ROTOR, PERMANENT-MAGNET MOTOR, MOTOR DRIVE SYSTEM, AND VEHICLE
20230108575 · 2023-04-06
Assignee
Inventors
Cpc classification
Y02T10/64
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B60K1/00
PERFORMING OPERATIONS; TRANSPORTING
International classification
H02K1/276
ELECTRICITY
B60K1/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A rotor is provided, and is used in a permanent-magnet motor. The rotor includes a rotating shaft (111) and a rotor iron core (112) sleeved on the rotating shaft (111). The rotor further includes several first permanent-magnet structures (14), the several first permanent-magnet structures (14) are distributed on the rotor iron core (112) in a circumferential direction of the rotor iron core (112), each first permanent-magnet structure (14) includes a first permanent magnet (141) and a second permanent magnet (142) that are disposed in a radial direction of the rotor iron core (112), and coercive force of the first permanent magnet (141) is less than coercive force of the second permanent magnet (142).
Claims
1. A rotor of a permanent-magnet motor, comprising: a rotating shaft (111); a rotor iron core (112) sleeved on the rotating shaft (111); and several first permanent-magnet structures (14 distributed on the rotor iron core (112) in a circumferential direction of the rotor iron core (112), each first permanent-magnet structure (14) comprises a first permanent magnet (141) and a second permanent magnet (142) that are disposed in a radial direction of the rotor iron core (112), and are configured to generate coercive forces such that a coercive force of the first permanent magnet (141) is less than coercive force of the second permanent magnet (142).
2. The rotor according to claim 1, further comprising several second permanent-magnet structures (15), wherein the second permanent-magnet structure (15) is located between a first permanent magnet (141) and a second permanent magnet (142) in a same first permanent-magnet structure (14), and the second permanent-magnet structure (15) is far away from the rotating shaft (111).
3. The rotor according to claim 2, wherein the second permanent-magnet structure (15) comprises a third permanent magnet (151) and a fourth permanent magnet (152), and the third permanent magnet (151) is located on two sides of the fourth permanent magnet (152).
4. The rotor according to claim 3, wherein coercive force of the fourth permanent magnet (152) is less than coercive force of the third permanent magnet (151).
5. The rotor according to claim 4, wherein in two adjacent first permanent-magnet structures (14), a first permanent magnet (141) in one first permanent-magnet structure (14) is close to a second permanent magnet (142) in the other first permanent-magnet structure (14).
6. The rotor according to claim 5, wherein the second permanent-magnet structure (15) is U-shaped, and an opening of the second permanent-magnet structure (15) faces a side far away from the rotating shaft (111).
7. The rotor according to claim 6, wherein the first permanent-magnet structure (14) is V-shaped, and an opening of the first permanent-magnet structure (14) faces the side far away from the rotating shaft (111).
8. The rotor according to claim 5, wherein the first permanent magnet (141) and the second permanent magnet (142) are separately magnetized in a tangential direction of a circumference of the rotor iron core (112), the third permanent magnet (151) is magnetized in a tangential direction of a circumference surrounded by a plurality of third permanent magnets (151), and the fourth permanent magnet (152) is magnetized in a radial direction of the circumference of the rotor iron core.
9. The rotor according to claim 8, wherein the first permanent-magnet structure (14) and the second permanent-magnet structure (15) form a magnetic pole, two third permanent magnets (151) at a same magnetic pole are magnetized in opposite directions, fourth permanent magnets (152) at adjacent magnetic poles are magnetized in opposite directions, a first permanent magnet (141) and a second permanent magnet (142) at a same magnetic pole are magnetized in opposite directions, and a first permanent magnet (141) and a second permanent magnet (142) at adjacent magnetic poles are magnetized in a same direction.
10. The rotor according to claim 9, wherein a magnetic barrier (113) is further disposed on the rotor iron core (112), the magnetic barrier (113) is located between the first permanent magnet (141) and the second permanent magnet (142), and the magnetic barrier (113) is close to the rotating shaft (111).
11. The rotor according to claim 10, wherein a shape of the magnetic barrier (113) is a circle.
12. The rotor according to claim 11, wherein a quantity of first permanent-magnet structures (14) is the same as a quantity of second permanent-magnet structures (15), and the quantity is an even number.
13. The rotor according to claim 12, wherein the first permanent magnet (141) is an Alnico permanent magnet, and the second permanent magnet (142) is an NdFeB permanent magnet.
14. The rotor according to claim 3, wherein the third permanent magnet (151) is an NdFeB permanent magnet, and the fourth permanent magnet (152) is an Alnico permanent magnet.
15. The rotor according to claim 2, wherein a first magnetic groove (114) and a second magnetic groove (115) are disposed on the rotor iron core (112), the first permanent-magnet structure (14) is disposed in the first magnetic groove (114), and the second permanent-magnet structure (15) is disposed in the second magnetic groove (115).
16. A permanent-magnet motor, comprising a stator (12), an armature winding (13), and the rotor (11) according to claim 1, wherein the stator (12) is sleeved on a periphery of a rotor iron core (112) of the rotor (11), and the armature winding (13) is disposed on the stator (12).
17. An electric vehicle, comprising a vehicle frame (40) and the motor drive system according to claim 16, wherein the motor drive system is mounted on the vehicle frame (40).
Description
BRIEF DESCRIPTION OF DRAWINGS
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[0039]
DESCRIPTION OF REFERENCE NUMERALS
[0040] 100-electric vehicle; 10-permanent-magnet motor; 11-rotor;
[0041] 111-rotating shaft; 112-rotor iron core; 113-magnetic barrier;
[0042] 114-first magnetic groove; 114a-first magnetic groove part; 114b-second magnetic groove part;
[0043] 115-second magnetic groove; 12-stator; 121-stator iron core tooth;
[0044] 122-stator yoke; 123-cavity; 13-armature winding;
[0045] 14-first permanent-magnet structure; 141-first permanent magnet; 142-second permanent magnet;
[0046] 15-second permanent-magnet structure; 151-third permanent magnet; 152-fourth permanent magnet;
[0047] 16-air gap; 20-controller; 30-battery;
[0048] 40-vehicle frame; 41-wheel; 50-reducer.
DESCRIPTION OF EMBODIMENTS
[0049] Terms used in embodiments of this disclosure are only used to explain specific embodiments of this disclosure, but are not intended to limit this scope of the teachings of this disclosure.
[0050] With a requirement for an endurance mileage of a vehicle, high efficiency of a motor has become a focus of research. However, a magnetic field of an air gap of a conventional vehicular PMSM (permanent-magnet synchronous motor, permanent-magnet synchronous motor) cannot be adjusted. As a result, a speed adjustment range is limited, and there are two contradictory problems: “high torque at a low speed” and “high power at a high speed”. To be specific, from the perspective of low-speed climbing, large permanent-magnet flux linkage is required to obtain a large torque coefficient and a large torque density; and from the perspective of high-speed performance, small permanent-magnet flux linkage is required to improve a high-speed output capability. Consequently, an improvement to global efficiency of the motor is affected. A permanent-magnet memory motor with adjustable flux may effectively adjust a magnetic field of an air gap. To be specific, large flux may be obtained at a low speed, so that a large torque coefficient and a large torque density exist; and small flux may be obtained at a high speed, to effectively ensure a high-speed output capability. Therefore, global efficiency is improved. When the permanent-magnet memory motor with adjustable flux is applied to an electric vehicle and the like, running in a multi-kilometer mode may be implemented, so that better power matching exists between the motor and a battery, a constant power running area is effectively widened, and global efficiency is improved.
[0051] Currently, an existing hybrid permanent-magnet memory motor is mainly excited jointly by two permanent magnets with different materials, and an NdFeB permanent magnet and an Alnico permanent magnet are disposed inside a rotor of the hybrid permanent-magnet memory motor. The NdFeB permanent magnet provides a main magnetic field of an air gap, and the Alnico permanent magnet is used to adjust the magnetic field. However, as described in the background, in an existing permanent-magnet memory motor, two permanent magnets in a series magnetic circuit are NdFeB permanent magnets with high coercive force, a magnetization-state stabilization effect is obvious, and a large flux adjustment current is required. As a result, a flux adjustment range is limited. In addition, a problem that flux is large and saturation is serious further exists.
[0052] To resolve the foregoing technical problem, embodiments of this disclosure provide a permanent-magnet motor. The permanent-magnet motor may be applied to an electric vehicle (Electric Vehicle, EV for short), a pure electric vehicle (Pure Electric Vehicle/Battery Electric Vehicle, PEV/BEV for short), a hybrid electric vehicle (Hybrid Electric Vehicle, HEV for short), a range-extended electric vehicle (Range-Extended Electric Vehicle, REEV for short), a plug-in hybrid electric vehicle (Plug-in Hybrid Electric Vehicle, PHEV for short), a new energy vehicle (New Energy Vehicle), battery management (Battery Management), motor & driver (Motor & Driver), a power converter (Power Converter), a reducer (Reducer), and the like.
[0053] In embodiments of this disclosure, that the permanent-magnet motor is applied to the electric vehicle is used as an example for description. Referring to
[0054] The motor drive system is a system that includes a series of components and that is used to produce power and transmit the power to a road surface. Referring to
[0055] The electric vehicle 100 further includes wheels 41 disposed on the vehicle frame 40. A rotating shaft of the motor is connected to the wheels 41 by using a drive component. In this way, the rotating shaft of the motor outputs power, and the drive component transmits the power to the wheels 41, so that the wheels 41 rotate. In this embodiment of this disclosure, one or two permanent-magnet motors 10 may be included in the motor drive system. When there is one motor, the motor is connected to two front wheels or two rear wheels by using a drive component. When there are two motors, one motor is connected to two front wheels by using a drive component, and the other motor is connected to two rear wheels by using another drive component.
[0056] The motor drive system provided in this embodiment of this disclosure includes the permanent-magnet motor 10. The permanent-magnet motor 10 implements a short circuit of most magnetic lines inside a rotor during flux weakening, to reduce saturation of a magnetic circuit, so that a flux adjustment range is effectively improved, global efficiency is improved, and it is ensured that the motor drive system always maintains high efficiency in various running states.
[0057] The vehicle provided in this embodiment of this disclosure includes the motor drive system, and the motor drive system can maintain high efficiency in various running states. This can effectively increase an endurance mileage of the vehicle, and improve overall running efficiency of the vehicle.
[0058] Referring to
[0059] The stator 12 may have a cylindrical inner cavity. The stator 12 is sleeved on a periphery of the rotor iron core 112, to enable the rotor iron core 112 to be located in the inner cavity of the stator 12. Referring to
[0060] Referring to
[0061] Referring to
[0062] As shown by a in
[0063] Referring to
[0064] In this embodiment of this disclosure, the rotor iron core 112 may include several rotor iron core chips (not shown in the figure). The rotor iron core chip may be cylindrical. All the rotor iron core chips are sequentially stacked in an axial direction. Circumferential profiles of the rotor iron core chips totally overlap to form the rotor iron core 112, and the first permanent-magnet structure 14 is disposed on each rotor iron core chip.
[0065] Referring to
[0066] The second permanent-magnet structure 15 may be a permanent magnet with high coercive force, or the second permanent-magnet structure 15 may be jointly formed by a permanent magnet with high coercive force and a permanent magnet with low coercive force. The second permanent-magnet structure may also be disposed on each rotor iron core chip.
[0067] Specifically, in a possible implementation, referring to
[0068] Coercive force of the fourth permanent magnet 152 is less than coercive force of the third permanent magnet 151. Referring to
[0069] Referring to
[0070] In conclusion, in the permanent-magnet motor 10 provided in this embodiment of this disclosure, the permanent magnet with low coercive force is disposed on one side of the series magnetic circuit (as shown by b in
[0071] In this embodiment of this disclosure, referring to
[0072] It should be noted that the third permanent magnet 151 and the fourth permanent magnet 152 are combined to form the U-shaped second permanent-magnet structure 15, and a gap may be left between the third permanent magnet 151 and the fourth permanent magnet 152, or there is no gap between the third permanent magnet 151 and the fourth permanent magnet 152.
[0073] Referring to
[0074] Referring to
[0075] It should be noted that the third permanent magnet 151 may be parallel to the first permanent magnet 141, that is, the third permanent magnet 151 may extend in the radial direction of the circumference of the rotor iron core 112, or there may be an angle between the third permanent magnet 151 and the first permanent magnet 141. When the third permanent magnet 151 and the first permanent magnet 141 are parallel and distributed in the radial direction of the rotor iron core 112, the third permanent magnet 151 is magnetized in the tangential direction of the circumference of the rotor iron core 112.
[0076] One first permanent-magnet structure 14 and one second permanent-magnet structure 15 form a magnetic pole, for example, a south pole or a north pole of a magnet. In this way, one magnetic pole includes one first permanent magnet 141, one second permanent magnet 142, two third permanent magnets 151, and one fourth permanent magnet 152. During initial magnetization, referring to
[0077] Referring to
[0078] A running principle of the permanent-magnet motor provided in this embodiment of this disclosure is as follows: If magnetization directions of the fourth permanent magnet 152 that is radially magnetized and the first permanent magnet 141 that is tangentially magnetized are shown in
[0079] In this embodiment of this disclosure, referring to
[0080] A shape of the magnetic barrier 113 is a circle. Compared with an existing manner of using a triangular magnetic barrier or the like, each triangular magnetic barrier is generally distributed in the radial direction of the rotor iron core 112, and extends from an end of the rotor iron core 112 close to the rotating shaft 111 to an end of the rotor iron core 112 close to the stator 12. As a result, stress distribution of the rotor iron core 112 is saturated, it is difficult to ensure mechanical strength of the rotor 11, and the rotor iron core 112 is not applicable to a high-speed running area. However, in this embodiment of this disclosure, the magnetic barrier 113 is circular, and is close to the rotating shaft 111, so that such a problem can be avoided, and the circular magnetic barrier 113 can facilitate mechanical treatment of the rotor 11.
[0081] Referring to
[0082] Specifically, in this embodiment of this disclosure, the first permanent magnet 141 is an Alnico permanent magnet, the second permanent magnet 142 is an NdFeB permanent magnet, the third permanent magnet 151 may also be an NdFeB permanent magnet, and the fourth permanent magnet 152 may also be an Alnico permanent magnet. The Alnico (Alnico) permanent magnet is an iron alloy. In addition to iron, aluminum (Al), nickel (Ni), cobalt (Co), and a small quantity of other components for enhancing magnetism are added. The permanent magnet has low coercive force. The NdFeB permanent magnet (NdFeB magnet) is a tetragonal-system crystal formed by neodymium, iron, and boron (Nd2Fei4B), and has high coercive force.
[0083] Referring to
[0084] In a possible implementation, referring to
[0085] The rotor iron core 112 includes several rotor iron core chips, and a first magnetic groove 114 and a second magnetic groove 115 are disposed on each rotor iron core chip. Several first magnetic grooves 114 and several second magnetic grooves 115 are disposed on each rotor iron core chip. Based on a product performance requirement, magnetic grooves at a same location on the rotor iron core chips may form a specified location relationship. For example, all magnetic grooves at a same location on the rotor iron core chips totally overlap, that is, on the rotor iron core chips, locations of the first magnetic grooves 114 overlap, and locations of the second magnetic grooves 115 also overlap. Alternatively, all magnetic grooves at a same location on the rotor iron core chips may be sequentially staggered.
[0086] Correspondingly, shapes of the first magnetic groove 114 and the second magnetic groove 115 respectively correspond to the first permanent-magnet structure 14 and the second permanent-magnet structure 15. Specifically, in this embodiment of this disclosure, the first magnetic groove 114 may be V-shaped, and the second magnetic groove 115 may be U-shaped.
[0087] In the permanent-magnet motor 10 provided in this embodiment of this disclosure, the rotor 11 of the permanent-magnet motor 10 includes the first permanent magnet 141 and the second permanent magnet 142 that are distributed in the radial direction of the rotor iron core 112, and the coercive force of the first permanent magnet 141 is less than the coercive force of the second permanent magnet 142. During flux weakening, a part of main flux is short-circuited by using the first permanent magnet 141 with low coercive force, so that a permanent magnetic field implements a short circuit of the magnetic line inside the rotor 11 during flux weakening, to reduce saturation of the magnetic circuit, and effectively improve the flux adjustment range of the permanent-magnet motor 10. In addition, the rotor 11 further includes the third permanent magnet 151 and the fourth permanent magnet 152. The third permanent magnet 151 and the fourth permanent magnet 152 form a parallel magnetic circuit structure. During flux weakening, a magnetic field of the two types of permanent magnets may form a short circuit inside the rotor 11, to further improve the flux adjustment capability of the permanent-magnet motor 10, and expand the flux adjustment range.
[0088] Under a limitation of a maximum flux adjustment current 318 Arms and a maximum direct current bus voltage 470 V, no-load back-electromotive force in an actual flux enhancement case and an actual flux weakening case may directly reflect the flux adjustment capability of the motor. Referring to
[0089] During running of the motor, stability of a working point of the permanent magnet with low coercive force is very important. Referring to
[0090] In this embodiment of this disclosure, when flux adjustment is performed on the permanent-magnet motor 10, a short-duration pulse may be used to perform flux adjustment on the permanent-magnet motor 10, there is almost no excitation copper loss, and repeated demagnetization can be implemented. Referring to
[0091] In the descriptions of embodiments of this disclosure, it should be noted that unless otherwise specified or limited, terms “mount”, “communicate”, and “connect” shall be understood in a broad sense, for example, may be a fixed connection, may be an indirect connection by using an intermediate medium, or may be a connection between the inside of two elements or an interaction relationship between two elements. A person of ordinary skill in the art may understand specific meanings of the foregoing terms in embodiments of this disclosure based on a specific case.
[0092] In the specification, claims, and accompanying drawings of embodiments of this disclosure, the terms “first”, “second”, “third”, “fourth”, and so on (if existent) are intended to distinguish between similar objects but do not necessarily indicate a specific order or sequence.