Electric actuator and vehicle drum brake including the same
12559080 ยท 2026-02-24
Assignee
Inventors
Cpc classification
F16D2125/60
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H57/0497
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D2051/003
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H57/0464
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D51/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60T13/741
PERFORMING OPERATIONS; TRANSPORTING
H02K7/06
ELECTRICITY
F16D65/28
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D65/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H57/027
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D2125/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H02K2205/09
ELECTRICITY
F16H2025/2037
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2025/2031
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D2121/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01D46/0027
PERFORMING OPERATIONS; TRANSPORTING
F16H25/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01D46/10
PERFORMING OPERATIONS; TRANSPORTING
B60T13/746
PERFORMING OPERATIONS; TRANSPORTING
H02K5/10
ELECTRICITY
F16J3/046
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16J15/52
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2025/2081
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D2125/48
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
B60T13/74
PERFORMING OPERATIONS; TRANSPORTING
B01D46/00
PERFORMING OPERATIONS; TRANSPORTING
B01D46/10
PERFORMING OPERATIONS; TRANSPORTING
B60T1/06
PERFORMING OPERATIONS; TRANSPORTING
F16D51/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D65/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H25/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An electric actuator includes a forwardly and reversely rotatable electric motor, a motion conversion mechanism configured to convert rotation of the electric motor into reciprocating linear motion of a screw shaft, an actuator case containing the electric motor and the motion conversion mechanism, and a boot covering a portion of the screw shaft that extends out of the actuator case. A vent is formed on the actuator case. The vent is configured to ventilate a sealingly closed space in the actuator case and the boot. A breathable waterproof member is provided on the vent and a cover member is also provided on the vent. The breathable waterproof member is configured to block entry and exit of water while permitting entry and exit of air. The cover member is configured to cover the vent so as to allow ventilation with outer air.
Claims
1. An electric actuator comprising: a forwardly and reversely rotatable electric motor; a motion conversion mechanism configured to convert a rotation of the electric motor into a reciprocating linear motion of a screw shaft; an actuator case containing the electric motor and the motion conversion mechanism; and a boot covering a portion of the screw shaft that extends out of the actuator case, wherein a vent is formed on the actuator case, the vent being configured to ventilate a sealingly closed space in the actuator case and the boot, and a breathable waterproof member is provided on the vent and a cover member is also provided on the vent, the breathable waterproof member being configured to block entry and exit of water while permitting entry and exit of air, the cover member being configured to cover the vent so as to allow ventilation with outer air, and wherein the breathable waterproof member is provided on one side of the vent where the sealingly closed space is located, and a filter is provided on the other side of the vent where the cover member is located.
2. The electric actuator according to claim 1, wherein the actuator case includes a first case containing the electric motor and a second case containing the motion conversion mechanism, and wherein the vent is formed near the screw shaft on the second case.
3. The electric actuator according to claim 1, wherein at least one of the breathable waterproof member or the filter is fixed to the vent by heat sealing.
4. A vehicle drum brake configured to spread open/contract a brake shoe provided on a backing plate by an electric actuator, thereby pressing/stopping pressing the brake shoe against an inner periphery of a brake drum that rotates together with a wheel to generate/release a required braking force, the electric actuator comprising: a forwardly and reversely rotatable electric motor; a motion conversion mechanism configured to convert a rotation of the electric motor into a reciprocating linear motion of a screw shaft; an actuator case containing the electric motor and the motion conversion mechanism; and a boot covering a portion of the screw shaft that extends out of the actuator case, wherein a vent is formed on the actuator case, the vent being configured to ventilate a sealingly closed space in the actuator case and the boot, and a breathable waterproof member is provided on the vent and a cover member is also provided on the vent, the breathable waterproof member being configured to block entry and exit of water while permitting entry and exit of air, the cover member being configured to cover the vent so as to allow ventilation with outer air, and wherein the cover member is a mounting tubular portion for fixing the electric actuator to the backing plate.
5. The vehicle drum brake according to claim 4, wherein the mounting tubular portion is integrally formed on the backing plate, and the portion of the screw shaft that extends out of the actuator case is inserted in the mounting tubular portion, by which the electric actuator is fixed to the backing plate.
6. The vehicle drum brake according to claim 4, wherein the mounting tubular portion is attached to the backing plate via a mounting member fixed to the backing plate, and the portion of the screw shaft that extends out of the actuator case is inserted in the mounting tubular portion, by which the electric actuator is fixed to the backing plate.
7. The vehicle drum brake according to claim 6, wherein the mounting tubular portion is a tubular member, and a discharge port is formed near a lowermost portion thereof.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
REFERENCE SIGNS LIST
(9) 1 electric actuator 2 electric motor 2a output shaft of electric motor 3 screw shaft 4 motion conversion mechanism 5 transmission mechanism 8 nut 10 actuator case 11 case main body 11A first case of case main body 11B second cases of case main body 15 boot 22 mounting tubular portion (cover member) 22a discharge port of mounting tubular portion 29 vent 30 vehicle drum brake 31 backing plate 32 mounting bracket (mounting member) 40 breathable waterproof member 41 filter
DESCRIPTION OF EMBODIMENTS
(10) In the following description, embodiments of the present invention will be described with reference to the accompanying drawings.
(11) [Vehicle Drum Brake]
(12) First, the schematic configuration of a vehicle drum brake according to the present invention will be described now with reference to
(13)
(14) A vehicle drum brake 30 according to the present invention is intended to be mounted on each wheel of a vehicle, and is equipped with an electric parking brake apparatus for electrically locking a rotation of the wheel when the vehicle is parked.
(15) The vehicle drum brake 30 includes a disk-shaped backing plate 31 fixed to the vehicle body side, and a circular hole 31a is formed at the center of this hacking plate 31. A not-illustrated axle is inserted through the circular hole 31a. Then, a pair of circular arc-shaped (arched) brake shoes, a rotatable parking brake lever, a return spring, a wheel cylinder, an automatic adjuster, and the like are mounted on the back surface side (the back side in the direction vertical to the paper of
(16) Then, the above-described electric actuator 1. for driving the electric parking brake apparatus is mounted in an obliquely tilted state via a mounting tubular portion 22 engaged with a mounting bracket 32 at an upper portion of the front side of the backing plate 31. More specifically, the electric actuator 1 is mounted in an obliquely tilted state in such a manner that the extension end (the front end) of a screw shaft 3 (refer to
(17) Now, the mounting bracket 32 is a metal plate member configured as a different member from the backing plate 31, and is attached to the surface of the backing plate 31 at three portions thereof using studs 33 and nuts 34 threadedly engaged with them as illustrated in
(18) Then, as illustrated in
(19) In the present embodiment, the mounting tubular portion 22 and the mounting bracket 32 are configured as different members from the backing plate 31, and the mounting bracket 32 is configured to be attached to the front side of the backing plate 31 using the pluralities of studs 33 and nuts 34 (three for each of them in the present embodiment), so that the position at which the electric actuator 1 is mounted on the backing plate 31 can be easily changed. However, the mounting tubular portion 22 may be configured integrally with the backing plate 31 as illustrated in
(20) Then, as illustrated in
(21) Further, as illustrated in
(22) [Electric Actuator]
(23) Next, the detailed configuration and the operations of the above-described electric actuator 1 according to the present invention will be described now with reference to
(24)
(25) The electric actuator 1 according to the present embodiment is intended to be used as the actuator of the electric parking brake apparatus provided to the vehicle drum brake 30 illustrated in
(26) The above-described actuator case 10 includes a case main body 11, a motor cover 12, and a gear cover 13. The case main body 11 integrally includes a cylindrical first case 11A and a second case 11B. The motor cover 12 is attached to the opening end of the first case 11A of this case main body 11 so as to cover it. The gear cover 13 is attached to the opening end of the case main body 11 so as to cover it from the opposite side from this motor cover 12 (the rear side in
(27) Then, as illustrated in
(28) Further, the second case 11B of the case main body 11 is integrally disposed on the side of the first case 11A, and the motion conversion mechanism 4 is contained in this second case 11B. This motion conversion mechanism 4 includes a rotatable nut 8, and the above-described screw shaft 3 threadedly inserted through this nut 8 reciprocally and linearly movably.
(29) The above-described nut 8 integrally includes a sleeve portion 8A and a drum portion 8B large in diameter than this sleeve portion 8A, and is rotatably supported on the second case 11B via a radial bearing (a ball bearing) 9 set on the outer periphery of the sleeve portion 8A. Now, a female screw 8a is helically provided by being engraved on the inner periphery of the sleeve portion 8A.
(30) The screw shaft 3 is a round rod-shaped slide member elongated in the front-rear direction, and the one end of the brake cable 26 is coupled with the front end portion thereof via the connector 27 as illustrated in
(31) Then, a male screw 3b is helically provided by being engraved in a predetermined range of the outer periphery of the screw shaft 3. The screw shaft 3 is threadedly inserted through the sleeve portion 8A of the nut 8 so as to be able to advance and retreat. The male screw 3b provided by being engraved on the outer periphery of this screw shaft 3 and the female screw 8a. provided by being engraved on the inner periphery of the sleeve portion 8A of the nut 8 are threadedly engaged with each other at the portion of the screw shaft 3 inserted through the nut 8.
(32) Further, the portion of the screw shaft 3 that extends out of the actuator case 10 is covered with the bellows-like boot 15 as described above. One end (the front end) of this boot 15 is fittedly attached to the outer periphery of the front end portion of the screw shaft 3, and the other end (the rear end) of the boot 15 is fittedly attached to the outer periphery of a tubular portion 11c provided in a protruding manner integrally on the second case 11B of the actuator case 10.
(33) Then, in the present embodiment, the vent 29 is formed near the screw shaft 3 of the second case 11B of the actuator case 10 as illustrated in
(34) Further, as illustrated in
(35) Now, in the following description, the configuration of the transmission mechanism 5 will be described with reference to
(36) The transmission mechanism 5 functions to transmit the rotation of the output shaft 2a of the electric motor 2 to the nut 8 of the motion conversion mechanism 4, and includes the above-described driving gear 6 attached to the output shaft 2a of the electric motor 2, an intermediate gear 19 rotatably supported by a support shaft 18, and the driven gear 20 attached on the outer periphery of the drum portion 8B of the nut 8.
(37) The above-described intermediate gear 19 is rotatably supported by the support shaft 18 provided so as to hang across between the case main body 11 of the actuator case 10 and the guide member 14, and integrally includes a large-diameter intermediate gear 19a and a small-diameter intermediate gear 19b having large and small different diameters, respectively. Now, the large-diameter intermediate gear 19a is meshed with the driving gear 6, and the diameter thereof is set to be larger than the diameter of the driving gear 6. Further, the small-diameter intermediate gear 19b is meshed with the driven gear 20 larger in diameter than that, and the driven gear 20 is fittedly attached to the outer periphery of the drum portion 8B of the nut 8.
(38) Then, the electric actuator 1 configured in the above-described manner is used as the actuator of the electric parking brake apparatus as described above, and the operations of this electric actuator 1 will be described now.
(39) The state illustrated in
(40) When a not-illustrated parking brake switch is operated to ON from the above-described state, power is supplied to the electric motor 2 of the electric actuator 1, and this electric motor 2 is started up. Then, the rotation of the output shaft 2a of the electric motor 2 is transmitted to the motion conversion mechanism 4 while being slowed down by the transmission mechanism 5, and the rotation of the output shaft 2a of the electric motor 2 is converted into the linear motion (the rearward motion) of the screw shaft 3,
(41) More specifically, the rotation of the output shaft 2a of the electric motor 2 is transmitted while being slowed down from the driving gear 6 to the intermediate gear 19, and this intermediate gear 19 rotates at a predetermined speed. Then, the rotation of this intermediate gear 19 is transmitted to the nut 8 of the motion conversion mechanism 4 while being slowed down via the small-diameter intermediate gear 19b and the driven gear 20 meshed with each other, and this nut 8 rotates at a predetermined speed.
(42) As described above, when the nut 8 rotates, the screw shaft 3 threadedly inserted through this nut 8 linearly moves and retreats as illustrated in
(43) In this manner, when the screw shaft 3 retreats as illustrated in
(44) In light thereof, in the present embodiment, the vent 29 is formed on the end wall 11d of the second case 11B serving as the breather mechanism, and therefore the air (the inner air) in the sealingly closed space is discharged to outside via the vent 29 as indicated by a solid arrow in
(45) Next, when the not-illustrated parking brake switch is operated to OFF with the aim of releasing the above-described parking lock state, the electric motor 2 rotates reversely, and the rotation of the output shaft 2a thereof is transmitted to the nut 8 of the motion conversion mechanism 4 via a transmission route similar to the above-described route, and therefore this nut 8 rotates reversely. When the nut 8 rotates reversely in this manner, the screw shaft 3 threadedly inserted through this nut 8 linearly moves and advances, and the electric actuator 1 returns to the state illustrated in
(46) In this manner, when the screw shaft 3 advances as illustrated in
(47) In light thereof, in the present embodiment, the vent 29 is formed on the end wall 11d of the second case 11B, and therefore the outer air flows into the sealingly closed space via the vent 29 as indicated by a dashed arrow in
(48) In this manner, the present embodiment establishes the communication of the sealingly closed space in the actuator case 10 and the boot 15 to the atmosphere with the simple structure of only forming the vent 29 on the second case 11B of the actuator case 10, thereby inhibiting a change in the inner pressure in the sealingly closed space due to the sliding motion of the screw shaft 3. Therefore, the present embodiment can inhibit the expansion and the contraction of the boat 15 to thus achieve the improvement of the durability thereof with the simple structure without causing an increase in the number of components and the complication of the structure and leading to a cost increase accompanying them. Especially, the present embodiment includes the vent 29 formed near the screw shaft 3 of the second case 11B, and therefore can effectively inhibit a change in the pressure in the boot 15 according to the sliding motion of the screw shaft 3 and thus achieve the improvement of the durability and the sealing performance of the boot 15. The present embodiment can achieve the simplification of the structure and the cost reduction of the electric actuator 1 and also enhance the durability of the boot 15 in this manner, thereby achieving the simplification of the structure, a cost reduction, and the improvement of the durability and the operational stability of the vehicle drum brake 30 including this electric actuator 1 as a result thereof.
(49) Further, water can be securely prevented from entering the sealingly closed space via the vent 29 due to the breathable waterproof member 40 provided on the vent 29, and therefore high operational stability of the electric actuator 1 can be maintained. Then, the present embodiment includes the breathable waterproof member 40 provided on the inner space side of the vent 29 and the filter 41 provided on the outer space side of this vent, thereby removing the foreign object contained in the outer air by the filter 41 and preventing the breathable waterproof member 40 from being clogged due to the foreign object. Further, the present embodiment allows the breathable waterproof member 40 and the filter 41 to be easily fixed by heat sealing.
(50) Then, the present embodiment includes the discharge port 22a formed near the lowermost portion of the mounting tubular portion 22 as illustrated in
(51) Further, because the portion of the screw shaft 3 that extends out of the actuator case is inserted in the mounting tubular portion 22, the boot 15 covering the portion of the screw shaft 3 that extends out of the actuator case 10 is protected by the mounting tubular portion 22 and this hoot 15 is prevented from incurring damage due to an external force, thereby enhancing the durability thereof.
(52) The above-described embodiments have been described citing the configuration in which the electric actuator according to the present invention is applied to the electric parking brake apparatus of the vehicle drum brake, but the electric actuator according to the present invention is also applicable to an actuator used in another arbitrary apparatus.
(53) Besides that, it is apparent that the applicability of the present invention shall not be limited to the above-described embodiments, and can he modified in various manners within the scope of the technical idea recited in the claims, the specification, and the drawings.