SYSTEMS AND METHODS FOR ACCELERATING PRODUCTION OF HYDROGEN FROM SERPENTINIZATION OF MAFIC OR ULTRAMAFIC ROCK
20260048984 ยท 2026-02-19
Assignee
Inventors
Cpc classification
E21B43/241
FIXED CONSTRUCTIONS
International classification
C01B3/06
CHEMISTRY; METALLURGY
Abstract
Systems and methods for generating hydrogen through serpentinization of iron-bearing rock, including mafic rock, ultramafic rock and banded iron formations is presented herein. The systems and methods use geothermally-heated and/or surface-heated fluid circulating through one or more fluidically-communicative wellbores to accelerate the production of hydrogen. A geothermal-injector wellbore is formed in a geothermal rock layer, and is communicative with a separate geothermal-collection wellbore, also formed in the geothermal layer. Fluid is pumped through the geothermal-injector wellbore, geothermally heated, collected by the geothermal-collection wellbore, and injected into a targeted rock layer that includes iron-bearing rock. The heated fluid increases the rate of hydrogen production though serpentinization of the rock, which is then collected through a separate producer wellbore. In some cases, a serpentinization-injector wellbore is used to circulate surface-heated and/or chemically-treated fluid to the targeted rock layer to accelerate hydrogen production.
Claims
1. A method for accelerating the production of hydrogen from serpentinization of a targeted rock layer, the method comprising: forming at least one geothermal-injector wellbore into a geothermal rock layer, forming at least one geothermal-collection wellbore into the geothermal rock layer, the at least one geothermal-collection wellbore being in fluidic communication with the at least one geothermal-injector wellbore in the geothermal rock layer, forming at least one producer wellbore into the targeted rock layer, the at least one producer wellbore being in fluidic communication with the at least one geothermal-collection wellbore in the targeted rock layer, injecting a water-based fluid into the at least one geothermal-injector wellbore to heat the water-based fluid therein, collecting the heated water-based fluid by the geothermal-collection wellbore disposed in fluidic communication therewith, injecting the collected, heated water-based fluid into the targeted rock layer from the geothermal-collection wellbore to accelerate serpentinization of the rock in the targeted rock layer, collecting a serpentinization byproduct through the at least one producer wellbore, and separating hydrogen gas from the serpentinization byproduct.
2. The method as recited in claim 1 further comprising defining the rock in the targeted rock layer as comprising an iron-bearing rock.
3. The method as recited in claim 2 further comprising defining the rock in the targeted rock layer as comprising at least one of: a mafic rock, an ultramafic rock or a banded iron formation.
4. The method as recited in claim 3 further comprising defining the geothermal rock layer as comprising a temperature that is hotter than a temperature of the targeted rock layer.
5. The method as recited in claim 4 wherein the geothermal rock layer comprises a temperature between 50 degrees Celsius and 500 degrees Celsius.
6. The method as recited in claim 1 wherein the at least one geothermal-injector wellbore, the at least one geothermal-collection wellbore, and the at least one producer wellbore create a fluidically interconnected circulating system.
7. The method as recited in claim 6 further comprising forming at least one serpentinization-injector wellbore into the targeted rock layer, the at least one serpentinization-injector wellbore being in fluidic communication with the at least one producer wellbore.
8. The method as recited in claim 7 further comprising injecting a second fluid into the targeted rock layer through the at least one serpentinization-injector wellbore.
9. The method as recited in claim 8 further comprising defining the second fluid as comprising at least one of: a chemically-treated water-based fluid and a heated water-based fluid.
10. A method for accelerating the production of hydrogen from serpentinization of a targeted rock layer, the targeted rock layer comprising iron-bearing rock, the method comprising: forming at least one geothermal-injector wellbore into a geothermal rock layer, forming at least one geothermal-collection wellbore into the geothermal rock layer, the at least one geothermal-collection wellbore being in fluidic communication with the at least one geothermal-injector wellbore in the geothermal rock layer, forming at least one serpentinization-injector wellbore into the targeted rock layer, forming at least one producer wellbore into the targeted rock layer, injecting a water-based fluid into the at least one geothermal-injector wellbore to heat the water-based fluid therein, collecting the heated water-based fluid by the geothermal-collection wellbore disposed in fluidic communication therewith, injecting the collected, heated water-based fluid into the targeted rock layer to accelerate serpentinization of the rock in the targeted rock layer, collecting a serpentinization byproduct through the at least one producer wellbore, and separating hydrogen gas from the serpentinization byproduct.
11. The method as recited in claim 10 further comprising injecting a second fluid into the targeted rock layer through the at least one serpentinization-injector wellbore.
12. The method as recited in claim 11 further comprising defining the second fluid as comprising at least one of: a chemically-treated water-based fluid and a heated water-based fluid.
13. The method as recited in claim 12 wherein said chemically-treated water-based fluid comprises at least one catalyst.
14. The method as recited in claim 10 further comprising coating a proppant with a catalyst and delivering the coated proppant into the targeted rock layer via the at least one serpentinization-injector wellbore.
15. A method for accelerating the production of hydrogen from serpentinization of a targeted rock layer, the targeted rock layer comprising an iron-bearing rock, the method comprising: forming at least one serpentinization-injector wellbore into the targeted rock layer, forming at least one producer wellbore into the targeted rock layer, the at least one producer wellbore being in fluidic communication with the at least one serpentinization-injector wellbore in the targeted rock layer, injecting a fluid into the targeted rock layer through the at least one serpentinization-injector wellbore, collecting a serpentinization byproduct through the at least one producer wellbore, and separating hydrogen gas from the serpentinization byproduct.
16. The method as recited in claim 15 further comprising: forming at least one geothermal-injector wellbore into a geothermal rock layer, and forming at least one geothermal-collection wellbore into the geothermal rock layer, the at least one geothermal-collection wellbore being in fluidic communication with the at least one geothermal-injector wellbore in the geothermal rock layer.
17. The method as recited in claim 16 further comprising injecting a water-based fluid into the at least one geothermal-injector wellbore to heat the water-based fluid therein.
18. The method as recited in claim 17 further comprising: collecting the heated water-based fluid by the geothermal-collection wellbore disposed in fluidic communication therewith, and injecting the collected, heater water-based fluid into the targeted rock layer from the geothermal-collection wellbore to accelerate serpentinization of the rock in the targeted rock layer.
19. The method as recited in claim 15 further comprising coating a proppant with a catalyst and delivering the coated proppant into the targeted rock layer via the at least one serpentinization-injector wellbore.
20. The method as recited in claim 15 further comprising recycling at least a portion of the serpentinization byproduct after separating the hydrogen gas from the serpentinization byproduct.
Description
BRIEF DESCRIPTION OF DRAWINGS
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[0043] Like reference numerals refer to like parts throughout the several views of the drawings provided herein.
DETAILED DESCRIPTION OF THE INVENTION
[0044] As shown in the accompanying drawings, and with particular reference to
[0045] Furthermore, as described herein, and with reference to
[0046] More specifically, in at least one embodiment, and with reference to
[0047] As just an example, the top end of the geothermal rock layer and/or stratigraphic layer 30 may be between approximately 3,000 feet to approximately 7,000 feet, whereas the bottom end of the geothermal rock layer and/or stratigraphic layer 30 may be between 14,000 feet and 18,500 feet. Of course, other shallower or deeper depths of the geothermal rock layer and/or stratigraphic layer 30 are contemplated, are subject to geological uncertainty and are within the full spirit and scope of the various embodiments of the present invention. In other words, the depths provided herein are exemplary and should not be considered limiting in any manner. As an example, local high temperature anomalies or situations may provide geothermal heat at shallow depths, such as via intrusive bodies or volcanism.
[0048] Moreover, the deep-injector or geothermal-injector wellbore(s) 40 may, therefore, extend from a ground surface, represented as 12, down into the geothermal rock layer and/or a stratigraphic layer 30. In some cases, the deep-injector or geothermal-injector wellbore(s) 40 is/are fractured such that a plurality of fractures, e.g., breaks, cracks, ruptures or fissures, represented as 45, are formed within, at least partially within or extend from the wellbore 40. In the embodiment illustrated in
[0049] It should be noted that the fractures 45 may be formed through hydraulic fracturing, e.g., by pumping water-based fluid(s) into the wellbore 40 at pressures high enough to either create new fractures or to re-activate existing or previously created fractures. Other fracturing methods or processes, however, may be implemented in the various embodiments described herein.
[0050] Still referring to
[0051] More specifically, the heat-transfer or geothermal-collection wellbore(s) 50, of at least one embodiment, may therefore extend from a ground surface 12 down into the geothermal rock layer and/or a stratigraphic layer 30. In the embodiment illustrated in
[0052] In this manner, the fluidic or hydraulic communication between the deep-injector or geothermal-injector wellbore 40 and the heat-transfer or geothermal collection wellbore 50 may be accomplished through fluidic or hydraulic communication with fractures 45, 55 as shown in
[0053] Furthermore, in the embodiment illustrated in
[0054] For instance, still referring to
[0055] More specifically, the producer wellbore(s) 60, of at least one embodiment, may therefore extend from the ground surface 12, and down into the targeted rock layer 20. In the embodiment illustrated in
[0056] In this manner, the fluidic or hydraulic communication between the producer wellbore 60 and the heat-transfer or geothermal-collection wellbore 50 may be accomplished through fluidic or hydraulic communication with fractures 57, 65, as shown in
[0057] As shown at 110 in
[0058] In particular, as generally shown at arrows 46a, 46b in
[0059] The heated fluid is collected via the heat-transfer or geothermal-collection wellbore(s) 50 by flowing into the heat-transfer or geothermal-collection wellbore 50 from within the deep or geothermal rock formation or layer 30, as shown at arrow 56. For instance, in some cases, the fluid will flow through the fractures 45, 55 and into the heat-transfer or geothermal-collection wellbore(s) 50. One or more pumps 80b may be used to pump the fluid up into and/or through the heat-transfer or geothermal-collection wellbore 50. Although the pump 80b is shown at the surface 12, other locations of the pump 80b are contemplated, including beneath the surface 12 and/or within the wellbore 50.
[0060] For instance, the collected and heated fluid will flow up through the heat-transfer or geothermal-collection wellbore 50, as shown by arrow 56 and as represented at 114 in
[0061] In some embodiments, a valve 51 may be included or installed within the heat-transfer or geothermal-collection wellbore 50 which can be controlled, e.g., opened and/or closed, to further facilitate or control the flow of the collected and heated fluid. For instance, the valve 51 can be closed to direct the collected, heated fluid directly into the targeted rock layer, or the valve 51 can be opened to allow some or all of the collected, heated fluid to flow to the surface, for example, as shown by arrow 53. This can be used to manage or control the pressure of the fluid flowing into the targeted rock layer 20.
[0062] In any event, the heated fluid causes the rocks in the targeted rock layer 20, such as the mafic and/or ultramafic rocks, to heat and generate a serpentinization byproduct, such as hydrogen gas. The byproduct, hydrogen gas, and/or water-based fluid is then collected via the producer wellbore(s) 60, as shown by arrow 62 in
[0063] With reference now to
[0064] For example, still referring to
[0065] It should also be noted that while in
[0066] Furthermore, the shallow-injector or serpentinization-injector wellbore(s) 70 of at least one embodiment is/are in fluidic or hydraulic communication with the targeted rock layer 20, e.g., the mafic and/or ultramafic rock layer, and/or the producer wellbore(s) 60, such that fluid may be pumped into the shallow-injector or serpentinization-injector wellbore(s) 70, as shown at 122 in
[0067] More specifically, the shallow-injector or serpentinization-injector wellbore(s) 70, of at least one embodiment, may therefore extend from the ground surface 12, down into the targeted rock layer 20, e.g., that includes mafic and/or ultramafic rock. In the embodiment illustrated in
[0068] In this manner, the fluidic or hydraulic communication between the producer wellbore 60 and the shallow-injector or serpentinization-injector wellbore 70 may be accomplished through fluidic or hydraulic communication with fractures 75, 65, as shown in
[0069] More in particular, the fluid pumped or injected into the serpentinization-injector wellbore(s) 70 may include a water-based fluid that is chemically treated and/or heated that flows into the rock layer 20, as represented by arrows 72a, 72b, 72c. Chemical treatment of the fluid may include but is in no way limited to the addition of metal ion catalysts (i.e., transition metals such as platinum or nickel), spinel group minerals (such as chromite), organic acids (such as carbon dioxide), and other mineral/organic acids.
[0070] The fluid is pumped through or otherwise flows through the targeted rock layer 20, for example, the mafic and/or ultramafic rocks formed therein, which causes the iron-bearing, iron-rich or other like rocks to generate a serpentinization byproduct, such as hydrogen gas. The byproduct, hydrogen gas and/or water-based fluid is then collected in a similar manner, as described above, e.g., via the producer wellbore(s) 60, as shown by arrow 62 in
[0071] As before, the hydrogen gas may be separated from the byproduct at the surface of the producer wellbore(s) 60 and/or downhole, e.g., within the producer wellbore(s) 60 via membrane or other process, as represented at 120.
[0072] In some cases, the fluid, in some cases having been processed to remove the hydrogen, may be collected from the producer wellbore(s) 60 and/or the heat-transfer or geothermal-collection wellbore(s) 50, and further processed in preparation for re-injection into the shallow-injector or serpentinization-injector wellbore(s) 70, and/or the deep-injector or geothermal-injector wellbore(s) 40, as shown by arrow 90. As described above, the fluid collected from wellbores 50, 60 may be chemically treated and/or heated prior to re-injection or re-introduction through the wellbore(s) 40, 70.
[0073] With reference now to
[0074] Once the heated fluid is collected through the heat-transfer or geothermal-collection wellbore 50, for example, at or near the surface or ground level, the fluid may then be prepared for injection or pumping into the system or targeted rock 20 through the shallow-injector or serpentinization-injector wellbore(s) 70. In some cases, the collected, heated fluid from the geothermal-collection wellbore(s) 50 may need to be chemically-treated and/or heated, for example, as described above, although in some cases it may not. As shown at 117 in
[0075] Furthermore, it should also be noted that the pressure and flow rate of the fluids through any one or both of the geothermal rock layer 30 and the targeted rock layer 20 may be managed by the placement of additional wellbore(s) 40, 50, 60, 70, which are in hydraulic and/or fluidic communication through fractures, reactivation of existing fractures, or naturally occurring fractures.
[0076] Additionally, while several embodiments described and depicted herein include one or more fractures, for example, at an end or along the length of one or more of the various wellbores 40, 50, 60, 70, some embodiments or implementations may not need fractures and therefore may not include fractures.
[0077] In addition,
[0078] For instance, in
[0079] Furthermore, in some cases, waterflooding can be used with surface heat, and in particular, the water-based fluid can be heated at the surface, for example, through geothermally heated fluids, waste heat utilization, waste steam, direct heating or other heating methods or processes, as represented at block 95, in
[0080] Furthermore, as shown in
[0081] Moreover, the hydraulic fracturing the rock formations or layers, as described herein, may be formed by pumping water-based fluids, or other fluids, downhole at pressures that are high enough to either create new fractures or to reactivate existing fractures. These fractures are used to form a fluidic or hydraulic connection between corresponding wellbores, and to allow for the flow of the fluid and/or gas between wellbores and throughout the rock volume. The hydraulic or other fracturing allows for water-based fluids to be circulated though the rock formations, e.g., the mafic and/or ultramafic rock formations which react to produce hydrogen.
[0082] It should also be noted that the term forming as used herein, and more specifically, as used in connection with forming a wellbore, such as any of the wellbores 40, 50, 60, 70 described herein, includes creating a new wellbore, reactivating an existing wellbore, or simply using an existing wellbore.
[0083] In some implementations, the different components of the present invention, e.g., the wellbores 40, 50, 60, 70, the corresponding fractures, etc. work together to increase the rate of hydrogen production. Geothermally heated fluids are used to raise the temperature of the targeted rocks, e.g., the iron-bearing rock and/or rocks containing an amount of iron, which is achieved through deep-injector or geothermal-injector wellbore(s), which pump water-based fluid into a geothermal formation through fractures. The fluid is heated by being pumped through the geothermal formation, and then captured or collected by one or more separate heat-transfer or geothermal-collection wellbores. The heat-transfer or geothermal-collection wellbore(s) then injects the collected and heated water-based fluid into a targeted rock formation. The fluid circulates through the targeted rock formation, thereby heating the targeted rocks. In particular, to heat a volume of the targeted rocks, the hot fluids circulate through the rock formation (e.g., from the serpentinization-injector wellbore(s) and/or geothermal-collection wellbore(s) to the production wellbore), as needed.
[0084] Chemically and/or surface heated water-based fluid, including in some embodiments, surface-heated fluid and/or geothermally-heated fluid produced to the surface, is pumped through the shallow-injector or serpentinization-injector wellbore(s) to further accelerate the reaction by controlling the water chemistry and rock temperature. This fluid is circulated through the targeted rocks and is produced through producer wellbore(s) that are fluidically or hydraulically connected to the shallow-injector or serpentinization-injector wellbore(s), for example, via hydraulic fractures.
[0085] It should also be noted that the wellbores 40, 50, 60, 70 of several embodiments described herein can be formed, drilled or created in virtually any trajectory or direction, including vertical, horizontal, angled, deviated, curved, or any combination thereof. In other words, the direction, orientation, angle, curvature, and trajectory of the wellbores 40, 50, 60, 70 illustrated in the Figures are for illustrative purposes only and should not be considered limiting in any manner.
[0086] Referring now to
[0087] In some cases, the ore may be transported 304 using one or more vehicles 214, conveyor belts or other like devices, from the mining equipment to a crusher 216. At the crusher 216, the ore is crushed 306 or otherwise broken into smaller pieces. The crushed ore is then transported 308 using vehicles 218, conveyor belts or other devices, to a reaction chamber 220.
[0088] At the reaction chamber 220, the ore (e.g., the crushed pieces of mafic or ultramafic rock) reacts 310 with a water-based fluid in which the fluid chemistry, which can in some cases include a catalyst, temperature and pressure are controlled. In the reaction chamber, the ore will undergo a serpentinization reaction. As a result of the serpentinization in the reaction chamber, hydrogen gas is released, separated, and collected 312. The remaining reaction byproducts are then removed 314 from the reaction chamber or vessel. In this manner, the chamber or vessel 220 can be filled with more ore and controlled water-based fluid for another serpentinization reaction.
[0089] Since other modifications and changes varied to fit particular operating requirements and environments will be apparent to those skilled in the art, the invention is not considered limited to the example chosen for purposes of disclosure, and covers all changes and modifications which do not constitute departures from the true spirit and scope of this invention. This written description provides an illustrative explanation and/or account of the present invention. It may be possible to deliver equivalent benefits using variations of the specific embodiments, without departing from the inventive concept. This description and these drawings, therefore, are to be regarded as illustrative and not restrictive.