AIR CONDITIONING DEVICE

Abstract

An air conditioning device includes a buck converter which comprises a switching device, an inductor, a diode and at least one capacitor. The diode is a SiC diode, and the buck converter further includes an attenuator associated to the SiC diode and a ferrite bead associated to the switching device.

Claims

1. Air conditioning device including a buck converter which comprises a switching device, an inductor, a diode and at least one capacitor, wherein the diode is a SiC diode and the buck converter further includes: an attenuator associated to the SiC diode, and a ferrite bead associated to the switching device.

2. Air conditioning device according to claim 1, wherein the inductor has an inductivity equal to or greater than 4.7 mH.

3. Air conditioning device according to claim 1, wherein the ferrite bead is connected to an input of the switching device.

4. Air conditioning device according to claim 1, wherein the attenuator includes a snubber circuit connected to the SiC diode.

5. Air conditioning device according to claim 4, wherein the snubber circuit is connected in parallel to the SiC diode.

6. Air conditioning device according to claim 1, wherein the buck converter is free of a ground plane below the inductor, the SiC diode and the switching device.

7. Air conditioning device according to claim 1, wherein the buck converter is configured for an input voltage from 70 to 560 V DC.

8. Air conditioning device according to claim 1, wherein the buck converter provides an output voltage 15V DC.

9. Power supply device including a single buck converter which comprises a switching device, an inductor, a diode and at least one capacitor, wherein the diode is a SiC diode and the buck converter further includes: an attenuator associated to the SiC diode, and a ferrite bead associated to the switching device.

Description

[0023] Exemplary embodiments and functions of the present invention are described herein in conjunction with the following drawings.

[0024] FIG. 1 schematically depicts an overview of an air conditioning device including a buck converter,

[0025] FIG. 2 depicts details of the buck converter as shown in FIG. 1, and

[0026] FIG. 3 depicts test results for the buck converter as shown in FIGS. 1 and 2.

[0027] FIG. 1 depicts a schematic overview of an air conditioning device 11 which includes an air conditioning unit 13 and a drive or power supply 15. The air conditioning unit 13 includes further elements (not shown) for influencing the climate within a room in which the air conditioning device 11 is installed. The power supply 15 is connected at its input side to a source 19 for three-phase alternating current.

[0028] The power supply 15 includes a buck converter 17 which is used as an auxiliary power supply for low voltage circuits. In detail, the buck converter 17 provides power to a microprocessor and to safety circuits within the drive or power supply 15. Therefore, the buck converter 17 is a critical element for a safe and reliable operation of the power supply or drive 15.

[0029] As depicted in the lower diagram of FIG. 1, the buck converter 17 is configured for a maximum input voltage of 560 V direct current. Generally, the buck converter 17 is suitable for an input voltage from 70 to 560 V direct current. On the output side, the buck converter 17 provides 15 V direct current, wherein the output current is approximately 310 mA. Furthermore, the buck converter 17 and the power supply 15 are configured for a maximum ambient temperature of about 60 to 80° C.

[0030] FIG. 2 depicts the buck converter 17 in detail. The buck converter 17 includes a switching device 21, an inductor 23, a diode 25 and an output capacitor 27. These are usual components of a buck or step-down converter for converting a higher direct current voltage to a lower direct current voltage. The switching device 21 is typically based on a transistor and may be referred to as a single offline switcher.

[0031] In the buck converter 17 as shown in FIG. 2, the diode 25 is a SiC diode, and the buck converter 17 further includes a snubber circuit 29 which is connected in parallel to the diode 25. The snubber circuit 29 is an RC element including a resistor 31 and a capacitor 33. In addition, a ferrite bead 35 and a further capacitor 36 are connected to an input 37 of the switching device 21.

[0032] During operation, the switching device 21 periodically switches between ON and OFF. During time periods when the switching device 21 is switched off, the inductor 23 and the output capacitor 27 further provide an output voltage 39 of the buck converter 17 due to the energy which is stored in the inductor 23 and the output capacitor 27. During such time periods, i.e. when the switching device 21 is switched on, the diode 25 is blocking, whereas during the time periods when the switching device 21 is switched off, current flows through the diode 25 and through the inductor 23 for further providing the output voltage 39.

[0033] By controlling the switching device 21, the buck converter 17 is either operated in a continuous current mode (CCM) in which the current flowing through the inductor 23 does not stop. That is, the switching device 21 is switched on again before the magnetic energy of the inductor 23 completely disappears. Furthermore, the buck converter 17 can be operated in a discontinuous current mode (DCM) or a mostly discontinuous current mode (MDCM). In these modes, a gap phase without current through the inductor 23 exists, and the output voltage 39 of the buck converter 7 is provided by the output capacitor 27 only. Since the inductor 23 generally provides an alternating current contribution to the output voltage 39, the buck converter 17 also outputs a ripple current, i.e. in addition to a direct current. Furthermore, current spikes may occur, especially during a startup phase of the buck converter 17. A high ripple current usually heats up the entire buck converter 17 and the power supply 15, which may even trigger a thermal protection (not shown) of the power supply 15.

[0034] The ripple current is suppressed by increasing the inductivity of the inductor 23 to 4.7 mH or more. At such an inductivity, it turned out that the ripple current is low enough not to trigger any thermal protection. In addition, the buck converter 17 is able to operate in the continuous current mode (CCM) for a longer time.

[0035] The current spikes at the output of the buck converter 17 are typically caused by a recovery time of a Si diode which is used in conventional buck converters. It turned out that the recovery time could not be made short enough by using Si diodes. Therefore, the buck converter 17 is equipped with a SiC diode which has a negligible recovery time. Hence, current spikes caused by the diode are eliminated or at least strongly reduced.

[0036] Further, current spikes can be provoked during the startup by the body capacitance between the diode and ground. In order to avoid such current spikes, the snubber circuit 29 is connected in parallel to the diode 25 as an attenuator. Furthermore, the ferrite bead 35 suppresses the occurrence of current spikes during startup. In addition, a ground plane has been removed below the switching device 21, the inductor 23 and the SiC diode 25 in order to further avoid any occurrence of current spikes during startup.

[0037] In summary, the SiC diode 25, the snubber circuit 29 and the ferrite bead 35 provide a synergistic effect in strongly reducing current spikes at the output of the buck converter 17. Due to the increased inductivity of the inductor 23, the buck converter 17 is able to provide a high output current of approximately 310 mA direct current. Therefore, the power supply 15 (see FIG. 1) is equipped with a single buck converter 17 only, i.e. instead of two buck converters which are usually applied. Hence, the size and the cost of the power supply 15 are reduced.

[0038] FIG. 3 depicts test results for the buck converter 17 as shown in FIGS. 1 and 2. In FIG. 3, the drain current 41 of the switching device 21 is represented on the y-axis over time 43 on the x-axis. In the curve of the drain current 41, one can recognize the small time periods for which the switching device 21 turns on and off. In addition, a startup period 45 and an operation period 47 are depicted. During the operation period 47, a current peak of 475 mA is reached whereas an output current of approximately 310 mA DC is provided by the buck converter 17.

[0039] As can be seen in the test results of FIG. 3, no current spikes occur during the startup period 45, and during the operation period 47, small current spikes are recognizable only. Due to the reduced ripple current, the temperature at the switching device 21 is no more than about 80° C. This is well below an overtemperature threshold of 142° C. which is typically used by the thermal protection of the power supply 15.

REFERENCE NUMERAL LIST

[0040] 11 air conditioning device [0041] 13 air conditioning unit [0042] 15 drive or power supply [0043] 17 buck converter [0044] 19 current source [0045] 21 switching device [0046] 23 inductor [0047] 25 diode [0048] 27 output capacitor [0049] 29 snubber circuit [0050] 31 resistor [0051] 33 capacitor [0052] 35 ferrite bead [0053] 36 capacitor [0054] 37 input of switching device [0055] 39 output voltage of the buck converter [0056] 41 drain current of the switching device [0057] 43 time [0058] 45 startup period [0059] 47 operation period