, horizontal, vertical, etc., and in various configurations, without departing from the principles of this disclosure. The embodiments are described merely as examples of useful applications of the principles of the disclosure, which is not limited to any specific details of these embodiments.
[0087] In the above description of the representative examples, directional terms (such as above, below, upper, lower, upward, downward, etc.) are used for convenience in referring to the accompanying drawings. However, it should be clearly understood that the scope of this disclosure is not limited to any particular directions described herein.
[0088] The terms including, includes, comprising, comprises, and similar terms are used in a non-limiting sense in this specification. For example, if a system, method, apparatus, device, etc., is described as including a certain feature or element, the system, method, apparatus, device, etc., can include that feature or element, and can also include other features or elements. Similarly, the term comprises is considered to mean comprises, but is not limited to.
[0089] Of course, a person skilled in the art would, upon a careful consideration of the above description of representative embodiments of the disclosure, readily appreciate that many modifications, additions, substitutions, deletions, and other changes may be made to the specific embodiments, and such changes are contemplated by the principles of this disclosure. For example, structures disclosed as being separately formed can, in other examples, be integrally formed and vice versa. Accordingly, the foregoing detailed description is to be clearly understood as being given by way of illustration and example only, the spirit and scope of the invention being limited solely by the appended claims and their equivalents.