Braking system, computer-implemented method of controlling a braking system of a rail vehicle, computer program and non-volatile data carrier
12559078 · 2026-02-24
Assignee
Inventors
Cpc classification
B60T13/741
PERFORMING OPERATIONS; TRANSPORTING
B60T13/74
PERFORMING OPERATIONS; TRANSPORTING
International classification
B60T13/74
PERFORMING OPERATIONS; TRANSPORTING
B60T17/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A braking system for a rail vehicle (100) has a brake actuator (120) that receives a brake command (cmd.sub.B) and produces an electric brake-force signal (BF) commanding a brake action. A brake unit (200) receives the electric brake-force signal (BF) and causes an electric motor (230) to act on a gear assembly causing first and second pressing members (211) to move towards or away from a rotatable member (110) mechanically linked to at least one wheel (105) of the rail vehicle (100) to execute the brake action with respect to the rotatable member (110). If a deicing criterion (DI) is fulfilled, the brake actuator (120) is configured to produce the electric brake-force signal (BF) in such a way that the brake action involves moving the first and second pressing members (211; 212) away from the rotatable member (110) so as to remove any ice and/or snow on the brake unit (200).
Claims
1. A braking system for a rail vehicle (100), which braking system comprises: a brake actuator (120) configured to receive a brake command (cmd.sub.B), and in response thereto produce an electric brake-force signal (BF) commanding a brake action, and a brake unit (200) comprising first and second pressing members (211, 212) and a rotatable member (110) being mechanically linked to at least one wheel (105) of the rail vehicle (100), which brake unit (200) is configured to receive the electric brake-force signal (BF), and in response thereto cause the first and second pressing members (211, 212) to execute the brake action with respect to the rotatable member (110), wherein the brake unit (200) further comprises a gear assembly (220) arranged to operate mechanically on the first and second pressing members (211; 212), and an electric motor (230) configured to, in response to the electric brake-force signal (BF), act on the gear assembly (220) to cause the first and second pressing members (211; 212) to move towards (T) or away (A) from the rotatable member (110) and the brake actuator (120) is further configured to produce the electric brake-force signal (BF) in such a way that the brake action involves moving the first and second pressing members (211; 212) away (A) from the rotatable member (110) in response to a deicing criterion (DI) being fulfilled.
2. The braking system according to claim 1, wherein, if the deicing criterion (DI) is fulfilled, the brake actuator (120) is configured to produce the electric brake-force signal (BF) in such a way that the brake action involves moving the first and second pressing members (211; 212) towards (T) and away (A) from the rotatable member (110) in a vibrating movement pattern.
3. The braking system according to claim 1, comprising a temperature sensor (640) configured to generate a temperature signal (S.sub.T) indicative of an ambient temperature level, and the brake actuator (120) is configured to receive the temperature signal (S.sub.T), and if the ambient temperature level is less than a threshold temperature during at least a predefined period, and produce a first trigger signal that causes the deicing criterion (DI) to be fulfilled.
4. The braking system according to claim 3, wherein the temperature sensor (640) is integrated into the brake actuator (120).
5. The braking system according to claim 1, comprising a controller (650) configured to generate a second trigger signal (T2) repeatedly according to a time schedule, which second trigger signal (T2) causes the deicing criterion (DI) to be fulfilled.
6. The braking system according to claim 5, wherein the controller (650) is integrated into the brake actuator (120).
7. The braking system according to claim 1, comprising a brake sensor (235) configured to determine a respective gap distance (d.sub.d1; d.sub.d2) between brake pads (211b; 213b) of the first and second pressing members (211; 212) and the rotatable member (110), and wherein the brake actuator (120) is further configured to compare the determined respective gap distances (d.sub.d1; d.sub.d2) with a set gap distance (d.sub.s) between the brake pads (211b; 213b) of the first and second pressing members (211; 212) and the rotatable member (110), which set gap distance (d.sub.s) is a parameter assigned in the brake action, and the deicing criterion (DI) is fulfilled if the magnitude of a difference (|d.sub.sd.sub.d|) between the set gap distance and the respective determined gap distances exceeds a tolerance interval (d.sub.th).
8. The braking system according to claim 7, wherein the gear assembly (220) comprises a pulse encoder (225) configured to generate a pulse signal (P #) reflecting a position interrelationship between the first and second pressing members (211; 212), and the brake sensor (235) is configured to determine the gap distance (dd) based on the pulse signal (P #).
9. The braking system according to claim 7, wherein the gear assembly (220) comprises a load-cell sensor (250) configured to produce a force signal (F) reflecting the magnitude of a force applied by the first and second pressing members (211; 212) on the rotatable member (110), and the brake sensor (235) is configured to determine the gap distance (d.sub.d) based on the force signal (F).
10. The braking system according to claim 7, wherein the brake sensor (235) is configured to determine the gap distance (d.sub.d) based on the magnitude of a current fed to the electric motor (230) and a period during which the current has been fed to the electric motor (230).
11. The braking system according to claim 7, wherein the first and second pressing members (211; 212) comprises at least one ultrasonic sensor (301; 302) configured to emit ultrasound energy (E.sub.US) and produce at least one ranging signal (SR1; SR2) based on reflections of the emitted ultrasound energy (E.sub.US) against the rotatable member (110), and the brake sensor (235) is configured to determine the gap distance (dd) based on the at least one ranging signal (S.sub.R1; S.sub.R2).
12. The braking system according to claim 7, wherein after producing the electric brake-force signal (BF) in such a way that the brake action involves moving the first and second pressing members (211; 212) away (A) from the rotatable member (110), the brake actuator (120) is configured to establish the magnitude of the difference (|d.sub.sd.sub.d|) between the set and determined gap distances (d.sub.s; da), and if said magnitude is less than or equal to the tolerance interval (d.sub.th), and regard the deicing criterion (DI) not to be fulfilled.
13. The braking system according to claim 7, wherein the brake actuator (120) is configured to receive a user-generated deactivation instruction (cmd.sub.DNI); and in response thereto, and regard the deicing criterion (DI) not to be fulfilled.
14. The braking system according to claim 12, wherein the brake actuator (120) is configured to generate an acknowledgement message (ACK) in response to the regarding the deicing criterion (DI) not to be fulfilled.
15. The braking system according to claim 14, wherein the brake actuator (220) is connected to a first data bus (250) in the rail vehicle (200), which first data bus (250) is configured to communicate status messages (SS).
16. The braking system according to claim 15, wherein the brake actuator (220) is configured to forward the acknowledgment message (ACK) as a status message (SS) over the first data bus (250).
17. The braking system according to claim 1, wherein the brake actuator (220) is connected to a second data bus (260) in the rail vehicle (200), which second data bus (260) is configured to communicate control signals (CS).
18. The braking system according to claim 17, wherein the brake actuator (220) is configured to receive the brake command (cmd.sub.B) as a control signal (CS) over the second data bus (260).
19. The braking system according to claim 1, wherein the brake actuator (120) is configured to receive a user-generated activation instruction (cmd.sub.DI), and in response thereto, regard the deicing criterion (DI) as fulfilled.
20. A computer-implemented method of controlling a braking system for a rail vehicle (100), which braking system comprises a brake actuator (120), which method is executed by at least one processor (630) in the brake actuator (120) and comprises receiving a brake command (cmd.sub.B), and in response thereto, and producing an electric brake-force signal (BF) commanding a brake action, the braking system further comprising a brake unit (200) having first and second pressing members (211, 212), and a rotatable member (110) being mechanically linked to at least one wheel (105) of the rail vehicle (100), the brake unit being configured to receive the electric brake-force signal (BF), and in response thereto cause the first and second pressing members (211, 212) to execute the brake action with respect to the rotatable member (110), the brake unit (200) further comprising a gear assembly (220) arranged to operate mechanically on the first and second pressing members (211; 212), the braking system comprising an electric motor (230) configured to, in response to the electric brake-force signal (BF), act on the gear assembly (220) to cause the first and second pressing members (211; 212) to move towards (T) or away (A) from the rotatable member (110), and the method comprising checking if a deicing criterion (DI) is fulfilled, and if the deicing criterion (DI) is fulfilled, producing the electric brake-force signal (BF) in such a way that the brake action involves moving the first and second pressing members (211; 212) away (A) from the rotatable member (110).
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention is now to be explained more closely by means of preferred embodiments, which are disclosed as examples, and with reference to the attached drawings.
(2)
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DETAILED DESCRIPTION
(9) In
(10) The brake actuator 120 is configured to receive a brake command cmd.sub.B, which typically has been generated based on a driver's instruction. Naturally, however, the brake command cmd.sub.B may equally well be generated automatically, for example if a particular set of criteria is fulfilled, e.g. indicating an emergency situation.
(11) The brake actuator 120 is configured to receive the brake command cmd.sub.B, and in response thereto produce an electric brake-force signal BF commanding a brake action, for example designating service braking at a particular force, emergency braking or parking braking.
(12)
(13) The gear assembly 220 is arranged to operate mechanically on the first and second pressing members 211 and 212. In response to the electric brake-force signal BF, the electric motor 230 is configured to act on the gear assembly 220 so as to cause the first and second pressing members 211 and 212 to move towards T or away A from the rotatable member 110. In other words, in contrast to conventional braking systems, e.g. pneumatically operated, the electric brake-force signal BF may result in active movements of the first and second pressing members 211 and 212 in both directions.
(14) According to the invention, the brake actuator 120 is further configured to produce the electric brake-force signal BF in such a way that the brake action involves moving the first and second pressing members 211 and 212 away A from the rotatable member 110 in response to a deicing criterion DI being fulfilled.
(15) According to one embodiment of the invention, the electric motor 230 is implemented by a stepper motor. This is advantageous because the stepper motor provides highly accurate positioning of its power transmission shaft without requiring a position sensor for feedback. The stepper motor is typically a brushless DC electric motor that divides a full rotation into a number of equal steps, say 100, which may be provided by a gear-shaped iron rotor with 25 teeth giving 3.6 degrees of rotation per step. The stepper motor 230 can be commanded to move and hold a position at one of these steps by open loop control provided that the motor is adapted to the application in respect to torque and speed.
(16) Alternatively, the electric motor 230 may instead be implemented by means of a DC motor. This is beneficial because it is straightforward to control an output torque of the DC motor's power transmission shaft via the magnitude and duration of a control current.
(17) If the deicing criterion DI is fulfilled, according to one embodiment of the invention, the brake actuator 120 is configured to produce the electric brake-force signal BF in such a way the brake action not only involves moving the first and second pressing members 211 and 212 away A from the rotatable member 110, however also towards T the same at least once. Preferably, as will be discussed further below with reference to
(18) Thus, the first and second pressing members 211 and 212 may for example be caused to perform the vibrating movement pattern when releasing the brake. However, the first and second pressing members 211 and 212 may also be caused to perform the vibrating movement pattern in connection with engaging the brake, for example when service braking. In other words, this deicing strategy may be employed irrespective of how the first and second pressing members 211 and 212 are arranged when initiating the vibration. Nevertheless, when starting from an unbraked state it is typically advantageous if the vibrating movement pattern is such that the first and second pressing members 211 and 212 do not make contact with the rotatable member 110 before an actual braking procedure has been initiated.
(19) It is further preferable if the brake actuator 120 has access to temperature data in order to initiate appropriate deicing actions. Therefore, according to one embodiment of the invention, a temperature sensor is configured to generate a temperature signal S.sub.T indicative of an ambient temperature level. The temperature sensor may be represented by a general temperature registering unit that is arranged to provide temperature data to other functions and units in the rail vehicle 100. However, the temperature sensor 640 may equally well be integrated into the brake actuator 120 as exemplified in
(20) In any case, the brake actuator 120 is configured to receive the temperature signal S.sub.T. If the ambient temperature level is less than a threshold temperature, say +4 C, during at least a predefined period, say 60 minutes, the brake actuator 120 is configured to produce a first trigger signal that causes the deicing criterion DI to be fulfilled. Of course, the first trigger signal may here be represented by an internal process in the brake actuator 120, which means that the fulfillment of the above temperature conditions results in that the deicing condition DI is fulfilled.
(21) In order to proactively reduce the risk that ice 130 is formed on the braking system, according to one embodiment of the invention, a controller is configured to generate a second trigger signal T2 repeatedly according to a time schedule. As illustrated in
(22)
(23) The brake actuator 120 is configured to compare the determined respective gap distances d.sub.d1 and d.sub.d2 with a set gap distance d.sub.s between the brake pads 211b and 213b of the first and second pressing members 211 and 212 respectively and the rotatable member 110. The set gap distance d.sub.s is a parameter that is assigned in the brake action. Therefore, typically, the set gap distance d.sub.s depends on how hard the braking shall be. For example, in emergency braking when a maximal brake pressure is to be applied, the set gap distance d.sub.s is assigned to a minimum value. During service braking, however, the set gap distance d.sub.s may be assigned to any larger value. If ice 130 has formed on one or more parts of braking system, such as on the first and second pressing members 211 and 212 and/or the rotatable member 110, it may not be possible to attain the set gap distance d.sub.s. This means that one or both of the determined gap distances d.sub.d1 and d.sub.d2 will differ from the set gap distance d.sub.s.
(24) According to this embodiment of the invention, the deicing criterion DI is fulfilled if the magnitude of a difference |d.sub.sd.sub.d| between the set gap distance d.sub.s and the respective determined gap distances d.sub.d1 and d.sub.d2 exceeds a tolerance interval d.sub.th. Ideally, the determined gap distances d.sub.d1 and d.sub.d2 shall both be equal to each other and equal to the set gap distance d.sub.s. Therefore, it is typically sufficient if one the magnitudes |d.sub.sd.sub.d1| and |d.sub.sd.sub.d2| exceeds the tolerance interval d.sub.th in order for the deicing criterion DI to be fulfilled.
(25)
(26) According to embodiments of the invention, the actual gap distance da may be determined in different ways. Referring again to
(27) According to another embodiment of the invention, the gear assembly 220 includes a load-cell sensor 250 configured to produce a force signal F reflecting the magnitude of a force applied by the first and second pressing members 211 and 212 respectively on the rotatable member 110. Namely, there is a direct and unambiguous relationship between this force and the gap distance da. Thus, the brake sensor 235 is configured to determine the gap distance da based on the force signal F. In
(28) According to yet another embodiment of the invention, the brake sensor 235 is configured to determine the gap distance d.sub.d based on the magnitude of a current fed to the electric motor 230 and a period during which the current has been fed to the electric motor 230. This is especially advantageous if the electric motor 230 is of DC-motor type because for such motors there is a straightforward relationship between the magnitude of the supplied current, the extension of time during which the current has been supplied and the torque of the motor's power transmission shaft. The torque, in turn, is directly correlated with the determine the gap distance d.sub.d.
(29) Referring now to
(30) In
(31) At a point in time t.sub.4, the brake actuator 120 receives a brake com-mand cmd.sub.B that represents full braking force, which is equivalent to a set gap distance d.sub.s equal to d.sub.FB. Until a later point in time t.sub.5, the train vehicle 100 stays at a station. Due to the weather conditions, ice is formed on the braking system while the rail vehicle is stationary; and as a result, the first and second pressing members 211 and 212 become stuck against the rotatable member 110. Consequently, when at t.sub.5 the brake actuator 120 receives a brake com-mand cmd.sub.B that represents releasing of the brake and the set gap distance d.sub.s increases rapidly. However, the determined gap distance d.sub.d remains at the d.sub.FB level. After expiry of a test period TT, at a point in time t.sub.6, the brake actuator 120 establishes that the magnitude of the difference |d.sub.sd.sub.d| between the set gap distance d.sub.s and the determined gap distance d.sub.d exceeds the tolerance interval d.sub.th.
(32) Therefore, the deicing criterion DI is fulfilled, and the brake actuator 120 produces the electric brake-force signal BF in such a way that the brake action involves moving the first and second pressing members 211 and 212 away A and towards T the rotatable member 110 in a vibrating movement pattern during a vibration period TV extending until a point in time t.sub.8. At a point in time t.sub.7 prior to t.sub.8, the ice is crushed by the vibrating movements, and the determined gap distance d.sub.d starts to follow set gap distance d.sub.s. When the vibration period TV has ended, the brake actuator 120 produces the electric brake-force signal BF such that the brake is fully released.
(33) Preferably, after completing an ice-braking process as described above, a calibration procedure TC follows. In
(34) According to one embodiment of the invention, after producing the electric brake-force signal BF in such a way that the brake action at least involves moving the first and second pressing members 211 and 212 away A from the rotatable member 110, the brake actuator 120 is configured to establish the magnitude of the difference |d.sub.sd.sub.d| between the set and determined gap distances d.sub.s and d.sub.d respectively. If the magnitude |d.sub.sd.sub.d| is less than or equal to the tolerance interval d.sub.th, the brake actuator 120 is configured to regard the deicing criterion DI as not to be fulfilled anymore. Thus, for instance any ongoing vibration of the first and second pressing members 211 and 212 can be aborted.
(35) Additionally, it is advantageous if the deicing criterion DI may be reset manually. Therefore, according to one embodiment of the invention, the brake actuator 120 is configured to receive a user-generated deactivation instruction cmd.sub.DNI, for example from a driver of the rail vehicle or a service technician. In response to the user-generated deactivation instruction cmd.sub.DNI, the brake actuator 120 is configured to regard the deicing criterion DI as not to be fulfilled.
(36) Naturally, irrespective of whether the deicing criterion DI was reset automatically or manually, it is relevant to indicate the updated status to an operator, e.g. the driver and/or a service technician. To this aim, according to one embodiment of the invention, the brake actuator 120 is configured to generate an acknowledgement message ACK in response to regarding the deicing criterion DI as not to be fulfilled.
(37) Preferably, as exemplified in
(38) The rail vehicle 100 may also contain a second data bus 260, which is connected to the brake actuator 220 and which second data bus 260 is configured to communicate control signals CS, such as the brake command cmd.sub.B to the brake actuator 220. Here, the brake actuator 120 may further be configured to receive a user-generated activation instruction cmd.sub.DI in the form of a control signal CS over the second data bus 260.
(39) In response to receiving the user-generated activation instruction cmd.sub.DI the brake actuator 120 is configured to regard the deicing criterion DI as fulfilled. Thus, an operator may manually initiate a deicing process if for example he/she foresees that this is appropriate.
(40) Of course, the second data bus 260 may also be used to forward the user-generated deactivation instruction cmd.sub.DNI to the brake actuator 12.
(41) It is generally advantageous if the above-described braking procedure is effected in an automatic manner by executing one or more computer programs. Therefore, the brake actuator 120 preferably includes processing circuitry and programmed memory units, the design of which will be briefly described below with reference to
(42)
(43) The temperature sensor 640 is configured to generate the temperature signal S.sub.T indicating the ambient temperature level to the at least one processor 630. The controller 650 is configured to generate a second trigger signal T2 repeatedly according to a time schedule, which second trigger signal T2 causes the deicing criterion DI to be fulfilled.
(44) In addition to that,
(45) In order to sum up, and with reference to the flow diagram in
(46) In a first step 710, it is checked whether a deicing criterion is fulfilled; and if so, a step 720 follows. Otherwise, the procedure loops back and stays in step 710.
(47) In step 720, an electric brake-force signal is produced, which via an electric motor 230 and a gear assembly 220 in the brake unit 200 is configured to cause the first and second pressing members 211 and 212 to move away A from the rotatable member 110, so that any ice/snow on the braking system, especially surrounding the first and second pressing members 211 and 212, is expected to break and fall off.
(48) Thereafter, a step 730 follows in which it is checked whether the deicing criterion still is fulfilled. If so, the procedure loops back to step 720 for a continued deicing process; and otherwise, the procedure loops back to step 710.
(49) All of the process steps, as well as any sub-sequence of steps, described with reference to
(50) The term comprises/comprising when used in this specification is taken to specify the presence of stated features, integers, steps or components. The term does not preclude the presence or addition of one or more additional elements, features, integers, steps or components or groups thereof. The indefinite article a or an does not exclude a plurality. In the claims, the word or is not to be interpreted as an exclusive or (sometimes referred to as XOR). On the contrary, expressions such as A or B covers all the cases A and not B, B and not A and A and B, unless otherwise indicated. The mere fact that certain measures are recited in mutually different dependent claims does not indicate that a combination of these measures cannot be used to advantage. Any reference signs in the claims should not be construed as limiting the scope.
(51) It is also to be noted that features from the various embodiments described herein may freely be combined, unless it is explicitly stated that such a combination would be unsuitable.
(52) Variations to the disclosed embodiments can be understood and effected by those skilled in the art in practicing the claimed invention, from a study of the drawings, the disclosure, and the appended claims.
(53) The invention is not restricted to the described embodiments in the figures, but may be varied freely within the scope of the claims.