SMART STARTING UP METHOD BY AN LED DRIVER
20220322510 · 2022-10-06
Assignee
Inventors
- Marc Saes (Son En Breugel, NL)
- Nicolaas Johannes Antonius GOMMANS (Son en Breugel, NL)
- Tijs VERSTEEGDE (Eindhoven, NL)
Cpc classification
International classification
Abstract
A method for starting up an illuminating process of a plurality of series connected LEDs by means of a LED driver is described, whereby a maximum allowed voltage output of the LED driver is lower than a forward voltage of the plurality of series connected LEDs in a cold state.
The method comprises: d) providing a first current, in value lower than a desired current, by the LED driver to the plurality of series connected LEDs, resulting in a forward voltage across the plurality of series connected LEDs lower than the maximum allowed voltage output of the LED driver, e) waiting during a predetermined wait time period, f) stepping up of the first current to a second current provided by the LED driver to the plurality of series connected LEDs.
Claims
1. A method for starting up an illuminating process of a plurality of series connected LEDs by means of a LED driver, whereby a maximum allowed voltage output of the LED driver is lower than a forward voltage of the plurality of series connected LEDs in a cold state at a desired current, and whereby the maximum allowed voltage output of the LED driver corresponds to a maximum allowed voltage imposed by a safety standard, comprising: a) providing a first current, in value lower than the desired current, by the LED driver to the plurality of series connected LEDs, resulting in a forward voltage across the plurality of series connected LEDs lower than the maximum allowed voltage output of the LED driver, b) waiting during a predetermined wait time period, and c) stepping up of the first current to a second current provided by the LED driver to the plurality of series connected LEDs.
2. A method for starting up an illuminating process of a plurality of series connected LEDs by means of a LED driver, whereby a maximum allowed voltage output of the LED driver is lower than a forward voltage of the plurality of series connected LEDs in a cold state at a desired current, and whereby the maximum allowed voltage output of the LED driver corresponds to a maximum allowed voltage imposed by a safety standard, comprising: a) providing a first current, in value lower than the desired current, by the LED driver to the plurality of series connected LEDs, resulting in a forward voltage across the plurality of series connected LEDs not exceeding the maximum allowed voltage output of the LED driver, b) stepping up of the first current to a second current provided by the LED driver to the plurality of series connected LEDs, when the forward voltage across the plurality of series connected LEDs is lower than a predetermined fraction of the maximum allowed voltage output or maximum allowed output voltage minus a predetermined voltage step of the LED driver, and c) repeating step b) until the desired current is reached or the forward voltage is constantly equal to the predetermined fraction of the maximum allowed voltage of the LED driver.
3. The method according to claim 1, wherein the predetermined wait time period is between 0-10 microseconds, preferably between 5-10 microseconds.
4. The method according to claim 1, wherein the second current is the desired current of the plurality of series connected LEDs.
5. The method according to claim 1, wherein the first current in step a) is a fraction of the desired current, preferably 10%-60% of the desired current, more preferably 30%-50% of the desired current.
6. The method according to claim 2, wherein the forward voltage across the plurality of series connected LEDs in step a) is equal to the maximum allowed voltage output of the LED driver.
7. The method according to claim 2, wherein the predetermined fraction in step b) is between 90%-95% of the maximum allowed voltage output of the LED driver.
8. The method according to claim 2, wherein the step b) is preceded by measuring the forward voltage across the plurality of series connected LEDs by a voltage measurement circuit.
9. The method according to claim 2, wherein the step b) is preceded by measuring a current through the plurality of series connected LEDs by a current measurement circuit.
10. (canceled)
11. The method according to claim 2, whereby the maximum allowed voltage imposed by the safety standard is 60 V.
12. An LED driver configured to drive a plurality of series connected LEDs, whereby a maximum allowed voltage output of the LED driver at an output terminal is lower than a forward voltage of the plurality of series connected LEDs in a cold state at a desired current, and whereby the maximum allowed voltage output of the LED driver corresponds to a maximum allowed voltage imposed by a safety standard, the LED driver comprising: a power converter for converting an input power at an input terminal to a current at the output terminal, and a control unit arranged to control the power converter, as such the power converter provides the current to the plurality of series connected LEDs, and wherein the control unit of the LED driver is further arranged to: send a first control signal to the power converter to control the power converter to provide a first current, in value lower than the desired current, to the plurality of series connected LEDs, resulting in a forward voltage across the plurality of series connected LEDs lower than the maximum allowed voltage output of the LED driver, and send a second control signal to the power converter after a predetermined wait time period to control the power converter to step up the first current to a second current.
13. An LED driver configured to drive a plurality of series connected LEDs, whereby a maximum allowed voltage output of the LED driver at an output terminal is lower than a forward voltage of the plurality of series connected LEDs in a cold state at a desired current, and whereby the maximum allowed voltage output of the LED driver corresponds to a maximum allowed voltage imposed by a safety standard, the LED driver comprising: a power converter for converting an input power at an input terminal to a current at the output terminal, and a control unit arranged to control the power converter, as such the power converter provides the current to the plurality of series connected LEDs, wherein the control unit of the LED driver is further arranged to: send a first control signal to the power converter to control the power converter to provide a first current, in value lower than the desired current, to the plurality of series connected LEDs, resulting in a forward voltage across the plurality of series connected LEDs not exceeding the maximum allowed voltage output of the LED driver, receive a forward voltage signal, representing the forward voltage across the plurality of series connected LEDs, and send a second control signal to the power converter, wherein the power converter steps up the first current to a second current, when the forward voltage across the plurality of series connected LEDs is lower than a predetermined fraction of the maximum allowed voltage output or the maximum allowed output voltage minus a predetermined voltage step of the LED driver.
14. The LED driver according to claim 12, wherein the power converter is controlled by the control unit to maintain the forward voltage across the plurality of series connected LEDs at a predetermined fraction of the maximum allowed voltage output or the maximum allowed output voltage minus a predetermined voltage step of the LED driver.
15. The LED driver according to claim 13, wherein the forward voltage signal received by the control unit is generated by a measurement circuit, which measurement circuit is configured to measure the forward voltage across or current through the plurality of series connected LEDs.
16. The LED driver according to claim 13, wherein the power converter is configured to repeat the stepping up of the current, when receiving the control signal of the control unit, until the desired current is reached or the forward voltage is constantly equal to the predetermined fraction of the maximum allowed voltage of the LED driver.
17. The LED driver according to claim 13, wherein the first control signal of the control unit is based on the desired current of the plurality of series connected LEDs.
18. The LED driver according to claim 13, wherein the second control signal of the control unit is based on the forward voltage of the plurality of series connected LEDs.
19. The LED driver according to claim 13, wherein the control unit comprises a first control terminal, which first control terminal receives the value of the desired current of the plurality of series connected LEDs.
20. The LED driver according to claim 13, wherein the first control terminal of the control unit is connected to a second control terminal or an user interface.
21. The LED driver according to claim 13, wherein the input terminal of the power converter is connected to a supply voltage.
22. The LED driver according to claim 13, wherein the converter is a fly back converter, preferably a buck or boost converter.
23. (canceled)
24. The LED driver according to claim 13, whereby the maximum allowed voltage imposed by the safety standard is 60 V.
Description
BRIEF DESCRIPTION OF THE FIGURES
[0067] Further advantages, embodiments and features of the invention will become clear from the appended figures and corresponding description, showing non-limiting embodiments in which:
[0068]
[0069]
[0070]
[0071]
[0072]
[0073]
DESCRIPTION
[0074]
[0075] The first method comprises a first step 101 of providing a first current, in value lower than a desired current, by the LED driver to the plurality of series connected LEDs, resulting in a forward voltage across the plurality of series connected LEDs lower than the maximum allowed voltage output of the LED driver. Further the first method comprises a second step 102, waiting during a predetermined wait time period. Thereafter, the first method comprises a third step 103, stepping up of the first current to a second current provided by the LED driver to the plurality of series connected LEDs.
[0076] In an embodiment, the first current is a fraction of the desired current, preferably 10%-60% of the desired current, more preferably between 30%-50% of the desired current. The first current through the plurality of series connected LEDs will increase the operating temperature of the LEDs, which temperature increase causes a decrease of the forward voltage across the plurality of series connected LEDs. The forward voltage decrease depends e.g. on the type of LED and operating temperature. In general use, an LED commonly exhibits a direct relation between the forward voltage decrease and operating temperature, which is commonly situated between −1 mV/° C. to −5 mV/° C. The predetermined wait time period is selected to decrease the forward voltage sufficiently. Preferably, the predetermined wait time period is between 0-10 microseconds, more preferably between 5-10 microseconds. As will be understood, the lower the provided first current, the longer the wait time period will be to sufficiently heat up the LEDs.
[0077] After the predetermined wait time period, the forward voltage across the plurality of series connected LEDs is sufficiently decreased, which allows to step up the first current to a second current by the LED driver. The second current may be the desired current. If not, a second predetermined wait time period may be applied.
The first method according to the invention enables to start up or switch a larger number of LEDs by an LED driver, compared to known LED driver and light source combinations.
This may be easily demonstrated by a numerical example. Suppose that each LED unit of the plurality of series connected LEDs has a temperature dependence of the forward voltage of −4 mV/° C. The operating temperature in the cold state is e.g. considered to be room temperature, i.e. 20° C. The desired current of the LEDs is 1000 mA and the forward voltage of one LED unit in the cold state is 3.2 V. The maximum allowed voltage output which the LED driver can deliver is assumed to be 30 V. In this situation, the LED driver could drive 9 LEDs in serial connection. When applying a first current of 50% of the desired current, i.e. 500 mA, the operating temperature will approximately linearly increase with 10° C./microsec (until a maximum operating temperature of 90° C. is reached). The wait time period until the LED driver steps up the first current to the second current is set at 5 msec. In this example, the second current is equal to the desired current. After the wait time period, the operating temperature of the LEDs is thus increased by 50° C., which causes an forward voltage decrease of 200 mV across each LED.
[0078] As such, the forward voltage of one LED unit in this state is 3 V. When operating in this state, i.e. achieved by applying the first method according to the invention, the LED driver is able to drive 10 LEDs instead of 9 LEDs.
Hence, an advantage of the first method according to the invention, is that the number of series connected LEDs to be driven can be increased with a given maximum allowed voltage output of the LED driver.
[0079]
[0080] The second method comprises a first step 201, providing a first current in value lower than a desired current, by the LED driver to the plurality of series connected LEDs, resulting in a forward voltage across the plurality of series connected LEDs, resulting in a forward voltage across the plurality of series connected LEDs not exceeding the maximum allowed voltage output of the LED driver. Further the second method comprises a second step 202, stepping up the first current to a second current provided by the LED driver to the plurality of series connected LEDs, when the forward voltage across the plurality of series connected LEDs is lower than a predetermined fraction of the maximum allowed voltage output or maximum allowed output voltage minus a predetermined voltage step of the LED driver. Thereafter, in the third step 203, step 202 is repeated until the desired current or the predetermined fraction of the maximum allowed voltage is reached.
[0081] The first current may be a fraction of the desired current, preferably 10%-60% of the desired current, more preferably 30%-50% of the desired current. The first current through the plurality of series connected LEDs will heat up the LEDs, which temperature increase causes a decrease of the forward voltage across the plurality of series connected LEDs. As long as the forward voltage across the plurality of series connected LEDs is lower than the predetermined fraction of the maximum allowed voltage output or maximum allowed output voltage minus a predetermined voltage step of the LED driver, the first current can be stepped up to a second current. The predetermined fraction is preferably between 95%-99% of the maximum allowed voltage output of the LED driver. The second current in turn will heat up the LEDs even further, which causes a further decrease of the forward voltage across the plurality of series connected LEDs. As soon as the forward voltage is lower than the predetermined fraction of the maximum allowed voltage output or maximum allowed output voltage minus a predetermined voltage step of the LED driver, the current can again be stepped up. This process may be continuously repeated. A feedback loop can be applied to maintain the forward voltage across the plurality of series connected LEDs at the predetermined fraction of the maximum allowed voltage output or maximum allowed output voltage minus a predetermined voltage step of the LED driver. The second method according to the invention enables to start up or power a larger number of LEDs by an LED driver, compared to known LED driver and light source combinations. This may be easily demonstrated by a numerical example. Suppose that each LED unit of the plurality of series connected LEDs has a temperature dependence of the forward voltage of −4 mV/° C. The operating temperature in the cold state is e.g. considered to be room temperature, i.e. 20° C. The desired current of the LEDs is 1000 mA and the forward voltage of one LED unit in the cold state is e.g. 3.1 V at the desired current. The maximum allowed voltage output which the LED driver can deliver is assumed to be 60 V. In this situation, the LED driver could drive 19 LEDs in serial connection. In accordance with the second method according to the invention, at least 20 LEDs can be operated. In accordance with the second method, a first current, in value lower than a desired current, is supplied by the LED driver to the plurality of series connected LEDs, the first current resulting in a forward voltage across the plurality of series connected LEDs not exceeding the maximum allowed voltage output of the LED driver. Said first current can e.g. be 50% of the desired current, i.e. 500 mA. As a result of the application of the first current, the operating temperature of the LEDs will increase, e.g. at a rate of 15 degrees/microsec, and the forward voltage across the LEDs will decrease. In accordance with the second method according to the invention, the first current is increased when the forward voltage across the LEDs is lower than a predetermined fraction of the maximum allowed voltage output or maximum allowed output voltage minus a predetermined voltage step of the LED driver. The predetermined fraction of the maximum allowed voltage output or maximum allowed output voltage minus a predetermined voltage step of the LED driver may be set at e.g. 99.5%, i.e. 59.7 V. At the moment the first current is provided by the LED driver, the forward voltage across the LEDs may be determined by a voltage measurement circuit, which forward voltage may be e.g. 55 V. In accordance with the second method according to the invention, the first current is increased by the LED driver to a second current, which second current may be e.g. 75% of the desired current, i.e. 750 mA. In this example, the second current sets the forward voltage at e.g. 58 V. Again, the forward voltage across the plurality of series connected LEDs is lower than the predetermined fraction of the maximum allowed voltage output or maximum allowed output voltage minus a predetermined voltage step of the LED driver. Finally, the second current is stepped up by the LED driver to a third current, which third current is e.g. the desired current. The third current results in a forward voltage of e.g. 59.9 V.
[0082] When operating in this state, i.e. achieved by applying the second method according to the invention, the LED driver is able to drive 20 LEDs instead of 19 LEDs. Note that the regulated step-wise manner can be fine-tuned in more or smaller steps to obtain a continuous regulation of the provided current to the plurality of series connected LEDs.
Hence, an advantage of the second method according to the invention, is that the number of series connected LEDs to be driven can be increased with a given maximum allowed voltage output of the LED driver.
[0083]
[0084]
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[0086]
In an embodiment, the control unit 403 comprises a first control terminal 403.1, which first control terminal receives the value of the desired current of the plurality of series connected LEDs 404. In
[0087] The first LED driver 401 in
[0088] In an embodiment of the present invention, the first LED driver according to the present invention may be configured to perform the first method according to the invention in an open loop mode, i.e. substantially without any current or voltage feedback.
[0089] In such embodiment, the LED driver, in particular a control unit of the LED driver, may be configured to determine a first current to be applied to the plurality of series connected LEDs, said first current being lower than a desired current, whereby said first current results in a forward voltage lower than a predetermined boundary, e.g. imposed by a safety limit. In such embodiment, the control unit of the LED driver may require information about the voltage vs. current characteristic of the LEDs as applied, in particular about the temperature dependency of said characteristic, in order to determine the first current. Based on said information, the control unit may determine a sufficiently low first current, resulting in a forward voltage that does not breach the safety limit.
[0090] As an alternative to an open loop operation, the first LED driver according to the present invention may be controlled according to a current control mode or voltage control mode, including a current of voltage feedback.
[0091] In such embodiment, the first LED driver according to the invention, in particular the control unit 403 of the LED driver, may be configured to receive an input signal representing the current as supplied by the LED driver to the plurality of series connected LEDs 404. Such an input signal representing the actual current as supplied may be applied as a feedback signal by the control unit 403 to control the power converter of the LED driver, thus enabling a more accurate current control. Such a current measurement may e.g. be provided by a current measurement circuit as described below.
[0092] The first LED driver according to the invention may thus be considered to operate in a current control mode, either in open-loop or closed-loop, i.e. with or without a current feedback signal.
Alternatively or in addition, the LED driver may be equipped with a voltage controller or limiter that is configured to ensure that the generated voltage does not exceed a predetermined limit. Such a voltage controller or limiter may thus be configured to, e.g. temporarily, overrule the operation in the current control mode.
[0093] Note that the application of a voltage limiter may advantageously be combined with an open loop current control, i.e. a current control mode which does not include a current feedback loop. In such embodiment, the voltage limiter may act as a fail-safe mechanism in case the selected first current would result in an output voltage that is too high, e.g. above a predetermined limit.
[0094]
[0095] When the forward voltage across the plurality of series connected LEDs 404 is lower than a predetermined fraction of the maximum allowed voltage output or maximum allowed output voltage minus a predetermined voltage step of the second LED driver 601, the control unit 602 is arranged to send a second control signal via the communication connection 406 to the power converter 402, the second control signal causing the power converter 402 to step up the first current to a second current. The second control signal of the control unit 602 is based on the forward voltage across the plurality of series connected LEDs 404. The power converter 402 is configured to repeat the stepping up of the current when receiving the control signal via the communication connection 406 of the control unit 602, until the desired current is reached or the forward voltage is substantially equal to the predetermined fraction of the maximum allowed voltage of the second LED driver 601. The power converter 402 could be controlled by the control unit 602 to maintain the forward voltage across the plurality of series connected LEDs 404 at the predetermined fraction of the maximum allowed voltage output or maximum allowed output voltage minus a predetermined voltage step of the second LED driver 601. This could be accomplished by a regulated feedback loop between the second LED driver 601 and the forward voltage measurement circuit 604.
[0096] The power converter 402 of the second LED driver 601 is powered at an input terminal 402.1 by a power supply 405. In
[0097]
Also, other measurement examples may be provided to detect the forward voltage across the plurality of series connected LEDs 404. In an embodiment, information concerning the operating temperature of the plurality of series connected LEDs 404 may be measured, which operating temperature may provide indirect information concerning the forward voltage. In general use, an LED commonly exhibits a direct relation between the forward voltage and operating temperature, which is commonly situated between −1 mV/° C. to −5 mV/° C. The temperature dependence could be provided to the control unit. In addition, the control unit knows from the sent control signal to the power converter 402 the provided current through the plurality of series connected LEDs. From the temperature measurement and known provided current, the control unit 602 could determine the forward voltage across the plurality of series connected LEDs. Thus, the operating temperature may be a trigger for the control unit 602 for sending a control signal via the communication terminal 406 to the power converter 402 to adjust the current, when the forward voltage is lower than the predetermined fraction of the maximum allowed voltage output or maximum allowed output voltage minus a predetermined voltage step of the second LED driver.
In an embodiment, the current I through the plurality of series connected LEDs 404 as provided by the second LED driver 601 can be determined from a current measurement circuit 701. The current measurement circuit 701 may comprise a resistance element, which resistance element is placed in serial connection with the plurality of series connected LEDs. The voltage across the resistance element combined with the know resistance value from the resistance element thus enables to determine the value of the current through the plurality of series connected LEDs, which current value could be fed back to the control unit by the current measurement circuit. In this embodiment, the current feedback loop gives an extra check on the provided current by actively measuring the provided current. In a further embodiment, using the measurement of the operating temperature of the plurality of series connected LEDs 404, combined with the measurement of the provided current, the current measurement circuit 701 may be configured to send a forward voltage signal 702, representing the measured forward voltage. The forward voltage signal 702 could be provided to the communication terminal 602.1 of the control unit 602.
[0098] The embodiments in
[0099] As required, detailed embodiments of the present invention are disclosed herein; however, it is to be understood that the disclosed embodiments are merely exemplary of the invention, which can be embodied in various forms. Therefore, specific structural and functional details disclosed herein are not to be interpreted as limiting, but merely as a basis for the claims and as a representative basis for teaching one skilled in the art to variously employ the present invention in virtually any appropriately detailed structure. Further, the terms and phrases used herein are not intended to be limiting, but rather, to provide an understandable description of the invention.
[0100] The terms “a” or “an”, as used herein, are defined as one or more than one. The term plurality, as used herein, is defined as two or more than two. The term another, as used herein, is defined as at least a second or more. The terms including and/or having, as used herein, are defined as comprising (i.e., open language, not excluding other elements or steps). Any reference signs in the claims should not be construed as limiting the scope of the claims or the invention.
[0101] The mere fact that certain measures are recited in mutually different dependent claims does not indicate that a combination of these measures cannot be used to advantage.
[0102] The term coupled, as used herein, is defined as connected, although not necessarily directly, and not necessarily mechanically.