HEAT SINK ASSEMBLY
20260049775 ยท 2026-02-19
Assignee
Inventors
Cpc classification
H01M10/6556
ELECTRICITY
F28F3/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F2275/062
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B23K2101/36
PERFORMING OPERATIONS; TRANSPORTING
F28F2220/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F2255/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D2021/0029
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B23K20/122
PERFORMING OPERATIONS; TRANSPORTING
F28F2275/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F9/0256
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A heat sink assembly includes a heat sink having a plurality of ribs integrally molded along a length direction of the heat sink by extrusion molding, the heat sink having spaces between the plurality of ribs forming a flow path, and the heat sink having first and second surfaces that are open at ends of the length direction of the heat sink; and a pair of end plugs respectively closing the first and second surfaces at the opposite ends of the heat sink, wherein the plurality of rib includes a center rib having one end of the first surface being closed and another end of the second surface being open with respect to the pair of end plugs, and a side rib disposed on at least one side of the center rib in a width direction of the center rib, and the side rib being open at opposite ends of the first and second surface sides.
Claims
1. A heat sink assembly comprising: a heat sink having a plurality of ribs integrally molded along a length direction of the heat sink by extrusion molding, the heat sink having spaces between the plurality of ribs forming a flow path, and the heat sink having first and second surfaces that are open opposite ends of the length direction of the heat sink; and a pair of end plugs respectively closing the first and second surfaces at the opposite ends of the heat sink, wherein the plurality of rib comprise: a center rib having one end at a first surface side being closed and another end at a second surface side being open with respect to the pair of end plugs, and a side rib disposed on at least one side of the center rib in a width direction of the center rib, and the side rib being open at opposite ends of the first and second surface sides.
2. The heat sink assembly of claim 1, further comprising an inlet port at one side and an outlet port disposed at another side along the width direction of the center rib on the first surface side which is closed with respect to one end plug of the pair of end plugs.
3. The heat sink assembly of claim 2, wherein the side rib is provided in a plurality, and wherein, among the plurality of side ribs the plurality of side ribs that are located closer to the center rib have first ends that are located farther from the first surface side and have second ends that are located closer to the second surface side than those of the plurality of side ribs that are located farther from the center rib.
4. The heat sink assembly of claim 3, wherein the plurality of side ribs are respectively provided on opposites sides of the center rib in the width direction.
5. The heat sink assembly of claim 1, wherein the pair of end plugs are coupled to the first and second surfaces of the heat sink by welds, respectively.
6. The heat sink assembly of claim 5, wherein the pair of end plugs are welded to an upper plate and a lower plate of the heat sink by a friction-stir welding performed at the first surface side and the second surface side, respectively, and wherein weld depths of friction-stir welds on the upper plate and lower plate overlap each other.
7. The heat sink assembly of claim 1, wherein the pair of end plugs are welded to an upper plate or a lower plate of the heat sink by a friction-stir welding performed at the first surface side and the second surface side, respectively, and wherein a weld depth of a friction-stir-welding weld starts from the upper plate or the lower plate and penetrates through the respective pair of end plugs to at least a portion of the lower plate or the upper plate.
8. The heat sink assembly of claim 7, wherein the upper plate and the lower plate have different thicknesses.
9. The heat sink assembly of claim 8, wherein the weld depth of the friction-stir weld to the first and second surfaces of the heat sink starts at one of the upper plate and the lower plate having a lesser thickness for the flow path, penetrates through the respective pair of end plugs to at least a portion of the other of the upper plate and the lower plate having a greater thickness for the flow path.
10. The heat sink assembly of claim 5, wherein the pair of end plugs are welded to an upper plate and a lower plate of the heat sink by a friction-stir welding performed at the first surface side and the second surface side, respectively, and wherein a separate auxiliary welding part is formed on the pair of end plugs and on side surfaces of the first and second surfaces.
11. The heat sink assembly of claim 10, wherein the auxiliary welding part is formed in a region where weld depths of friction-stir weld on the upper plate and the lower plate do not overlap each other.
12. The heat sink assembly of claim 11, wherein the weld depths of the friction-stir weld on the upper plate and the lower plates are connected by the auxiliary welding part.
13. The heat sink assembly of claim 10, wherein the auxiliary welding part is formed on a processing surface exposing weld depths of friction-stir welds on the upper plate and the lower plate, and wherein interconnects of the weld depths of the friction-stir welds on the upper plate and the lower plate that do not overlap each other.
14. The heat sink assembly of claim 5, wherein the pair of end plugs are welded by a friction-stir welding performed along a front portion width direction of the pair of end plugs with respect to the first and second surfaces of the heat sink.
15. The heat sink assembly of claim 14, wherein weld depths of friction-stir welds span the upper plate, lower plate, and side surfaces with respect to the first and second surfaces of the heat sink.
16. The heat sink assembly of claim 1, wherein each of the pair of end plugs comprises a front portion and an insert that is attached to the front portion, and wherein the insert is shaped to fit into an internal space of the heat sink to close the flow path at the opposite ends of the heat sink.
17. The heat sink assembly of claim 16, wherein the front portion contacts a respective one of the first and second surfaces of the heat sink.
18. The heat sink assembly of claim 16, wherein at least one of the front portion and the insert is joined to an upper plate and a lower plate of the heat sink by a weld.
19. The heat sink assembly of claim 18, wherein the weld is formed in at least one of a length direction of heat sink and a thickness direction of the heat sink.
20. The heat sink assembly of claim 1, wherein the center rib contacts one of the pair of end plugs, and the side rib does not contact the pair of the end plugs.
Description
[BRIEF DESCRIPTION OF THE DRAWINGS]
[0033] Because the following drawings attached to the present specification illustrate exemplary embodiments of the present disclosure and serve to facilitate understanding of the technical idea of the present disclosure together with the detailed description of the disclosure described below, the present disclosure should not be limitedly interpreted on the basis of the drawings.
[0034]
[0035]
[0036]
[0037]
[0038]
[0039]
[0040]
[0041]
[0042]
DETAILED DESCRIPTION
[0043] The present disclosure may have various modifications and various embodiments, and thus specific embodiments thereof will be described in detail below.
[0044] However, it should be understood that the present disclosure is not limited to the specific embodiments, and includes all modifications, equivalents, or alternatives within the spirit and technical scope of the present disclosure.
[0045] The terms comprise, include, and have used herein designate the presence of characteristics, numbers, steps, actions, components, or members described in the specification or a combination thereof, and it should be understood that the possibility of the presence or addition of one or more other characteristics, numbers, steps, actions, components, members, or a combination thereof is not excluded in advance.
[0046] In addition, in the present disclosure, when a part of a layer, film, region, plate, or the like is disposed on another part, this includes not only a case in which one part is disposed directly on another part, but a case in which still another part is interposed therebetween. In contrast, when a part of a layer, film, region, plate, or the like is disposed under another part, this includes not only a case in which one part is disposed directly under another part, but a case in which still another part is interposed therebetween. In addition, in the present application, on may include not only a case of being disposed on an upper portion but also a case of being disposed on a lower portion.
[0047] The present disclosure relates to a heat sink assembly, where in one example, the heat sink assembly includes: a heat sink having a plurality of ribs integrally molded along an length direction by extrusion molding, the spaces between the ribs forming a flow path, and having open first and second surfaces at both ends of the length direction; and a pair of end plugs each closing the first and second surfaces at both ends of the heat sink, wherein the plurality of rib includes: a center rib having one end of the first surface closed and the other end of the second surface open with respect to the pair of end plugs, and a side rib disposed on at least one side of the center rib in a width direction, and open at both ends of the first and second surface sides.
[0048] The heat sink assembly of the present disclosure having the above configuration, wherein the heat sinks are manufactured as a continuum by extrusion molding to possess excellent structural rigidity, meanwhile, machining processing is performed on both length direction ends of the ribs integrally formed in the heat sink to form a center rib and a side rib, so that a cooling passage divided into an inlet and an outlet may be configured by coupling a pair of end plugs to both ends. Accordingly, the heat sink assembly of the present disclosure, while having an extruded heat sink as a basic framework which is advantageous in structural rigidity, occupies less space by not requiring a separate pipe for forming the flow path, can improve differential pressure by reducing the number of components with a simplified flow path configuration.
MODE FOR PRACTICING THE INVENTION
[0049] Hereinafter, specific embodiments of a heat sink assembly 10 according to the present disclosure will be described in detail with reference to the accompanying drawings. For reference, the directions of front, back, up, down, left, and right used in the following description to designate relative positions are for the purpose of understanding the disclosure and refer to the directions shown in the drawings unless otherwise specified.
First Embodiment
[0050]
[0051] The heat sink assembly 10 of the present disclosure includes a heat sink 100, which is manufactured by extrusion molding, and a pair of end plugs 200.
[0052] The heat sink 100, manufactured as a continuum via extrusion molding, is of a configuration corresponding to a main body, having a plurality of ribs 110 integrally molded along a length direction L. The heat sink 100 may be prepared by cutting an extrusion molding part manufactured as a continuum to a designed length.
[0053] The plurality of ribs 110 are spaced apart with a suitable spacing, with each space between the ribs 110 functioning as a flow path 120 (coolant passage) through which the coolant flows. And, if the surfaces forming the both length direction L ends of the heat sink 100 are referred to as the first surface 130 and the second surface 140, respectively, the first surface 130 and the second surface 140 are open. That is, through the first surface 130 and the second surface 140, the ribs 110 formed inside the heat sink 100 can be observed and accessed.
[0054] Here, the length direction L refers to the extrusion molding direction of the heat sink 100, i.e., the direction in which the ribs 110 extend, and the width direction W refers to a direction orthogonal to the length direction L in which the plurality of ribs 110 are spaced apart.
[0055] A pair of end plugs 200 are coupled to close the first and second surfaces 130, 140 at both ends in the length direction L of the heat sink 100, respectively. The end plugs 200 include an insert 204 that is inserted into the heat sink 100 and a front portion 202 that covers the first and second surfaces 130 and 140 of the heat sink 100 after coupling. That is, the end plugs 200 are substantially shaped like the letter T of the English alphabet when viewed from the width direction W. The front portion 202 of the end plug 200 is shaped to correspond to the outline of the first and second surfaces 130, 140 of the heat sink 100, and the insert 204 is shaped to fit snugly into the internal space of the heat sink 100. As will be described later, to provide space for the insert 204 of the end plug 200 to be inserted, a plurality of ribs 110 are machining processed to cut away portions of their ends.
[0056] As shown in
[0057] The center rib 112 corresponds to a rib 110 that is closed at one end on the first surface 130 and open at the other end on the second surface 140 with respect to the pair of end plugs 200. In other words, the center rib 112 divides the space inside the heat sink 100 into two spaces that are isolated on the first surface 130 but connected on the second surface 140. In
[0058] Side ribs 114 refer to remaining ribs 110 disposed on at least one side of center rib 112 in the width direction W. The side ribs 114, unlike the center ribs 112, are open with respect to the pair of end plugs 200 at both the first and second surfaces 130, 140 sides. Thus, the side ribs 114 disposed on any one side of the width direction W of the center rib 112 are interconnected at both ends of the first and second surfaces 130, 140.
[0059] Note that while
[0060] The structure of such center rib 112 and side ribs 114, in particular the distance spaced apart from the first and second surfaces 130, 140 and the full length of each rib 110, is made to a designed dimension by machining processing (such as cutting) performed through the first and second surfaces 130, 140, based on the depth at which the insert 204 of the end plug 200 is inserted. For example, the distance that the center rib 112 is spaced apart from the first surface 130 may be cut to correspond to the length of the insert 204 of the end plug 200, such that one end of the center rib 112 may be closed on the first surface 130 side.
[0061] In such an embodiment of the present disclosure, an inlet port 210 is disposed at one side and an outlet port 220 is disposed at the other side along the width direction W of the center rib 112 on the first surface 130 which is closed with respect to the end plug 200. As described above, the center rib 112 divides the space inside the heat sink 100 into two spaces that are isolated at the first surface 130 side but connected to the second surface 140. Thus, by dividing the inlet port 210 and outlet port 220 proximate to the first surface 130 on both sides of the width direction W of the center rib 112, coolant flow in and out of the heat sink 100 in the shape of the English alphabet U. In
[0062] And, in the case of a plurality of side ribs 114 are provided, the relative position along the length direction L can be varied while keeping the full length of each side rib 114 the same or similar to facilitate coolant flow from the inlet port 210 to outlet port 220. Referring to
Second Embodiment
[0063] In the first embodiment, a structure of a heat sink assembly 10 has been described that utilizes an extruded heat sink 100 but does not require a separate pipe for forming the flow path 120. The heat sink assembly 10 of the present disclosure is made by sealing and coupling a pair of end plugs 200 against the open first and second surfaces 130, 140 of the heat sink 100, respectively. In a second embodiment, various structures for effectively sealing and coupling the end plugs 200 to the heat sink 100 are described.
[0064] The pair of end plugs 200 sealing the open first surface 130 and second surface 140 of the heat sink 100, respectively, can be coupled in a variety of ways, including fitting and sealing members, welding, and the like, although coupling by welding may be preferable given the thermal expansion and contraction associated with heat dissipation, reliability of the seal, durability, productivity, and the like.
[0065]
[0066]
[0067] The unidirectional welding structure of
[0068]
[0069] The embodiment of
[0070]
[0071] The embodiment of
[0072] Thus, basically, the auxiliary weld portion 310 is formed in an area where the weld depth 300 of the friction stir welding on the upper plate 101 and the lower plate 102 do not overlap each other. Accordingly, the weld depths 300 of the friction stir welding on the upper plate 101 and the lower plate 102 are completely connected by the auxiliary welding part 310, and the sealing structure on both sides of the width direction W of the heat sink 100 is densely completed.
[0073] In accordance with the embodiment of
[0074]
[0075] In this embodiment of
Third Embodiment
[0076]
[0077] In the exemplary embodiment of
[0078] The two heat sink assemblies 10 are mirror-symmetrical in the arrangement of the ports 210, 220 and the structure of the flow paths 120 relative to the center of the length direction of the pack case 400. In the embodiment shown, a pair of inlet ports 210 are located in the center of the width direction W of the pack case 400, with a pair of outlet ports located further outwardly. By the coolant absorbing heat from the center of the width direction W, cooling from the inner battery cells, which are at a disadvantage in terms of heat dissipation, is effectively achieved.
[0079] As aforementioned, the present disclosure has been described in more detail through the drawings and embodiments. However, since the configuration described in the drawings or embodiments described herein is merely one embodiment of the present disclosure and do not represent the overall technical spirit of the disclosure, it should be understood that the disclosure covers various equivalents, modifications, and substitutions at the time of filing of this application.
DESCRIPTION OF REFERENCE NUMERALS
[0080] 10: HEAT SINK ASSEMBLY [0081] 100: HEAT SINK [0082] 101: UPPER PLATE [0083] 102: LOWER PLATE [0084] 110: RIB [0085] 112: CENTER RIB [0086] 114: SIDE RIB [0087] 120: FLOW PATH [0088] 130: FIRST SURFACE [0089] 140: SECOND SURFACE [0090] 200: END PLUG [0091] 202: FRONT PORTION [0092] 204: INSERT [0093] 210: INLET PORT [0094] 220: OUTLET PORT [0095] 300: WELD DEPTH [0096] 310: AUXILIARY WELDING PART [0097] 320: PROCESSING SURFACE [0098] 400: PACK CASE [0099] 410: BOTTOM PLATE [0100] L: LENGTH DIRECTION [0101] W: WIDTH DIRECTION