VAPOR ENGINE AND VAPOR INTRODUCTION SYSTEM
20260049712 ยท 2026-02-19
Inventors
Cpc classification
F22B1/28
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F22B37/70
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F22B37/70
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A vapor engine a top manifold having a top chamber and comprising one or more heaters arranged to heat the top chamber; a bottom manifold sealable to the top manifold, the bottom manifold comprising a one or more fluid receiving chambers and one or more heaters arranged to heat fluid present in the one or more fluid receiving chambers; a screen disposed between the top and bottom manifolds and having an opening arrangement such that as vapor flows from the bottom manifold through the screen a laminar flow of vapor is generated; at least one vapor-generating fluid pipe extending through the bottom manifold in fluid communication with at least a portion of the one or more fluid receiving chambers; the at least one fluid pipe comprising a plurality of apertures for releasing fluid into the one or more chambers; and a vapor outlet in fluid communication with the top manifold.
Claims
1. A vapor engine, comprising: a top manifold having a top chamber and comprising one or more heaters arranged to heat the top chamber; a bottom manifold sealable to the top manifold, the bottom manifold comprising a one or more fluid receiving chambers and one or more heaters arranged to heat fluid present in the one or more fluid receiving chambers; a screen disposed between the top and bottom manifolds and having an opening arrangement such that as vapor flows from the bottom manifold through the screen a laminar flow of vapor is generated; at least one vapor-generating fluid pipe extending through the bottom manifold in fluid communication with at least a portion of the one or more fluid receiving chambers; the at least one fluid pipe comprising a plurality of apertures for releasing fluid into the one or more chambers; and a vapor outlet in fluid communication with the top manifold; wherein: the one or more heaters of the top manifold and the bottom manifold are separately controllable.
2. The vapor engine of claim 1, wherein the bottom manifold comprises a plurality of projections that extend into an interior volume of the bottom manifold to define a plurality of fluid receiving chambers, and the at least one vapor-generating fluid pipe extends through at least a portion of the bottom manifold and comprises an aperture arranged in fluid communication with respective ones of the plurality of fluid receiving chambers arranged in the portion of the bottom manifold in which the at least one vapor-generating fluid pipe extends.
3. The vapor engine of claim 1, further comprising at least one gas pipe extending through the bottom manifold in fluid communication with at least a portion of the one or more fluid receiving chambers.
4. The vapor engine of claim 3, wherein the at least one gas pipe extends through of the one or more fluid receiving chambers and the at least one vapor-generating fluid pipe extends through the other of the one or more fluid receiving chambers.
5. The vapor engine of claim 1, further comprising a pump for pumping vapor-generating fluid into the vapor engine
6. The vapor engine of claim 5, wherein the pump is a peristaltic pump.
7. The vapor engine of claim 1, wherein the vapor-generating fluid is water or H.sub.2O.sub.2.
8. The vapor engine of claim 7, wherein the water is inhalant grade water.
9. The vapor engine of claim 1, wherein the vapor outlet is arranged at one end of the top manifold.
10. The vapor engine of claim 1, wherein the vapor outlet is arranged at an opposite end of the vapor engine from the at least one vapor-generating fluid pipe.
11. The vapor engine of any claim 1, wherein at least a portion of the one or more fluid receiving chambers disposed on opposite halves of the bottom manifold are fluidly coupled.
12. The vapor engine of claim 1, wherein a portion of the one or more fluid receiving chambers disposed on opposite halves of the bottom manifold are not fluidly couple to each other and are separated by a fastener for sealing together the top and bottom manifolds.
13. The vapor engine of claim 1, comprising one or more inlet ports in fluid communication with at least a portion of the one or more fluid receiving chambers.
14. The vapor engine of claim 13, wherein a gas pipe is arranged in one or more of the one or more inlet ports for introducing a gas into the portion of the one or more fluid receiving chambers.
15. The vapor engine of claim 13, wherein an additive pipe is arranged in one or more of the one or more inlet ports for introducing an additive into the portion of the one or more fluid receiving chambers.
16. The vapor engine of claim 15, wherein the additive comprises a flavoring.
17. The vapor engine of claim 15, wherein the additive comprises one or more terpenes.
18. A method for generating vapor using the vapor engine of claim 1, comprising: heating the bottom manifold to a bottom temperature equal to or greater than a boiling point temperature of the vapor-generating fluid; heating the top manifold to a top temperature sufficient to maintain the vapor in vapor form; flowing the vapor-generating fluid into the one or more fluid receiving chambers of the bottom manifold through the at least one vapor-generating fluid pipe, wherein, in the one or more fluid receiving chambers, the vapor-generating fluid is heated to generate a vapor, the vapor rises through the screen into the top chamber of the top manifold; removing vapor from the top chamber through the vapor outlet.
19. The method of claim 18, further comprising flowing a gas into the one or more fluid receiving chambers through at least one gas pipe having a plurality of apertures arranged in fluid communication with the one or more fluid receiving chambers to release the gas into the chambers, wherein the gas mixes with the vapor within the vapor engine and a gas/vapor mixture is removed from the top chamber through the vapor outlet.
20. The method of claim 19, wherein the at least one vapor-fluid generating pipe is in fluid communication with of the one or more fluid receiving chambers and the at least one gas pipe is in fluid communication with the remaining of the one or more fluid receiving chambers, wherein gas flowed into the remaining of the one or more fluid receiving chambers exits the bottom manifold and mixes with the vapor when exiting the bottom manifold and/or in the top chamber.
21. The method of claim 19, wherein the at least one vapor-fluid generating pipe and the at least one gas pipe are in fluid communication with the same ones of the one or more fluid receiving chamber such that vapor is generated within the one or more fluid receiving chambers and mixes with the gas introduced into the same ones of the one or more fluid receiving chambers such that a mixed vapor/gas exits the bottom manifold.
22. The method of claim 18, wherein the vapor-generating fluid is water or H.sub.2O.sub.2.
23. The method of claim 22, wherein the water is inhalant grade.
24. The method of claim 19, wherein the vapor-generating fluid is water and the gas is nitrogen.
25. A vapor introduction system comprising: a vapor engine of claim 1 in fluid communication with a mixing unit, wherein the mixing unit comprises: an inlet for receiving vapor from the vapor engine; an inlet for receiving inert gas from an inert gas source; an internal volume in fluid communication with the inlet for receiving vapor and the inlet for receiving inert gas, wherein the inert gas and vapor are adapted to mix in the internal volume; and an outlet for delivering the mixture of inert gas and vapor out of the internal volume.
26. The vapor introduction system of claim 25, wherein the mixing unit further comprises an inlet for receiving one or more additives.
27. The vapor engine of claim 26, wherein the additive comprises flavoring.
28. The vapor engine of claim 26, wherein the additive comprises terpenes.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0023] Referring to
[0024] The vapor engine 10 includes a top manifold 12 sealed or sealable to a bottom manifold 14. Alternatively, the top and bottom manifolds can be provided as a unity piece or as permanently sealed structure. Vapor generated within the vapor engine 10 is removed through a vapor outlet 20 arranged in fluid communication with the top manifold 12. The vapor engine 10 can further include or be connected to one or more pumps (not shown) for pumping fluid including a vapor-generating fluid, a gas, and/or other additives into the vapor engine 10, as well as a pump for pumping the generated vapor out of the vapor engine 10 for its ultimate use. For example, the vapor engine 10 can be utilized for generating vapor for pasteurization and/or sterilization systems.
[0025] Referring to
[0026] Referring to
[0027] The top chamber 18 can be substantially the entire internal volume of the top manifold 12. Alternatively, the top chamber 18 can be defined in only a portion of the internal volume of the top manifold 12.
[0028] The top manifold 12 further includes a vapor outlet 20 that is in fluid communication with the top chamber 18. Referring to
[0029] The top manifold 12 can further include inlets for introducing fluid or other additives into the top chamber 20. This can be useful, for example, for mixing thermally sensitive additives, such as flavorings or terpenes with the vapor. Such thermally sensitive additives can be added to the top chamber 18 at a temperature lower than the temperature needed in the one or more receiving chambers 22 of the bottom manifold 14 for generating the vapor.
[0030] Referring to
[0031] The bottom manifold can include any dividers or other such structures for defining the one or more fluid receiving chambers. For example, the bottom manifold can include dividers extending into the internal volume of the manifold to divide the internal volume of the bottom manifold. The bottom manifold can have a plurality of fluid receiving chambers. The dividers 26 can extend into the interior volume, defining isolated or semi-isolated fluid receiving chambers 22. The fluid receiving chambers 22 can be fluidly coupled to one or more other chambers 22 at some portion, such as by having a connecting channel at a top-most portion of the chamber 22. Alternatively, the fluid receiving chambers 22 can be entirely isolated from one another and in fluid communication only with one or more pipes, such as the vapor-generating fluid pipe 30, for delivering fluid to each receiving chamber 22. Still further, a subset of fluid receiving chambers 22 can be fluidly coupled while being fluidly isolated from another subset of fluid receiving chambers 22. The use of a plurality of isolated or semi-isolated receiving chambers, which are smaller in volume, can advantageously improve heat transfer into the fluid by allowing for contact of the fluid with more heated surface area in each individual chamber 22.
[0032] The bottom manifold further includes one or more ports 38, extending through the bottom manifold or a portion thereof, for receiving one or more pipes for delivering gas, additives, fluids, or the like to the chambers 22 of the bottom manifold 14. At least one of the ports is a vapor-generating fluid pipe 30 for flowing vapor-generating fluid into the bottom manifold 14.
[0033] For example, as shown in
[0034] The bottom manifold 14 can have further inlet ports 38 that extend the length of the bottom manifold to allow for insertion of a pipe to deliver gas or other additives to the receiving chambers 22 of the bottom manifold 14 for mixing with the vapor within the vapor engine 10.
[0035] Each half of the bottom manifold 14 can have ports 38 for separate vapor-generating fluid pipes 30 for delivering the vapor-generating fluid to each half of the bottom manifold 14. Alternatively, as shown in
[0036] The bottom manifold 14 can be divided into any suitable number of fluid receiving chambers 22. Referring to
[0037] Referring to
[0038] The vapor engine 10 can include a mounting bracket 40 for mounting to a frame or other equipment.
[0039] The term vapor-generating fluid as used herein refers to the fluid for which the vapor engine 10 is to be used to generate vapor. For example, the vapor-generating fluid can be water. For example, the water can be inhalant grade water. Use of other vapor-generating fluids are also contemplated herein. For example, cleaning and/or sterilizing fluids can be used. For example, the fluid can be H.sub.2O.sub.2.
[0040] In use, the vapor engine 10 can be used to generate any desired type of vapor. Temperature set points will depend on the vapor to be generated. The bottom manifold 14 can be heated prior to introduction of the vapor-generating fluid for improved heat transfer into the fluid and reduced time for vapor generation. The vapor engine 10 or portions thereof can be made of thermally conductive materials to allow for efficient heat transfer and temperature maintenance. The top chamber 18 can be heated to improve vapor phase maintenance. Advantageously, the heaters of the top and bottom manifolds 12, 14 can be separately controlled. This can be beneficial in allowing for the bottom manifold 14 to be heated to a higher temperature for more efficient vapor generation, while allowing the top manifold 12 to be maintained at a minimum temperature needed to maintain the vapor phase. This can improve the rate and volume of vapor which can be generated from the vapor engine 10 as compared to other vapors. Further, it can allow for enhanced control over the vapor generation rate and/or delivery of the vapor at a consistent temperature or mixture to a downstream process/apparatus.
[0041] In embodiments of the vapor engine 10 including a gas pipe or other additive pipe, gas or additive can be introduced into the bottom manifold 12. For example, the bottom manifold can have the one or more receiving chambers 22 on separate halves of the bottom manifold as shown in
[0042] Alternatively, both the vapor-generating fluid pipe and the gas or additive pipe can extend and deliver vapor-generating fluid and gas and/or additive to the same fluid receiving chambers 22 allowing for mixing of the vapor with the gas and/or additive as the vapor is generated within the chamber 22. The mixed vapor, gas, and/or additive can then exit and flow through the screen 16 into the top chamber 18 for ultimate removal of the mixture through the vapor outlet 20.
[0043] The gas can be, for example, nitrogen or other inert gas. Flow of such gas for mixing with the vapor can be used for controlling the relative humidity of the vapor. This can be beneficial, for example, in applications such as for use in cannabis pasteurization where relative humidity control is beneficial to final product properties. The vapor engine 10 can include one or more ports to allow for sensors to be inserted into the vapor engine. For example, the sensors can be arranged to sense a property of the vapor or vapor mixture in the top chamber. For example, humidity and/or temperature sensors can be used.
[0044] Referring to
[0045] The mixing unit 52 can include one or more seals for sealing and/or couplings 62 for integration into a pasteurization system to allow for introduction of the vapor from the mixing unit into the pasteurization system. Any sealing or coupling means can be used and can be selected based on the pasteurization system to which the vapor introduction system is being incorporated.
[0046] Mixing of the vapor with the inert gas in the mixing unit prior to injection into a machine, for example for pasteurization, can allow for controlling the relative humidity of the vapor entering the system. This can be useful, for example, with moisture sensitive products or where control of moisture content, either addition or removal thereof, is needed. For example, such a vapor introduce system can be useful in connection with the pasteurization of cannabis by a vapor-based system.
[0047] In various applications the vapor can be mixed with additives. For example, the vapor can be mixed with flavoring to deliver flavoring to the product through the vapor. In cannabis applications, for example, flavorings and/or terpenes can be mixed with the vapor to deliver flavorings and/or terpenes to the product. Such mixing in of additives can occur, for example, in the mixing unit 52, which can include one or more inlets 60 or other passageways for introduction of the additives. The mixing in of additives can alternatively be done in the vapor engine 10 as described above.
[0048] The vapor engine alone or in combination with the mixing unit as the vapor introduction system can be used with a machine for sterilization or pasteurization of product, such as cannabis, for which the vapor engine 10 generates the vapor used in the sterilization or pasteurization process. The vapor engine and the vapor introduction system can further be used to introduce flavoring or terpenes along with the vapor for effecting pasteurization or sterilization of the cannabis or other product to infuse the product with the flavoring or terpene during the sterilization or pasteurization process.
[0049] The vapor engine and/or vapor introduction system of the disclosure can be used any application and associated machines in which generation of vapor is needed. For example, the vapor engine and/or vapor introduction system of the disclosure can be used with pasteurization and/or sterilization equipment, such as disclosed in International Patent Application Nos. WO 2021/154894 and WO 2023/023103 and U.S. Patent Application Publication No. 2022/0257807. Other contemplated applications include, but are not limited to, vessel heating, HVAC systems, and the like.
Aspects
[0050] Aspect 1. A vapor engine, comprising: [0051] a top manifold having a top chamber and comprising one or more heaters arranged to heat the top chamber; [0052] a bottom manifold sealable to the top manifold, the bottom manifold comprising a one or more fluid receiving chambers and one or more heaters arranged to heat fluid present in the one or more fluid receiving chambers; [0053] a screen disposed between the top and bottom manifolds and having an opening arrangement such that as vapor flows from the bottom manifold through the screen a laminar flow of vapor is generated; [0054] at least one vapor-generating fluid pipe extending through the bottom manifold in fluid communication with at least a portion of the one or more fluid receiving chambers; the at least one fluid pipe comprising a plurality of apertures for releasing fluid into the one or more chambers; and [0055] a vapor outlet in fluid communication with the top manifold; [0056] wherein: [0057] the one or more heaters of the top manifold and the bottom manifold are separately controllable.
[0058] Aspect 2. The vapor engine of aspect 1, wherein the bottom manifold comprises a plurality of projections that extend into an interior volume of the bottom manifold to define a plurality of fluid receiving chambers, and the at least one vapor-generating fluid pipe extends through at least a portion of the bottom manifold and comprises an aperture arranged in fluid communication with respective ones of the plurality of fluid receiving chambers arranged in the portion of the bottom manifold in which the at least one vapor-generating fluid pipe extends.
[0059] Aspect 3. The vapor engine of any one of aspects 1 or 2, further comprising at least one gas pipe extending through the bottom manifold in fluid communication with at least a portion of the one or more fluid receiving chambers.
[0060] Aspect 4. The vapor engine of aspect 3, wherein the at least one gas pipe extends through of the one or more fluid receiving chambers and the at least one vapor-generating fluid pipe extends through the other of the one or more fluid receiving chambers.
[0061] Aspect 5. The vapor engine of any one of aspects 1 to 4, further comprising a pump for pumping vapor-generating fluid into the vapor engine
[0062] Aspect 6. The vapor engine of aspect 5, wherein the pump is a peristaltic pump.
[0063] Aspect 7. The vapor engine of any one of aspects 1 to 6, wherein the vapor-generating fluid is water or H.sub.2O.sub.2.
[0064] Aspect 8. The vapor engine of aspect 7, wherein the water is inhalant grade water.
[0065] Aspect 9. The vapor engine of any one of the preceding aspects, wherein the vapor outlet is arranged at one end of the top manifold.
[0066] Aspect 10. The vapor engine of any one of the preceding aspects, wherein the vapor outlet is arranged at an opposite end of the vapor engine from the at least one vapor-generating fluid pipe.
[0067] Aspect 11. The vapor engine of any one of the preceding aspects, wherein at least a portion of the one or more fluid receiving chambers disposed on opposite halves of the bottom manifold are fluidly coupled.
[0068] Aspect 12. The vapor engine of any one of the preceding aspects, wherein a portion of the one or more fluid receiving chambers disposed on opposite halves of the bottom manifold are not fluidly couple to each other and are separated by a fastener for sealing together the top and bottom manifolds.
[0069] Aspect 13. The vapor engine of any one of the preceding aspects, comprising one or more inlet ports in fluid communication with at least a portion of the one or more fluid receiving chambers.
[0070] Aspect 14. The vapor engine of aspect 13, wherein a gas pipe is arranged in one or more of the one or more inlet ports for introducing a gas into the portion of the one or more fluid receiving chambers.
[0071] Aspect 15. The vapor engine of aspect 13 or 14, wherein an additive pipe is arranged in one or more of the one or more inlet ports for introducing an additive into the portion of the one or more fluid receiving chambers.
[0072] Aspect 16. The vapor engine of aspect 15, wherein the additive comprises a flavoring.
[0073] Aspect 17. The vapor engine of aspect 15 or 16, wherein the additive comprises one or more terpenes.
[0074] Aspect 18. A method for generating vapor using the vapor engine of any one of the preceding aspects, comprising: [0075] heating the bottom manifold to a bottom temperature equal to or greater than a boiling point temperature of the vapor-generating fluid; [0076] heating the top manifold to a top temperature sufficient to maintain the vapor in vapor form; [0077] flowing the vapor-generating fluid into the one or more fluid receiving chambers of the bottom manifold through the at least one vapor-generating fluid pipe, wherein, in the one or more fluid receiving chambers, the vapor-generating fluid is heated to generate a vapor, the vapor rises through the screen into the top chamber of the top manifold; [0078] removing vapor from the top chamber through the vapor outlet.
[0079] Aspect 19. The method of aspect 18, further comprising flowing a gas into the one or more fluid receiving chambers through at least one gas pipe having a plurality of apertures arranged in fluid communication with the one or more fluid receiving chambers to release the gas into the chambers, wherein the gas mixes with the vapor within the vapor engine and a gas/vapor mixture is removed from the top chamber through the vapor outlet.
[0080] Aspect 20. The method of aspect 19, wherein the at least one vapor-fluid generating pipe is in fluid communication with of the one or more fluid receiving chambers and the at least one gas pipe is in fluid communication with the remaining of the one or more fluid receiving chambers, wherein gas flowed into the remaining of the one or more fluid receiving chambers exits the bottom manifold and mixes with the vapor when exiting the bottom manifold and/or in the top chamber.
[0081] Aspect 21. The method of aspect 19, wherein the at least one vapor-fluid generating pipe and the at least one gas pipe are in fluid communication with the same ones of the one or more fluid receiving chamber such that vapor is generated within the one or more fluid receiving chambers and mixes with the gas introduced into the same ones of the one or more fluid receiving chambers such that a mixed vapor/gas exits the bottom manifold.
[0082] Aspect 22. The method of any one of aspects 18 to 21, wherein the vapor-generating fluid is water or H.sub.2O.sub.2.
[0083] Aspect 23. The method of aspect 22, wherein the water is inhalant grade.
[0084] Aspect 24. The method of any one of aspect 19 to 23, wherein the vapor-generating fluid is water and the gas is nitrogen.
Aspect 25. A vapor introduction system comprising:
[0085] a vapor engine of any of the preceding aspects in fluid communication with a mixing unit, wherein the mixing unit comprises: [0086] an inlet for receiving vapor from the vapor engine; [0087] an inlet for receiving inert gas from an inert gas source; [0088] an internal volume in fluid communication with the inlet for receiving vapor and the inlet for receiving inert gas, wherein the inert gas and vapor are adapted to mix in the internal volume; and [0089] an outlet for delivering the mixture of inert gas and vapor out of the internal volume.
[0090] Aspect 26. The vapor introduction system of aspect 25, wherein the mixing unit further comprises an inlet for receiving one or more additives.
[0091] Aspect 27. The vapor engine of aspect 26, wherein the additive comprises flavoring.
[0092] Aspect 28. The vapor engine of aspect 26, wherein the additive comprises terpenes.
[0093] The use of a or an are employed to describe elements and components of the embodiments herein. This is done merely for convenience and to give a general sense of the description. This description should be read to include one or at least one of and the singular also includes the plural unless it is obvious that it is meant otherwise.
[0094] Still further, the figures depict embodiments for purposes of illustration only. One of ordinary skill in the art will readily recognize from the foregoing discussion that the alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles described herein.
[0095] Thus, while particular embodiments and applications have been illustrated and described, it is to be understood that the disclosed embodiments are not limited to the precise construction and components disclosed herein. Various modifications, changes, and variations, which will be apparent to those skilled in the art, may be made in the arrangement, operation, and details of the method and apparatus disclosed herein without departing from the spirit and scope defined in the appended claims.