PRINTING APPARATUS WITH UNIFORM COOLED ROLLER
20220314600 · 2022-10-06
Assignee
Inventors
- Kim Louis Jozephus HOEFNAGELS (SCHOTEN, BE)
- Maarten ACHTEN (ZONHOVEN, BE)
- Wouter Bart Tinne LEUS (RUMST, BE)
Cpc classification
B41J29/377
PERFORMING OPERATIONS; TRANSPORTING
G03G21/206
PHYSICS
International classification
Abstract
A printing apparatus includes a cooling system for cooling a print medium. The cooling system includes a cooling member with a support surface configured for supporting the print medium. The cooling member has a first end and a second end and the support surface extends in a lateral direction between the first end and the second end. The cooling member is provided with supply channels and return channels extending between the first and the second end. A fluid circulation means supplies fluid through the supply channels from the first end to the second end, and back through the return channels from the second end to the first end.
Claims
1. A printing apparatus comprising a cooling system for cooling a print medium moving in a movement direction through the printing apparatus, said cooling system comprising: a cooling member with a support surface configured for supporting the print medium, said cooling member having a first end and a second end and said support surface extending in a lateral direction at an angle with respect to the movement direction between said first end and said second end; wherein the cooling member is provided with supply channels and return channels extending between the first and the second end; and a fluid circulation means configured for supplying fluid through the supply channels from the first end to the second end, and back through the return channels from the second end to the first end.
2. The printing apparatus of claim 1, wherein the supply channels comprise at least three supply channels, and wherein the return channels comprise at least three return channels.
3. The printing apparatus of claim 1, wherein the supply channels comprise at least six supply channels, and/or wherein the return channels comprise at least six return channels.
4. The printing apparatus of claim 1, wherein the supply and return channels are distributed according to a regular pattern comprising a sequence of at least one first supply channel, at least one first return channel, at least one second supply channel, and at least one second return channel.
5. The printing apparatus of claim 1, wherein the cooling member comprises a peripheral portion and wherein the supply and return channels are distributed across the peripheral portion.
6. The printing apparatus of claim 5, wherein the cooling member comprises a roller comprising the peripheral portion and a central portion; wherein preferably the central portion is at least partially hollow.
7. (canceled)
8. The printing apparatus of claim 6, wherein the supply and return channels comprise at least three supply channels and at least three return channels distributed along the circumference of the roller, and wherein at the second end, each supply channel of said at least three supply channels is connected to a return channel of said at least three return channels, said return channel being located in an opposite half of the roller at the second end as compared to the associated supply channel.
9. The printing apparatus of claim 6, wherein the roller has a diameter (d), and wherein the distance (a) between adjacent supply and return channels, seen along a circle adjoining the adjacent supply and return channels, is smaller than d/5.
10. The printing apparatus of claim 6, wherein the roller has a diameter (d), and wherein the distance (b) between the support surface and each channel of the supply and return channels is smaller than d/5; and wherein the diameter is larger than 30 mm.
11. (canceled)
12. The printing apparatus of claim 1, wherein the supply and return channels are substantially parallel.
13. (canceled)
14. The printing apparatus of claim 1, wherein seen in a cross.sub.=section perpendicular on the lateral direction, a total surface area of the supply channels is substantially equal to a total surface area of the return channels.
15. The printing apparatus of claim 1, wherein seen in a cross-section perpendicular on the lateral direction, the circumference of each channel is larger than a circumference of a circle with the same surface area.
16. The printing apparatus of claim 1, wherein seen in a cross-section perpendicular on the lateral direction, the circumference of each channel comprises inwardly protruding portions, and outwardly protruding portions.
17. The printing apparatus of claim 1, wherein the cooling member is made of any one of the following materials: aluminium, aluminium alloy, magnesium alloy, steel, copper, steel alloy, copper alloy, or a combination thereof; wherein the cooling member has a polished surface; and/or wherein the cooling member is provided with a coating at the support surface, wherein the coating is made of any one of the following materials: a polytetrafluoroethylene (PTFE) based material, a ceramic material, a diamond-like-carbon (DLC) material, and a metal.
18. (canceled)
19. The printing apparatus of claim 1, wherein the fluid circulation means comprises a first coupling flange connected to the first end and a second coupling flange connected to the second end; wherein the first coupling flange comprises a central inlet dividing in inlet branches connected to the supply channels, and an outlet dividing in outlet branches connected to the return lines, and wherein the outlet is coaxial with the inlet.
20. The printing apparatus of claim 19, wherein the second coupling flange comprises connecting channels for connecting each supply line to at least one return line of the return lines, wherein the connecting channels are arranged such that each supply channel ending in a first half of the cooling member is connected to a return channel starting in an opposite half of the cooling member.
21. The printing apparatus of claim 1, further comprising a mixing chamber at the second end of the cooling member, wherein each supply line and each return line is connected to the mixing chamber, and wherein the mixing chamber is at least partially formed in the second coupling flange.
22. (canceled)
23. The printing apparatus of claim 1, wherein the fluid circulation means comprises a first set of tubes connected to the first end and a second set of tubes connected to the second end.
24. (canceled)
25. The printing apparatus of claim 1, wherein the cooling member comprises an inner part and an outer part, and wherein each supply and return channel is delimited by both the inner and the outer part.
26. The printing apparatus of claim 1, further comprising an image development and transfer unit, and a post-printing unit selected from at least one of a fusing unit, a drying unit and a curing unit, said post-printing unit being arranged downstream of the image development and transfer unit, and wherein the cooling member is arranged downstream of the post-printing unit, in the post-printing unit, or between the image development and transfer unit and the post-printing unit.
Description
BRIEF DESCRIPTION OF THE FIGURES
[0033] The accompanying drawings are used to illustrate presently preferred non-limiting exemplary embodiments of devices of the present invention. The above and other advantages of the features and objects of the invention will become more apparent and the invention will be better understood from the following detailed description when read in conjunction with the accompanying drawings, in which:
[0034]
[0035]
[0036]
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[0039]
[0040]
[0041]
[0042]
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DESCRIPTION OF EMBODIMENTS
[0044]
[0045] The cooling system comprises a cooling member 100 and a fluid circulation means 200. The cooling member 100 has a support surface 101 configured for supporting the print medium M. The cooling member 100 has a first end 110 and a second end 120 and the support surface 101 extends in a lateral direction W, here perpendicular on the movement direction L, between the first end 110 and the second end 120. The cooling member 100 is provided with supply channels 130 and return channels 140 extending between the first end 110 and the second end 120. In the illustrated embodiment the cooling member 100 has the shape of a roller, and the roller may be mounted rotatably around an axis. The roller may be driven using drive means (not illustrated) to rotate, typically at a predetermined speed. However, in other non-illustrated embodiments, the cooling member may be a block or a table. Such block or table may be static or moving. Also a polygonal roller, such as a square or triangular roller is possible.
[0046] The fluid circulation means 200 is configured for supplying fluid through the supply channels 130 from the first end 110 to the second end 120, and back through the return channels 140 from the second end 120 to the first end 110.
[0047] Preferably, the supply channels 130 comprise at least three, preferably at least four supply channels. In the example of
[0048] By having multiple supply and return channels 130, 140 distributed over the cooling member 100, a temperature distribution along the cooling member is more uniform compared to prior art embodiments having e.g. a single peripheral supply channel and a single axial return channel. Indeed, the cooling fluid in the supply channels 130 will have a lower temperature at the first end 110 than at the second end 120, and the return channels will have a lower temperature at the second end 120 than at the first end 110. By having multiple supply and return channels 130, 140 distributed over the cooling member 100, the left-right temperature distribution, seen in the lateral direction W, can be improved.
[0049] Preferably, the supply and return channels 130, 140 are distributed according to a regular pattern comprising e.g. a sequence of a first supply channel 130a, a first return channel 140a, a second supply channel 130b, a second return channel 140b, a third supply channel 130c, and a third return channel 140c. In other words, preferably the supply and return channels are alternated, seen in the movement direction of the printing medium M, to improve the uniformity of the temperature distribution along the cooling member.
[0050] Preferably, the supply and return channels 130, 140 are substantially parallel. The supply and return channels may be straight, as illustrated in
[0051] Preferably, the cooling member 100 comprises a peripheral portion 105 and the supply and return channels are distributed across the peripheral portion. When the cooling member 100 is a roller, the peripheral portion 105 is a layer located near the support surface 101 and around a central portion 107. When the cooling member is a block or table (not illustrated), the peripheral portion may be layer adjacent the flat support surface.
[0052] Preferably, seen in a cross section perpendicular on the lateral direction, a total surface area of the supply channels 130, here 3*A, is substantially equal to a total surface area of the return channels 140, here 3*B. In that manner, a volumetric flow rate of a supply fluid flow can be substantially the same as a volumetric flow rate of a return fluid flow.
[0053] The cooling member 100 may be made of any one of the following materials: aluminium, aluminium alloy, magnesium alloy, steel, copper, copper alloy, steel alloy. Especially the peripheral portion 105 in which the channels 130, 140 are arranged is made preferably of a material with good heat conductive properties, such as any one of the materials listed above. For example, the cooling member 100 may be an extruded member. The cooling member 100 may be made in one piece as illustrated in
[0054] Optionally, the cooling member 100 may provided with a coating at the support surface 101, preferably a coating made of any one of the following materials: a polytetrafluoroethylene (PTFE) based material such as a nickel-PTFE based material, a ceramic material, a diamond-like-carbon (DLC) material, a metal. Such a coating provides a low surface roughness and hence a low friction coefficient to the cooling member 100, whilst also having good heat conductive properties. Further the coating may have a good wear resistance. The coating may have a thickness e.g. between 5 micron and 300 micron. Similar advantageous effects may be achieved when the cooling member 100 is provided with a polished surface.
[0055] The fluid circulation means comprises a first coupling flange 210 connected to the first end 110, a second coupling flange 220 connected to the second end 120, and a pump 250 connected to the first coupling flange. The first coupling flange 210 comprises a central inlet 211 dividing in inlet branches 212a, 212b, 212c connected to the supply channels 130a, 130b, 130c, and an outlet 215 dividing in outlet branches 216a, 216b, 216c connected to the return lines 140a, 140b, 140c. It is noted that
[0056]
[0057] The cooling roller 100 of
[0058] The roller may have a diameter d which is larger than 30 mm, preferably larger than 100 mm, and e.g. larger than 500 mm. The distance a may be e.g. between 2 mm and 15 mm. The distance b may be e.g. between 3 and 15 mm. Depending on the material used for the cooling member, the thickness of the outer layer (corresponding with the distance b) may be determined so that a good heat conduction is achieved between the channels 130, 140 and the support surface.
[0059] Preferably, seen in a cross section perpendicular on the lateral direction W, the circumference of each channel 130, 140 is larger than a circumference of a circle with the same surface area A, B as the channel 130, 140, preferably at least 1.25 times larger than the circumference of a circle with the same surface area, more preferably at least 1.5 times larger than the circumference of a circle with the same surface area, and e.g. at least 2, 3, 4, or 5 times larger. In that manner, the heat can be transferred through a larger surface area further improving the temperature uniformity and efficiency of the cooling member 100. To that end, seen in a cross section perpendicular on the lateral direction, the circumference of each channel 130, 140 may comprise inwardly protruding portions 131, 141 such as concave portions, and outwardly protruding portions 132, 142, such as convex portions. It is noted that the channels 130, 140 are drawn with rounded edges, but the channels 130, 140 may also have a polygonal shape, seen in a cross section.
[0060]
[0061] In another non-illustrated embodiment, the second coupling flange may comprise a mixing chamber, and each supply line and each return line may be connected to the mixing chamber.
[0062]
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[0065]
[0066] The cooling system of
[0067]
[0068] As shown in
[0069]
[0070] The fusing unit 400 may be a contact fuser or a non-contact fuser. For example, the fusing unit 400 may comprise any one of the following: an ultraviolet (UV) dryer, a hot air dryer, an infrared (IR) or near-infrared (NIR) dryer, a microwave dryer, a contact dryer, an RF dryer, or any combination thereof. Also, the fusing unit 400 may be an intermediate fusing station for pinning an image printed by the image development and transfer unit 300. In the latter case, optionally a further image development and transfer unit 300 (not shown) may be provided downstream of the intermediate fusing unit 400.
[0071]
[0072] Although embodiments of the invention have been described with a reference to a cooling member, it is noted that the cooling member could be used for temperature regulation in general, i.e. both for cooling and for heating. Thus, the cooling member 100 may be used for transferring heat to or from a print medium M moving over the cooling member 100 in a movement direction through the printing apparatus. It is noted that in some printing apparatus the print medium M may first move in a first movement direction through the printing apparatus, towards the cooling member 100, and next in a second movement direction at an angle with respect to the first movement direction, away from the cooling member 100. Heat may be transferred away from the print medium M to the cooling member 100 by transporting the print medium M over the cooling member 100. In other words, the print medium M is cooled. Alternatively, heat may be transferred to the print medium M. In other words, the print medium M is heated. More generally, the cooling member 100 may be used in any printing apparatus which requires heat transfer from or to a print medium M.
[0073] The skilled person understands that many variants are possible for the number, shape and dimensions of the channels 130, 140, and that the number, shape and dimensions may be further optimised to improve the uniformity of the temperature along the cooling member.
[0074] In preferred embodiments of the invention, the cooling fluid is a liquid, preferably water or water-based. However, the fluid may also be a gas.
[0075] Particular embodiments of the invention relate to the field of digital printing apparatus and methods for so-called “continuous” webs, i.e. printing apparatus where a continuous roll of substrate (e.g., paper, plastic foil, or a multi-layer combination thereof) is run through the printing stations at a constant speed, in particular to print large numbers of copies of the same image(s), or alternatively, series of images, or even large sets of individually varying images.
[0076] Whilst the principles of the invention have been set out above in connection with specific embodiments, it is to be understood that this description is merely made by way of example and not as a limitation of the scope of protection which is determined by the appended claims.