Modularized Subsea Compressor Train and Method of Installation
20230107601 · 2023-04-06
Inventors
Cpc classification
F04B41/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D27/0269
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/628
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/601
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2240/91
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D27/0215
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/644
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D17/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D25/0686
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2230/51
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/624
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D25/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
E21B43/01
FIXED CONSTRUCTIONS
F04D17/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D25/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D25/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The invention relates to a method of installing a subsea system (1) comprising the steps of: —installing at least one first foundation structure (13′) on a seabed, wherein the first foundation structure (13′) comprises a connection interface (50′) connectable to a second foundation structure (13″), —installing a first compressor train on the foundation structure (13′), the first compressor train comprising at least a first compressor (8′), —connecting the first compressor train to at least one well flow line (2), —connecting a first compressed fluid line (9′) to an outlet (15′) of the first compressor (8′) and to a common outlet (16) for the compressed fluid in the subsea system (1), wherein the first compressed fluid line (9′) comprises a flow regulating device (24′), —connecting a first connection line (10′,12′) to the first compressed fluid line (9′) at a position upstream of the flow regulating device (24′) and/or to a line (2, 6′) at a position upstream of the first compressor (8), and wherein the first connection line (10′, 12′) is connectable to an additional compressor train positioned on the second foundation structure (13″), the first connection line (10′) comprising a flow regulation device (20′,22′), —connecting a second connection line (11′) to the first compressed fluid line (9′) at a position downstream of the flow regulation device (24′) and wherein the second connection line (11′) is connectable to the additional compressor train positioned on the second foundation structure (13″), the second connection line (11′) comprising a flow regulation device (21′). It is further described an associated a subsea system.
Claims
1. A method of installing a subsea system comprising the steps of: installing at least one first foundation structure on a seabed, wherein the first foundation structure comprises a connection interface configured to connect to a second foundation structure which is configured to at least partly support an additional compressor train on the seabed, and wherein the additional compressor train increases the subsea system capacity when needed; installing a first compressor train on the first foundation structure, the first compressor train comprising at least a first compressor; connecting the first compressor train to at least one well flow line; connecting a first compressed fluid line to an outlet of the first compressor and to a common outlet for the compressed fluid in the subsea system, wherein the first compressed fluid line comprises a flow regulating device; connecting a first connection line to the first compressed fluid line at a position upstream of the flow regulating device and/or to a line at a position upstream of the first compressor, wherein the first connection line is configured to connect to the additional compressor train supported at least partly on the second foundation structure, the first connection line comprising a flow regulation device; and connecting a second connection line to the first compressed fluid line at a position downstream of the flow regulation device, wherein the second connection line is configured to connect to the additional compressor train positioned at least partly on the second foundation structure, the additional compressor train thereby being connectable to the common outlet, and the second connection line comprising a flow regulation device.
2. The method according to claim 1, further comprising the step of: connecting a flow conditioning unit to the at least one well flow line upstream of the first compressor.
3. The method according to claim 1, further comprising the step of: connecting a first cooler upstream and/or downstream of the first compressor.
4. The method according to claim 1, further comprising the step of: starting up production using at least the first compressor train.
5. The method according to claim 4, further comprising the step of: determining a need for increased compression capacity.
6. The method according to claim 1, further comprising the steps of: installing the second foundation structure for supporting the additional compressor train on the seabed; connecting the second foundation structure to the first foundation structure via the connection interface on the first foundation structure and a complementary connection interface on the second foundation structure, the first and second foundation structures forming a common foundation structure; installing the additional compressor train on the common foundation structure such that the additional compressor train is supported partly by the first and second foundation structures; and connecting the additional compressor train to the first compressor train via at least the first connection line and the second connection line to thereby connect the additional compressor train to the common outlet, wherein the additional compressor train comprises an additional compressor.
7. The method according to claim 6, wherein the method further comprises moving or skidding components forming part of the subsea system into position relative each other on the common foundation structure.
8. The method according to claim 1, further comprising installing a second compressor train on the first foundation structure.
9. The method according to claim 6, further comprising: connecting the connection interface and the complementary connection interface to form a pivot connection between the first and second foundation structures such that the second foundation structure can be pivoted relative the first foundation structure and, wherein the pivot connection supports the second foundation structure when positioned on the seabed.
10. A subsea system (1) comprising: a first foundation structure configured to be installed on a seabed, the first foundation structure comprising a connection interface configured to connect to a second foundation structure which is configured to at least partly support an additional compressor train on the seabed, wherein the additional compressor train increases the subsea system capacity when needed; a first compressor train supported by the first foundation structure the first compressor train comprising a first compressor with an inlet which is connectable to a well flow line; a compressed fluid line connected to an outlet of the first compressor and to a common outlet for compressed fluid in the subsea system, wherein the compressed fluid line comprises a flow regulation device; a first connection line connected to the compressed fluid line at a position upstream of the flow regulation device and/or to a line at a position upstream of the first compressor, wherein the first connection line is configured to connect to the additional compressor train supported at least partly on the second foundation structure, the first connection line comprising a flow regulation device; and a second connection line connected to the compressed fluid line at a position downstream of the flow regulation device, wherein the second connection line is configured to connect to the additional compressor train supported at least partly on the second foundation structure, the additional compressor train thereby being connectable to the common outlet, the second connection line comprising a flow regulation device.
11. The subsea system according to claim 10, wherein the first compressor train comprises a flow conditioning unit connected to the well flow line, and wherein the flow conditioning unit comprises at least a first outlet connectable to the inlet of the first compressor via at least one fluid line.
12. The subsea system according to claim 10, wherein the system comprises a first cooler positioned upstream and/or downstream of the first compressor.
13. The subsea system according to claim 10, further comprising: a second foundation structure configured to be installed on the seabed, the second foundation structure being connected to the first foundation structure via the connection interface and a complementary connection interface on the second foundation structure, the first and second foundation structures forming a common foundation structure positioned on the seabed; and an additional compressor train installed on the common foundation structure such that the additional compressor train is supported partly by the first and second foundation structures; wherein the additional compressor train comprises an additional compressor, wherein the additional compressor comprises an inlet and an outlet, and wherein the inlet is connected to the first connection line and the outlet is connected to a second compressed fluid line; and wherein the second compressed fluid line is connected to the common outlet via the second connection line.
14. The subsea system according to claim 13, wherein the additional compressor train comprises an additional cooler.
15. The subsea system according to claim 10, wherein the subsea system further comprises other necessary equipment for operating components of the subsea system, such as power equipment, wherein said equipment is located at the same foundation structure as the compressor train it shall operate.
16. The subsea system according to claim 13, wherein at least some of the components forming part of the subsea system are movable or skiddable on the common foundation structure.
17. The subsea system according to claim 13, wherein the connection interface and the complementary connection interface form a pivot connection between the first and second foundation structures such that the second foundation structure can be pivoted relative the first foundation structure, wherein the pivot connection supports the second foundation structure when positioned on the seabed.
18. The subsea system according to claim 11, wherein the flow conditioning unit is shared by the first compressor train and any additional compressor train(s).
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF A PREFERENTIAL FORM OF EMBODIMENT
[0134] In the following, embodiments of the invention will be discussed in more detail with reference to the appended drawings. It should be understood, however, that the drawings are not intended to limit the invention to the subject-matter depicted in the drawings. Furthermore, even though some of the features are described in relation to the subsea system only, it is apparent that they are valid for the related method as well, and vice versa. Hence, any features described in relation to the method are also valid for the subsea system.
[0135] Furthermore, in the following specific description, reference is made to a first connection line, a second connection line and a third connection line. The first connection line (10′,10″,10′″) is described in relation to series operation of compressor trains, while the second connection line (11′, 11″, 11′″) is the same return line both for series and parallel operation of the compressor trains, and the third connection line (12′,12″,12′″) is described in relation to parallel operation of the compressor trains.
[0136] It is clear that in simplest form, the subsea system only requires either: [0137] 1) in case of series operation of compressor trains: the first connection line (10′,10″,10′″) and the second connection line (11′, 11″, 11′″), or [0138] 2) in case of parallel operation of the compressor trains: the third connection line (12′,12″,12′″) and the second connection line (11′, 11″, 11′″), or [0139] 3) to enable the possibility of series and parallel operation at a later stage, both points 1) and 2) above.
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[0142] On the right-hand side in
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[0148] The second compressor train is preferably prepared for connection with a third compressor train in the event even further compression is required during the lifetime of the field. The installation of a third, and possibly an additional fourth, fifth, sixth, . . . , tenth) compressor trains, is performed similarly as described with reference to
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[0150] In particular, the subsea system 1 in
[0151] The main difference between the first foundation structures 13′ in
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[0153] The second foundation structures 13″ comprises a complementary connection interface 51′ for connection to the connection interface 50′ on the first foundation structure 13′ and required pipes for each compressor train (referred to as reference number 27″). The difference between the second foundation structures 13″ in
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[0162] It is further disclosed a (third) connection line 12′ connected to the fluid line 6″ for parallel connection of the first compressor train with the second compressor train. The third connection line 12′ comprises a flow regulation device 22′.
[0163] The compressed fluid line comprises a flow regulation device 24′ downstream of the first cooler 30′ and the connection to the first recycle line 40′. A first connection line 10′ for connecting the first compressor train with the second compressor train is connected to the first compressed fluid line 9′ upstream of the flow regulation device 24′ and downstream of the first cooler 30′ and the connection to the first recycle line 40′. The first connection line 10′ comprises a flow regulation device 20′ which is closed when no additional compressor trains are connected. A second connection line 11′ for connecting the first compressor train with the second compressor train is connected to the first compressed fluid line 9′ downstream of the flow regulation device 24′ and upstream of the common outlet 16 for the compressed fluid in the subsea system 1. The second connection line 11′ comprises a flow regulation device 21′ which is closed when no additional compressor trains are connected.
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[0165] A second compressed fluid line 9″ is connected to an outlet 15″ of the second compressor 8″ in one end thereof and to a common outlet 16 for the compressed fluid in the subsea system 1 in a second end thereof. The second compressed fluid line 9″ comprises a second cooler 30″. A second recycle line 40″ with a second recycle valve 41″ (regulated type) ensuring a minimum allowed flow in the second compressor 8″ and the second cooler 30″ extends from first connection line 10′ upstream of the second compressor 8″ to the second compressed fluid line 9″ downstream of the second cooler 30″. The second compressed fluid line 9″ comprises a flow regulation device 24″ downstream of the second cooler 30″ and the connection to the second recycle line 40″. A first connection line 10″ for connecting the second compressor train with a third compressor train is connected to the second compressed fluid line 9″ upstream of the flow regulation device 24″ and downstream of the second cooler 30″ and the connection to the second recycle line 40″. The first connection line 10″ comprises a flow regulation device 20″ which is closed when no additional compressor trains are connected. A second connection line 11″ for connecting the second compressor train with a third compressor train is connected to the second compressed fluid line 9″ downstream of the flow regulation device 24″ and upstream of the common outlet 16 for the compressed fluid in the subsea system 1. The second connection line 11″ comprises a flow regulation device 21″ which is closed when no additional compressor trains are connected.
[0166] In order to ensure that the same well fluid is compressed both in the first compressor 8′ in the first compressor train and the second compressor 8″ in the second compressor train, the flow regulation device 24′ in the first compressed fluid line 9′ is closed such that compressed well fluids in the first compressed fluid line 9′ is directed to the inlet 14″ of the second compressor 8′ (except any fluid directed through the first and/or second recycle line 40′, 40″) and exit the subsea system through the common outlet 16.
[0167] Series operation of the first and second compressors 8′, 8″ in the first and second compressor trains, respectively, can be achieved by operating the following valves to be in a closed or an open position: [0168] flow regulation device 24′ in the first compressed fluid line 9′ is closed, [0169] flow regulation device 20′ in the first connection line 10′ is open, [0170] flow regulation device 25′ is closed [0171] flow regulation device 24″ in the second compressed fluid line 9″ is open, [0172] flow regulation device 21′ in second connection line 11′ is open.
[0173] The flow regulation devices 42′, 42″ in the fluid lines 7′,7″ for heavier fluids may be open or closed dependent on the characteristics of the fluid from the well flow.
[0174] The fluid flow through the first compressor train and further through the second compressor train is indicated by the thick solid line in
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[0176] Parallel operation of the first and second compressors 8′, 8″ in the first and second compressor trains, respectively, can be achieved by operating the following valves to be in a closed or an open position: [0177] flow regulation device 24′ in the first compressed fluid line 9′ is open, [0178] flow regulation device 20′ in the first connection line 10′ is closed, [0179] flow regulation device 22′ in the third connection line 12′ is open, [0180] flow regulation device 25′ upstream of the inlet 14′ to the second compressor 8″ is open, [0181] flow regulation device 24″ in the second compressed fluid line 9″ is open, and [0182] flow regulation device 21′ in second connection line 11′ is open, [0183] flow regulation device 20″ in the first connection line 10″ is closed, [0184] flow regulation device 21″ in the second connection line 11″ is closed, [0185] flow regulation device 22″ in the third connection line 12″ is closed.
[0186] The fluid flow through the first compressor train is indicated by the thick solid line in
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[0189] A third compressed fluid line 9′″ is connected to an outlet 15′″ of the third compressor 8′″ in one end thereof and to a common outlet 16 for the compressed fluid in the subsea system 1 in a second end thereof. The third compressed fluid line 9′″ comprises a third cooler 30′″. A third recycle line 40′″ with a third recycle valve 41′″ ensuring a minimum allowed flow in the third compressor 8′″ and the third cooler 30″ extends from first connection line 10″ upstream of the third compressor 8′″ to the third compressed fluid line 9″ downstream of the third cooler 30″. The third compressed fluid line 9′″ comprises a flow regulation device 24′″ downstream of the third cooler 30′″ and the connection to the third recycle line 40′″. A first connection line 10′″ for connecting the third compressor train with a fourth compressor train is connected to the third compressed fluid line 9′″ upstream of the flow regulation device 24′″ and downstream of the third cooler 30′″ and the connection to the third recycle line 40′″. The first connection line 10′″ comprises a flow regulation device 20′″ which is closed when no additional compressor trains are connected. A second connection line 11′″ for connecting the third compressor train with a fourth compressor train is connected to the third compressed fluid line 9′″ downstream of the flow regulation device 24′″ and upstream of the common outlet 16 for the compressed fluid in the subsea system 1. The second connection line 11′ comprises a flow regulation device 21′″ which is closed when no additional compressor trains are connected. A third connection line 12′″ for connecting the third compressor train with a fourth compressor train is connected to the fluid line 6′″ for lighter fluids. The third connection line 12′″ comprises a flow regulation device 22′″ which is closed when no additional compressor trains are connected.
[0190] The remaining components forming part of the first and second compressor trains are similar to the setup described with reference to
[0195] Parallel operation of the first, second and third compressors 8′, 8″, 8′″ in the first, second and third compressor trains, respectively, can be achieved by operating the following valves to be in a closed or an open position: [0196] flow regulation device 24′ in the first compressed fluid line 9′ is open, [0197] flow regulation device 20′ in the first connection line 10′ is closed, [0198] flow regulation device 22′ in the third connection line 12′ is open, [0199] flow regulation device 25′ upstream of the inlet 14′ to the second compressor 8″ is open, [0200] flow regulation device 24″ in the second compressed fluid line 9″ is open, and [0201] flow regulation device 21′ in second connection line 11′ is open, [0202] flow regulation device 20″ in first connection line 10″ is closed, [0203] flow regulation device 21″ in second connection line 11″ is open, [0204] flow regulation device 22″ in third connection line 12″ is open, [0205] flow regulation device 25″ upstream of the inlet 14′ to the third compressor 8″ is open, [0206] flow regulation device 24′″ in third compressed fluid line 9′″ is open, [0207] flow regulation device 20′″ in the first connection line 10′″ is closed, [0208] flow regulation device 21′″ in the second connection line 11′″ is closed, [0209] flow regulation device 22′″ in the third connection line 12′″ is closed.
[0210] The fluid flow through the first compressor train is indicated by the thick solid line in
[0211] The fluid flow through the first compressor train is indicated by the thick solid line in
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[0221] The invention is now explained with reference to non-limiting embodiments. However, a skilled person will understand that there may be made alternations and modifications to the embodiment that are within the scope of the invention as defined in the attached claims. For example, if the well flow is mainly liquid, pump trains may be set up in a similar manner as the compressor trains as described herein.
TABLE-US-00001 List of references: 1 Subsea system 2 Well flow line 3 Flow conditioning unit (FCU)/ slug catcher/ separator 4 First outlet (FCU) / Light fluid outlet 5 Second outlet (FCU) / Heavy fluid outlet 6’ Fluid line/ light fluid line between light fluid outlet and first compressor 6’’ Fluid line/ light fluid line between light fluid outlet and second compressor 6’’’ Fluid line/ light fluid line between outlet and third compressor 7’ Fluid line/ heavy fluid line between heavy fluid outlet and first compressor 7’’ Fluid line/ heavy fluid line between heavy fluid outlet and second compressor 8’, 8’’, 8’’’ First compressor 8’’ Second compressor 8’’’ Third compressor 9’ First, second, third compressed fluid line 9’’ Second compressed fluid line 9’’’ Third compressed fluid line 10’ First connection line between first compressor train and second compressor train 10’’ First connection line between second compressor train and third compressor train 10’’’ First connection line between third compressor train and fourth compressor train 11’ Second connection line between first compressor train and second compressor train 11’’ Second connection line between second compressor train and third compressor train 11’’’ Second connection line between third compressor train and fourth compressor train 12’ Third connection line between first compressor train and second compressor train 12’’ Third connection line between first compressor train and third compressor train 12’’’ Third connection line between first compressor train and fourth compressor train 13’ First foundation structure 13’’ Second foundation structure 13’’’ Third foundation structure 14’ Inlet first compressor 14’’ Inlet second compressor 14’’’ Inlet third compressor 15’ Outlet first compressor 15’’ Outlet second compressor 15’’’ Outlet third compressor 16 Common outlet for the compressed fluid in the subsea system 17’, 17’’, 17’’’, 17’’’ Foundation elements first foundation structure 18’, 18’’ Foundation elements second foundation structure 19’, 19’’ First and second variable speed drive (VSD) 20’ Flow regulation device in first connection line between first and second compressor trains 20’’ Flow regulation device in first connection line between second and third compressor trains 20’’ Flow regulation device in first connection line between third and fourth compressor trains 21’ Flow regulation device in second connection line between first and second compressor trains 21’’ Flow regulation device in second connection line between second and third compressor trains 21’’’ Flow regulation device in second connection line between third and fourth compressor trains 22’ Flow regulation device in third connection line between first and second compressor trains 22’’ Flow regulation device in third connection line between first and third compressor trains 22’’’ Flow regulation device in third connection line between first and fourth compressor trains 23 Transformator (Trafo) 24’ Flow regulation device in first compressed fluid line 24’’ Flow regulation device in second compressed fluid line 24’’’ Flow regulation device in third compressed fluid line 25’ Flow regulation device in inlet line to second compressor 25’’ Flow regulation device in inlet line to third compressor 26 Electric cable 27’, 27’’ Required pipes for each compressor train 28’ Flow regulation device in inlet line to second compressor 29’ Flow regulation device in heavy fluid line 29’’ Flow regulation device in heavy fluid line 30’, 30’’, 30’’ First, second, third cooler 40’, 40’’, 40’’’ First, second, third recycle line 41’, 41’, 41’’’ First, second, third anti-surge valve in recycle lines 42’ Flow regulation device between second outlet of FCU and first compressor 42’’ Flow regulation device between second outlet of FCU and second compressor 43 Flow regulation device in well flow line upstream FCU 44 Inlet FCU 45 Wire 46’, 46’’, 46’’’ Installation wires 47’, 47’’, 47’’’ Wire connection points 48’, 48’’, 48’’’, 48’’’’ Mudmat(s) 49 pile 50’ Connection interface on first foundation structure 50’’ Connection interface on second foundation structure 51’, 51’’ Complementary connection interface 60 Pump 70 manifold A First subsea component (prior art) B Second subsea component (prior art) C Spool with liquid trap