Slot-die type gas distribution device for photovoltaic manufacturing
12557426 ยท 2026-02-17
Assignee
Inventors
Cpc classification
C23C16/4412
CHEMISTRY; METALLURGY
C23C16/45561
CHEMISTRY; METALLURGY
Y02P70/50
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
C30B25/14
CHEMISTRY; METALLURGY
C23C16/45585
CHEMISTRY; METALLURGY
C23C16/45582
CHEMISTRY; METALLURGY
International classification
C30B25/14
CHEMISTRY; METALLURGY
C23C16/455
CHEMISTRY; METALLURGY
Abstract
A slot-die type gas distribution device for photovoltaic manufacturing is provided. The slot-die type gas distribution device includes a first gas distribution device (105) at a process chamber inlet (104) and a second gas distribution device (13) at a process chamber outlet (11). The first gas distribution device (105) is connected to the process chamber inlet (104) through a flat quadrangular first communication device (9), and the second gas distribution device (13) is connected to the process chamber outlet (11) through a flat quadrangular third communication device (12). The device effectively improves the gas distribution uniformity in the process chamber.
Claims
1. A slot-die type gas distribution device for photovoltaic manufacturing, comprising a first gas distribution device, wherein the first gas distribution device is provided with a first inlet and a first outlet; the first gas distribution device comprises a first gas distribution tube; the first inlet is arranged at a top of the first gas distribution tube, so that a flow direction of gas passing through the first inlet is perpendicular to a bottom surface of the first gas distribution tube, and the top of the first gas distribution tube is a highest position of the first gas distribution tube from the ground; the first inlet is arranged at a center of the top of the first gas distribution tube; wherein the first gas distribution tube is semicircular; and the first gas distribution tube includes a first rectangular plane and a first curved surface; the first rectangular plane is located beneath the first curved surface and is parallel to the ground; and the first inlet is arranged on the first curved surface, and a height of the first inlet from the first rectangular plane is a radius of the first gas distribution tube.
2. The slot-die type gas distribution device for photovoltaic manufacturing according to claim 1, wherein a position of the first outlet is lower than that of the first inlet.
3. The slot-die type gas distribution device for photovoltaic manufacturing according to claim 1, wherein the first outlet is arranged along a length direction of the first gas distribution tube; a length of the first outlet is equal to that of the first gas distribution tube.
4. The slot-die type gas distribution device for photovoltaic manufacturing according to claim 1, wherein the first gas distribution device comprises m (m is greater than or equal to 2) first gas distribution tubes, which are communicated in sequence, and each two adjacent first gas distribution tubes are communicated, so as to implement gas distribution processes multiple times; the first inlet is arranged on the first gas distribution tube at a starting end, and the first outlet is arranged on the first gas distribution tube at a tail end.
5. The slot-die type gas distribution device for photovoltaic manufacturing according to claim 4, wherein the m first gas distribution tubes have the same size.
6. The slot-die type gas distribution device for photovoltaic manufacturing according to claim 1, wherein the first inlet is arranged at a center of the first curved surface of the first gas distribution tube.
7. The slot-die type gas distribution device for photovoltaic manufacturing according to claim 1, wherein the slot-die type gas distribution device further comprises a second gas distribution device, wherein the second gas distribution device is provided with a second inlet and a second outlet.
8. The slot-die type gas distribution device for photovoltaic manufacturing according to claim 7, wherein the second gas distribution device comprises a second gas distribution tube, the second outlet is arranged at a top of the second gas distribution tube, so that a flow direction of gas flowing out of the second outlet is perpendicular to a bottom surface of the second gas distribution tube, a position of the second inlet is lower than that of the second outlet, and the top of the second gas distribution tube is a highest position of the second gas distribution tube from the ground; and the second inlet is arranged along a length direction of the second gas distribution tube and has a length equal to that of the second gas distribution tube.
9. The slot-die type gas distribution device for photovoltaic manufacturing according to claim 8, wherein a height of the second inlet is greater than that of the first outlet.
10. The slot-die type gas distribution device for photovoltaic manufacturing according to claim 9, wherein the second gas distribution tube is semicircular or tetragonal.
11. The slot-die type gas distribution device for photovoltaic manufacturing according to claim 10, wherein when the second gas distribution tube is semicircular and includes a second rectangular plane and a second curved surface, the second rectangular plane of the second gas distribution tube is located beneath the second curved surface of the second gas distribution tube, and the second rectangular plane of the second gas distribution device is parallel to the ground; the second inlet is arranged on the second curved surface of the second gas distribution tube, and a height of the second inlet from the second rectangular plane of the second gas distribution tube is less than a radius of the second gas distribution tube; the second outlet is arranged on the second curved surface of the second gas distribution tube, and a height of the second outlet from the second rectangular plane of the second gas distribution tube is the radius of the second gas distribution tube.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DESCRIPTION OF EMBODIMENTS
(22) In the present invention, a slot-die type first gas distribution device and a first communication device are designed on the gas inlet portion at a process box inlet, a slot-die type second gas distribution device and a third communication device are designed on the gas outlet portion at a process chamber outlet, and thereby, the problem of nonuniform gas distribution in a photovoltaic manufacturing process box is solved.
Embodiment 1
(23) Referring to
(24) Referring to
(25) The first communication device inlet is rectangular, and the length and width of the first communication device inlet are the length and height of the first communication device (flat quadrangular hollow box). The shapes and sizes of the first outlet 102, the first communication device inlet 103, the first communication device outlet 5 and the process chamber inlet 104 are the same. Further, after the gas is transmitted out from the first outlet 102 of the first gas distribution device 105, the size and shape of the gas flow section always remain the same in the process of flowing through the first communication device inlet 103, the first communication device 9, the first communication device outlet 5 and the process chamber inlet 104.
(26) Preferably, the ratio of the length, width and height of the flat quadrangular hollow box is between 5000:20:1 and 20000:100:1, that is, the ratio of the lengths and widths of the first outlet, the first communication device inlet, the first communication device outlet and the process chamber inlet is between 5000:1 and 20000:1.
(27) Further, the first gas distribution device 105 includes a first gas distribution tube 1051, and the first inlet is arranged at the top of the first gas distribution tube. Preferably, the first inlet is arranged at the center of the top of the first gas distribution tube, and the position of the first outlet is lower than that of the first inlet. It can be understood that the shape and size of the first inlet depend on those of the gas inlet tube 2, and the first outlet is long and narrow.
(28) Further, referring to
(29) Further, the aforementioned m is equal to 2, so that a uniform gas distribution process can be implemented multiple times, increasing the uniformity of the gas entering the process chamber. For example, in
(30) Further, referring to
(31) The process chamber outlet 11 and the second inlet 106 (the second gas distribution device 13) are communicated with each other through a third communication device 12, which has the same structure as the first communication device 9. It can be understood that the third communication device 12 is actually the same as the first communication device 9 and the second communication device 7, and third, first and second here are only intended to distinguish the different installation positions of the communication device. After a photovoltaic device is processed in the process chamber, the gas flows out from the process chamber outlet 11, and flows into the second gas distribution device 13 through the third communication device 12. Referring to the above description of the gas inlet portion of the process chamber, at the gas outlet portion of the process chamber, the process chamber outlet 11, the inlet of the third communication device 12, the outlet of the third communication device 12 and the second inlet 106 are all long and narrow, with the shapes and sizes being the same as those of the uncovered sides of the hollow box as the third communication device 12. That is, the lengths of the process chamber outlet 11, the inlet of the third communication device 12, the outlet of the third communication device 12 and the second inlet 106 are equal to that of the third communication device 12, and the widths of the process chamber outlet 11, the inlet of the third communication device 12, the outlet of the third communication device 12 and the second inlet 106 are equal to the height of the third communication device 12. The area and shape of the gas flow section of the gas flowing out of the process chamber outlet 11 remain the same in the whole process of flowing.
(32) The second gas distribution device 13 includes a second gas distribution tube, the second outlet is arranged at the top of the second gas distribution tube (preferably, at the center of the top of the second gas distribution tube), and the position of the second inlet is lower than that of the second outlet. The second inlet is arranged along the length direction of the second gas distribution tube, and the length of the second inlet is equal to that of the second gas distribution tube. It can be known from the above that the lengths of the process chamber outlet 11, the third communication device 12 and the second gas distribution device 13 are equal.
(33) Because there is no need to redistribute the gas for multiple times, only one second gas distribution tube is used for gas collection in the second gas distribution device 13, and the gas in the second gas distribution tube passes through the gas outlet tube 14 after being uniformly distributed, and finally leaves a gas outlet tube outlet 15.
(34) It should be noted that the height of the second inlet of the process chamber outlet portion is greater than that of the first outlet of the process chamber inlet portion, that is, the height of the process chamber outlet is greater than that of the process chamber inlet.
Embodiment 2
(35) In the present embodiment, the first gas distribution tube 1051 is semicircular. Referring to
(36) In the present embodiment, the first gas distribution device includes two semicircular manifolds, i.e. half cylindrical first gas distribution pipeline 6 and first gas distribution pipeline 8, with the rectangular plane of the semicircular manifold being located beneath the curved surface of the semicircular manifold and parallel to the ground.
(37) The first inlet 101 is arranged on the curved surface of the first semicircular manifold 6 (preferably, at the center of the curved surface), and the height of the first inlet 101 from the rectangular plane of the semicircular manifold is the radius of the semicircular manifold.
(38) The two semicircular manifolds are connected with each other through the second communication device 7, the first outlet 102 is arranged on the curved surface of the second semicircular manifold 8, and the height of the first outlet 102 is less than that of the first inlet 101. When there are a plurality of first gas distribution tubes in the first gas distribution device, each first gas distribution tube is further provided with a gas flow orifice 1052 for communicating the first gas distribution tube (6, 8) with the second communication device 7.
(39) The first outlet is arranged along the length direction of the semicircular manifold 8, the distance between the two semi-circular planes of the semicircular manifold 8 is the length of the semicircular manifold 8, and the length of the first outlet 102 is equal to that of the semicircular manifold 8. Thus, the gas is uniformly distributed for the first time in the first semicircular manifold 6, transmitted to the second semicircular manifold 8 through the second communication device 7, uniformly distributed for the second time in the second semicircular manifold 8 and transmitted to the process chamber 20 through the first communication device 9, and the height, area and shape of the gas flow section at each inlet/outlet remain the same before the gas enters the process chamber.
(40) Since the two semicircular manifolds (6, 8) are used to carry out the uniform gas distribution process twice, the uniformity of distribution of the gas in the first gas distribution tube along the Z axis is greatly increased. In order to realize the laminar gas flow in the second communication device 7 and the first communication device 9, and the ratio of the lengths, widths and heights of the second communication device 7 and the first communication device 9 is between 5000:20:1 and 20000:100:1.
(41) In the present embodiment, the second gas distribution tube is semicircular. Referring to
(42) In the present embodiment, the second gas distribution device includes a semicircular second gas distribution manifold, the rectangular plane of the semicircular manifold of the second gas distribution tube is located beneath the curved surface of the semicircular manifold, and the rectangular plane of the semicircular manifold of the second gas distribution device is parallel to the ground.
(43) The second inlet 106 is arranged on the curved surface of the semicircular manifold, and the height of the second inlet from the rectangular plane of the semicircular manifold is less than the radius of the semicircular manifold.
(44) The second outlet 107 is arranged at the center of the curved surface of the semicircular manifold, and the height of the second outlet from the rectangular plane of the semicircular manifold is the radius of the semicircular manifold.
(45) In order to evaluate the influence of the design of the gas inlet portion and gas outlet portion of the process box of the present embodiment on the gas uniformity in the process chamber, the same hydrodynamic simulation as in
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Embodiment 3
(50) In order to avoid unnecessary repetition, only the differences with respect to the aforementioned embodiment will be explained. Referring to
Embodiment 4
(51) In order to avoid unnecessary repetition, only the differences with respect to the aforementioned embodiment will be explained. Referring to
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Embodiment 5
(53) In order to avoid unnecessary repetition, only the differences with respect to the aforementioned embodiment will be explained. Referring to
Embodiment 6
(54) In order to avoid unnecessary repetition, only the differences with respect to the aforementioned embodiment will be explained. Referring to
(55) In a word, the present invention provides a slot-die type gas distribution device for photovoltaic manufacturing, and provides slot-die type gas distribution structure designs at the gas inlet portion and the gas outlet portion, respectively. Compared with the standard design using the manifold with a plurality of outlet tubes, the present invention realizes more uniform gas distribution in the process box by setting each inlet/outlet in the gas flow process into a long and narrow shape, effectively improving the semiconductor performance and appearance of photovoltaic products.
(56) The present invention is not limited to the aforementioned specific embodiments, and various changes which are made by those of ordinary skill in the art from the above idea without creative labor shall fall within the protection scope of the present invention.
LIST OF REFERENCE CHARACTERS
(57) 1 gas inlet tube inlet 2 gas inlet tube 3 gas manifold 4 transfer tube 5 hollow box outlet 6, 8, 1051 first gas distribution tube 7 second communication device 9 first communication device 10 bowl-shaped hole 11 process chamber outlet 12 third communication device 13 second gas distribution device 14 gas outlet tube 15 gas outlet tube outlet 16 process box 17 bottom plate 18 substrate 19 cover plate 20 process chamber 101 first inlet 102 first outlet 103 hollow box inlet 104 process chamber inlet 105 first gas distribution device 106 second inlet 107 second outlet 1052 gas flow orifice