HOUSEHOLD APPLIANCE PACKAGING ASSEMBLY
20260048925 ยท 2026-02-19
Inventors
Cpc classification
B65D85/68
PERFORMING OPERATIONS; TRANSPORTING
B65D2519/00273
PERFORMING OPERATIONS; TRANSPORTING
B65D2519/00323
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A household packaging assembly includes a paper-based packaging container extending in the vertical direction between a bottom and a top. The paper-based packaging container defines a container interior for positioning a household appliance therein and a container exterior. Additionally, the packaging assembly includes a household appliance positioned within the paper-based packaging container and a paper-based skid base attached to a bottom of the paper-based packaging container for supporting the paper-based packaging container. The paper-based skid base includes a plurality of paper-based boards extending across a bottom of the paper-based packaging container in the transverse direction and spaced apart from each other in the lateral direction. Furthermore, a lifting fork aperture is defined between each adjacent pair of paper-based boards of the plurality of paper-based boards for receiving one or more lifting fork extensions therethrough for lifting the household appliance packaging assembly.
Claims
1. A household appliance packaging assembly defining a vertical direction, a lateral direction, and a transverse direction, the household appliance packaging assembly comprising: a paper-based packaging container extending in the vertical direction between a bottom and a top, the paper-based packaging container defining a container interior for positioning a household appliance therein and a container exterior; a household appliance positioned within the paper-based packaging container; and a paper-based skid base attached to a bottom of the paper-based packaging container for supporting the paper-based packaging container, the paper-based skid base comprising: a plurality of paper-based boards extending across the bottom of the paper-based packaging container in the transverse direction and spaced apart from each other in the lateral direction, wherein, a lifting fork aperture is defined between each adjacent pair of paper-based boards of the plurality of paper-based boards for receiving one or more lifting fork extensions therethrough for lifting the household appliance packaging assembly.
2. The household appliance packaging assembly of claim 1, wherein: the plurality of paper-based boards includes three paper-based boards spaced apart from each other, a first lifting fork aperture and a second lifting fork aperture defined between the three paper-based boards.
3. The household appliance packaging assembly of claim 1, each paper-based board of the plurality of paper-based boards comprising: a first paper-based panel; a second paper-based panel spaced apart from the first paper-based panel; and a paper-based corrugated liner extending between the first paper-based panel and the second paper-based panel.
4. The household appliance packaging assembly of claim 1, the paper-based packaging container comprising: a paper-based lifting flap rigidly attached over a portion of the container exterior, the paper-based lifting flap and the container exterior defining a pocket therebetween for receiving a lifting hook therein for lifting the household appliance packaging assembly.
5. The household appliance packaging assembly of claim 4, the paper-based lifting flap comprising: a first paper-based panel; a second paper-based panel spaced apart from the first paper-based panel; and a paper-based corrugated liner extending from the first paper-based panel to the second paper-based panel.
6. The household appliance packaging assembly of claim 4, wherein: the paper-based packaging container defines a plurality of sides; and the paper-based lifting flap and the lifting fork aperture are positioned on a first side of the plurality of sides.
7. The household appliance packaging assembly of claim 4, wherein: the paper-based lifting flap is foldable about a hinge relative to the paper-based packaging container; and the paper-based lifting flap is folded over the portion of the container exterior and rigidly attached to the paper-based packaging container to constrain movement of the paper-based lifting flap about the hinge.
8. The household appliance packaging assembly of claim 7, wherein: the paper-based lifting flap is folded over the portion of the container exterior and rigidly attached to the paper-based packaging container with tape extending over the paper-based lifting to constrain movement of the paper-based lifting flap about the hinge.
9. The household appliance packaging assembly of claim 1, wherein: the paper-based packaging container defines a plurality of corners; and the household appliance packaging assembly includes a paper-based post positioned within the container interior of the paper-based packaging container at each corner of the plurality of corners, each paper-based post extending in the vertical direction between the bottom and the top of the paper-based packaging container.
10. The household appliance packaging assembly of claim 1, wherein: the paper-based packaging container defines a plurality of sides; the lifting fork aperture is positioned on and only accessible from a first side of the plurality of sides.
11. The household appliance packaging assembly of claim 1, wherein: the paper-based packaging container defines a plurality of sides; the lifting fork aperture is positioned on a first side and a second side of the plurality of sides; and a flap extends over the lifting fork aperture positioned on the second side and thereby inhibiting accessibility of the lifting fork aperture from the second side.
12. A household appliance packaging assembly defining a vertical direction, a lateral direction, and a transverse direction, the household appliance packaging assembly comprising: a paper-based packaging container extending in the vertical direction between a bottom and a top, the paper-based packaging container defining a container interior for positioning a household appliance therein and a container exterior, the paper-based packaging container comprising: a paper-based flap rigidly attached over a portion of the container exterior, the paper-based flap and the container exterior defining a pocket therebetween for receiving a lifting hook therein for lifting the household appliance packaging assembly; a household appliance positioned within the paper-based packaging container; and a paper-based skid base attached to a bottom of the paper-based packaging container for supporting the paper-based packaging container, the paper-based skid base comprising: a plurality of paper-based boards extending across the bottom of the paper-based packaging container in the transverse direction and spaced apart from each other in the lateral direction, wherein, a lifting fork aperture is defined between each adjacent pair of paper-based boards of the plurality of paper-based boards for receiving one or more lifting fork extensions therethrough for lifting the household appliance packaging assembly.
13. The household appliance packaging assembly of claim 12, the paper-based flap comprising: a first paper-based panel; a second paper-based panel spaced apart from the first paper-based panel; and a paper-based corrugated liner extending from the first paper-based panel to the second paper-based panel.
14. The household appliance packaging assembly of claim 12, wherein: the paper-based flap is foldable about a hinge relative to the paper-based packaging container; and the paper-based flap is folded over the portion of the container exterior and rigidly attached to the paper-based packaging container to constrain movement of the paper-based flap about the hinge.
15. (canceled)
16. The household appliance packaging assembly of claim 12, wherein: the plurality of paper-based boards includes three paper-based boards spaced apart from each other, a first lifting fork aperture and a second lifting fork aperture defined between the three paper-based boards.
17. The household appliance packaging assembly of claim 12, wherein: the paper-based packaging container defines a plurality of sides; and the lifting fork aperture is positioned on and only accessible from a first side of the plurality of sides.
18. The household appliance packaging assembly of claim 12, wherein: the paper-based packaging container defines a plurality of sides; and the paper-based flap and the lifting fork aperture are positioned on a first side of the plurality of sides.
19. The household appliance packaging assembly of claim 18, wherein: the paper-based flap is folded over the portion of the container exterior and rigidly attached to the paper-based packaging container with tape extending over the paper-based flap.
20. A household appliance packaging assembly defining a vertical direction, a lateral direction, and a transverse direction, the household appliance packaging assembly comprising: a paper-based packaging container extending in the vertical direction between a bottom and a top, the paper-based packaging container defining a container interior for positioning a household appliance therein and a container exterior, the paper-based packaging container also defining a plurality of sides; a paper-based flap rigidly attached over a portion of the container exterior, the paper-based flap and the container exterior defining a pocket therebetween for receiving a lifting hook therein for lifting the household appliance packaging assembly; a paper-based skid base attached to a bottom of the paper-based packaging container for supporting the paper-based packaging container, the paper-based skid base comprising: a plurality of paper-based boards extending across the bottom of the paper-based packaging container in the transverse direction and spaced apart from each other in the lateral direction, wherein: a lifting fork aperture is defined between each adjacent pair of paper-based boards of the plurality of paper-based boards for receiving one or more lifting fork extensions therethrough for lifting the household appliance packaging assembly; and the paper-based flap and the lifting fork aperture are positioned on a first side of the plurality of sides.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0009] A full and enabling disclosure of the present invention, including the best mode thereof, directed to one of ordinary skill in the art, is set forth in the specification, which makes reference to the appended figures.
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[0017] Repeat use of reference characters in the present specification and drawings is intended to represent the same or analogous features or elements of the present invention.
DETAILED DESCRIPTION
[0018] Reference now will be made in detail to embodiments of the invention, one or more examples of which are illustrated in the drawings. Each example is provided by way of explanation of the invention, not limitation of the invention. In fact, it will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the scope or spirit of the invention. For instance, features illustrated or described as part of one embodiment can be used with another embodiment to yield a still further embodiment. Thus, it is intended that the present invention covers such modifications and variations as come within the scope of the appended claims and their equivalents.
[0019] Directional terms such as left and right are used herein with reference to the perspective of a user standing in front of a household appliance to access the appliance and/or items therein. Terms such as inner and outer refer to relative directions with respect to the interior and exterior of the appliance. For example, inneror inwardrefers to the direction towards the interior of the appliance. Terms such as left, right, front, back, top, or bottom are used with reference to the perspective of a user accessing the appliance. For example, a user stands in front of the appliance to open the door(s) and reaches into the appliance to add, move, or withdraw items therein.
[0020] As used herein, the terms first, second, and third may be used interchangeably to distinguish one component from another and are not intended to signify location or importance of the individual components. As used herein, terms of approximation, such as generally, or about include values within ten percent greater or less than the stated value. When used in the context of an angle or direction, such terms include within ten degrees greater or less than the stated angle or direction. For example, generally vertical includes directions within ten degrees of vertical in any direction, e.g., clockwise or counterclockwise. As used herein, the terms includes and including are intended to be inclusive in a manner similar to the term comprising. Similarly, the term or is generally intended to be inclusive (i.e., A or Bis intended to mean A or B or both).
[0021] The word exemplary is used herein to mean serving as an example, instance, or illustration. In addition, references to an embodiment or one embodimentdoes not necessarily refer to the same embodiment, although it may. Any implementation described herein as exemplary or an embodiment is not necessarily to be construed as preferred or advantageous over other implementations. Moreover, each example is provided by way of explanation of the invention, not limitation of the invention. In fact, it will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the scope of the invention. For instance, features illustrated or described as part of one embodiment can be used with another embodiment to yield a still further embodiment. Thus, it is intended that the present invention covers such modifications and variations as come within the scope of the appended claims and their equivalents.
[0022] Referring to the figures, an example household appliance is illustrated in
[0023] According to various embodiments of the present disclosure, household appliance 10 may be any of the example appliances described herein or may be any other household appliance, such as a heating, ventilation, and air conditioning (HVAC) appliance. Thus, it will be understood that the present subject matter is not limited to any particular household appliance.
[0024] It should be understood that household appliance and/or appliance are used herein to describe appliances typically used or intended for common domestic tasks, such as a laundry appliance, e.g., as illustrated in
[0025] As generally seen throughout
[0026] Referring to
[0027] According to example embodiments, packaging assembly 100 may include a packaging container 102. Packaging container 102 may extend from a bottom side 104 to a top side 106 in vertical direction V and from a first (left) side 108 to second (right) side 110 in a lateral direction L. Moreover, packaging container 102 may extend from a front side 112 to a rear side 114 in a transverse direction. Additionally, as best illustrated in
[0028] According to example embodiments, packaging container 102 may define a container interior 116 and a container exterior 118. For instance, packaging container 102 may include one or more packaging walls 120, such as top wall 122, a floor 124, and/or a plurality of side walls 126. Floor 124 may be positioned below and spaced apart from top wall 122 in vertical direction V. The plurality of side walls 126 may be positioned apart from each other in a lateral direction L and/or transverse direction T. Moreover, creases or corners 128 may be defined between adjacent pairs of side walls 126 of plurality of side walls 126. The plurality of side walls 126 may also extend from floor 124 to top wall 122 and connect floor 124 and top wall 122 in vertical direction V. As such, top wall 122, floor 124, and plurality of side walls 126 may collectively define container interior 116 therein that may be complementary to a predetermined household appliance, such as washing machine appliance 10, of packaging assembly 100. As best illustrated in
[0029] According to example embodiments, packaging container 102 may include a lifting flap 130 (
[0030] According to example embodiments, while folded, lifting flap 130 may be rigidly attached to container exterior 118 to constrain movement of lifting flap 130 about hinge 134. In this respect, lifting flap 130 provides support for the lifting mechanism to lift packaging assembly 100 with little to no movement of lifting flap 130 about hinge 134. For example, in some embodiments, adhesive tape 138 may extend over lifting flap 130 and a portion of container exterior 118 while lifting flap 130 is folded over the portion of container exterior 118 to rigidly attach lifting flap 130 to container exterior 118 to constrain movement/folding of lifting flap 130 about hinge 134. For example, as illustrated in
[0031] According to example embodiments, packaging container 102 may be configured as a paper-based packaging container. For example, some or all the components of packaging container 102, such as packaging walls 120 and/or lifting flap 130 may include or be formed entirely of paper material such as cardboard or paper composite including shredded paper material that is formed into a predetermined shape. The shredded paper material may include any suitable paper material that has been shredded (e.g., torn or cut into strips or fine particles). For example, the shredded paper material may be wastepaper or recycled paper material, such as newspaper, that has been shredded to a desired size or shape. Specifically, as illustrated in
[0032] Additionally, or alternatively, in some embodiments, packaging assembly 100 may include a paper-based skid base 140 attached or adhered to bottom side 104 of packaging container 102 for cushioning or supporting the household appliance, such as washing machine appliance 10, when the household appliance is positioned within packaging container 102. As such, paper-based skid base 140 may include a plurality of paper-based boards 142, such as a first paper-based board 142A, a second paper-based board 142B, and a third paper-based board 142C, that each extend across bottom side 104 of packaging container 102. For example, as best illustrated in
[0033] Additionally, paper-based boards 142 may be spaced apart from each other. In this respect, a lifting fork aperture 144 may be defined between each adjacent pair of paper-based boards 144 for receiving lifting fork extensions therethrough, such as from a warehouse vehicle, for lifting packaging assembly 100. For example, first, second, and third paper-based boards 142A, 142B, 142C may be spaced apart from each other in lateral direction L. In this respect, a first lifting fork aperture 144A may be defined between first and second paper-based boards 142A, 142B and a second lifting fork aperture 144B may be defined between second and third paper-based boards 142B, 142C.
[0034] According to example embodiments, some or all the components of paper-based skid base 140, such as paper-based boards 142 may include or be formed entirely of paper material such as cardboard or paper composite. Specifically, as illustrated in
[0035] In some embodiments, each lifting fork aperture 144 may be accessible from only one side of packaging container 102. For example, as best illustrated in
[0036] Additionally, in some embodiments, lifting flap 130 and lifting fork aperture(s) 144 may both be on the same side of the packaging assembly 102. For example, the lifting flap 130 and the lifting fork aperture(s) 144 may be positioned on and accessible from only one side, known as the universal handling side, of packaging container 102 to permit lifting of packaging assembly 100 only from the universal handling side. For example, as best illustrated in
[0037] According to example embodiments, packaging assembly 100 may include one or more paper-based frame posts 150 positioned within container interior 118 of packaging container 102 for providing structure and support to packaging container 102 while the household appliance is positioned within packaging container 102. As best illustrated in
[0038] Embodiments of the present subject matter advantageously provide a household appliance packaging assembly including a paper-based packaging container and a paper-based skid for safely supporting and facilitating lifting of the packaging assembly and/or a paper-based lifting flap for safely facilitating lifting of the packaging assembly. Providing various ways in which the packaging assembly may be lifted allows different tools of warehouse vehicles to be used to lift the packaging assembly. As such, expensive warehouse vehicles or tools of the warehouse vehicles don't need to be purchased to lift the packaging assembly.
[0039] This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to practice the invention, including making and using any devices or assemblies and performing any incorporated methods. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they include structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.