Image forming apparatus
12560888 ยท 2026-02-24
Assignee
Inventors
Cpc classification
G03G21/16
PHYSICS
G03G21/18
PHYSICS
International classification
Abstract
An image forming apparatus includes a restriction mechanism that restricts movement of a pin of an image formation unit within a cutaway of a housing, wherein the restriction mechanism includes: a pressing lever pivotally movable from a position of abutment on the pin at lateral to the cutaway toward a direction away from the cutaway; an opening/closing lever pivotally movable with a closing movement of the cover; and an elastic member disposed in an elastically deformed state between the pressing lever and the opening/closing lever to apply to the pressing lever a load opposite to the direction away from the cutaway, wherein when the cover is open, the elastic member applies a first load to the pressing lever, and wherein when the cover is closed, the opening/closing lever pivotally moves to further elastically deform the elastic member and thus apply to the pressing lever a second load greater than the first load.
Claims
1. An image forming apparatus comprising: a housing with an opening in a side surface thereof; a cover capable of opening and closing the opening; an image formation unit disposed in an interior of the housing and capable of being pulled out through the opening along a predetermined direction of pullout; a cutaway formed at a lateral edge of the opening along the direction of pullout; a pin provided on the image formation unit and capable of abutting against a bottom of the cutaway to position the image formation unit with respect to the housing; and a restriction mechanism that restricts movement of the pin within the cutaway, wherein the restriction mechanism comprises: a pressing lever pivotally movable from a position of abutment on the pin at lateral to the cutaway toward a direction away from the cutaway; an opening/closing lever pivotally movable with a closing movement of the cover; and an elastic member disposed in an elastically deformed state between the pressing lever and the opening/closing lever to apply to the pressing lever a load opposite to the direction away from the cutaway, wherein when the cover is open, an elastic restoring force of the elastic member causes a first load to be applied to the pressing lever, and wherein when the cover is closed, the opening/closing lever pivotally moves to further elastically deform the elastic member and, thus, an elastic restoring force of the elastic member causes a second load greater than the first load to be applied to the pressing lever.
2. The image forming apparatus according to claim 1, wherein the elastic member is a compression coil spring that is supported by the opening/closing lever and applies a pressing force to the pressing lever, the opening/closing lever is provided within the housing in a state where an abutment portion constituting part of the opening/closing lever is extended out of the housing, the cover is provided with a lug that projects from a surface of the cover facing the housing, the lug is provided at a location on the cover where the lug abuts the abutment portion of the opening/closing lever during movement of the cover from an open position to a closed position with respect to the housing, and when the cover moves to the closed position with the lug abutting the abutment portion, the opening/closing lever is pivotally moved by pressing of the lug against the abutment portion to further elastically deform the elastic member and the second load is applied to the pressing lever by the elastic restoring force of the elastic member.
3. The image forming apparatus according to claim 2, wherein the abutment portion of the opening/closing lever is provided, at a portion abuttable on the lug of the cover, with a projection projecting from the abuttable portion, the lug of the cover is provided, at a portion located facing the abutment portion when the cover is in the closed position, with an engagement portion projecting toward the abutment portion, when, during movement of the cover from the open position to the closed position with respect to the housing, the lug abuts the abutment portion to pivotally move the opening/closing lever, the engagement portion makes contact with the projection from external to the housing to engage the engagement portion on the projection for a moment and then, with the movement of the cover toward the close position, moves across the projection and enters the housing inwardly of the projection, and when the cover is in the closed position, the engagement portion is engaged to the projection from inwardly of the projection in the housing.
4. The image forming apparatus according to claim 1, wherein the elastic member is a tension coil spring that is supported by the opening/closing lever and applies to the pressing lever a force to draw the pressing lever, the opening/closing lever is provided within the housing in a state where an abutment portion constituting part of the opening/closing lever is extended out of the housing, the cover is provided with a lug that projects from a surface of the cover facing the housing, the lug is provided at a location on the cover where the lug abuts the abutment portion of the opening/closing lever during movement of the cover from an open position to a closed position with respect to the housing, and when the cover moves to the closed position with the lug abutting the abutment portion, the opening/closing lever is pivotally moved by pressing of the lug against the abutment portion to elastically deform the elastic member in a stretching direction thereof and the second load is applied to the pressing lever by the elastic restoring force of the elastic member.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DESCRIPTION OF EMBODIMENTS
(18) Hereinafter, a description will be given of an image forming apparatus according to one embodiment of the present invention with reference to the drawings. Hereinafter, directions of rotation and right, left, upward and downward directions may be shown, but they are shown only as examples in the drawings unless otherwise stated.
(19) First, a description will be given of a first embodiment of an image forming apparatus 1. With reference to
(20) The housing 3 of the image forming apparatus 1 includes, as shown in
(21) As shown in
(22) The front cover 7 is pivotally supported to the right and left side panels 3a. The right and left side panels 3a are provided, below the partition panel 3b, with respective fulcrums 3d of cover pivoting (see also
(23) The front cover 7 is held in the open position by stoppers 11. One ends of the stoppers 11 are pivotally supported, above the fulcrums 3d of cover pivoting, to the right and left side panels 3a, while the other ends of the stoppers 11 are supported movably within the elongated holes 9a of the restriction members 9. When the other ends of the stoppers 11 are engaged against the respective ends of the elongated holes 9a closer to the fulcrums 3d of cover pivoting, the front cover 7 is held in the open position. The side surfaces of the stoppers 11 are provided at their longitudinally middle portions with respective lugs 13 projecting toward the internal space of the housing 3 along a direction orthogonal to the longitudinal direction. The lugs 13 are in a rectangular shape having a predetermined thickness in the right-to-left direction and each lug 13 has a top surface 13a, a distal end surface 13b, and an inclined surface 13c located between the top surface 13a and the distal end surface 13b (see also
(24) Furthermore, as shown in
(25) The right and left lateral edges of the opening 5 (i.e., the right and left side panels 3a) are further provided with respective restriction mechanisms 81 (see
(26) Referring to
(27) The housing 3 contains a sheet feed device 25, an image forming device 27 of electrophotographic type, a fixing device 29, and an ejection device 31. Furthermore, the housing 3 is provided, throughout the lower space S2 and the upper space S1, with a main conveyance path 33 for sheets and an inversion path 35 for sheets.
(28) The sheet feed device 25 includes: a sheet feed cassette 39 disposed in the lower space S2 and capable of containing sheets; and a sheet feeder 41 that feeds a sheet from the sheet feed cassette 39 to the main conveyance path 33. The sheet feed cassette 39 can be loaded and unloaded in the front-to-rear direction through an opening located at the front of the lower space S2. The sheet feeder 41 is disposed in a rear side portion of the lower space S2.
(29) The image forming device 27 includes an image formation unit 43, an intermediate transfer device 45, and an exposure device 47, all of which are disposed in the upper space S1.
(30) The image formation unit 43 includes: four individual units 51 for four colored toners (yellow, magenta, cyan, and black); and right and left unit frames 53 supporting the four individual units 51. Each of the individual units 51 includes: a drum unit 55 containing a photosensitive drum on which an electrostatic latent image is to be formed; and a development unit 57 that develops the electrostatic latent image into a toner image by a one-component developing method. The four individual units 51 are arranged side by side in the front-to-rear direction and removably supported to the right and left unit frames 53.
(31) Each of the right and left unit frames 53 includes a pin 59 formed thereon and a cutaway 61 formed therein. The pins 59 are formed to project laterally from the respective front ends of the outside surfaces of the right and left unit frames 53. The cutaways 61 are formed along the front-to-rear direction at the respective rear edges of the right and left unit frames 53. The cutaways 61 are formed at the same height as the pins 59.
(32) The image formation unit 43 is positioned with respect to the housing 3 in a manner that the pins 59 are allowed to abut against the bottoms (rear ends) of the cutaways 15 in the right and left side panels 3a (see
(33) The intermediate transfer device 45 includes an endless intermediate transfer belt 65, four primary transfer rollers 67 associated with the respective four individual units 51, and a secondary transfer roller 69. The intermediate transfer belt 65 is wrapped around drive and driven rollers disposed apart from each other in the front-to-rear direction, and a tension roller. The four primary transfer rollers 67 are disposed, in the hollow of the intermediate transfer belt 65, in line in the front-to-rear direction. The secondary transfer roller 69 is disposed rearward of the intermediate transfer belt 65. A secondary transfer nip is formed between the intermediate transfer belt 65 and the secondary transfer roller 69.
(34) The intermediate transfer device 45 is disposed below the image formation unit 43 and secured to the partition panel 3b. Specifically, the height of the right and left unit frames 53 of the image formation unit 43 is higher than those of the individual units 51 to create a given space below the individual units 51 and between the unit frames 53. The intermediate transfer device 45 is disposed in this space. As shown in
(35) The fixing device 29 includes a pressure roller and a heat roller and forms a fixing nip between both the rollers. As shown in
(36) The main conveyance path 33 is formed from the sheet feeder 41 of the sheet feed device 25 via the secondary transfer nip and the fixing nip to the ejection device 31. In the main conveyance path 33, a registration roller pair 71 is disposed between the sheet feeder 41 and the secondary transfer nip. The inversion path 35 branches off from the main conveyance path 33 at a location downstream of the fixing device 29 in the direction of sheet conveyance and merges into the main conveyance path 33 at a location upstream of the registration roller pair 71.
(37) Next, a description will be given briefly of an image formation operation. In the image forming device 27, respective toner images are formed on the individual units 51 of the image formation unit 43 based on image data on which the individual units 51 have been exposed with light by the exposure device 47. The toner images are transferred at the respective associated primary transfer nips from the individual units 51 to the intermediate transfer belt 65. Thus, a full-color toner image is formed on the intermediate transfer belt 65.
(38) Meanwhile, in the sheet feed device 25, a sheet is conveyed from the sheet feed cassette 39 to the main conveyance path 33 by the sheet feeder 41. The sheet is conveyed to the secondary transfer nip with an appropriate timing by the registration roller pair 71. At the secondary transfer nip, the toner image formed on the intermediate transfer belt 65 is transferred to one side of the sheet. The sheet is conveyed to the fixing device 29 along the main conveyance path 33 and the toner image is then fixed, at the fixing nip, onto the sheet. The sheet is further conveyed to the ejection device 31 and ejected through the ejection opening 23 to the sheet output tray 21 by the ejection device 31.
(39) In the case of duplex printing, the sheet with a toner image formed on one side is conveyed from the main conveyance path 33 to the inversion path 35 and a toner image is then transferred, at the secondary transfer nip, to the other side of the sheet. Thereafter, the toner image is fixed onto the other side of the sheet by the fixing device 29, then conveyed to the ejection device 31, and ejected through the ejection opening 23 to the sheet output tray 21 by the ejection device 31.
(40) Next, a description will be given of the restriction mechanisms 81 with reference to
(41) As shown in
(42) The pressing lever 83 is a member in an approximately L-shape when viewed from the right-to-left direction and includes a pressing arm 91 and a restriction arm 93 meeting at substantially 90 degrees and a bearing hole 95 located between both the arms 91, 93. The pressing arm 91 includes a raised portion 97 formed on the inside surface of a distal end portion thereof (the surface thereof facing the restriction arm 93) and having a triangular shape when viewed from the right-to-left direction. The restriction arm 93 has a spring support surface 93a formed at a distal end portion thereof and oriented diagonally downward. The pressing lever 83 is pivotally supported, with the pressing arm 91 oriented frontward and the restriction arm 93 oriented rearward, by the upper pivot pin 89a of the support plate 89. The restriction arm 93 abuts the upper restricting portion 89c of the support plate 89 from below and is thus restricted in upward pivotal movement. Thus, the pressing arm 91 is held in a position where the raised portion 97 is oriented directly downward, and restricted in downward pivotal movement, but allowed for upward pivotal movement.
(43) The opening/closing lever 85 is a member in a zigzag shape when viewed from the right-to-left direction in
(44) The compression coil spring 87 is a so-called pressing spring, wherein one end thereof is fitted to a projection of the spring support surface 93a of the restriction arm 93 of the pressing lever 83 and the other end is fitted to a projection of the spring support surface 101a of the restriction portion 101 of the opening/closing lever 85. Since, as described above, the restriction arm 93 of the pressing lever 83 is restricted in upward pivotal movement and the restriction portion 101 of the opening/closing lever 85 is restricted in downward pivotal movement, the positions of both the spring support surfaces 93a, 101a are fixed. The compression coil spring 87 is slightly compressed between both the spring support surfaces 93a, 101a. Thus, an elastic restoring force of the compression coil spring 87 produced by compression thereof is applied to the restriction arm 93 of the pressing lever 83 to press the restriction arm 93 against the upper restricting portion 89c. In other words, an upward load is applied to the restriction arm 93, while a downward load is applied to the pressing arm 91. The load applied to the pressing arm 91 is referred to as a first load.
(45) As shown in
(46) A description will be given of the operation of the restriction mechanisms 81 in the image forming apparatus 1 having the above structure with reference to
(47) First, a description will be given of a state where the image formation unit 43 is pulled out of the housing 3. In a state where the image formation unit 43 is pulled out of the housing 3, as shown in
(48) In fitting the image formation unit 43 into the housing 3 through the opening 5, as described previously, the pins 17 on the right and left side panels 3a enter the cutaways 61 in the right and left unit frames 53 of the image formation unit 43, and concurrently the pins 59 on the image formation unit 43 enter the cutaways 15 in the right and left side panels 3a. In doing so, the rear sides of the pins 59 having projected through the cutaways 15 to the outside of the side panels 3a abut the raised portions 97 of the pressing arms 91. As described previously, the pressing arms 91 are subjected to the first load along the downward direction (the direction opposite to the direction away from the cutaways 15). While the pins 59 pass inwardly through the cutaways 15, the pressing arms 91 are pushed up against the first load by the pins 59 (see the dash line in
(49) When the pressing levers 83 return to the initial positions, the inclined rear surfaces of the raised portions 97 abut the front sides of the pins 59 to press the pins 59 against the rear ends (bottoms) of the cutaways 15, thus restricting the movement of the pins 59. The pressing arms 91 are subjected to the first load along the downward direction (the direction opposite to the direction away from within the cutaways 15) and thus restricted in upward pivotal movement.
(50) After the image formation unit 43 is fitted into the housing 3, the front cover 7 is pivotally moved upward in order to close the opening 5. When the front cover 7 is pivotally moved upward, as shown in
(51) When the opening/closing levers 85 pivotally moves upward in this manner, the compression coil springs 87 start to be compressed between both the spring support surfaces 93a, 101a. Thus, the elastic restoring force of the compression coil springs 87 produced by the compression thereof increases, resulting in an increased load applied to the pressing arms 91. This load is referred to as a second load. The second load is greater than the first load by an elastic restoring force of the compression coil springs 87 produced by elastic deformation thereof due to pivotal movement of the opening/closing levers 85. Thus, the upward pivotal movement of the pressing arms 91 is restricted more strongly. The front cover 7 pivotally moved until the opening 5 is closed is locked by a locking mechanism (not shown).
(52) In pulling out the image formation unit 43 from the housing 3, the front cover 7 is pivotally moved downward to open the opening 5 and, then, the image formation unit 43 is pulled out frontward. When the pins 59 abut the raised portions 97 of the pressing arms 91, the pressing arms 91 are pressed by the pins 59 against the first load and thus pivotally moved upward. Then, the pins 59 move away from the raised portions 97 and, thus, the pressing arms 91 pivotally move downward.
(53) To sum up, in the above first embodiment, the compression coil springs 87 are supported by the opening/closing levers 85 and apply a pressing force to the pressing levers 83. The opening/closing levers 85 are provided in the housing 3 in a state where the abutment portions 103 constituting part of the opening/closing levers 85 are extended out of the housing 3. The front cover 7 is provided with the lugs 13 projecting from the surface of the front cover 7 facing the housing 3. The lugs 13 are provided at locations where the front cover 7 abuts the abutment portions 103 of the opening/closing levers 85 while it moves from an open position to a closed position with respect to the housing 3. When the front cover 7 moves to the closed position with the lugs 13 abutting the abutment portions 103, the opening/closing levers 85 pivotally move by the pressing of the lugs 13 against the abutment portions 103 to further elastically deform the compression coil springs 87 and the second load is applied to the pressing levers 83 by the elastic restoring force of the compression coil springs 87.
(54) As thus far described, in the present invention, an appropriate load is applied to the pressing levers 83 in each of an open state and a closed state of the front cover 7. Therefore, even if an external force, such as vibration or impact, is applied to the housing 3, the pivotal movement of the pressing levers 83 can be restricted to prevent unnecessary movement of the pins 59 of the image formation unit 43. Specifically, when the front cover 7 is open, a load is applied to the extent that the pins 59 are not prevented from passing along the cutaways 15, and, thus, the image formation unit 43 can be smoothly pulled out and fitted in. However, even if the pins 50 slightly move, no particular influence is exerted. Furthermore, a greater load is applied to the pressing levers 83 in the state where the front cover 7 is closed. Therefore, even if an external force due to vibration of the housing 3 during image forming operation is applied, the image formation unit 43 can be prevented from falling out of position and, thus, the occurrence of an image defect can be prevented.
(55) Next, a description will be given of a modification of the above-described first embodiment.
(56)
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(58) When the front cover 7 is pivotally moved upward to move from the open position to the closed position with respect to the housing 3, as shown in
(59) As the contact of the top surfaces 13a of the lug 13 with the under surfaces of the abutment portions 103 progresses, the engagement portions 13d make contact with the projections 1031 from external to the housing 3 (the Fr (front) side of the housing 3 in
(60) When, after the above engagement, the front cover 7 is further pivotally moved toward the closed position, with the movement of the front cover 7 toward the closed position, as shown in
(61) When, as just described, the front cover 7 is in the closed position in the modification, the load applied to the pressing levers 83 becomes greater to restrict the movement of the pins 59 and thus prevent the image formation unit 43 from falling out of position and the engagement portions 13d engage to the projections 1031 from inwardly of the projections 1031 in the housing 3 to restrict the pivotal movement of the front cover 7 toward the open position of the front cover 7 and thus hold the closed position of the front cover 7 more stably than in the first embodiment.
(62) Furthermore, since the restriction mechanisms 81 are provided, at respective locations where the stoppers 11 are provided, opposite to the stoppers 11, the engagement of the engagement portions 13d to the projections 1031 in the closed position of the front cover 7 is established in the vicinity of both the lateral ends of the housing 3 when viewed from the front side of the housing 3. Therefore, the front cover 7 is locked at both the lateral ends in a state where it closes up the housing 3. Thus, one-sided closing of the front cover 7, i.e., a state where the front cover 7 is closed only at one of both the lateral ends of the housing 3, can be prevented. Furthermore, since the opening/closing levers 85 in the modification can be constituted by providing the projections 1031 on the opening/closing levers 85 in the first embodiment, stable locking of the front cover 7 to the housing 3 can be achieved without increasing the number of components.
(63) On the other hand, in pivotally moving the front cover 7 from the closed position to the open position, the front cover moves in a direction away from the housing 3 (a direction toward the outside of the housing 3) by the pivotal movement. During the time, with the movement of the front cover 7, the engagement portions 13d engaged to the projections 1031 from inwardly of the projections 1031 in the housing 3 move across the projections 1031 to the Fr (front) side of the projections 1031 in
(64) Next, a description will be given of restriction mechanisms 81 in an image forming apparatus 1 according to a second embodiment with reference to
(65) As shown in
(66) The pressing lever 113 is a linear member and includes a raised portion 121 formed at a distal end portion thereof and having a triangular shape when viewed from the right-to-left direction. A spring support pin 123 is also formed on the distal end portion of the pressing lever 113. Furthermore, a bearing hole 125 is formed in a basal end portion of the pressing lever 113. The pressing lever 113 is pivotally supported, with the distal end oriented frontward and the raised portion 121 oriented downward, by an upper pivot pin 119a of the support plate 119. The pressing lever 113 abuts an upper restricting portion 119c of the support plate 119 from above and is thus restricted in downward pivotal movement, but allowed for upward pivotal movement.
(67) The opening/closing lever 115 is a member in an approximately T-shape when viewed from the right-to-left direction and includes a support arm 131, and an abutment arm 133 and a restriction arm 135 which extend in directions opposite to each other from the distal end of the support arm 131. A bearing hole 137 is formed in a basal end portion of the support arm 131. A spring support pin 139 is formed on a distal end of the restriction arm 135. The opening/closing lever 115 is pivotally supported, with the abutment arm 133 oriented frontward, by a lower pivot pin 119b of the support plate 119. The restriction arm 135 abuts a lower restricting portion (not shown) of the support plate 119 from above and is thus restricted in downward pivotal movement. Thus, the opening/closing lever 115 is held in a position where the abutment arm 133 extends out frontward beyond the support plate 119.
(68) The tension coil spring 117 is anchored at one end to the spring support pin 123 of the pressing lever 113 and anchored at the other end to the spring support pin 139 of the opening/closing lever 115. Since, as described above, the pressing lever 113 is restricted in downward pivotal movement and the restriction arm 135 of the opening/closing lever 115 is restricted in downward pivotal movement, the positions of both the spring support pins 123, 139 are fixed. The tension coil spring 117 is slightly tensioned between both the spring support pins 123 and 139. Thus, an elastic restoring force of the tension coil spring 117 produced by tensioning thereof is applied to the pressing lever 113 to press the pressing lever 113 against the upper restricting portion 119c. In other words, a downward load (a first load) is applied to the pressing lever 113.
(69) In a state where the image formation unit 43 is pulled out of the housing 3, the front cover 7 is opened, the raised portions 121 of the pressing levers 113 project laterally to the cutaways 15 in the right and left side panels 3a from above, and the abutment arms 133 of the opening/closing levers 115 project frontward through the opening 5. When, in the course of entry of the pins 59 of the image formation unit 43 into the cutaways 15 of the right and left side panels 3a during fitting of the image formation unit 43, the rear sides of the pins 59 abut the raised portions 121 of the pressing levers 113 projecting laterally to the cutaways 15, the pressing levers 113 are pressed by the pins 59 against the first load and thus pivotally moved upward. When the pins 59 abut the rear ends (bottoms) of the cutaways 15, the pins 59 pass over the apexes of the raised portions 121 and the pressing levers 113 thus pivotally move downward. Thus, the inclined rear surfaces of the raised portions 121 abut the front sides of the pins 59 from above to press the pins 59 against the rear ends of the cutaways 15, thus restricting the movement of the pins 59. The pressing levers 113 are subjected to the first load along the direction opposite to the direction away from the cutaways 15.
(70) After the image formation unit 43 is fitted into the housing 3, the front cover 7 is pivotally moved upward in order to close the opening 5. When the front cover 7 is pivotally moved upward, as shown in
(71) To sum up, the tension coil springs 117 are supported by the opening/closing levers 115 and apply to the pressing levers 113 a force to draw the pressing levers 113. The opening/closing levers 115 are provided in the housing 3 in a state where the abutment arm 133 constituting part of the opening/closing levers 115 are extended out of the housing 3. The front cover 7 is provided with the lugs 13 projecting from the surface of the front cover 7 facing the housing 3. The lugs 13 are provided at locations where the front cover 7 abuts the abutment arm 133 of the opening/closing levers 115 while it moves from an open position to a closed position with respect to the housing 3. In the second embodiment, when the front cover 7 moves to the closed position with the lugs 13 abutting the abutment arm 133, the opening/closing levers 115 pivotally move by the pressing of the lugs 13 against the abutment arm 133 to further elastically deform the tension coil springs 117 in a stretching direction thereof and the second load is applied to the pressing levers 113 by the elastic restoring force of the tension coil springs 117.
(72) When the opening/closing levers 115 pivotally moves upward in this manner, the tension coil springs 117 start to be tensioned between both the spring support pins 123 and 139. Thus, the elastic restoring force (load) of the tension coil springs 117 produced by the tensioning thereof increases, resulting in an increased load applied to the pressing levers 113. This load is referred to as a second load. The second load is greater than the first load. Thus, the upward pivotal movement of the pressing levers 113 is restricted more strongly.
(73) As described so far, also in the restriction mechanisms 81 according to the second embodiment, an appropriate load is applied to the pressing levers 113 in each of a closed state and an open state of the front cover 7. Therefore, even if an external force, such as vibration or impact, is applied to the housing 3, the pivotal movement of the pressing levers 113 is restricted to prevent unnecessary movement of the pins 59 of the image formation unit 43.
(74) Regarding the present invention, the description has heretofore been given of particular embodiments. However, the present invention is not limited to the above embodiments. Those skilled in the art can modify the above embodiments without departing from the scope and gist of the invention.