Cutting apparatus with multi-directional cutting element
12552066 ยท 2026-02-17
Inventors
Cpc classification
B23D61/021
PERFORMING OPERATIONS; TRANSPORTING
B23D61/126
PERFORMING OPERATIONS; TRANSPORTING
B27B33/145
PERFORMING OPERATIONS; TRANSPORTING
B23D61/121
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
The present invention relates to a novel cutting apparatus capable of effectively cutting a material via movement in at least two different directions. In certain embodiments, the cutting apparatus comprises cutting elements with at least two cutting surfaces. Such cutting elements are capable of effectively penetrating a material when moved with an applied force in the direction that at least one cutting surface is oriented. Such cutting elements may be configured for use with a variety of cutting apparatus, including but not limited to chainsaws.
Claims
1. A cutting apparatus, comprising: a plurality of cutting elements, a plurality of anti-kickback connecting links, a plurality of elongated elements, a plurality of bar guide links, and a plurality of rivets; said cutting apparatus comprised of a continuous repeating series of cutting elements of said plurality of cutting elements, anti-kickback connecting links of said plurality of anti-kickback links and elongated elements of said plurality of elongated elements forming a first chain side connected to an offset and opposing continuous repeating series of cutting elements of said plurality of cutting elements, anti-kickback connecting links of said plurality of anti-kickback links and elongated elements of said plurality of elongated elements forming a second chain side via said plurality of bar guide links and said plurality of rivets; said plurality of bar guide links positioned between the first chain side and the second chain side forming a plurality of points of first and second chain side attachment set on an apparatus midline; each of said anti-kickback links of the plurality of anti-kickback links on said first chain side and second chain side positioned across from a corresponding anti-kickback link of the opposite chain side, and said cutting elements being alternating and offset from corresponding cutting elements of the opposite chain side; each cutting element of the plurality of cutting elements includes a cutting element body comprising an inverse L-shaped protrusion projecting upwardly and outwardly from the cutting element body forming a cutting element tooth oriented inward toward said apparatus midline; each inverse L-shaped protrusion including a main body portion projecting upwardly from a corresponding cutting element body and a horizontal protrusion projecting therefrom forming the cutting element tooth; each cutting element tooth including two cutting element tooth surfaces on each inverse L-shaped protrusion; a first cutting element tooth surface of the two cutting element tooth surfaces forming a first cutting edge oriented in a first direction, and a second cutting element tooth surface of the two cutting element tooth surfaces forming a second cutting edge oriented in a second, opposite, direction thereby allowing the cutting apparatus to penetrate a substance via moving in said first direction or said second direction; said each of said plurality of anti-kickback connecting links positioned adjacent to said adjacent cutting element on the same chain side of said cutting apparatus; said each of said anti-kickback connecting links having a raised, upwardly planing tooth including an outer curved surface planing gradually upward toward said adjacent cutting element corresponding to first or second chain side; the raised, upwardly planing teeth configured to control depth of the cut of a given cutting element penetrating into the material being cut; each of said plurality of elongated elements positioned across the apparatus midline from a corresponding cutting element on the opposite chain side; a first side chain and a second side chain wherein each of said plurality of bar guide links include a coplanar, downward planing tooth for cutting apparatus propulsion in either of the first direction and the second direction; and said plurality of rivets joining each bar guide link, cutting element, anti-kickback connecting links and elongated element to one another at the plurality of contact points.
2. The cutting apparatus of claim 1, wherein: said each bar guide link of the plurality of bar guide links allows for attachment of said chain sides wherein said anti-kickback connecting links are adjacent to said cutting elements on each of the first and second chain sides; each said anti-kickback connecting link on one chain side being arranged across the apparatus midline from a corresponding anti-kickback connecting link; and said centrally disposed bar guide links exhibiting said coplanar, downward curving tooth made to face the next adjacent curving tooth wherein downward planing teeth of two adjacent bar guide links curve in opposite directions and are made to accept propulsive force in said first and second directions.
3. The cutting apparatus of claim 2, wherein said each upwardly planing tooth of said each anti-kickback connecting link includes the outer curved surface oriented toward the next adjacent cutting element; and whereby work product is guided into said cutting element tooth via following said curved surface.
4. The cutting apparatus of claim 3, wherein at least one of the plurality of said bar guide links moves in the same direction in which one said cutting element tooth surface is oriented and at least one bar guide link of the plurality of said bar guide links moves in a direction opposite to the orientation of the one said cutting element tooth surface.
5. The cutting apparatus of claim 2, wherein said cutting apparatus is removable from a cutting apparatus guide bar and is configured to be reinstalled in a second, opposite orientation to engage one of two said cutting element tooth surfaces with the material being cut in said first or second direction.
6. The cutting apparatus of claim 2, wherein said cutting apparatus alternates between a first and second revolving direction by rotating said cutting apparatus in one of two directions by applying force on said bar guide links in said one of two directions and reversing the direction by applying force to said downward planing teeth in the opposite direction thereby reversing the direction of the cutting apparatus.
7. The cutting apparatus of claim 1, wherein said cutting element comprises each of the two cutting element tooth surfaces converging distally from said cutting element body, wherein the two cutting element tooth surfaces face in opposite directions.
8. The cutting apparatus of claim 1, wherein said each cutting element body comprises at least one opening, wherein said opening allows said each cutting element to be movably attached to another said cutting element, via at least one of said rivets, said anti-kickback links, said bar guide link, directly or indirectly, by said elongated element.
9. The cutting apparatus of claim 1, wherein the cutting element tooth surface is flat wherein said cutting surface is a blade, edge, or tooth.
10. The cutting apparatus of claim 1, wherein said cutting element tooth faces inward toward the interior of the apparatus midline at a most distal end of said inverse L-shaped protrusion.
11. The cutting apparatus of claim 10, wherein said two cutting element tooth surfaces are oriented in substantially opposite directions on opposing ends of the cutting element tooth.
12. The cutting apparatus of claim 1, wherein the cutting apparatus is configured to be propelled by an internal combustion engine, an electrical motor, or a human applied force where the cutting apparatus is configured to rotate in said first direction or said second direction, wherein the cutting apparatus is configured to be removable and reinstalled in a second orientation and is configured to be removable and installable to move, in an opposite direction, in said second direction or said first direction by changing a motor's direction of operation.
13. The cutting apparatus of claim 1, wherein the cutting apparatus is configured as a chain for use with a chainsaw.
14. The cutting apparatus of claim 1, wherein said cutting apparatus comprises said plurality of cutting elements, wherein each cutting element includes said cutting element tooth comprising one of said two cutting element tooth surfaces oriented in said first direction so as to be engaged when the cutting apparatus moves in a first cutting direction and against a material to be cut; and wherein the second cutting element tooth surface of each cutting element is oriented in said second, opposite direction so as to be engaged when the cutting apparatus moves in a second cutting direction and against a material to be cut.
15. The cutting apparatus of claim 1, wherein said bar guide links exhibit downward, rounded protrusions; and said one anti-kickback connecting link moving in a first direction in which one cutting surface is oriented to move and wherein said one anti-kickback connecting link moves in a second, opposite, direction wherein said opposite facing cutting surface is oriented to move.
16. The cutting apparatus of claim 1, wherein said plurality of cutting elements, said plurality of anti-kickback connecting links, said plurality of elongated elements, and said plurality of bar guide links are connected by said rivets, pins, bolts or other fasteners or fastening mechanisms, or a combination thereof, for holding, joining or connecting cutting element components.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
(13) The present disclosure is directed to a cutting apparatus that is effective at penetrating a material or substance via multiple directions of movement. The embodiments of the present invention described herein provide various cutting apparatus that comprise a plurality of cutting elements. In this regard, the present invention discloses a cutting apparatus that includes cutting elements comprising at least two cutting surfaces oriented in at least two different directions so as to effectively cut through a material when the cutting elements travel in any direction in which a cutting surface is oriented.
(14) The term cutting apparatus and/or the plural form of this term are used throughout herein to refer to any tool, device, or mechanism designed to cut through a material that includes but is not limited to wood, concrete, metal, plastic, cloth, paper, cardboard, other polymers, or a combination thereof. Examples of the cutting apparatus include but are not limited to, a chainsaw, a circular saw, a band saw, jigsaws or tiger saws, and the like.
(15) The term cutting element and/or the plural form of this term are used throughout herein to refer to any object or part of an object designed to break a material upon making force-driven contact with such material. Examples of the cutting element include but are not limited to one or more protrusions, blades, ridges, notches, grooves, and the like, as well as any combination thereof. Additionally, any cutting element may comprise one or more cutting surfaces which may aid in penetrating a material with which contact is made.
(16) The term cutting surface and/or the plural form of this term are used throughout herein to refer to any sharp, rough, and/or textured exterior portion of a cutting element or a portion thereof that may facilitate easier force-driven penetration of the cutting element into a material. Examples of the cutting surfaces include but are not limited to blades, edges, ridges, notches, grooves, teeth, or a combination thereof.
(17) The term rivet as used herein refers, by way of non-limiting example, to any type of pin, bolt, or other fastener or fastening mechanism for holding, joining or fastening together two objects, for example, two plates of metal.
(18) Referring now to
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(26) In some embodiments, the cutting surfaces (#215) may comprise a curved, or U shape. Cutting surfaces (#215) may take the form of blades, edges, teeth, ridges, notches, grooves, or any similar sharp and/or friction-inducing configuration as may be appreciated by those skilled in the relevant art(s) after reading the description herein. The cutting edge may comprise designs that include, but are not limited to, inch low profile, semi-chisel, round chisel, square chisel, or a combination thereof, as shown in the different cutting elements (#200) depicted in
(27) In some embodiments, the chain saw edge may be bi-directional. Further, the edges on the cutting surface (#215) may comprise multiple angles and kerf designs as per the requirements of the user.
(28) Additionally, in some aspects, a cutting element tooth (#210) may comprise a generally L-shaped protrusion that projects upwardly and outwardly from a cutting element body (#205) and toward the midline (#218) of the cutting apparatus (#100) as assembled. There are multiple tooth designs possible for bi-directional designs as discussed herein. In some instances, cutting surfaces (#215A and #215B) may be oriented in substantially opposite directions on opposing distal ends of a cutting element (#200), cutting element body (#205), and/or cutting element tooth (#210); however, any other appropriate number and configuration of cutting surfaces (#215A, #215B) may be integrated with a cutting element (#200) as may be apparent to those skilled in the relevant art(s) after reading the description herein.
(29) Cutting surfaces (#215) may also be oriented such that each cutting surface (#215) assists in cutting a material when a cutting element (#200) is moved in the direction that a given cutting surface (#215) is oriented. Materials that may be cut by a cutting element (#200) may include, but are not limited to wood, concrete, metal, plastic, cloth, paper, cardboard, other polymers, or a combination thereof.
(30) In some embodiments, a cutting element (#200) may further comprise at least one raker tooth (#202) that converges distally from a cutting element body at a sharp tip end. A raker tooth (#202) may serve to control the depth of the cut that a cutting element is penetrating and/or to remove loose chips and/or debris from the kerf during cutting to allow a cutting element to function more efficiently and/or effectively. Raker teeth may be positioned before or after cutting element teeth. The raker teeth may be oriented in one direction or may be bi-directional just like the cutting surface (#215).
(31) Additionally, a cutting element (#200) may include at least one opening (#220) capable of receiving a connecting mechanism that allows the cutting element (#200) to be movably attached to other cutting elements as shown in
(32) Examples of a cutting element (#200) include but are not limited to any appropriate material of reasonable strength designed to cut though substances of varying durability, such appropriate material including but not limited to metals, such as steel, and other polymers. In some embodiments, the cutting element body (#205) and cutting surfaces (#215) may comprise different materials for any variety of reasons, including but not limited to maximizing the effectiveness of a cutting element and/or minimizing the cost of production of a cutting element.
(33) In some embodiments, the cutting element tooth (#210) may comprise steel as well as carbide cutting edge inserts.
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(35) Sprocket drive links may interact with a sprocket within the chainsaw to move an elongated element (#225) in a substantially revolving motion within a slot, channel, or groove along the outer perimeter of the chainsaw bar as will be appreciated by those skilled in the relevant art(s) after reading the description herein. The sprocket may be driven by a shaft connected to a power source, such as an internal combustion engine or an electrical motor. In some embodiments, the power source may include some form of human applied force. By way of example and not limitation, an engine used with the chainsaw may comprise a two-stroke, air-cooled engine.
(36) Although elongated element (#225) may move from left to right, it is important to note that due to the multiple cutting surfaces (#215A, #215B) on a cutting element tooth (#210), cutting element body (#205), and/or a cutting element (#200), an elongated element (#225) may cut a material just as effectively when the elongated element (#225) is moving from right to left. In embodiments, wherein an elongated element (#225) is used with a cutting apparatus that is in the form of a chainsaw, the direction of travel or movement for the elongated element (#225) may be changed by changing the operational direction provided by the chainsaw power source, thereby changing the direction of applied force to the cutting element(s).
(37) In embodiments, wherein the chainsaw motor is an internal combustion engine, the drive direction may be adjusted by a clutch or gear change mechanism. Alternatively, in embodiments wherein the chainsaw motor is electric, a toggle switch or similar device may change the motor's direction of operation. In some additional embodiments, the direction of travel for an elongated element (#225) may be changed by removing the elongated element (#225) from the cutting apparatus (#100) and manually changing its orientation by reinstalling it upon the cutting apparatus (#100) in a different orientation, such as in the opposite orientation. To facilitate this reversal, adjacent sprocket drive links may be configured with their tips or fingers facing one another so that every other sprocket drive link is engaged by the sprocket. Thus, one set of alternating sprocket drive links may function to move an elongated member in a first cutting direction and the other set of alternating sprocket drive links may function to move an elongated member in a second cutting direction when the orientation of the elongated member is reversed. Additionally, sprocket drive links may also function to clean dust and/or debris from the chainsaw bar slot/channel/groove wherein sprocket drive links operate.
(38) Regardless of configuration, when an elongated element (#225) is moving or traveling in one direction, only cutting surfaces (#215) that are oriented in that direction get used and worn. Thus, when those cutting surfaces (#215) get damaged and/or wear out, there is at least a second set of cutting surfaces (#215) that may be utilized by changing the travel direction of the elongated element (#225), thereby at least doubling the useful life of the elongated element (#225). Additionally, an elongated element (#225) is relatively simple to install in that there is less of a chance of installing it in the wrong orientation since it is capable of effectively cutting in multiple directions.
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(48) Link arms and sprocket drive links may comprise any appropriate materials as will be appreciated by those skilled in the relevant art(s) after reading the description herein, including but not limited to metals, such as steel, and other durable polymers. Additionally, as will be apparent to those skilled in the relevant art(s) after reading the description herein, an elongated element (#225) may comprise a variety of lengths, pitches, and gauges, as well as anti-kickback features. Examples of various pitches include but are not limited to about 0.2500 inches and 0.3750 inches, while various gauges may include but are not limited to about 0.0434, 0.050, 0.058, and 0.063.
(49) In some embodiments, the top portion of each cutting element, such as a cutting element tooth, may face upwardly away from the chainsaw bar and may comprise one or more protruding flanged teeth, with each flanged tooth comprising at least two cutting surfaces. Each flanged tooth may be oriented toward the center portion of an elongated element (#225). In some embodiments, adjacent cutting elements may be on opposing lateral portions of an elongated element (#225) so that the protruding flanged teeth of such adjacent cutting elements face one another. In some additional embodiments, cutting elements on opposing lateral portions of elongated element (#225) are not adjacent.
(50) In other embodiments, a circular cutting blade for use with a cutting apparatus is effective at cutting via multiple directions of movement.
(51) In some embodiments, the cutting apparatus described herein may include an apparatus other than a chainsaw. One such alternative embodiment may include but is not limited to a circular saw, such as a circular saw that utilizes a circular cutting blade. A circular cutting blade may comprise, for example, a substantially circular body with a plurality of cutting elements protruding radially therefrom. Examples of cutting elements include but are not limited to blades, edges, teeth, ridges, notches, grooves, or any similar configuration as may be appreciated by those skilled in the relevant art(s) after reading the description herein. In regards to a cutting blade, as described elsewhere herein, cutting elements may comprise M tooth protrusions that are generally shaped like the letter M, with two distal peaks separated by a V-shaped groove.
(52) In some alternative aspects, as described elsewhere herein, cutting elements may comprise lance tooth protrusions. Such cutting elements may extend radially outward from a substantially circular body of a circular cutting blade. Lance tooth cutting elements may have elongated shafts that terminate at a sharp point distally from a circular cutting blade. Each one of the cutting elements and may comprise at least two cutting surfaces. Such cutting surfaces may include but are not limited to blades, edges, teeth, ridges, notches, grooves, or any similar sharp and/or friction-inducing configuration as may be appreciated by those skilled in the relevant art(s) after reading the description herein. In some embodiments, cutting elements may comprise pairs of cutting surfaces, oriented in substantially opposite directions.
(53) In certain embodiments, a cutting apparatus in accordance with the present disclosure may take the form of circular saws that utilize any circular cutting blade as may be apparent to those skilled in the relevant art(s) after reading the description herein. In some embodiments, the circular saw may have bi-directional design. Examples of circular cutting blades include but are not limited to those with plain tooth, champion tooth, Great American tooth, perforated lance tooth, or any other tooth patterns as will be recognized by those skilled in the relevant art(s) after reading the description here that have cutting elements with multiple cutting surfaces capable of cutting effectively via at least two different directions of movement, such as two generally opposing directions of rotation. Such circular cutting blades in accordance with the present disclosure may be utilized by circular saws that may or may not include a power source to provide a rotational direction of force. Examples of the power source may include but are not limited to an internal combustion engine, an electrical motor, human applied force, or any kind of other power source. In some embodiments, adjacent sequential cutting elements associated with the circular cutting blades are positioned on opposing lateral sides of the blade and extend upwardly therefrom.
(54) In order to utilize the multiple cutting surfaces of the circular saw blades, in accordance with the present invention, such as when the cutting surfaces oriented in one direction wear out or get damaged, the circular saw may be configured to rotate the circular cutting blade in two different directions of rotation, wherein the direction of rotation may be altered via a toggle switch or other appropriate mechanism as may be apparent to those skilled in the relevant art(s) after reading the description herein.
(55) In additional embodiments, the circular saw blade may be removed, flipped 180 degrees about a vertical axis, and reinstalled and operated in the same direction of rotation in order to utilize different cutting surfaces associated with the cutting elements, such as, by way of example and not limitation, those that may be facing in a generally opposite direction.
(56) In other embodiments, a linear cutting blade may be used with a cutting apparatus that is effective at cutting via multiple directions of movement.
(57) In certain embodiments, a cutting apparatus as described herein may be configured as a band saw, such as a band saw utilizing a linear cutting blade. A linear cutting blade may comprise an elongated planar body that terminates in two opposing side edges. In accordance with the present invention, a plurality of cutting elements may protrude outwardly from both edges, thus enabling the band saw to cut a material using both sides of a linear cutting blade. Cutting elements may include but are not limited to teeth, ridges, notches, grooves, or any similar configuration or a combination thereof as may be appreciated by those skilled in the relevant art(s) after reading the description herein. Additionally, each cutting element may comprise at least one cutting surface. Cutting surfaces may comprise blades, edges, teeth, ridges, notches, grooves, or any similar sharp and/or friction-inducing configuration as may be appreciated by those skilled in the relevant art(s) after reading the description herein.
(58) In certain embodiments, cutting elements each contain a single cutting surface, with all cutting surfaces being oriented in the same direction. In additional embodiments, each cutting element may comprise at least two cutting surfaces which may include but is not limited to being oriented in substantially opposite directions, so as to allow a linear cutting blade to cut by moving in at least two different directions of movement. In certain embodiments, a linear cutting blade may oscillate from one direction to another. Other effective configurations of and quantities of cutting surfaces upon cutting elements may be utilized as may be apparent to those skilled in the relevant art(s) upon reading the description herein.
(59) In other embodiments of the present invention, band saws utilizing a linear cutting blade may comprise a power source to provide a direction of force. Examples of the power source include but are not limited to an internal combustion engine, an electrical motor, human applied force, or any other kind of power source.
(60) In some embodiments, the chainsaws, bandsaws, circular saws, and jigsaws or tiger saws, whether it is a handheld portable device or stationary, may comprise an electrical switch of any size, voltage and/or phases, a mechanical clutch that operates on gasoline or diesel motors or a combination thereof to reverse the direction of the motor.
(61) In another embodiment, the bandsaws and jigsaws may have bi-directional design, and forward and reverse workpiece for a total of four directional cutting adaptations, for instance, up, down, forward and reverse.
(62) While various aspects of the present invention have been described herein, it should be understood that they have been presented by way of example and not limitation. It will be apparent to persons skilled in the relevant art(s) that various changes in form and detail can be made therein without departing from the spirit and scope of the present disclosure. In addition, it should be understood that the figures are presented to depict only certain embodiments. The present invention may be implemented in ways other than that shown in the accompanying figures (e.g., utilization with different cutting apparatus; utilization of different power sources and devices other than those mentioned herein).