Light Assembly for mounting on a bicycle and for providing a lighting function, and lighting system with two such light assemblies
20260048800 ยท 2026-02-19
Inventors
Cpc classification
F21W2103/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B62J6/015
PERFORMING OPERATIONS; TRANSPORTING
F21V23/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S43/26211
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B62J6/028
PERFORMING OPERATIONS; TRANSPORTING
B62J6/056
PERFORMING OPERATIONS; TRANSPORTING
F21Y2115/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S43/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V23/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21Y2113/17
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V29/70
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21W2103/35
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
B62J6/056
PERFORMING OPERATIONS; TRANSPORTING
B62J6/015
PERFORMING OPERATIONS; TRANSPORTING
F21S43/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S43/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V23/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V23/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V29/70
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The invention relates to a light assembly configured for mounting on a bicycle, in particular on an e-bike, and for performing a lighting function or part thereof. It is suggested that the light assembly comprises as an integral unit a handlebar grip intended for mounting on a distal handle end of a handlebar tube of the bicycle, a light fixture with at least one light source, in particular a semiconductor light source, control electronics for controlling the light source and for implementing the lighting function, and an operating element, in particular a button, for controlling the at least one light source and is configured for mounting on the distal handle end as a unit.--.
Claims
1. A light assembly configured for mounting on a bicycle, and for implementing a lighting function or part thereof, wherein the light assembly comprises as an integral unit a handlebar grip configured for mounting on a distal handle end of a handlebar tube of the bicycle; a light fixture with at least one light source comprising at least one semiconductor light source, control electronics for controlling the at least one light source and for realising the lighting function, and an operating element for controlling the at least one light source, and wherein the light assembly is configured for mounting on the distal handle end as a unit.
2. The light assembly according to claim 1, wherein the handlebar grip has a substantially hollow cylindrical shape and, on a first end face, an opening for receiving a distal end of a handle end of the handlebar tube of the bicycle, wherein the light fixture arranged on a second end face of the handlebar grip opposite to the first end face.
3. The light assembly according to claim 1, wherein the handlebar grip has a substantially hollow cylindrical shape and, on a first end face, an opening for receiving a distal end of a handle end of the handlebar tube of the bicycle, wherein the operating element is arranged on a circumferential surface of the handlebar grip in the region of the first end face of the handlebar grip.
4. The light assembly according to claim 1, wherein the control electronics comprise a microcontroller on which a computer program is executable, which is programmed to control the at least one light source and the lighting function when it runs on the microcontroller.
5. The light assembly according to claim 4, wherein the microcontroller and the at least one light source are arranged and electrically contacted on a common main circuit board of the light fixture.
6. The light assembly according to claim 1, wherein the light fixture has at least one optical assembly which is configured to bundle light emitted by the at least one light source in a main radiation direction and/or to deflect it into at least one main emission direction of the lighting function, wherein the optical assembly preferably comprises a solid light-transmissive material into which the light emitted by the at least one light source in the main radiation direction is coupled and which comprises at least one boundary surface which is configured to redirect the coupled-in light by means of total internal reflection into the main emission direction when it strikes the boundary surface.
7. The light assembly according to claim 6, wherein the optical assembly is configured to deflect light emitted from the at least one light source in the main radiation direction into two main emission directions directed opposite to each other, wherein one of the main emission directions is preferably directed in the direction of travel of a bicycle equipped with the light assembly and the other main emission direction is directed opposite to the direction of travel of the bicycle.
8. The light assembly according to claim 7, wherein the light fixture has at least two light sources arranged at a distance from each other, one of the light sources being configured to emit light which, after being deflected by the optical assembly is directed in the direction of travel of the bicycle, and the other light source being configured to emit light which, after being deflected by the optical assembly, is directed opposite to the direction of travel of the bicycle.
9. The light assembly according to claim 1, wherein the at least one light source is configured to emit amber light so that the lighting function provided by the light assembly includes a turn signal indicator light function and/or a position light function.
10. The light assembly according to claim 9, wherein the light fixture comprises at least one further light source which is configured to emit light of a different colour than the at least one light source, wherein the light emitted by the at least one further light source is white light either alone or by superposition with the light emitted by the at least one light source, so that the lighting function realised by the light assembly comprises a position light function.
11. The light assembly according to claim 9, wherein the light fixture comprises at least one further light source which is configured to emit red light, so that the lighting function realised by the light assembly includes a rear light function and/or a brake light function.
12. The light assembly according to claim 1, wherein the operating element arranged and designed in the light assembly such that, when the light assembly is mounted on the handle end of the handlebar tube of the bicycle, it can be operated by a finger or thumb of a rider of the bicycle equipped with the light assembly to activate and/or deactivate the lighting function depending on the actuation of the operating element by the rider, or to select one of several lighting functions that can be realised by the light assembly.
13. The light assembly according to claim 1, wherein the light fixture comprises a main circuit board on which the at least one light source is arranged and electrically contacted, and a metal housing, wherein the main circuit board is thermally coupled to the metal housing so that heat loss produced during operation of the light assembly is dissipated to the environment via the metal housing, wherein the thermal coupling of the main circuit board to the metal housing is preferably effected via a heat-conductive adhesive connection.
14. The light system configured for mounting on a bicycle, in particular on an e-bike, and for providing a lighting function, wherein the light system comprises two light assemblies according to claim 1, one of the light assemblies being configured for mounting as an integral unit on a first distal handle end of a handlebar tube of the bicycle and the other light assembly being configured for mounting as an integral unit on a second distal handle end of the handlebar tube opposite to the first distal handle end.
15. The light system according to claim 14, wherein the light system comprises an electrical signal cable between the light assemblies, which is configured to transmit synchronisation signals between the light assemblies for synchronising the lighting functions generated by the respective light assemblies and/or the light system has an electrical connection cable between the light assemblies on the one hand and a power source of the bicycle on the other hand, which is configured to transmit electrical energy from the power source to the light assemblies for operating the latter.
16. The light assembly according to claim 1, wherein the light fixture comprises at least one further light source which is configured to emit light of a different colour than the at least one light source, wherein the light emitted by the at least one further light source is white light either alone or by superposition with the light emitted by the at least one light source, so that the lighting function realised by the light assembly comprises a position light function.
17. The light assembly according to claim 1, wherein the light fixture comprises at least one further light source which is configured to emit red light, so that the lighting function realised by the light assembly includes a rear light function and/or a brake light function.
18. The light assembly according to claim 10, wherein the light fixture comprises at least one further light source which is configured to emit red light, so that the lighting function realised by the light assembly includes a rear light function and/or a brake light function.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0065] The drawing includes
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DETAILED DESCRIPTION OF THE INVENTION
[0075]
[0076] The lighting system 50 comprises an electrical signal cable 52 which runs between the light assemblies 40 and is designed to transmit synchronisation signals between the light assemblies 40 for synchronising the lighting functions generated by the respective light assemblies 40. Furthermore, the lighting system 50 comprises an electrical connection cable 54 between the light assemblies 40 on the one hand and a power source (not shown) of the bicycle on the other hand. The connection cable 54 is designed to transmit electrical energy from the power source to the light assemblies 40 for operating the latter. The connection cable 54 has a vehicle-specific plug 38 for connection to a power source. It is conceivable that the signal cable 52 and the connection cable 54 are at least partially implemented by a common cable harness. In the example shown, a single Y-shaped cable harness is provided. One or more wires of the cable harness can serve as signal cable 52 and/or as connection cable 54. It is conceivable that identical wires of the cable harness serve both as signal cable 52 and as connection cable 54. In the example shown in
[0077] The reference number 38 denotes a connection-specific plug of the cable harness 35, 35a, 36, 37 for connection to the power source of the bicycle. The connection to the power source into which plug 38 can be inserted can be an AUX connection of an e-bike motor, a connection directly to a drive battery of an e-bike, a connection to a separate battery provided in the bicycle or e-bike, or a connection to any other electrical power source (e.g., a dynamo).
[0078]
[0079] To implement an indicator light function, a high-performance LED that emits amber-coloured light is preferably used as the light source 5. For this purpose, an LED chip of the LED can, for example, emit blue light, part of which is converted into longer-wave light by a converter material assigned to the LED chip, for example phosphor, and a superposition of the blue and the converted longer-wave light components produces the amber-coloured light. Alternatively, an RGB LED can be used as light source 5, comprising three LED chips that respectively emit red, green or blue light, and the desired colour of the light emitted by the LED is produced by superimposing the more or less intense red, green and blue light components.
[0080] To implement a daytime running light or position light function, a high-performance LED that emits white light is preferably used as light source 5. The white light can be produced by superimposing unconverted light components and light components converted by a converter material or by using an RGB LED and controlling the individual RGB LED chips accordingly. The light source 5 emitting white light can be provided in addition to the light source 5 emitting amber light or instead thereof. It would also be conceivable, for example in the case of an RGB LED 5, for this to emit amber or white light depending on the control of the RGB LED chips.
[0081] To implement a rear light or brake light function, a high-performance LED that emits red light is preferably used as light source 5. The red light can be produced by superimposing unconverted light components and light components converted by a converter material or by using an RGB LED and controlling the individual RGB LED chips accordingly. The light source 5 emitting red light can be provided in addition to the light source 5 emitting amber light or instead of or in addition to the light source 5 emitting white light. It would also be conceivable, for example in the case of an RGB LED 5, that this emits amber, white or red light depending on the control of the RGB LED chips.
[0082] The control electronics 16 are preferably designed as a microcontroller or microprocessor on which a computer program can run. The computer program is programmed to control the light source 5 and the lighting function when it runs on the microcontroller or microprocessor. The control electronics 16 is preferably an integral part of the light fixture 62. Preferably, the control electronics in the form of the microcontroller or microprocessor is arranged and contacted on a main circuit board 6 of the light fixture 62, which also carries and contacts the at least one light source 5.
[0083] Furthermore, the light assembly 40 advantageously comprises a handlebar grip 31 intended for mounting on a distal handle end of the handlebar tube 32 of the bicycle. The handlebar grip 31 may comprise a grip housing 25, with which the handlebar grip 31 can be fastened to the handlebar tube 32, and a grip part 24, which is fastened to the grip housing 25.
[0084] The light fixture 62, the control electronics 16 and an operating element 28, in particular a button, most preferably a push button, which is designed to control the at least one light source 5, are designed as an integral unit 33, 33a (see
[0085] The handlebar grip 31 has a substantially hollow cylindrical shape and an opening on a first end face for receiving a distal end of a handle end of the handlebar tube 32 of the bicycle. The light fixture 62 is preferably arranged or attached to a second end face of the handlebar grip 31 opposite to the first end face. The attachment can be effected by gluing, screwing or by other means.
[0086] The operating element 28 is preferably arranged or formed on a peripheral surface of the handlebar grip 31 in the region of the first end face of the handlebar grip 31. The operating element 28 is arranged on the handlebar grip 31 in such a way that, when the unit 33, 33a is properly attached to the handlebar tube 32, it faces the rider so that the rider can operate the operating element 28 with his thumb. Alternatively, the operating element 28 could also be designed as a rotary switch which can be moved into different switching positions by rotation about the longitudinal axis of the handlebar grip 31 or the handlebar tube 32. Depending on how the rider operates the operating element 28, the lighting function can be activated and/or deactivated, or one of several lighting functions that can be realised by the light assembly 40 can be selected.
[0087] The light fixture 62 comprises at least one optical assembly 2, which is designed to bundle light emitted by the at least one light source 5, 5a in a main radiation direction 64 and/or to deflect it into at least one main emission direction 66 of the lighting function. The main radiation direction 64 of the light source 5, 5a runs, when the unit 33, 33a is properly attached to the handlebar tube 32, preferably parallel to the longitudinal axis of the handlebar tube 32 or transversely to a direction of travel of the bicycle. The main emission direction 66 of the lighting function preferably runs in or opposite to the direction of travel of the bicycle. Thus, the optical assembly 2 is preferably designed to perform a 90deflection of the light in or opposite to the direction of travel of the bicycle. In the example shown in
[0088] The optical assembly 2 preferably comprises a solid light-transmissive material, e.g., a transparent plastic or glass, in particular PMMA. The light emitted by the light source 5 is coupled into the optical assembly 2 via a light coupling surface, reflected therein at boundary surfaces 3, 3a, preferably by means of total internal reflection, and coupled out of the optical assembly 2 via a light decoupling or exit surface 21, 21a. The boundary surfaces 3 are formed between the optically denser transparent material of the optical assembly 2 and an optically less dense adjacent medium, e.g., air. It would also be conceivable that the optical assembly 2 comprises more than one boundary surface 3, 3a. Preferably, one boundary surface 3, 3a is assigned to one light source 5, 5a. However, it would also be conceivable for several boundary surfaces 3 to be assigned to a single light source 5 and for the deflection of the light from a light source 5 to involve multiple reflections at the boundary surfaces 3.
[0089] Particularly preferred, the optical assembly 2 is embodied as shown in
[0090] As further shown in
[0091] In addition, the light fixture 62 may comprise a light fixture housing 8 (see
[0092] The optical assembly 2 is mounted on the light fixture housing 8. The optical assembly 2 can also be fastened to the light fixture housing 8 by means of an adhesive bond or in any other manner (e.g., by means of a snap-in connection, screw connection, bayonet connection).
[0093] The light fixture 62 can be attached to the handlebar grip 31 by means of an adhesive connection or in another way, e.g., by means of a screw connection. In particular, the light fixture 62 is designed to be attached to the grip housing 25 of the handlebar grip 31. For this purpose, fastening screws 42, 42a may be provided (see
[0094] In addition to the light sources 5, 5a and the control electronics 16, a switching regulator 17 for constant current control can also be arranged and contacted on the main circuit board 6. The switching regulator 17 can be designed as a clocked switching regulator which varies the level of the operating current, for example by means of pulse width modulation. Further electrical and electronic components with which the main circuit board 6 can be equipped have the task of protecting the entire electrical circuit of the light fixture 62 against reverse polarity and overvoltage.
[0095] Light sources 5, 5a in the form of LEDs emit light in a main direction of radiation 64, for example in a cone of 120orthogonal to the circuit board 6. To this end, a bundling optic, for example a spherical lens made of a transparent material, such as plastic, which bundles the light emitted by the LED chip into the entire 180-half space, may be arranged in the light emission direction in front of one or more LED chips of an LED 5, 5a, to form the 120light cone.
[0096] In the light fixture 62, the arrangement and design of the light source(s) 5, 5a and the external shape, external surfaces (light entry surfaces and light exit surfaces 21, 21a) and boundary surfaces 3, 3a of the optical assembly 2 are preferably coordinated in respect to each other in such a way that the spatial light distribution required for the corresponding lighting function, e.g., the function of a direction indicator light, is fulfilled in accordance with ECE R50 or ECE R148. However, conformity with the legal provisions of the respective country or region where the light fixture 62 is intended to be used is not a mandatory requirement for the present invention.
[0097] The light fixture 62 is operated by the cyclist via an operating element 28 integrated in the integral unit 33, 33a of the light assembly 40 according to the invention. The operating element 28 is connected to a flexible printed circuit board 10 of the operating element assembly 41 via a contact pad 11, in particular a THT (through hole technology) pad. The flexible printed circuit board 10 is in contact with the contact pad 11 or the operating element 28 on the one hand and is connected to the main printed circuit board 6 of the light fixture 62 via one or more contact pads 30 (see
[0098] A switching signal from the operating element 28 of a light assembly 40 attached to a first distal end of the handlebar tube 32 of a bicycle is transmitted via the flexible printed circuit board 10 to the main printed circuit board 6 and on to the control electronics 16 of the corresponding light assembly 40. The control electronics 16 located on the main circuit board 6 receives the switching signal from the operating element 28 and controls the LEDs 5, 5a, which are preferably also located on the main circuit board 6, accordingly.
[0099] Furthermore, the switching signal of a first light assembly 40 of a lighting system 50 can be transmitted to another light assembly 40 of the lighting system 50 via the signal cable 52 or via parts 35, 35a, 36 of the cable harness 35, 35a, 36, 37. At the other light assembly 40, the switching signal then reaches the main circuit board 6 via the connection socket 29 and the flexible printed circuit board 10 and is forwarded to the control electronics 16 of the other light assembly 40. This allows the control electronics 16 located on the main circuit board 6 of the other light assembly 40 to receive the switching signal from the operating element 28 and to control the LEDs 5, 5a of the other light assembly 40, which are preferably also located on the main circuit board 6, accordingly.
[0100] The flexible circuit board 10 preferably runs inside the handlebar grip 31 of the respective light assembly 40 but outside the handlebar tube 32. As can be seen in
[0101] A passage 23 for the flexible printed circuit board 10 is formed in a base surface of the light fixture housing 8 facing the end face of the handlebar grip 31 opposite to the first end face. A distal end of the flexible circuit board 10 is contacted at a point 18 on the main circuit board 6. This can be done on the front side of the main circuit board 6 facing the light fixture housing 8 or on its rear side facing away from the light fixture housing 8. If the flexible printed circuit board 10 is contacted on the rear side of the main printed circuit board 6, a passage for the flexible printed circuit board 10 may be formed in the main printed circuit board 6 at the point 18, and the contact may be made on the rear side via a 90 solder connection.
[0102] It is preferred that the flexible printed circuit board 10 of the operating element assembly 41 is hermetically sealed at the opening 26 when entering the handlebar grip 31 and at the slot-shaped opening and/or the passage 23 of the light fixture housing 8 at the transition from the handlebar grip 31 into the light fixture 62. Finally, the groove 56 of the handlebar grip 31 can be filled with a sealing compound, e.g., a two-component sealing compound, to make it watertight (known as potting). The sealing also provides a structural connection between the connection socket 29 (see
[0103] The two handle indicator units 33, 33a are electrically connected to a power source of the vehicle via the connection cable 54, which is a 2-pole cable that conducts a supply voltage from the power source to the junction 36. In the Y-shaped junction 36, a printed circuit board is preferably moulded in a waterproof manner, to the ends of which all three cable parts 35, 35a, 37 are soldered.
[0104] The two connecting cables 35, 35a leading from the junction 36 to the handle indicator units 33, 33a are preferably 3-pole cables. Two wires of the cables 35, 35a conduct the supply voltage via the connection socket 29, the flexible printed circuit board 10 of the operating element assembly 41 to the main printed circuit board 6 of the light fixture 62. Synchronisation signals from the left handle indicator unit 33 and the right handle indicator unit 33a are each routed via the third wire of the connecting cables 35, 35a to the junction 36 and connected to each other on the distribution circuit board.
[0105] The grip housing 25 forms a stable, rigid part via which the handle indicator units 33, 33a of the light assembly 40 can be fastened to a distal end of the handlebar tube 32. To this end, a clamping gap 27 (see
[0106] The light assembly 40 and the lighting system 50, respectively, according to the invention can produce various lighting functions or parts thereof. If a light assembly 40 only produces part of a lighting function, the desired lighting function can be produced together with the light from another light fixture of the bicycle. In particular, it is suggested that a light assembly 40 be designed to produce the following lighting functions: [0107] Position light function: After the supply voltage is switched on, the light fixture 62 operates at a permanently constant and relatively low power. This increases the visibility of the vehicle's contours for other road users. White light is preferably emitted for this lighting function. [0108] Direction indicator light function: Only after the operating element 28 is activated, e.g., by pressing a button, does the light fixture 62 flash on command. With this lighting function, amber light is preferably emitted. During the indicator light function, the position light on the flashing side of the vehicle or on both sides goes out. After the indicator light function has ended, light fixtures 62 and 62a on both sides of the vehicle emit position light again. It would be conceivable to map different indicator light modes depending on the length of a button press. For example, if button 28 is pressed for less than 1 second, e.g., for a lane change, light fixture 62 could flash only 3 times and then the indicator light function could be switched off automatically. If the button is pressed for longer than 1 second, light fixture 62 could be activated to flash continuously. The continuous flashing function could be deactivated, for example, by pressing operating element 28a on the opposite light assembly 40a or by pressing operating element 28 again, which triggered the current continuous flashing function. [0109] Warning indicator light function: The light fixtures 62, 62a of both light assemblies 40, 40a of a lighting system 50 flash synchronously. Synchronisation signals can be exchanged via the signal cable 52 between the opposite light assemblies 40, 40a or their light fixtures 62, 62a or their control electronics 16. The activation and/or deactivation of this lighting function could be triggered by simultaneously actuating both operating elements 28, 28a.
[0110] To implement a turn signal and a position light function in a light fixture 62 of a light assembly 40, a light source 5, 5a of the light fixture 62 comprises either two separate LEDs, one of which can emit white light and the other amber light. Alternatively, the light source 5, 5a of the light fixture 62 may also comprise only one RGB LED with three LED chips that can respectively emit red, green and blue light. Suitable control of the LED chips to vary the intensity of the emitted red, green and blue light results in the desired amber or white light emitted by the light fixture 62 through superposition.
[0111] By additionally equipping the main circuit board 6 of the light fixture 62 with further light sources 5, 5a that can emit light in other colours (e.g., red) or by controlling the LED chips of an RGB LED accordingly, additional lighting functions (e.g., rear light or brake light) can be implemented. In this context, the light fixture 62 can emit a permanent position light in the direction of travel and opposite to the direction of travel a permanent rear light and, if necessary, a temporary brake light during braking. In this case, light source 5a would emit white light in the direction of travel of the bicycle in conjunction with the optical assembly 2, and light source 5 would emit red light opposite to the direction of travel in conjunction with the optical assembly 2. When an indicator light function or a hazard warning light function is activated, the position light as well as the rear light and brake light can be temporarily deactivated.
[0112] The main circuit board 6 of the light fixture 62 could also be equipped with a light source that emits blue light. This would allow blue flashing lights to be implemented, for example on bicycles used by law enforcement or emergency services, to increase their visibility in road traffic. Similarly, the main circuit board 6 could be equipped with a piezo loudspeaker that can acoustically support the optical blue flashing lights with a siren or a horn. Other special lighting functions of the light assembly 40 would also be conceivable.
[0113] The main circuit board 6 of the light fixture 62 could also be equipped with an acceleration sensor (a so-called G-sensor), e.g., as an SMD component or in another way, which detects negative acceleration as a result of braking and transmits a corresponding sensor signal to the control electronics 16, which then arranges for activation of the brake light. Similarly, further additional lighting functions can be implemented by modifying the programming of the control electronics 16 or the microcontroller.
[0114] One possibility would be a vibration-controlled indicator light switch-off, in which an indicator light that has been set flashes continuously when the vehicle is stationary and switches off automatically as soon as or shortly after the vehicle starts moving. Movement of the vehicle can be detected by detecting vibrations by means of a G-sensor. Preferably, the indicator light is automatically switched off after a preset period of time after the vehicle has started moving.