METAL OXIDE LAYER, METHOD OF PRODUCING THE SAME, AND ORGANIC PHOTOVOLTAIC CELL COMPRISING THE SAME
20260048998 ยท 2026-02-19
Inventors
Cpc classification
B82B3/0009
PERFORMING OPERATIONS; TRANSPORTING
C07C65/21
CHEMISTRY; METALLURGY
International classification
B82B3/00
PERFORMING OPERATIONS; TRANSPORTING
C07C65/21
CHEMISTRY; METALLURGY
Abstract
A metal oxide layer comprising a modified metal oxide nanoparticle, wherein the modified metal oxide nanoparticle comprises an organic acid metal salt on the surface of a metal oxide nanoparticle, and the organic acid metal salt has Formula 1, wherein m is a whole number selected from 0-2; n is a whole number selected from 0-12; X is O or a bond; R.sup.1 for each instance is independently H, OH, alkyl or cycloalkyl; R.sup.2 for each instance is independently hydrogen or alkyl; or two instances of CR.sup.2 taken together form a double bond; and represents a metal counterion. An organic photovoltaic cell comprising the metal oxide layer can achieve improved PCE and stability.
##STR00001##
Claims
1. A metal oxide layer comprising a modified metal oxide nanoparticle, wherein the modified metal oxide nanoparticle comprises an organic acid metal salt on the surface of a metal oxide nanoparticle, and the organic acid metal salt has Formula 1: ##STR00009## wherein m is a whole number selected from 0-2; n is a whole number selected from 0-12; X is O or a bond; R.sup.1 for each instance is independently H, OH, alkyl or cycloalkyl; R.sup.2 for each instance is independently hydrogen or alkyl; or two instances of CR.sup.2 taken together form a double bond; and represents a metal counterion.
2. The metal oxide layer of claim 1, wherein the metal oxide nanoparticle comprises an n-type metal oxide.
3. The metal oxide layer of claim 1, wherein the metal oxide nanoparticle comprises ZnO, SnO.sub.2, TiO.sub.2, In.sub.2O.sub.3, NiO, VO.sub.x, WO.sub.3, or MoO.sub.3.
4. The metal oxide layer of claim 1, wherein R.sup.1 for each instance is independently branched alkyl.
5. The metal oxide layer of claim 1, wherein X is a bond, R.sup.1 for each instance is branched alkyl, R.sup.2 for each instance is hydrogen.
6. The metal oxide layer of claim 5, wherein m is a whole number selected from 1-2, and n is a whole number selected from 1-5.
7. The metal oxide layer of claim 1, wherein X is a bond, R.sup.1 for each instance is OH, R.sup.2 for each instance is hydrogen or alkyl
8. The metal oxide layer of claim 7, wherein m is a whole number selected from 1-2, and n is a whole number selected from 0-3.
9. The metal oxide layer of claim 5, wherein the metal oxide nanoparticle comprises ZnO.
10. The metal oxide layer of claim 1, wherein the modified metal oxide nanoparticle has an average particle size of 5-10 nm.
11. A method for producing the metal oxide layer of claim 1, the method comprising providing a dispersion of modified metal oxide nanoparticle, and annealing the dispersion to form the metal oxide layer; wherein the modified metal oxide nanoparticle is prepared by contacting a metal oxide nanoparticle with an organic acid thereby forming an organic acid metal salt distributed on the surface of the metal oxide nanoparticle; and the organic acid is represented by Formula 2: ##STR00010## wherein m is a whole number selected from 0-2; n is a whole number selected from 0-12; X is O or a bond; R.sup.1 for each instance is independently H, OH, alkyl or cycloalkyl; and R.sup.2 for each instance is independently hydrogen or alkyl; or two instances of CR.sup.2 taken together form a double bond.
12. The method of claim 11, wherein X is a bond, R.sup.1 for each instance is branched alkyl, R.sup.2 for each instance is hydrogen.
13. The method of claim 11, wherein X is a bond, R.sup.1 for each instance is OH, R.sup.2 for each instance is hydrogen or alkyl.
14. The method of claim 11, wherein the organic acid is selected from the group consisting of: ##STR00011##
15. The method of claim 11, wherein the dispersion of modified metal oxide nanoparticle comprises a solvent, and the solvent comprises methanol, isopropanol, butanol, dimethyl formamide (DMF), dimethyl sulfoxide, N-methyl-2-pyrrolidone (NMP), N,N-dimethylpropyleneurea (DMPU), or mixtures thereof.
16. The method of claim 11, wherein the metal oxide nanoparticle and the organic acid are contacted at a temperature of 10-50 C.
17. A coating structure comprising the metal oxide layer of claim 1 and an active layer coating on a surface of the metal oxide layer.
18. The coating structure of claim 17, wherein the active layer comprises poly[(2,6-(4,8-bis(5-(2-ethylhexyl-3-fluoro)thiophen-2-yl)-benzo[1,2-b:4,5-b]dithiophene))-alt-(5,5-(1,3-di-2-thienyl-5,7-bis(2-ethylhexyl)benzo[1,2-c:4,5-c]dithiophene-4,8-dione)](PM6), 2,2-[[12,13-Bis(2-butyloctyl)-12,13-dihydro-3,9-dinonylbisthieno[2,3:4,5]thieno[2,3:4,5]pyrrolo[3,2-e:2,3-g][2,1,3]benzothiadiazole-2,10-diyl]bis[methylidyne(5,6-chloro-3-oxo-1H-indene-2,1(3H)-diylidene)]]bis[propanedinitrile](BTP-eC9), 2,2-((2Z,2Z)-((12,13-bis(2-ethylhexyl)-3,9-(2-butyloctyl)-12,13-dihydro-[1,2,5]thiadiazolo[3,4-e]thieno[2,3:4,5]thieno[2,3:4,5]pyrrolo[3,2-g]thieno[2,3:4,5]thieno[3,2-b]indole-2,10-diyl)bis(methanylylidene))bis(5,6-difluoro-3-oxo-2,3-dihydro-1H-indene-2,1-diylidene))dimalononitrile(L8-BO), 2,2-((2Z,2Z)-((12,13-bis(2-ethylhexyl)-3,9-diundecyl-12,13-dihydro-[1,2,5]thiadiazolo[3,4-e]thieno[2,3:4,5]thieno[2,3:4,5]pyrrolo[3,2-g]thieno[2,3:4,5]thieno[3,2-b]indole-2,10-diyl)bis(methanylylidene))bis(5,6-difluoro-3-oxo-2,3-dihydro-1H-indene-2,1-diylidene))dimalononitrile(Y6), poly[(2,6-(4,8-bis(5-(2-ethylhexyl)-4-fluoro)thiophen-2-yl)-benzo[1,2-b:4,5-b]dithiophene)-alt-5,5-(5,8-bis(4-(2-butyloctyl)thiophen-2-yl)dithieno[3,2:3,4;2,3:5,6]benzo[1,2-c][1,2,5]thiadiazole)](D18), poly[(2,6-(4,8-bis(5-(2-ethylhexyl)-4-chlorothiophen-2-yl)-benzo[1,2-b:4,5-b]dithiophene))-alt-5,5-(5,8-bis(4-(2-butyloctyl)thiophen-2-yl)dithieno[3,2:3,4;2,3:5,6]benzo[1,2-c][1,2,5]thiadiazole)](D18-C1) poly[[12,13-bis(2-octyldodecyl)-12,13-dihydro-3,9-diundecylbisthieno[2,3:4,5]thieno[2,3:4,5]pyrrolo[3,2-e:2,3-g][2,1,3]benzothiadiazole-2,10-diyl]methylidyne[1-(dicyanomethylene)-1,3-dihydro-3-oxo-2H-inden-yl-2-ylidene]-2,5-thiophenediyl[1-(dicyanomethylene)-1,3-dihydro-3-oxo-2H-inden-yl-2-ylidene]methylidyne](PY-IT), poly[[4,8-bis[5-(2-ethylhexyl)-2-thienyl]benzo[1,2-b:4,5-b]dithiophene-2,6-diyl]-2,5-thiophenediyl[5,7-bis(2-ethylhexyl)-4,8-dioxo-4H,8H-benzo[1,2-c:4,5-c]dithiophene-1,3-diyl]](PBDBD-T) or mixtures thereof.
19. A organic photoelectric cell comprising the metal oxide layer of claim 1.
20. The organic photoelectric cell of claim 19, wherein the organic photoelectric cell has an inverted structure.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0040] The foregoing aspects and many of the attendant advantages of this invention will become more readily appreciated and understood by reference to the following detailed description, when taken in conjunction with the accompanying drawing.
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DETAILED DESCRIPTION
Definitions
[0081] Throughout the present disclosure, unless the context requires otherwise, the word comprise or variations such as comprises or comprising, will be understood to imply the inclusion of a stated integer or group of integers but not the exclusion of any other integer or group of integers. It is also noted that in this disclosure and particularly in the claims and/or paragraphs, terms such as comprises, comprised, comprising and the like can have the meaning attributed to it in U.S. patent law; e.g., they can mean includes, included, including, and the like; and that terms such as consisting essentially of and consists essentially of have the meaning ascribed to them in U.S. patent law, e.g., they allow for elements not explicitly recited, but exclude elements that are found in the prior art or that affect a basic or novel characteristic of the present invention.
[0082] Furthermore, throughout the present disclosure and claims, unless the context requires otherwise, the word include or variations such as includes or including, will be understood to imply the inclusion of a stated integer or group of integers, but not the exclusion of any other integer or group of integers.
[0083] The use of the singular herein includes the plural (and vice versa) unless specifically stated otherwise. In addition, where the use of the term about is before a quantitative value, the present teachings also include the specific quantitative value itself, unless specifically stated otherwise. As used herein, the term about refers to a 10%, 7%, 5%, 3%, 1%, or 0% variation from the nominal value unless otherwise indicated or inferred.
[0084] The terms weight percent, wt-%, percent by weight, % by weight, and variations thereof, as used herein, refer to the concentration of a substance as the weight of that substance divided by the total weight of the composition and multiplied by 100. It is understood that, as used here, percent, %, and the like are intended to be synonymous with weight percent, wt-%, etc.
[0085] As used herein, alkyl refers to a straight-chain or branched saturated hydrocarbon group. Examples of alkyl groups include methyl-, ethyl-, propyl (e.g., n-propyl and isopropyl), butyl (e.g., n-butyl, iso-butyl, sec-butyl, tert-butyl), pentyl groups (e.g., 1-methylbutyl, 2-methylbutyl, iso-pentyl, tert-pentyl, 1,2-dimethylpropyl, neopentyl, and 1-ethylpropyl), hexyl groups, and the like. In various embodiments, an alkyl group can have 1 to 40 carbon atoms (i.e., C1-40 alkyl group), for example, 1-30 carbon atoms (i.e., C1-30 alkyl group). In certain embodiments, an alkyl group can have 1 to 6 carbon atoms, and can be referred to as a lower alkyl group. Examples of lower alkyl groups include methyl, ethyl, propyl (e.g., n-propyl and isopropyl), and butyl groups (e.g., n-butyl, isobutyl, sec-butyl, tert-butyl). In certain embodiments, alkyl groups can be optionally substituted as described herein. An alkyl group is generally not substituted with another alkyl group, an alkenyl group, or an alkynyl group.
[0086] As used herein, cycloalkyl by itself or as part of another substituent means, unless otherwise stated, a monocyclic hydrocarbon having between 3-12 carbon atoms in the ring system and includes hydrogen, straight chain, branched chain, and/or cyclic substituents. Exemplary cycloalkyls include cyclopropyl, cyclobutyl, cyclopentyl, cyclohexyl, cycloheptyl, and the like.
[0087] The term optionally substituted refers to a chemical group, such as alkyl, alkoxy, alkenyl cycloalkyl, aryl, and the like, wherein one or more hydrogen may be replaced with a substituent as described herein, for example, halogen, azide, alkyl, aralkyl, alkenyl, alkynyl, cycloalkyl, hydroxyl, alkoxyl, amino, nitro, sulfhydryl, imino, amido, phosphonate, phosphinate, carbonyl, carboxyl, silyl, ether, alkylthio, sulfonyl, sulfonamido, ketone, aldehyde, ester, heterocyclyl, aromatic or heteroaromatic moieties, CF.sub.3, CN, or the like.
[0088] The processes and compositions of the present disclosure may comprise, consist essentially of, or consist of the components and ingredients of the present disclosure as well as other ingredients described herein. As used herein, consisting essentially of means that the methods and compositions may include additional steps, components or ingredients, but only if the additional steps, components or ingredients do not materially alter the basic and novel characteristics of the claimed processes and compositions.
[0089] Organic photovoltaic (OPV) cells, also known as organic solar cells, are a type of solar cell that converts sunlight into electricity using organic materials such as polymers and small molecules. These materials are carbon-based and can be synthesized in a laboratory, unlike inorganic materials like silicon that require extensive mining and processing. OPV cells work by absorbing photons of light and generating an electrical current through the flow of electrons in the organic material. The cells are typically made up of multiple layers, including a layer of organic material sandwiched between two electrodes. When light is absorbed, it creates a flow of electrons from one electrode to the other, producing a current.
[0090] The organic solar cell in a normal structure typically consists of a transparent conductive oxide (TCO) layer, an electron transport layer (ETL), an active layer, a hole transport layer (HTL), and a metal electrode. In an organic solar cell having an inverted structure, the order of the layers is reversed compared to the normal structure, with the TCO layer followed by the HTL, the active layer, the ETL, and the metal electrode.
[0091] The present disclosure provides unexpected improvements of the inverted OPV, including enhancing the PCE and stability of an OPV cell, by including radical scavenger modified metal oxide nanoparticles (RS@MO NPs) in the electron transport layer. Specifically, the RS@MO NPs provide effective surface oxygen vacancy passivation and reactive radical capture capability. The radical scavenger passivates the surface V.sub.o.sup.+ and removes the dangling hydroxyl ions in metal oxide NPs, while reducing surface tension and capturing the reactive radicals which may other. In certain embodiments, the inverted OPV based on the modified metal oxide NPs demonstrates record efficiencies of 19.47%. Advantageously, it exhibited outstanding ISOS-D-1 and ISOS-L-1 lifetime with 94.2% PCE retention (with light-soaking-free behavior) after 8904 h of ambient storage without encapsulation and 81.5% PCE retention after 7724 h of maximum power point (MPP) tracking in real-world measurement.
[0092] The present disclosure provides a metal oxide layer comprising a modified metal oxide nanoparticle, wherein the modified metal oxide nanoparticle comprises an organic acid metal salt on the surface of a metal oxide nanoparticle, and the organic acid metal salt has Formula 1:
##STR00005##
wherein [0093] m is a whole number selected from 0-2; [0094] n is a whole number selected from 0-12; [0095] X is O or a bond; [0096] R.sup.1 for each instance is independently H, OH, alkyl or cycloalkyl; [0097] R.sup.2 for each instance is independently hydrogen or alkyl; or two instances of CR.sup.2 taken together form a double bond; and [0098] represents a metal counterion.
[0099] In certain embodiments, R.sup.1 for each instance is independently selected from the group consisting of H, OH, C.sub.1-C.sub.12 alkyl, C.sub.1-C.sub.9 alkyl, C.sub.1-C.sub.6 alkyl, C.sub.1-C.sub.3 alkyl, C.sub.3-C.sub.7 cycloalkyl, and C.sub.3-C.sub.5 cycloalkyl.
[0100] In certain embodiments, R.sup.1 for each instance is independently branched alkyl. In certain embodiments, R.sup.1 for each instance is independently selected from the group consisting of H, OH, methyl, ethyl, n-propyl, isopropyl, n-butyl, iso-butyl, tert-butyl, 1-methylbutyl, iso-pentyl, tert-pentyl, 1,2-dimethylpropyl, 1-ethylpropyl, 2-methylpentyl, 2,2-dimethylbutyl, 3,3-dimethylbutyl, 2-methylhexyl, 3-methylhexyl, 2-ethylpentyl 2,2-dimethylpentyl, 2,2-dimethylhexyl, 3,3-dimethylhexyl, 2,2-dimethylheptyl, 2,2-dimethyloctyl, cyclopropyl, cyclobutyl, cyclopentyl, cyclohexyl, and cycloheptyl.
[0101] In certain embodiments, R.sup.2 for each instance is independently selected from the group consisting of H, C.sub.1-C.sub.9 alkyl, C.sub.1-C.sub.6 alkyl, and C.sub.1-C.sub.3 alkyl.
[0102] In certain embodiments, R.sup.2 for each instance is independently selected from the group consisting of methyl, ethyl, n-propyl, isopropyl, n-butyl, iso-butyl and tert-butyl.
[0103] In certain embodiments, R.sup.2 is H and two instances of CR.sup.2 taken together form a double bond.
[0104] In certain embodiments, m is a whole number selected from 0, 1 and 2.
[0105] In certain embodiments, n is a whole number selected from 0-9, 1-7 or 2-5. In certain embodiments, n is a whole number selected from 0, 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, and 12, or any value or ranges therebetween.
[0106] The metal counterion is derived from the metal oxide comprised in the nanoparticle. In certain embodiments, the metal oxide nanoparticle comprises or consists of an n-type metal oxide. In certain embodiments, the metal oxide nanoparticle comprises or consists of ZnO, SnO.sub.2, TiO.sub.2, In.sub.2O.sub.3, NiO, VO.sub.x, WO.sub.3, or MoO.sub.3.
[0107] In certain embodiments, X is a bond, R.sup.1 for each instance is branched alkyl, R.sup.2 for each instance is hydrogen. In certain embodiments, X is a bond, R.sup.1 for each instance is cycloalkyl alkyl, R.sup.2 for each instance is hydrogen. In certain embodiments, X is a bond, R.sup.1 for each instance is cycloalkyl alkyl, R.sup.2 for each instance is hydrogen. In the embodiments, X is a bond, R.sup.1 for each instance is OH, R.sup.2 for each instance is hydrogen or alkyl.
[0108] In certain embodiments, the organic acid metal salt is derived from the organic acid selected from the group consisting of:
##STR00006##
[0109] In certain embodiments, the modified metal oxide nanoparticle has high uniformity, and has an average particle size of 5-10 nm. In certain embodiments, the modified metal oxide nanoparticle has an average particle size of 5 nm, 6 nm, 7 nm, 8 nm, 9 nm, 10 nm, or any value or ranges therebetween.
[0110] In certain embodiments, a thickness of the metal oxide layer is 10 nm to 200 nm, such as 10 nm, 20 nm, 30 nm, 40 nm, 50 nm, 60 nm, 70 nm, 80 nm, 90 nm, 100 nm, 110 nm, 120 nm, 130 nm, 140 nm, 150 nm, 160 nm, 170 nm, 180 nm, 190 nm, or 200 nm, or any value or ranges therebetween.
[0111] The present disclosure further provides a method for producing the metal oxide layer as aforementioned, the method comprising: [0112] providing a dispersion of modified metal oxide nanoparticle, and annealing the dispersion to form the metal oxide layer; [0113] wherein the modified metal oxide nanoparticle is prepared by contacting a metal oxide nanoparticle with an organic acid thereby forming an organic acid metal salt distributed on the surface of the metal oxide nanoparticle; and the organic acid is represented by Formula 2:
##STR00007##
wherein [0114] m is a whole number selected from 0-2; [0115] n is a whole number selected from 0-12; [0116] X is O or a bond; [0117] R.sup.1 for each instance is independently H, alkyl or OH; and [0118] R.sup.2 for each instance is independently hydrogen or alkyl; or two instances of CR.sup.2 taken together form a double bond.
[0119] In certain embodiments, the organic acid is selected from the group consisting of:
##STR00008##
[0120] In certain embodiments, the weight ratio of the metal oxide nanoparticle to the organic acid is not particularly limited. For example, the weight ratio of the metal oxide nanoparticle to the organic acid is in the range of 300:1 to 1:10. In certain embodiments, the weight ratio of the metal oxide nanoparticle to the organic acid is 200:1, 150:1, 100:1, 90:1, 80:1, 70:1, 60:1, 50:1, 450:1, 40:1, 30:1, 20:1, 10:1, 9:1, 8:1, 7:1, 6:1, 5:1, 4:1, 3:1, 2:1, 1:1, 1:2, 1:3, 1:4, 1:5, 1:6, 1:7, 1:8, 1:9, or any value or ranges therebetween.
[0121] In certain embodiments, the metal oxide nanoparticle and the organic acid are contacted at a temperature of 10-50 C., or 20-30 C. In certain embodiments, the metal oxide nanoparticle and the organic acid are contacted at a temperature of 10 C., 11 C., 12 C., 13 C., 14 C., 15 C., 16 C., 17 C., 18 C., 19 C., 20 C., 21 C., 22 C., 23 C., 24 C., 25 C., 26 C., 27 C., 28 C., 29 C., 30 C., 31 C., 32 C., 33 C., 34 C., 35 C., 36 C., 37 C., 38 C., 39 C., 40 C., 41 C., 42 C., 43 C., 44 C., 45 C., 46 C., 47 C., 48 C., 49 C., 50 C., or any value or ranges therebetween.
[0122] In certain embodiments, the metal oxide nanoparticle and the organic acid are contacted to react for a period of 0.5-10 hours. In certain embodiments, the metal oxide nanoparticle and the organic acid are contacted to react for a period of 0.5 hours, 1 hours, 1.5 hours, 2 hours, 2.5 hours, 3 hours, 3.5 hours, 4 hours, 4.5 hours, 5 hours, 5.5 hours, 6 hours, 6.5 hours, 7 hours, 7.5 hours, 8 hours, 8.5 hours, 9 hours, 9.5 hours, 10 hours, or any value or ranges therebetween.
[0123] In certain embodiments, the metal oxide nanoparticle is produced by a coprecipitation process, a sol-gel method, or a hydrothermal method.
[0124] In certain embodiments, the dispersion of modified metal oxide nanoparticle comprises a solvent. In certain embodiments, the solvent comprises methanol, isopropanol, butanol, dimethyl formamide (DMF), dimethyl sulfoxide, N-methyl-2-pyrrolidone (NMP), N,N-dimethylpropyleneurea (DMPU), or mixtures thereof.
[0125] The selection and combination of these solvents can be optimized based on the specific composition and preparation process to achieve the best layer quality and device performance. In certain embodiments, the solvent comprises or consists of methanol.
[0126] In certain embodiments, the method further comprises depositing the dispersion of modified metal oxide nanoparticle on a surface to form a wet film; and annealing the wet film to form the metal oxide layer. In some embodiments, the dispersion of modified metal oxide nanoparticle may be deposited by the methods, such as spin coating, blade coating, spray coating, slot-die coating, inkjet printing and vapor deposition. In certain embodiments, the dispersion of modified metal oxide nanoparticle is deposited by spin coating.
[0127] Annealing the dispersion of modified metal oxide nanoparticle may significantly impact the layer's quality and the device's performance. Optimal annealing conditions can vary depending on the specific composition and the desired layer properties. In certain embodiments, the dispersion of modified metal oxide nanoparticle or the wet film is subjected to annealing at a temperature of 100-150 C., such as 100 C., 105 C., 110 C., 115 C., 120 C., 125 C., 130 C., 135 C., 140 C., 145 C., or 150 C., or any value or ranges therebetween.
[0128] In certain embodiments, the dispersion of modified metal oxide nanoparticle or the wet film is subjected to annealing for a time period of 5-40 min, or 10-30 min. In certain embodiments, the dispersion of modified metal oxide nanoparticle or wet film is subjected to annealing for a time period of 5 min, 10 min, 15 min, 20 min, 25 min, 30 min, 35 min, or 40 min, or any value or ranges therebetween.
[0129] The present disclosure further provides a coating structure comprising the metal oxide layer as disclosed herein, and an active layer disposed on a surface of the metal oxide layer.
[0130] In certain embodiments, the active layer comprises an organic active material that absorbs solar energy and converts it into free-moving holes and electrons. In certain embodiments, the organic active material comprises poly[(2,6-(4,8-bis(5-(2-ethylhexyl-3-fluoro)thiophen-2-yl)-benzo[1,2-b:4,5-b]dithiophene))-alt-(5,5-(1,3-di-2-thienyl-5,7-bis(2-ethylhexyl)benzo[1,2-c:4,5-c]dithiophene-4,8-dione)](PM6), 2,2-[[12,13-Bis(2-butyloctyl)-12,13-dihydro-3,9-dinonylbisthieno[2,3:4,5]thieno[2,3:4,5]pyrrolo[3,2-e:2,3-g][2,1,3]benzothiadiazole-2,10-diyl]bis[methylidyne(5,6-chloro-3-oxo-1H-indene-2,1(3H)-diylidene)]]bis[propanedinitrile](BTP-eC9), 2,2-((2Z,2Z)-((12,13-bis(2-ethylhexyl)-3,9-(2-butyloctyl)-12,13-dihydro-[1,2,5]thiadiazolo[3,4-e]thieno[2,3:4,5]thieno[2,3:4,5]pyrrolo[3,2-g]thieno[2,3:4,5]thieno[3,2-b]indole-2,10-diyl)bis(methanylylidene))bis(5,6-difluoro-3-oxo-2,3-dihydro-1H-indene-2,1-diylidene))dimalononitrile(L8-BO), 2,2-((2Z,2Z)-((12,13-bis(2-ethylhexyl)-3,9-diundecyl-12,13-dihydro-[1,2,5]thiadiazolo[3,4-e]thieno[2,3:4,5]thieno[2,3:4,5]pyrrolo[3,2-g]thieno[2,3:4,5]thieno[3,2-b]indole-2,10-diyl)bis(methanylylidene))bis(5,6-difluoro-3-oxo-2,3-dihydro-1H-indene-2,1-diylidene))dimalononitrile(Y6), poly[(2,6-(4,8-bis(5-(2-ethylhexyl)-4-fluoro)thiophen-2-yl)-benzo[1,2-b:4,5-b]dithiophene)-alt-5,5-(5,8-bis(4-(2-butyloctyl)thiophen-2-yl)dithieno[3,2:3,4;2,3:5,6]benzo[1,2-c][1,2,5]thiadiazole)](D18), poly[(2,6-(4,8-bis(5-(2-ethylhexyl)-4-chlorothiophen-2-yl)-benzo[1,2-b:4,5-b]dithiophene))-alt-5,5-(5,8-bis(4-(2-butyloctyl)thiophen-2-yl)dithieno[3,2:3,4;2,3:5,6]benzo[1,2-c][1,2,5]thiadiazole)](D18-C1), poly[[12,13-bis(2-octyldodecyl)-12,13-dihydro-3,9-diundecylbisthieno[2,3:4,5]thieno[2,3:4,5]pyrrolo[3,2-e:2,3-g][2,1,3]benzothiadiazole-2,10-diyl]methylidyne[1-(dicyanomethylene)-1,3-dihydro-3-oxo-2H-inden-yl-2-ylidene]-2,5-thiophenediyl[1-(dicyanomethylene)-1,3-dihydro-3-oxo-2H-inden-yl-2-ylidene]methylidyne](PY-IT), poly[[4,8-bis[5-(2-ethylhexyl)-2-thienyl]benzo[1,2-b:4,5-b]dithiophene-2,6-diyl]-2,5-thiophenediyl[5,7-bis(2-ethylhexyl)-4,8-dioxo-4H,8H-benzo[1,2-c:4,5-c]dithiophene-1,3-diyl]](PBDBD-T) or mixtures thereof.
[0131] The present disclosure further provides an organic photoelectric cell comprising the metal oxide layer.
[0132] In certain embodiments, the organic photoelectric cell has an inverted structure. In certain embodiments, the organic photoelectric cell comprises a transparent or translucent conductive substrate as the base or bottom layer, an electron transport layer, an active layer, a hole transport layer and a metal electrode that are deposited sequentially. In certain embodiments, the organic photoelectric cell comprises the metal oxide layer as the electron transport layer.
[0133] In certain embodiments, the transparent or translucent conductive substrate may be cleaned in advance by ultrasonication in solvents such as isopropanol, acetone and water. The substrate can also be treated with UV light for surface activation.
[0134] The transparent conductive oxide in the conductive substrate is selected from the group consisting of an indium tin oxide (ITO), a zinc oxide, a doped tin oxide, and a doped zinc oxide, such as a fluorine-doped tin oxide (FTO), or an aluminum-doped tin oxide (AZO), etc.
[0135] In certain embodiments, the transparent conductive oxide can include 90 wt % to 100 wt % of ITO, FTO, or AZO. In certain embodiments, the transparent conductive oxide can be composed primarily of ITO, FTO, or AZO. In certain embodiments, transparent conductive oxide is ITO.
EXAMPLES
Materials
[0136] All materials are purchased from commercial suppliers: PM6, BTP-eC9, L8-BO, Y6 (Solarmer Energy Inc.), TCB (Tokyo Chemical Industry Co., Ltd.), Zn(OAc).sub.2.Math.2H.sub.2O, KOH, BHT-acid (Sigma Aldrich). And all reagents and solvents are used directly without further purification.
Example 1
BHT@ZnO Nanoparticles Synthesis
[0137] Zn(OAc).sub.2.Math.2H.sub.2O (2.963 g) was dissolved in methanol (125 ml) at 65 C. for 10 min. After fully dissolved, KOH solution (1.335 g in 65 ml methanol) was added dropwise with 15 min under vigorous stirring. Then the reaction kept at 65 C. for 4 h then stood still for 3 h for fully precipitate. The obtained ZnO nanoparticles were washed twice with methanol. After that, the obtained ZnO nanoparticles was reacted with BHT-acid (0.05 g) at room temperature for 6 h to finish the reaction. Finally, the obtained BHT@ZnO was washed twice with methanol then collected by centrifugation at 16 k rpm and dispersed in methanol to form the dispersion.
Example 2
GA@ZnO Nanoparticles Synthesis
[0138] The GA@ZnO nanoparticles synthesis is similar to BHT@ZnO. After obtaining ZnO nanoparticles, the GA in methanol was added into ZnO dispersion with similar ratio and react at room temperature for 6 h. And the obtained BHT@ZnO was washed twice with methanol then collected by centrifugation at 16 k rpm and dispersed in methanol to form the dispersion.
Example 3
Device Fabrication
[0139] First, patterned ITO-coated glass was cleaned by detergent, de-ionized water, acetone, and isopropyl alcohol (IPA) for 40 min under ultrasonication sequentially. The substrate then was dried in N.sub.2 flow and treated with UV ozone for 20 min. The prepared ZnO dispersion, BHT@ZnO NPs dispersion and GA@ZnO dispersion were coated on ITO in glovebox, followed by thermal annealing on a hot plate at 130 C. for 20 min. Then TCB (10 mg/ml) in the PM6: BTP-eC9, PM6:Y6 and PM6:L8-BO (D:A=1:1.2) with the total concentration of 17 mg/ml dissolved in chloroform were coated on the samples, followed by thermal annealing on a hot plate at 100 C. for 10 min. For ternary system, the ratio of PM6:BTP-eC9:o-BTP-eC9 is 1:1.05:0.15 with the total concentration of 16 mg/ml in chloroform with DIB additive (12.5 mg/ml). All the precursor solution would be heated to 60 C. for an hour to fully dissolve the solutes then cooled to room temperature before use. After coating, the active layer experienced a process of thermal annealing at 100 C. for 5 min. 5-nm MoO.sub.3 and 100-nm Ag were then vacuum deposited as the electrode. All devices were tested with a metal mask whose area is 6.1 mm.sup.2. The J-V curves of the OPV were tested by Keithley 2400 source meter and solar simulator (SS-F7-3A, Enli Tech. Co., Ltd., Taiwan) along with AM 1.5 G spectra whose intensity was corrected by a standard silicon solar cell at 100 mW/cm.sup.2. The EQE was measured by a certified incident photon to electron conversion (IPCE) equipment (QE-R) from Enli Technology Co., Ltd. The lifetime of the device was tested by MPP tracking equipment (Enli Technology Co., Ltd.).
Method and Characterization
Contact Angle
[0140] The contact angles were tested by a DSA-100 (KRUSS Germany) contact angle meter. The corresponding surface tension was calculated by following Owens-Wendt method:
where and .sub.L and .sub.s are surface tension of the tested liquid and sample, respectively. is the contact angle of the sample.
EPR Measurement
[0141] EPR measurements were carried out in ambient condition on ADANI SpinscanX spectrometer, operating at 100 kHz field modulation using the 150 ut modulation amplitude. For the trapping of OH radical, the prepared ETLs were immersed in DMPO anhydrous toluene solution (50 mM) in N.sub.2 under dark or illuminated by AM 1.5G (100 mW.Math.cm.sup.2) for 20 min. The sample was drawn by capillary which was furtherly sealed by tweezers after heating by an alcohol lamp. The capillary was placed into the quartz tube, then placed into EPR cavity. For the trapping of O.sub.2 radical, the prepared ETL were immersed in DMPO methanol solution (50 mM) in ambient condition under dark or illuminated by AM 1.5G (100 mW.Math.cm.sup.2) for 5 min. Next steps were similar to the trapping of OH radical.
Preparation of the Fenton's Reagent
[0142] 100 l H.sub.2O.sub.2 and 100 l FeSO.sub.4 solution (10 mM) were dissolved in 800 l H.sub.2O to generate OH radical. While 100 l H.sub.2O.sub.2 and 100 l FeSO.sub.4 solution (10 mM) were dissolved in 800 l CH.sub.3OH to generate O.sub.2 radical. 5 l DMPO was added in mixture solution to measure the radical by EPR. 0.5 mg BHT-acid was added in the mixture for measuring the radical scavenging capability. To improve the catalytic ability, higher concentration of H.sub.2O.sub.2(20) was used in experiment of active layer bleaching (
Other Characterizations
[0143] UV-vis absorption spectra and transmittance spectra was carried out by Varian Cary 300 UV-Vis spectrophotometers (Agilent Technologies). MALDI-TOF/TOF MS was carried out by the Bruker UltrafleXtreme. Atomic force microscopic (AFM) images were acquired using a Bruker Dimension Icon in tapping mode. GIWAXS measurements were carried out with a Xeuss 2.0 SAXS/WAXS laboratory beamline using a Cu X-ray source (8.05 keV, 1.54 ) and Pilatus3R 300 K detector. The incidence angle is 0.2. TPV was conducted under 1 sun conditions by illuminating the device with a white light-emitting diode and set at the open-circuit condition. TPC was set to the short-circuit condition in dark. The output signal was collected by keysight oscilloscope.
Result and Discussion
1. Synthesis and Characterization of the BHT@ZnO NPs
[0144] The synthesis of zinc oxide nanoparticles was carried out according to a known method in the literature as a control for comparison, while for the BHT@ZnO NPs, the surface modification of ZnO involved binding it with BHT-acid (
[0145] Fourier transform infrared spectroscopy (FTIR) was used to determine the surface modification of BHT@ZnO (see
[0146] To further identify the surface properties of BHT@ZnO, X-ray photoelectron spectroscopy (XPS) was employed. The O is peak of ZnO NPs was assigned to different binding energies, including 530.8 eV for lattice oxygen (ZnO), 531.51 eV for V.sub.o.sup.+, and 532.69 eV for surface adsorbed oxygen (
[0147] Under 350 nm excitation, ZnO NPs demonstrate strong photoluminescence (PL) emission at 564 nm, which arises from the defect-induced emission related to oxygen-vacancies. However, the photoluminescence emission from BHT@ZnO NPs shows a blue-shift at 551 nm and lower intensity, indicating the passivation of surface oxygen-vacancy-related defects by the carboxylic group in BHT moiety (
[0148] Compared to ZnO, BHT@ZnO thin film displays an approximately 5-nm red-shift in absorbance cutoff according to
[0149] The surface properties of the nanoparticles are also studied. Atomic force microscopy (AFM) revealed that both ZnO and BHT@ZnO thin films had smooth and uniform surfaces, with root-mean-square (RMS) roughness values of 2.82 and 3.43 nm, respectively (
2. Photovoltaic Performance
[0150] The inverted OPV devices were fabricated with the configuration of ITO/ZnO (BHT@ZnO)/active layer/MoO.sub.3/Ag (
TABLE-US-00001 TABLE 1 Photovoltaic parameters of the inverted OPV based on ZnO and BHT@ZnO with different active layer systems. J.sub.SC FF Active layer ETL V.sub.OC (V) (mA/cm.sup.2) (%) PCE (%).sup.a PM6:BTP-eC9 ZnO 0.840 27.13 76.49 17.43 (17.03 0.24) BHT@ZnO 0.848 27.46 79.36 18.48 (18.23 0.15) PM6:Y6 ZnO 0.828 26.61 74.83 16.49 (16.15 0.18) BHT@ZnO 0.840 26.77 77.92 17.52 (17.12 0.16) PM6:L8-BO ZnO 0.868 25.85 77.48 17.38 (17.01 0.11) BHT@ZnO 0.877 26.07 80.72 18.45 (18.06 0.17) PM6:BTP- ZnO 0.851 27.96 77.32 18.39 (17.97 0.16) eC9:0-BTP-eC9 BHT@ZnO 0.859 28.39 79.87 19.47 (19.13 0.19) 0.856 28.38 78.22 18.97.sup.b .sup.aAverage PCEs with standard deviation calculated from 20 devices. All devices were tested with a metal mask applied. .sup.bCertificated by Enli Tech Optoelectronic Calibration Lab (ISO/IEC 17025: 2017 accredited Calibration Lab).
[0151] The PCE of device based on ZnO ETL was found to be 17.43% with an open-circuit voltage (V.sub.OC) of 0.840 V, a short-circuit current density (J.sub.SC) of 27.13 mA.Math.cm.sup.2, and fill factor (FF) of 76.49%. When BHT@ZnO was used instead of ZnO as ETL, the champion PCE was enhanced to 18.48% with V.sub.OC of 0.848 V, J.sub.SC of 27.46 mA.Math.cm.sup.2, and FF of 79.36% after optimization (as shown in Table S3 in
[0152] Under dark conditions, we investigated the J-V characteristics of devices based on different electron transport layers (ETLs) and found that BHT@ZnO-based device exhibited reduced reversed saturated (leakage) current under reversed bias in comparison to ZnO-based device (
[0153] The ideality factor (n) fitting from light-dependent V.sub.OC was 1.16 and 1.04 for ZnO and BHT@ZnO, respectively (
3. Device Stability
[0154] The stability of OPV devices based on ZnO and BHT@ZnO NPs under various aging conditions was assessed. Initially, the photovoltaic performance of unencapsulated devices was tested to determine the decay rate when aged in ambient condition (room temperature, 20-30% relative humidity). We observed interesting yet abnormal phenomenon of the light soaking effect on OPV J-V testing. The PCE variations are provided in
[0155] Metal oxide-based inverted OPV devices without encapsulation have been observed to exhibit light soaking effect that should be connected to the presence of oxygen species on the surface. In particular, O.sub.2 and H.sub.2O can be adsorbed, leading to electron extraction from the conducting band of the metal oxide and the formation of a depletion region and upward band bending. This upward band bending impedes electron extraction at the ZnO/bulk heterojunction (BHJ) or ZnO/ITO interfaces. During light soaking process, the photogenerated hole in ZnO recombines with the oxygen species, desorbing them and enabling improved performance. It also suggests that the significantly suppressed light soaking effect in BHT@ZnO-based devices can be attributed to the surface passivation of V.sub.0.sup.+, which blocks the adsorption of oxygen species and prevents the formation of a depletion region and upward band bending.
[0156] Although the PCE would be partially recovered after light soaking, the devices based on ZnO still show serious degradation after ambient aging. The detailed parameters of the PCE degradation after ambient storage and light soaking recovered are provided in
[0157] To prove the oxygen adsorption behavior, both the aged ZnO and the aged BHT@ZnO in ambient conditions were performed with XPS measurement (
[0158] The devices were also aging under light exposure (100 mW cm.sup.2 white LED) with/without encapsulation at open circuit condition. After aging at ambient conditions for about 78 h, the ZnO-based device without encapsulation retains only 35% PCE of the pristine value, while the counterpart of the BHT @ZnO-based device is over 70% (
[0159] The operational stability of the devices was further tracked under MPP with continuously simulated 1-Sun illumination using LED arrays in ambient conditions. As shown in
4. Morphology Variation
[0160] Grazing-incidence wide-angle x-ray scattering (GIWAXS) was used to detect the evolution of the BHJ layers based on ZnO and BHT@ZnO before and after aging under light illumination in ambient conditions. The images showed that both the ZnO/BHJ and BHT@ZnO/BHJ exhibited a face-on orientation with a - stacking (010) peak with a Q vector of 1.785 .sup.1 along the profile in the out-of-plane (OOP) direction and a lamellar stacking (100) peak with a Q vector of 0.295 .sup.1 along the profile in the in-plane (IP) direction (
5. Radical-Induced Selective Catalytic Degradation of Polymer/NFA
[0161] The active layer degradation mechanism under light radiation is also investigated herein.
[0162] Trace amount of impurity in the active layer can cause defects to form, significantly affecting the performance of the photovoltaic system. Therefore, it is crucial to comprehend the molecular-level degradation of the active layer. UV-vis absorption spectra of the active layer after aging were measured. According to
[0163] When aging on glass at dry air (O.sub.2 content19%, relative humidity1%), the absorption decay of active layer was severer than under UV/N.sub.2 condition. However, opposite to UV/N.sub.2, the degradation of PM6 was stronger than BTP-eC9 under UV/dry air. According to
[0164] When aging on ZnO in air, both the PM6 and BTP-eC9 suffered severer absorption decay than their counterparts without ETL (
[0165] When replace ZnO with BHT@ZnO, both the PM6 and BTP-eC9 exhibited higher absorption retentions at the same aging states (
[0166] Previous research has suggested the degradation products of the NFA, but the other key componentpolymer donor is yet to be determined. To determine the degradation path of the polymer donor PM6 in the presence of .Math.O.sub.2.sup., it is necessary to address the challenge of characterizing the molecular variation of the polymer itself, which is hampered by its undefined structure, including molecular weight and number of repeating units. To overcome this limitation, we employed two oligomers, namely 3BDDBDT and 3BDTBDD, both of which have well-defined structures, to simulate the degradation process of PM6 (or PBDB-T). These oligomers serve as simplified versions of PM6 and are found to exhibit poor photo stability (
[0167] In the case of the BDT unit, which is conjugated with an aromatic group such as benzene, the sulfur atoms are more prone to oxidation compared to the sulfur atom in thiophene. Therefore, we concluded that the oxidized unit in both aged oligomers (3BDDBDT and 3BDTBDD) as well as the polymer (PM6) was the BDT unit, which was oxidized to form the BDT (n)oxide (BDTnO) (n=1-4) (
[0168] Although the BDTnO-contained matters may not be the final decomposed product, it still plays a decisive role in material properties. On the one hand, the oxidation process from thiophene in BDT to the sulfoxide or sulfone would completely convert the electron-donating property to an electron-accepting property. This would lead to the destruction of electron donor/acceptor alternative units in PM6 backbone and the loss of the intramolecular charge transfer process.sup.55-59-60. On the other hand, the sp.sup.2 hybridization in thiophene changes to sp.sup.3 hybridization in oxidized thiophene, weakening the - stacking of donor materials by increased intermolecular steric hinder. The reduced - stacking was already observed in the GIWAXS measurement. Consequently, these preliminarily aged BDTO-contained products significantly impact the properties of initial donor materials, which greatly deteriorates the photovoltaic performance.
[0169] For further correlating the molecular packing variation by PM6 oxidation, the absorption spectra of pure PM6 thin films with different aging states were investigated (
[0170] Notably, recent research revealed that the stronger backbone twist occurred in bleached PM6 film after UV/ambient conditions, but the origin of this backbone twist is still unknow. Here we calculated the dihedral angle between BDT and BDD in BDT-BDD, BDT1O-BDD, and BDT20-BDD molecules, respectively, by DFT simulations to study the change of geometry structures in PM6 backbone (
[0171]
[0172] In summary, it is discovered that under light illumination in N.sub.2 or air, the degradation trends of donor (e.g., PM6) and acceptor (e.g., BTP-eC9) are opposite. Specifically, the acceptor shows higher degradation rate in N.sub.2, while the donor exhibits higher degradation rate in air on the metal oxide layer. Subsequently, the selectively catalytic-degradation pathways of acceptor and acceptor by superoxide radical (.Math.O.sub.2) and hydroxyl radicals (.Math.OH) respectively are established. It is identified that the .Math.O.sub.2.sup.-induced benzo[1,2-b:4,5-b0]dithiophene (BDT) oxidation is the main factor in PM6 degradation failure. Consequently, BHT@ZnO effectively suppressed the ROS, including .Math.O.sub.2.sup. and .Math.OH, by passivating the surface defects (reducing ROS generation) and scavenging the generated ROS. This provided excellent protection for the active layer materials. Hence, the present disclosure not only achieved high efficiency and stable OPVs, expanded understanding of the active layer material degradation mechanism, but also provided guidance for future OPV materials and device design towards commercially viable OPV technology.
[0173] Finally, for proving the versatility of BHT@ZnO, three systems including PM6:Y6, PM6:L8-BO, and PM6:BTP-eC9:o-BTP-eC9 have been employed as active layers in inverted OPV. As seen in
[0174] In summary, a multifunctional BHT@ZnO nanoparticle was designed and synthesized as an ETL for inverted OPV to simultaneously enhance efficiency and stability. BHT@ZnO exhibited decreased surface energy and reduced surface defects compared to unmodified ZnO. This modification resulted in a remarkable PCE of 19.47% in inverted OPVs. Notably, the inverted OPVs showed light soaking-free behavior and excellent stability under ISOS-D-1 (94.2% PCE retention after 8904 hours ambient storage without encapsulation) and ISOS-L-1 testing protocol (81.5% PCE retention after 7724 hours MPP tracking). Additionally, we discovered and elucidated the detailed degradation mechanism of the active layer systems, which involved the selective catalysis of PM6 and BTP-eC9 by superoxide and hydroxyl radicals, as well as the oxidation products of BDT-based donor materials upon radiation exposure. Furthermore, we demonstrated the ability of BHT@ZnO as an ETL to suppress the superoxide and hydroxyl radicals, thereby preventing degradation of the active layer molecules.
6. Photovoltaic Performance and Stability for GA@ZnO
[0175] Another radical scavenger, gallic acid, was introduced for the modification of ZnO nanoparticles. The molecular structure of gallic acid is depicted in
[0176] Preliminary evaluations were conducted for the photovoltaic performance and stability of devices utilizing GA@ZnO as the ETL. As illustrated in
[0177] The present disclosure provides a deeper understanding of the degradation mechanism of active layer materials, offers a potential solution for ETL improvement, and has significant implications for the future design of active layer materials.
[0178] The disclosed experimental data was designed to establish the feasibility and reproducibility of the claimed process under representative conditions. The chosen materials and process parameters reflect the desired outcomes and are aligned with standard practices in the field. The focus of the current disclosure was to demonstrate the viability of the process under the specific conditions described. While the experimental data provided focuses on specific conditions, the process is not intended to be limited to these embodiments. The methodology described herein is adaptable to a range of conditions, and variations in the components could be explored to optimize the process for specific applications. The selection of the described parameters was based on their practical relevance and alignment with the objectives of this invention.