Measuring instrument with arc encoder tracks
12553747 ยท 2026-02-17
Assignee
Inventors
Cpc classification
International classification
Abstract
A measuring instrument includes a movable portion configured to rotate in an arc motion about a pivot portion, and an electronic position encoder configured to measure an absolute relative position between a detector portion and a scale portion, one of which forms part of the movable portion. In the detector portion, first and second scale element portions of first and second track portions are arc-shaped and parallel to each other. In the scale portion, first signal modulating scale elements are disposed along a first scale element portion according to a first signal modulating element angular spatial step .sub.WSME1 and second signal modulating scale elements are disposed along a second scale element portion according to a second signal modulating element angular spatial step .sub.WSME2 that is different than the first signal modulating element angular spatial step .sub.WSME1.
Claims
1. A measuring instrument, comprising: a movable portion configured to rotate in an arc motion about a pivot portion, the movable portion comprising a movable encoder portion, for which a maximum movement range of the arc motion of the movable encoder portion is less than 360 degrees; and an electronic position encoder configured to measure an absolute relative position between a detector portion and a scale portion, wherein the movable encoder portion comprises one of the detector portion or the scale portion, the electronic position encoder comprising: the scale portion extending along a scale direction, the scale portion comprising: a first scale element portion comprising first signal modulating scale elements; and a second scale element portion comprising second signal modulating scale elements; and the detector portion configured to be proximate to the scale portion with relative movement between the detector portion and the scale portion resulting from the arc motion of the movable encoder portion, the detector portion comprising: a field generating portion configured to generate changing magnetic flux in response to drive signals; and a sensing portion comprising: a first sensing element portion comprising a first set of first sensing elements and arranged in a first track portion with the first scale element portion; and a second sensing element portion comprising a first set of second sensing elements and arranged in a second track portion with the second scale element portion; wherein: the first and second scale element portions of the first and second track portions are arc-shaped and are parallel to each other, with the second track portion closer to the pivot portion than the first track portion; the first signal modulating scale elements are disposed along the first scale element portion according to a first signal modulating element angular spatial step .sub.WSME1 and the second signal modulating scale elements are disposed along the second scale element portion according to a second signal modulating element angular spatial step .sub.WSME2 that is different than the first signal modulating element angular spatial step .sub.WSME1; and the electronic position encoder is configured such that: an operating of the first track portion comprises the first set of first sensing elements providing detector signals which respond to a local effect on a changing magnetic flux provided by first signal modulating scale elements of the first scale element portion; and an operating of the second track portion comprises the first set of second sensing elements providing detector signals which respond to a local effect on a changing magnetic flux provided by second signal modulating scale elements of the second scale element portion.
2. The measuring instrument of claim 1, further comprising a signal processing configuration that is operably connected to the detector portion to provide the drive signals and that is configured to determine the absolute relative position between the detector portion and the scale portion based at least in part on detector signals input from the detector portion, the detector signals including detector signals from the first set of first sensing elements and detector signals from the first set of second sensing elements.
3. The measuring instrument of claim 1, wherein the field generating portion comprises: a first field generating element portion that is arranged in the first track portion and is configured to operate in conjunction with first signal modulating scale elements of the first scale element portion and the first sensing elements of the first sensing element portion; and a second field generating element portion that is arranged in the second track portion and is configured to operate in conjunction with second signal modulating scale elements of the second scale element portion and the second sensing elements of the second sensing element portion.
4. The measuring instrument of claim 1, wherein the first scale element portion is arranged with a centerline at a first radius RD1 from the pivot portion and the second scale element portion is arranged with a centerline at a second radius RD2 from the pivot portion, for which the first radius RD1 is larger than the second radius RD2.
5. The measuring instrument of claim 1, wherein the first and second scale element portions define a corresponding absolute angular range .sub.ABS.
6. The measuring instrument of claim 5, wherein a ratio of the signal modulating element angular spatial steps .sub.WSME2/.sub.WSME1 can be expressed in accordance with being equal to at least one of the following equations:
7. The measuring instrument of claim 6, wherein m is a positive integer that is at least 2.
8. The measuring instrument of claim 5, wherein the absolute angular range ABS is equal to one of n.sub.WSME1 or n.sub.WSME2, where n is a positive integer, and the absolute angular range .sub.ABS is less than 360 degrees.
9. The measuring instrument of claim 1, wherein the first scale element portion has an arc length ARC1 and is arranged at a first radius RD1 from the pivot portion, and the second scale element portion has an arc length ARC2 and is arranged at a second radius RD2 from the pivot portion, for which ARC2/ARC1=RD2/RD1.
10. The measuring instrument of claim 1, wherein .sub.WSME2 is larger than .sub.WSME1.
11. The measuring instrument of claim 1, wherein: the first sensing element portion further comprises one or more additional sets of first sensing elements, for which each additional set of first sensing elements has a spatial phase offset relative to the first set of first sensing elements; and the second sensing element portion further comprises one or more additional sets of second sensing elements, for which each additional set of second sensing elements has a spatial phase offset relative to the first set of second sensing elements.
12. The measuring instrument of claim 1, wherein the first and second signal modulating scale elements comprise conductive plates and the first and second sensing elements comprise conductive loops.
13. The measuring instrument of claim 1, wherein the field generating portion comprises: a first field generating element portion arranged in the first track portion and configured to operate in conjunction with the first sensing element portion and with first signal modulating scale elements of the first scale element portion, the first field generating element portion comprising: a first field generating element first half loop with an interior area that is configured to be aligned with a first half pattern portion of the first scale element portion; and a first field generating element second half loop with an interior area that is configured to be aligned with a second half pattern portion of the first scale element portion, wherein the first field generating element first half loop and the first field generating element second half loop are configured to have current flows in opposite directions around the respective loops; and a second field generating element portion arranged in the second track portion and configured to operate in conjunction with the second sensing element portion and with second signal modulating scale elements of the second scale element portion, the second field generating element portion comprising: a second field generating element first half loop with an interior area that is configured to be aligned with a first half pattern portion of the second scale element portion; and a second field generating element second half loop with an interior area that is configured to be aligned with a second half pattern portion of the second scale element portion, wherein the second field generating element first half loop and the second field generating element second half loop are configured to have current flows in opposite directions around the respective loops.
14. A method for operating a measuring instrument, the measuring instrument comprising: a movable portion which rotates in an arc motion about a pivot portion, the movable portion comprising a movable encoder portion, for which a maximum movement range of the arc motion of the movable encoder portion is less than 360 degrees; an electronic position encoder configured to measure an absolute relative position between a detector portion and a scale portion, wherein the movable encoder portion of the moveable portion comprises one of the detector portion or the scale portion, the electronic position encoder comprising: the scale portion extending along a scale direction, the scale portion comprising: a first scale element portion comprising first signal modulating scale elements; and a second scale element portion comprising second signal modulating scale elements; and the detector portion configured to be proximate to the scale portion with relative movement between the detector portion and the scale portion resulting from the arc motion of the movable encoder portion, the detector portion comprising: a field generating portion configured to generate changing magnetic flux in response to drive signals; and a sensing portion comprising: a first sensing element portion comprising a first set of first sensing elements and arranged in a first track portion with the first scale element portion; and a second sensing element portion comprising a first set of second sensing elements and arranged in a second track portion with the second scale element portion; the method comprising: providing the drive signals to cause the field generating portion to generate changing magnetic flux; and receiving detector signals from the detector portion, the detector signals comprising: detector signals from the first set of first sensing elements that operate in conjunction with first signal modulating scale elements, wherein the operating of the first set of first sensing elements in conjunction with first signal modulating scale elements includes the first set of first sensing elements providing the detector signals which respond to a local effect on a changing magnetic flux provided by first signal modulating scale elements of the first scale element portion; and detector signals from the first set of second sensing elements that operate in conjunction with second signal modulating scale elements, wherein the operating of the first set of second sensing elements in conjunction with second signal modulating scale elements includes the first set of second sensing elements providing the detector signals which respond to a local effect on a changing magnetic flux provided by second signal modulating scale elements of the second scale element portion, wherein: the first and second scale element portions of the first and second track portions are arc-shaped and are parallel to each other, with the second track portion closer to the pivot portion than the first track portion; and the first signal modulating scale elements are disposed along the first scale element portion according to a first signal modulating element angular spatial step .sub.WSME1 and the second signal modulating scale elements are disposed along the second scale element portion according to a second signal modulating element angular spatial step .sub.WSME2 that is different than the first signal modulating element angular spatial step .sub.WSME1.
15. The method of claim 14, further comprising determining a relative position between the detector portion and the scale portion based at least in part on the detector signals input from the detector portion.
16. The method of claim 14, wherein .sub.WSME2 is larger than .sub.WSME1.
17. The method of claim 14, wherein: the first sensing element portion further comprises one or more additional sets of first sensing elements, for which each additional set of first sensing elements has a spatial phase offset relative to the first set of first sensing elements; and the second sensing element portion further comprises one or more additional sets of second sensing elements, for which each additional set of second sensing elements has a spatial phase offset relative to the first set of second sensing elements.
18. An electronic position encoder configured to measure an absolute relative position between a detector portion and a scale portion and to be utilized in a measuring instrument that comprises a movable portion configured to rotate in an arc motion, the electronic position encoder comprising: the scale portion extending along a scale direction, the scale portion comprising: a first scale element portion comprising first signal modulating scale elements; and a second scale element portion comprising second signal modulating scale elements; and the detector portion configured to be proximate to the scale portion with relative movement between the detector portion and the scale portion resulting from the arc motion of the movable portion, for which a maximum movement range of the arc motion is less than 360 degrees, the detector portion comprising: a field generating portion configured to generate changing magnetic flux in response to drive signals; and a sensing portion comprising: a first sensing element portion comprising a first set of first sensing elements and arranged in a first track portion with the first scale element portion; and a second sensing element portion comprising a first set of second sensing elements and arranged in a second track portion with the second scale element portion; wherein: the first and second scale element portions of the first and second track portions are arc-shaped and are parallel to each other, with the second track portion closer to the pivot portion than the first track portion; and the first signal modulating scale elements are disposed along the first scale element portion according to a first signal modulating element angular spatial step .sub.WSME1 and the second signal modulating scale elements are disposed along the second scale element portion according to a second signal modulating element angular spatial step .sub.WSME2 that is different than the first signal modulating element angular spatial step .sub.WSME1; and wherein at least one of: the first scale element portion is arranged with a centerline at a first radius RD1 from the pivot portion and the second scale element portion is arranged with a centerline at a second radius RD2 from the pivot portion, for which the first radius RD1 is larger than the second radius RD2; or the first sensing element portion further comprises one or more additional sets of first sensing elements, for which each additional set of first sensing elements has a spatial phase offset relative to the first set of first sensing elements, and the second sensing element portion further comprises one or more additional sets of second sensing elements, for which each additional set of second sensing elements has a spatial phase offset relative to the first set of second sensing elements.
19. The electronic position encoder of claim 18, wherein: an operating of the first track portion comprises the first set of first sensing elements providing detector signals which respond to a local effect on a changing magnetic flux provided by first signal modulating scale elements of the first scale element portion; and an operating of the second track portion comprises the first set of second sensing elements providing detector signals which respond to a local effect on a changing magnetic flux provided by second signal modulating scale elements of the second scale element portion.
20. The electronic position encoder of claim 18, wherein: the first sensing element portion comprises the one or more additional sets of first sensing elements and the second sensing element portion comprises the one or more additional sets of second sensing elements; the one or more additional sets of first sensing elements comprises a second set of first sensing elements that is arranged in the first track portion with the first scale element portion and has a spatial phase offset relative to the first set of first sensing elements; and the one or more additional sets of second sensing elements comprises a second set of second sensing elements that is arranged in the second track portion with the second scale element portion and has a spatial phase offset relative to the first set of second sensing elements.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
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(13) All of these elements of the measuring instrument 100 and/or encoder 101 are coupled to a signal processing configuration 166 (e.g., including one or more signal processors), which in various implementations may be embodied as a signal processing and display electronic circuit in integrated circuit (IC) chip(s). The signal processing configuration 166 receives detector signals from the detector portion 167 and processes the detector signals to determine an absolute position of the detector portion 167 along the scale portion 170. It will be appreciated that the signal processing configuration 166 may comprise any combination of signal processing and physical circuitry. In various implementations, the signal processing configuration 166 and the detector portion 167 may be included as part of an electronic assembly 160 (e.g., as arranged on a substrate, etc.)
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(15) As illustrated in
(16) A moveable portion MPN of the measuring instrument 100 includes the contact portion CPN on a first side of the pivot portion PPN, and a moveable encoder portion support member MEPSM which supports a moveable encoder portion MEP on a second side of the pivot portion PPN. The moveable portion MPN is configured such that a workpiece measurement operation (e.g., for measuring a workpiece) that causes the contact portion CPN to rotate in relation to the pivot portion PPN (e.g., resulting from the contact point CPT contacting or otherwise moving along a surface of a workpiece) correspondingly causes the support member MEPSM and the moveable encoder portion MEP to rotate in an arc motion ARCM (e.g., in an arc motion direction ARCD). In the measuring instrument 100, a maximum angular movement range .sub.MAX of the arc motion ARCM of the moveable encoder portion MEP is less than 360 degrees (e.g., and in some implementations, may be less than 90 degrees, or 45 degrees, or 15 degrees, etc.). Such relatively smaller angular movement ranges are typical for certain types of measuring instruments, in particular for applications where only relatively small deflections of the contact portion CPM (e.g., a stylus) are utilized for measuring a workpiece.
(17) In various implementations, the moveable encoder portion MEP may include one of the detector portion 167 or the scale portion 170 (e.g., as described above with respect to
(18) In the orientation of
(19) As shown in
(20) An endpoint ENDPT at the end of the moveable encoder portion support member MEPSM also corresponds to an endpoint of the moveable portion MPN. The endpoint ENDPT is at an opposite end of the moveable portion MPN in relation to the contact point CPT at the end of the contact portion CPN. As referenced herein, the contact portion CPN and the contact point CPT are on a first side of the pivot portion PPN, and the support member MEPSM, moveable encoder portion MEP and endpoint ENDPT are on a second side of the pivot portion PPN.
(21) It will be appreciated that the measuring instrument of
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(23) As disclosed in the '389 patent, a transducer such as that shown in
(24) If a scale portion (170) or scale pattern 112 (180) (a segment of which is outlined by edges indicating alternating long-dash lines and short-dash lines in
(25) The distance between the location of two loops of the same polarity, (e.g., between the location of a loop 106 (SEN+) to the location of the next loop 106 (SEN+)) is defined as a linear spatial step (e.g., which may also be referenced as a pitch or wavelength) 110 (WSEN) of the set of sensing elements (SETSEN), and in certain implementations may be equal to a linear spatial step (e.g., which may also be referenced as a pitch or wavelength) 110 (WSME) of the scale pattern (180) of the scale portion (170) as disposed along the scale direction SCD and/or measuring axis direction MA. It may be seen that each loop 106 (SEN+) and/or 108 (SEN) therefore has a length or maximum dimension 0.5*(WSEN) along the measuring axis direction (MA), which may also be referenced as the scale direction SCD. If the conductive object described above (e.g., a conductive plate 114 (SME)) is proximate to the receiver winding 104 (PRTSEN) and is continuously varied in position along a measuring axis 300 (MA), the AC amplitude of the signal output from the receiver winding (PRTSEN) will vary continuously and periodically with the linear spatial step (e.g., which may also be referenced as a pitch or wavelength) 110 (WSME) due to the periodic alteration of the loops 106 (SEN+) and 108 (SEN) and local disruption of the transmitted magnetic field caused by the conductive object (e.g., a conductive plate 114 (SME)). The signal output from the receiver winding (PRTSEN) may thus be utilized (e.g., processed) to indicate a relative position between the detector portion (167) and the scale portion (170). It will be appreciated that the transmitter winding 102 (PRTFGE) and the receiver winding 104 (PRTSEN) shown in
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(27) It will be appreciated that certain aspects of the field generating elements and sensing elements of a detector portion (e.g., detector portion 167, etc.) as described herein may operate and be understood based at least in part on principles as described above with respect to
(28) In various implementations, the scale portion 170 extends along the scale direction SCD and includes a first scale element portion PRTSC1 including first signal modulating elements SME1 and a second scale element portion PRTSC2 including second signal modulating element SME2. The first signal modulating elements SME1 are disposed along the scale direction SCD according to, and thus form, a first signal modulating element pattern PATSME1. The second signal modulating elements SME2 are disposed along the scale direction SCD according to, and thus form, a second signal modulating element pattern PATSME2. The first signal modulating element pattern PATSME1 and the second signal modulating element pattern PATSME2 are respective parts of a periodic scale pattern 180 of the scale portion 170. In various implementations, the periodic scale pattern 180 may alternatively be referred to as a signal modulating pattern 180. In various implementations, the first and/or second signal modulating elements SME1 and SME2 (i.e., as included in the first and second scale element portions PRTSC1 and PRTSC2) may be fabricated on a scale substrate (e.g., using known printed circuit fabrication methods).
(29) The relative movement between the detector portion 167 and the scale portion 170 (e.g., in an arc motion direction) may indicate relative positions and/or measurements (e.g., in relation to the relative positions between the detector portion 167 and the scale portion 170). As described above with respect to
(30) As shown in
(31) In various implementations, the field generating portion PRTFGE may include a number of elongated portions ELP and end portions EDP. The elongated portions may generally extend along, and thus be parallel to, the scale direction SCD, while the end portions may generally be transverse (e.g., perpendicular) to the scale direction SCD. The elongated portions ELP and end portions EDP in combination may form areas (e.g., in which changing magnetic flux may be generated by current flow through the elongated portions and end portions that results from drive signals) and for which the areas may include certain of the sensing elements.
(32) In various implementations, the field generating portion PRTFGE may include first and second field generating element portions PRTFGE1 and PRTFGE2. The first field generating element portion PRTFGE1 is configured to operate in conjunction with the first sensing element portion PRTSEN1 and with first signal modulating elements SME1 of the first scale element portion PRTSC1. The first field generating element portion PRTFGE1 includes elongated portions ELP1A, ELP1B, ELP1C, ELP1D and end portions EDP1A, EDP1B, EDP1C, EDP1D (e.g., which in some implementations may be regarded as forming two field generating element loops, such as in a figure-8 configuration, and/or otherwise as a single field generating element loop that forms two loops in such a configuration as to form two interior areas). More specifically, the elongated portions ELP1A and ELP1B and end portions EDP1A and EDP1D may be regarded as forming a first field generating element first half loop FGE1FHL with an interior area FGE1FHIA. The first field generating element first half interior area FGE1FHIA is configured to be aligned with the first half pattern portion FHPP1 of the first scale element portion PRTSC1. The elongated portions ELP1C and ELP1D and end portions EDP1C and EDP1B may be regarded as forming a first field generating element second half loop FGE1SHL with an interior area FGE1SHIA. The first field generating element second half interior area FGE1SHIA is configured to be aligned with the second half pattern portion SHPP1 of the first scale element portion PRTSC1.
(33) In various implementations, an end portion EDP (e.g., or other part of the first field generating element portion PRTFGE1) may include a port or other connection configuration. For example, the end portion EDP1B may be divided into two parts, such as with two contact points provided. The contact points may be used to receive drive signals and may be provided at locations where signal lines/circuit traces from the processing portion 166 may connect, etc. In various implementations, such a port may be representative of a general connection configuration, such as coupled to field generating drive electronics. Such field generating drive electronics may in various implementations include electronic components such as capacitors, transistors, etc., and as may be at least partially or fully included in or coupled to the processing portion 166, to provide the drive signals for causing the first field generating element portion PRTFGE1 to generate changing magnetic flux.
(34) During operations, alternating current may be provided, although in order to simplify the following description only one direction of current is described (e.g., for purposes of example of one direction and/or as may occur in configurations where diodes or other components/configurations are provided to limit the current flow to one direction). As one example, current (e.g., as provided by drive signals), may flow through the following sequence of portions (e.g., in the following order for current in one direction), including: end portion EDP1D; elongated portion ELP1A; end portion EDP1A; elongated portion ELP1B; and end portion EDP1B; elongated portion ELP1C; end portion EDP1C; and elongated portion ELP1D. In accordance with this example of current flow, it will be appreciated that the current flow is in the same direction (e.g., left to right in the illustration of
(35) Such directions/orientations/polarities of current flow and corresponding magnetic flux may be advantageous for certain configurations, such as resulting in generated signals in first sensing elements SEN1 (e.g., such as at least partially aligned with the interior areas FGE1FHIA and FGE1SHIA of the first field generating element portion PRTFGE1). As one aspect, it is noted that in relation to the opposite directions of current flow and corresponding opposite polarities of the magnetic flux generated by the respective loops FGE1FHL and FGE1SHL, the spatially offset first and second half pattern portions FHPP1 and SHPP1 will result in detector signals (i.e., from the first sensing element portion PRTSEN1) that indicate the position of the first sensing element portion PRTSEN1 relative to the first scale element portion PRTSC1.
(36) The second field generating element portion PRTFGE2 is configured to operate in conjunction with the second sensing element portion PRTSEN2 and with second signal modulating elements SME2 of the second scale element portion PRTSC2. The second field generating element portion PRTFGE2 includes elongated portions ELP2A, ELP2B, ELP2C, ELP2D and end portions EDP2A, EDP2B, EDP2C, EDP2D (e.g., which in some implementations may be regarded as forming two field generating element loops, such as in a figure-8 configuration, and/or otherwise as a single field generating element loop that forms two loops in such a configuration as to form two interior areas). More specifically, the elongated portions ELP2A and ELP2B and end portions EDP2A and EDP2D may be regarded as forming a second field generating element first half loop FGE2FHL with an interior area FGE2FHIA. The second field generating element first half interior area FGE2FHIA is configured to be aligned with the first half pattern portion FHPP2 of the second scale element portion PRTSC2. The elongated portions ELP2C and ELP2D and end portions EDP2C and EDP2B may be regarded as forming a second field generating element second half loop FGE2SHL with an interior area FGE2SHIA. The second field generating element second half interior area FGE2SHIA is configured to be aligned with the second half pattern portion SHPP2 of the second scale element portion PRTSC2.
(37) In various implementations, an end portion EDP (e.g., or other part of the second field generating element portion PRTFGE2) may include a port or other connection configuration. For example, the end portion EDP2B may be divided into two parts, such as with two contact points provided. The contact points may be used to receive drive signals and may be provided at locations where signal lines/circuit traces from the processing portion 266 may connect, etc. In various implementations, such a port may be representative of a general connection configuration, such as coupled to field generating drive electronics. Such field generating drive electronics may in various implementations include electronic components such as capacitors, transistors, etc., and as may be at least partially or fully included in or coupled to the processing portion 266, to provide the drive signals for causing the second field generating element portion PRTFGE2 to generate changing magnetic flux.
(38) During operations, alternating current may be provided, although in order to simplify the following description only one direction of current is described (e.g., for purposes of example of one direction and/or as may occur in configurations where diodes or other components/configurations are provided to limit the current flow to one direction). As one example, current (e.g., as provided by drive signals), may flow through the following sequence of portions (e.g., in the following order for current in one direction), including: end portion EDP2D; elongated portion ELP2A; end portion EDP2A; elongated portion ELP2B; and end portion EDP2B; elongated portion ELP2C; end portion EDP2C; and elongated portion ELP2D. In accordance with this example of current flow, it will be appreciated that the current flow is in the same direction (e.g., left to right in the illustration of
(39) Such directions/orientations/polarities of current flow and corresponding magnetic flux may be advantageous for certain configurations, such as resulting in generated signals in second sensing elements SEN2 (e.g., such as at least partially aligned with the interior areas FGE2FHIA and FGE2SHIA of the second field generating element portion PRTFGE2). As one aspect, it is noted that in relation to the opposite directions of current flow and corresponding opposite polarities of the magnetic flux generated by the respective loops FGE2FHL and FGE2SHL, the spatially offset first and second half pattern portions FHPP2 and SHPP2 will result in detector signals (i.e., from the second sensing element portion PRTSEN2) that indicate the position of the second sensing element portion PRTSEN2 relative to the second scale element portion PRTSC2.
(40) As noted above, the sensing portion PRTSEN includes the first and second sensing element portions PRTSEN1 and PRTSEN2 (e.g., with each including respective sensing elements SEN1 and SEN2). In the illustrated implementation, the sensing elements SEN1 and SEN2 comprise sensing loop elements (alternatively referred to as sensing coil elements or sensing winding elements) which are connected in series and are generally transverse (e.g., nominally perpendicular) relative to the scale direction SCD. The first sensing element portion PRTSEN1 includes a first set of first sensing elements SET1SEN1 and a second set of first sensing elements SET2SEN1. The second sensing element portion PRTSEN2 includes a first set of second sensing elements SET1SEN2 and a second set of second sensing elements SET2SEN2. In the illustrated implementation, adjacent loop elements (e.g., conductive loops) in each respective set of sensing elements are connected by a configuration of conductors on various layers of PCB (e.g., connected by feedthroughs which in some implementations may include conductors passing through micro-vias, which may also be referenced as blind vias or buried vias) according to known methods. For example, the adjacent sensing elements SEN1 in each set of the first sensing element portion PRTSEN1, and the adjacent sensing elements SEN2 in each set of the second sensing element portion PRTSEN2, may have opposite winding polarities (e.g., with the sensing elements in each respective set alternating between SEN+ and SEN, such as described above with respect to
(41) In the illustrated implementation, the first set of first sensing elements SET1SEN1 includes twelve first sensing elements SEN1 (i.e., including first sensing elements SEN1-A1 to SEN1-A12), and the second set of first sensing elements SET2SEN1 includes twelve first sensing elements SEN1 (i.e., including first sensing elements SEN1-B1 to SEN1-B12). For simplicity of the illustration, only the first two (i.e., A1-A2 and B1-B2) and last two (i.e., A11-A12 and B11-B12) sensing elements of each set are labeled, although the sensing elements (i.e., A3-A10 and B3-B10) will similarly be understood to correspond to the remaining sensing elements as shown. In the illustrated implementation, the first set of second sensing elements SET1SEN2 includes six second sensing elements SEN2 (i.e., including second sensing elements SEN2-A1 to SEN2-A6), and the second set of second sensing elements SET2SEN2 includes six second sensing elements SEN2 (i.e., including second sensing elements SEN2-B1 to SEN2-B6). For simplicity of the illustration, only the first two (i.e., A1-A2 and B1-B2) and last two (i.e., A5-A6 and B5-B6) sensing elements of each set are labeled, although the sensing elements (i.e., A3-A4 and B3-B4) will similarly be understood to correspond to the remaining sensing elements as shown.
(42) It will be appreciated that in various implementations it is advantageous to configure the detector (e.g., in each of the first and second sensing element portions PRTSEN1 and PRTSEN2) to provide two or more sets of sensing elements at different spatial phase positions (e.g., to provide or otherwise correspond to quadrature signals, etc.), as will be understood by one of ordinary skill in the art. Thus, for example, the first set of first sensing elements SET1SEN1 and the second set of first sensing elements SET2SEN1 are at different spatial phase positions. Similarly, the first set of second sensing elements SET1SEN2 and the second set of second sensing elements SET2SEN2 are at different spatial phase positions. However, it should be appreciated that the configurations of sensing elements as described herein are intended to be exemplary only, and not limiting. As one example, individual sensing element loops may output individual signals to a corresponding signal processing configuration in some implementations, for example as disclosed in U.S. Pat. No. 9,958,294, which is hereby incorporated by reference in its entirety. More generally, various known sensing element configurations may be used in combination with the principles described herein, for use in combination with various scale pattern and signal processing schemes, etc.
(43) In the illustrated implementation of the scale portion 170 and the scale pattern 180, the first signal modulating element pattern PATSME1 in the first scale element portion PRTSC1 in the first track portion TR1 includes a first half pattern portion FHPP1 and a second half pattern portion SHPP2, with each half pattern portion including a row of first signal modulating elements SME1. Similarly, the second signal modulating element pattern PATSME2 in the second scale element portion PRTSC2 in the second track portion TR2 includes a first half pattern portion FHPP2 and a second half pattern portion SHPP2, with each half pattern portion including a row of second signal modulating elements SME2.
(44) In various implementations, the signal modulating elements SME1 and/or SME2 may comprise conductive plates (e.g., as formed by regions fabricated on a printed circuit board, or as formed by raised regions extending from a conductive substrate, or as fabricated on a glass substrate, or according to other fabrication methods, etc.). The scale pattern 180 is generally implemented on the scale portion 170. It will be appreciated that there is relative movement between the scale pattern 180 and the detector portion 167 (e.g., along an arc motion direction) during operation. The scale pattern 180 has spatial characteristics which change as a function of position, so as to provide position dependent detector signals arising in the sensing elements SEN1 and SEN2 of the sensing portion PRTSEN in the detector portion 167. In various implementations, the field generating portion PRTFGE and the sensing portion PRTSEN of the detector portion 167 may be formed according to a variety of alternative configurations to be used in combination with a variety of corresponding signal processing schemes, as will be understood by one skilled in the art.
(45) In one specific illustrative example, the detector portion 167 may be arranged parallel with and facing the scale portion 170, and a front face of the detector portion 167 that faces the scale portion 170 may be separated from the scale portion 170 (and/or the scale pattern 180) by a gap distance (e.g., on the order of 0.1 mm-0.2 mm) along the z-axis direction. The front face of the detector portion 167 (e.g., including its constituent conductors) may be covered by an insulative coating.
(46) It will be appreciated that various elements may reside on different fabrication layers located at different planes along the z-axis direction, as needed to provide various operating gaps and/or insulating layers, as will be apparent to one of ordinary skill in the art based on the described implementations and the incorporated references. Throughout the figures of this disclosure, it will be appreciated that the illustrated x-axis, y-axis and/or z-axis dimensions of one or more elements may be exaggerated for clarity, but it will be understood that they are not intended to contradict the various design principles and relationships described herein.
(47) The transducer TDR includes a first transducer portion PRTTDR1 and a second transducer portion PRTTDR2. The first transducer portion PRTTDR1 includes the first sensing element portion PRTSEN1, the first field generating element portion PRTFGE1, and the first scale element portion PRTSC1. The second transducer portion PRTTDR2 includes the second sensing element portion PRTSEN2, the second field generating element portion PRTFGE2, and the second scale element portion PRTSC2. The first and second scale track portions TR1 and TR2 include the first transducer portion PRTTDR1 and the second transducer portion PRTTDR2, respectively. As described herein, operations of the first transducer portion PRTTDR1 of the first track portion TR1 produce detector signals SIG1A and SIG1B and operations of the second transducer portion PRTTDR2 of the second track portion TR2 produce detector signals SIG2A and SIG2B. Processing of the signals (e.g., by the signal processing configuration 166) enables an absolute relative position to be determined between the detector portion 167 and the scale portion 170.
(48) The first transducer portion PRTTDR1 of the first track portion TR1 and the second transducer portion PRTTDR2 of the second track portion TR2 may be operated in accordance with first and second drive operations, respectively, which in various implementations may be performed simultaneously or with different timings. As part of a first drive operation, the first field generating element portion PRTFGE1 generates a changing magnetic flux in response to a coil drive signal (e.g., as provided from a signal processing configuration 166). The first sensing elements SEN1 of the first sensing element portion PRTSEN1 are configured to provide detector signals (e.g., SIG1A, SIG1B) which respond to a local effect on the changing magnetic flux provided by first signal modulating elements SME1 (e.g., including first signal modulating elements SME1 that are relatively adjacent or otherwise aligned with sensing elements SEN1 along the z-axis direction) of the first scale element portion PRTSC1. As part of a second drive operation, the second field generating element portion PRTFGE2 generates a changing magnetic flux in response to a coil drive signal (e.g., as provided from a signal processing configuration 166). The second sensing elements SEN2 of the second sensing element portion PRTSEN2 are configured to provide detector signals (e.g., SIG2A and SIG2B) which respond to a local effect on the changing magnetic flux provided by second signal modulating elements SME2 (e.g., including second signal modulating elements SME2 that are relatively adjacent or otherwise aligned with sensing elements SEN2 along the z-axis direction) of the second scale element portion PRTSC2.
(49) A signal processing configuration (e.g., the signal processing configuration 166 of
(50)
(51) The moveable encoder portion support member MEPSM is illustrated as rotating around the pivot portion PPN in an arc motion in an arc motion direction. The support member MEPSM may move between first and second movement limit indicators ML1 and ML2, as part of moving over a maximum angular movement range .sub.MAX. In certain implementations, the maximum angular movement range .sub.MAX may correspond to the absolute angular measurement range .sub.ABS. In various alternative implementations, the absolute angular measurement range .sub.ABS and the maximum angular movement range .sub.MAX may be different. As described above with respect to
(52) In some implementations, the first and second scale element portions PRTSC1 and PRTSC2 of the scale portion 170 may be attached to the moveable encoder portion support member MEPSM (e.g., in implementations where the moveable encoder portion MEP includes the scale portion 170) in which case the first and second scale element portions PRTSC1 and PRTSC2 will move in accordance with the arc motion ARCM along the arc motion direction ARCD, relative to the detector portion 167. Alternatively, if the moveable encoder portion MEP includes the detector portion 167, then the detector portion 167 may be attached to the moveable encoder portion support member MEPSM, and will correspondingly move in accordance with the arc motion ARCM in the arc motion direction ARCD, relative to the first and second scale element portions PRTSC1 and PRTSC2 of the scale portion 170.
(53) As shown in
(54) As illustrated in
(55) As illustrated in
(56) A scale direction SCD (e.g., which in the implementation of
(57) In various implementations, the ratio of the signal modulating element angular spatial steps .sub.WSME2/.sub.WSME1 can be expressed in accordance with being equal to at least one of the following EQUATIONS 1-4, for which n and m are positive integers in each of the equations. In certain implementations, m is a positive integer that is at least 2 (e.g., for which in certain implementations m may be 2, 3, 4, or 5, etc.). It is noted that such relationships for a configuration in which m is 2 or larger corresponds to a relatively large difference between the signal modulating element angular spatial steps .sub.WSME1 and .sub.WSME2 (e.g., where the angular spatial step .sub.WSME2 is close to being an integer multiple (e.g., m=2 or larger) of the angular spatial step .sub.WSME1). In implementations where m=1, the equations are noted to be reducible to a simpler form (e.g., in which the nm factor reduces to n). In relation to these equations, it is noted that one technique for encoding an absolute angular measurement range .sub.ABS into an encoder utilizing arc motion is to use two scale element portions with signal modulating element angular spatial steps that satisfy certain relationships. For example, the following equations illustrate certain relationships that the signal modulating element angular spatial steps .sub.WSME1 and .sub.WSME2 of the scale element portions PRTSC1 and PRTSC2 of the track portions TR1 and TR2 may satisfy.
(58)
(59) In various implementations, the absolute angular measurement range .sub.ABS is equal to one of n.sub.WSME1 or n.sub.WSME2. For example, in certain implementations, a configuration corresponding to EQUATION 1 or 2 may meet an additional condition where the absolute angular measurement range .sub.ABS=n.sub.WSME1, and a configuration corresponding to EQUATION 3 or 4 may meet an additional condition where the absolute angular measurement range .sub.ABS=n.sub.WSME2. In various implementations, a configuration corresponding to EQUATION 1 may meet an additional condition where the absolute angular measurement range .sub.ABS=((n1)/m).sub.WSME2, a configuration corresponding to EQUATION 2 may meet an additional condition where the absolute angular measurement range .sub.ABS=((n+1)/m).sub.WSME2, a configuration corresponding to EQUATION 3 may meet an additional condition where the absolute angular measurement range .sub.ABS=(nm+1).sub.WSME1, and a configuration corresponding to EQUATION 4 may meet an additional condition where the absolute angular measurement range .sub.ABS=(nm1).sub.WSME1. In accordance with such relationships, it will be appreciated that a method for choosing the two signal modulating element angular spatial steps is to set an integer number n of angular spatial steps (e.g., for either .sub.WSME1 or .sub.WSME2) to be included in the absolute angular measurement range .sub.ABS, and for which the other signal modulating element angular spatial step (e.g., either .sub.WSME2 or .sub.WSME1) may be determined according to a relationship such as that indicated above.
(60) In various implementations, the first scale element portion PRTSC1 has an arc length ARC1 and is arranged at a first radius RD1 from the pivot portion PPN, and the second scale element portion PRTSC2 has an arc length ARC2 and is arranged at a second radius RD2 from the pivot portion PPN (e.g., as indicated in
(61) As noted above, the first signal modulating element pattern PATSME1 in the first scale element portion PRTSC1 in the first track portion TR1 includes a first half pattern portion FHPP1 and a second half pattern portion SHPP1, with each half pattern portion including a row of first signal modulating elements SME1. In each scale row the first signal modulating elements SME1 are disposed (e.g., spaced/spatially positioned) according to a first signal modulating element angular spatial step .sub.WSME1. For the two adjacent scale rows in the half pattern portions, the spatial phase of the scale row in the second half pattern portion is offset from the spatial phase of the adjacent scale row in the first half pattern portion by of the first signal modulating element angular spatial step .sub.WSME1. Thus, in this example, the signal modulating element spatial phase offset is of the first signal modulating element angular spatial step .sub.WSME1 (e.g., which may correspond to a 180 degree spatial phase shift/difference between the adjacent scale rows).
(62) As noted above, the second signal modulating element pattern PATSME2 in the second scale element portion PRTSC2 in the second track portion TR2 includes a first half pattern portion FHPP2 and a second half pattern portion SHPP2, with each half pattern portion including a row of second signal modulating elements SME2. In each scale row the second signal modulating elements SME2 are disposed (e.g., spaced/spatially positioned) according to a second signal modulating element angular spatial step .sub.WSME2. For the two adjacent scale rows in the half pattern portions, the spatial phase of the scale row in the second half pattern portion is offset from the spatial phase of the adjacent scale row in the first half pattern portion by of the second signal modulating element angular spatial step .sub.WSME2. Thus, in this example, the signal modulating element spatial phase offset is of the second signal modulating element angular spatial step .sub.WSME2 (e.g., which may correspond to a 180 degree spatial phase shift/difference between the adjacent scale rows).
(63) In various implementations, in the first sensing element portion PRTSEN1, the first and second sets of first sensing elements SET1SEN1 and SET2SEN1 are at different angular spatial phase positions, as separated by a first sensing element angular spatial phase offset. In various implementations, a first sensing element angular spatial step .sub.WSEN1 of the first sensing element portion PRTSEN1 (e.g., of each of the sets of first sensing elements SET1SEN1 and SET2SEN1) may correspond to (e.g., be equal to) the first signal modulating element angular spatial step .sub.WSME1 of the first scale element portion PRTSC1. In various implementations, the first sensing element angular spatial phase offset may be equal to approximately of the first sensing element angular spatial step .sub.WSEN1 (e.g., in accordance with a quadrature configuration, as will be understood by one skilled in the art).
(64) Similarly, in various implementations, in the second sensing element portion PRTSEN2, the first and second sets of second sensing elements SET1SEN2 and SET2SEN2 are at different angular spatial phase positions, as separated by a second sensing element angular spatial phase offset. In various implementations, a second sensing element angular spatial step .sub.WSEN2 of the second sensing element portion PRTSEN2 (e.g., of each of the sets of second sensing elements SET1SEN2 and SET2SEN2) may correspond to (e.g., be equal to) the second signal modulating element angular spatial step .sub.WSME2 of the second scale element portion PRTSC2. In various implementations, the second sensing element angular spatial phase offset may be equal to approximately of the second sensing element angular spatial step .sub.WSEN2 (e.g., in accordance with a quadrature configuration, as will be understood by one skilled in the art).
(65)
(66) As such, each of the components of the transducer TDR will be understood to have a corresponding component in the transducer TDR. In general, the corresponding components have mostly identical reference numbers or symbols, except with prime designations (e.g., 167, 170, etc.) in the transducer TDR. Each of the corresponding components will be understood to have analogous design and/or similar function, except in relation to the overall function of the transducer TDR (e.g., as configured to be utilized in a measuring instrument with linear motion), as compared to the overall function of the transducer TDR (e.g., as configured to be utilized in a measuring instrument with arc motion). As such, the components of the transducer TDR will be understood by one skilled in the art based on the corresponding components of the transducer TDR as described above, and based on the descriptions in the incorporated references of other transducers configured to be utilized with linear motion. As such, a complete description of the components of the transducer TDR will not be provided herein, although for reference a brief description will be provided below.
(67) Briefly, the transducer TDR of
(68) The detector portion 167 comprises a field generating portion PRTFGE and a sensing portion PRTSEN. The field generating portion PRTFGE is configured to generate changing magnetic flux in response to drive signals. The field generating portion PRTFGE includes first and second field generating element portions PRTFGE1 and PRTFGE2, which include elongated portions ELP1A-ELP1D and ELP2A-ELP2D and end portions EDP1A-EDP1D and EDP2A-EDP2D, which form the respective first and second half loops FGE1FHL, FGE1SHL, FGE2FHL and FGE2SHL, with the respective interior areas FGE1FHIA, FGE1SHIA, FGE2FHIA and FGE2SHIA.
(69) The sensing portion PRTSEN comprises a first sensing element portion PRTSEN1 and a second sensing element portion PRTSEN2. The first sensing element portion PRTSEN1 comprises first and second set of first sensing elements SET1SEN1 and SET2SEN1 (e.g., which include respective sensing elements SEN1-A1 to SEN1-A12 and SEN1-B1 to SEN1-B12) and is arranged in a first track portion TR1 with the first scale element portion PRTSC1. The second sensing element portion PRTSEN2 comprises first and second sets of second sensing elements SET1SEN2 and SET2SEN2 (e.g., which include respective sensing elements SEN2-A1 to SEN2-A6 and SEN2-B1 to SEN2-B6) and is arranged in a second track portion TR2 with the second scale element portion PRTSC2. The portions PRTFGE1, PRTSEN1 and PRTSC1 are included in a first transducer portion PRTTDR1 (e.g., as included in the first track portion TR1), and the portions PRTFGE2, PRTSEN2 and PRTSC2 are included in a second transducer portion PRTTDR2 (e.g., as included in the second track portion TR2).
(70) The first and second scale element portions PRTSC1 and PRTSC2 of the first and second track portions TR1 and TR2 are linear and parallel to each other. The first signal modulating scale elements SME1 are disposed along the first scale element portion PRTSC1 according to a first signal modulating element linear spatial step WSME1 and the second signal modulating scale elements SME2 are disposed along the second scale element portion PRTSC2 according to a second signal modulating element linear spatial step WSME2 that is different than the first signal modulating element linear spatial step WSME1.
(71) The first sensing element portion PRTSEN1 and the second sensing element portion PRTSEN2 of the detector portion 167 produce the respective detector signals SIG1A and SIG1B, and SIG2A and SIG2B. A signal processing configuration may be configured to determine a position of the detector portion 167 relative to the scale portion 170 based on the detector signals input from the detector portion 167.
(72)
(73) As shown in
(74) As illustrated in
(75) In various implementations, the ratio of the signal modulating element linear spatial steps WSME2/WSME1 can be expressed in accordance with being equal to at least one of the following EQUATIONS 5-8, for which n and m are positive integers in each of the equations (e.g., and for which the EQUATIONS 5-8 are noted to have certain similarities to the EQUATIONS 1-4). In certain implementations, m is a positive integer that is at least 2 (e.g., for which in certain implementations m may be 2, 3, 4, or 5, etc.). It is noted that such relationships for a configuration in which m is 2 or larger corresponds to a relatively large difference between the signal modulating element linear spatial steps WSME1 and WSME2. In implementations where m=1, the equations are noted to be reducible to a simpler form (e.g., in which the nm factor reduces to n). In relation to these equations, it is noted that one technique for encoding an absolute linear measurement range WABS into an encoder utilizing linear motion is to use two scale element portions with signal modulating element linear spatial steps that satisfy certain relationships. For example, the following equations illustrate certain relationships that the signal modulating element linear spatial steps WSME1 and WSME2 of the scale element portions PRTSC1 and PRTSC2 of the track portions TR1 and TR2 may satisfy.
(76)
(77) As indicated in
(78) In various implementations, a configuration corresponding to EQUATION 5 may meet an additional condition where the absolute linear measurement range WABS=((n1)/m)WSME2, a configuration corresponding to EQUATION 6 may meet an additional condition where the absolute linear measurement range WABS=((n+1)/m)WSME2, a configuration corresponding to EQUATION 7 may meet an additional condition where the absolute linear measurement range WABS=(nm+1)WSME1, and a configuration corresponding to EQUATION 8 may meet an additional condition where the absolute linear measurement range WABS=(nm1)WSME1.
(79) In accordance with such relationships, it will be appreciated that a method for choosing the two signal modulating element linear spatial steps is to set an integer number n of linear spatial steps (e.g., for either WSME1 or WSME2) to be included in the absolute linear measurement range WABS, and for which the other signal modulating element linear spatial step (e.g., either WSME2 or WSME1) may be determined according to a relationship such as that indicated above. In various implementations, the second signal modulating element linear spatial step WSME2 is larger than the first signal modulating element linear spatial step WSME1 (e.g., in configurations in which m is 2 or larger, then the second signal modulating element linear spatial step WSME2 may be close to being a corresponding integer multiple of the first signal modulating element linear spatial step WSME1).
(80) As noted above, the transducer TDR of
(81) In one implementation, the y-axis coordinate Y0 of the reference point REF0 may be designated as having a value of 0 mm (e.g., along the y-axis). The y-axis coordinate Y1 of the reference point REF1 may be designated as having a value of +4 mm (e.g., along the y-axis), and the y-axis coordinate Y2 of the reference point REF2 may be designated as having a value of 4 mm (e.g., along the y-axis), for which as noted above these values may be expressed in terms of their relative relationships. The linear spatial step WSME1 may be designated as having a value of 1.2 mm and the linear spatial step WSME2 may be designed as having a value of 2.5 mm.
(82) In relation to EQUATION 5, if n=25 and m=2, then WSME2/WSME1=(nm/(n1))=50/24=2.5 mm/1.2 mm. In addition, with WABS=nWSME1=25(1.2 mm)=30 mm and with WABS=((n1)/m)WSME2=(24/2)2.5 mm=30 mm, this corresponds to RG1=RG2=WABS=30 mm, for which within the absolute linear measurement range WABS there are 25 WSME1 (corresponding to 25 SME1) and 12 WSME2 (corresponding to 12 SME2). It is noted that the relationships of this configuration may alternatively be written in terms of EQUATION 7, where if n=12 and m=2, then WSME2/WSME1=((nm+1)/n)=(24+1)/12=2.5 mm/1.2 mm. In addition, with WABS=nWSME2=12(2.5 mm)=30 mm and with WABS=(nm+1)WSME1=(24+1)1.2 mm=30 mm, this corresponds to RG2=RG1=WABS=30 mm, for which within the absolute linear measurement range WABS there are 25 WSME1 (corresponding to 25 SME1) and 12 WSME2 (corresponding to 12 SME2).
(83) As another example, it is noted that in an alternative arrangement in which the absolute linear measurement range WABS (remaining at 30 mm) included 25 WSME (corresponding to 25 SME1), where WSME1 remains at 1.2 mm, and included 13 WSME2 (corresponding to 13 SME2), with WSME2=30 mm/13=2.31 mm, the relationships could be expressed in terms of EQUATIONS 6 or 8. More specifically, with n=25 and m=2, in accordance with EQUATION 6, WSME2/WSME1=(nm/(n+1))=50/26=2.31 mm/1.20 mm. With WABS=nWSME1=((n+1)/m)WSME2, within the absolute linear measurement range there are 25 WSME1 (corresponding to 25 SME1) and 13 WSME2 (corresponding to 13 SME2). Alternatively, with n=13 and m=2, in accordance with EQUATION 8, WSME2/WSME1=((nm1)/n)=25/13=2.31 mm/1.20 mm. With WABS=nWSME2=(nm1)WSME1, within the absolute linear measurement range there are 13 WSME2 (corresponding to 13 SME2) and 25 WSME1 (corresponding to 25 SME1).
(84) The following relationships indicate one way in which a conversion may be performed from the transducer TDR to the transducer TDR (and for which it will be appreciated that such a conversion may also be performed in reverse with the relationships reversed from the transducer TDR to the transducer TDR). As an initial step for such a conversion, a desired radius of the y-axis coordinate Y0 of the reference point REF0 (of
(85) Once the radius RD0 of the y-axis coordinate Y0 of the reference point REF0 is selected/determined, the following equations 9 and 10 indicate how the signal modulating element linear spatial steps WSME1 and WSME2 of the transducer TDR (of
(86)
(87) In addition, a process may be performed to transform every coordinate of the layout of the transducer TDR to become the layout of the transducer TDR (e.g., as illustrated by a comparison of the transducer TDR of
(88)
(89) Such conversions (e.g., in accordance with EQUATIONS 9-11) will be further understood based on the following specific numerical example (e.g., which includes the example values described above for the transducer TDR).
(90) In one implementation, if the radius RD0=40 mm, then in accordance with EQUATION 9, .sub.WSME1=WSME1/RD0=1.2 mm/40 mm=0.03 radians=approximately 1.718873 degrees. In accordance with EQUATION 10, .sub.WSME2=WSME2/RD0=2.5 mm/40 mm=0.0625 radians=approximately 3.580986 degrees. In various implementations .sub.WSEN1=.sub.WSME1 and .sub.WSEN2=.sub.WSME2, for which the dimensions of the sensing elements SEN1 and SEN2 in the transducer TDR as compared to the transducer TDR are also indicated as having been correspondingly converted. In various implementations, the lengths of the elongated portions ELP of the field generating element portions PRTFGE1 and PRTFGE2 in the transducer TDR as compared to the transducer TDR may also be correspondingly converted (e.g., by similar proportional amounts as the conversions for the respective WSMEs), such as illustrated in
(91) In relation to the above values and in accordance with EQUATION 1, .sub.WSME2/.sub.WSME1=(nm/(n1))=(50/24)=3.58 degrees/1.72 degrees. In addition, in various implementations .sub.ABS can be determined in accordance with .sub.ABS=n.sub.WSME1=25(1.72 degrees)=43 degrees and with .sub.ABS=((n1)/m).sub.WSME2=((251)/2)(3.58 degrees)=43 degrees. In accordance with these relationships, within the absolute angular measurement range .sub.ABS there are 25 .sub.WSME1 (corresponding to 25 SME1) and 12 .sub.WSME2 (corresponding to 12 SME2). It is noted that the relationships of this configuration may alternatively be written in terms of EQUATION 3, where if n=12 and m=2, then .sub.WSME2/.sub.WSME1=((nm+1)/n)=25/12=3.58 degrees/1.72 degrees. In addition, .sub.ABS=n.sub.WSME2=12(3.58 degrees)=43 degrees and .sub.ABS=(nm+1).sub.WSME1=(24+1)1.72 degrees=43 degrees.
(92) As another example, it is noted that in an alternative arrangement in which the absolute angular measurement range .sub.ABS (remaining at 43 degrees) included 25 .sub.WSME1 (corresponding to 25 SME1), where .sub.WSME1 remains at 1.72 degrees, and includes 13 .sub.WSME2 (corresponding to 13 SME2), with .sub.WSME2=43 degrees/13=3.31 degrees, the relationships could be expressed in terms of EQUATIONS 2 or 4. More specifically, with n=25 and m=2, in accordance with EQUATION 2, .sub.WSME2/.sub.WSME1=(nm/(n+1))=50/26=3.31 degrees/1.72 degrees. With .sub.ABS=n.sub.WSME1=((n+1)/m).sub.WSME2, within the absolute angular measurement range there are 25 .sub.WSME1 (corresponding to 25 SME1) and 13 .sub.WSME2 (corresponding to 13 SME2). Alternatively, with n=13 and m=2, in accordance with EQUATION 4, .sub.WSME2/.sub.WSME1=((nm1)/n)=25/13=3.31 degrees/1.72 degrees. With .sub.ABS=n.sub.WSME2=(nm1).sub.WSME1, within the absolute angular measurement range there are 13 .sub.WSME2 (corresponding to 13 SME2) and 25 .sub.WSME1 (corresponding to 25 SME1).
(93) In relation to the illustrations of
(94) In contrast, if Y1 and Y2 (of
(95) In certain implementations (e.g., as illustrated in the example of
(96) In various implementations, certain considerations may also be applied for determining/choosing the radius RD0. One consideration is the product size/dimension requirements (i.e., for the measuring instrument 100) and/or the maximum angular movement range .sub.MAX (e.g., for the movement stroke of the movable encoder portion MEP). A larger value for the radius RD0 may generally correspond to better angular resolution of the encoder 101/transducer TDR, but may also require a larger movement stroke of the movable encoder portion MEP to measure a given angular range. A smaller value for the radius RD0 will tend to exaggerate the growing/shrinking effects noted above for the choosing of the values for Y1 and Y2 relative to Y0.
(97)
(98) A graph 730 illustrates an absolute ABS phase signal (e.g., as resulting from a combining of the other signals, such as including those of the graphs 710B and 720B). In various implementations, the absolute ABS phase signal may be represented according to .sub.ABS=.sub.SIG1m.sub.SIG2. As indicated in the graph 730, the absolute linear measurement range WABS extends over a range from 15 mm to +15 mm, as corresponding to an absolute range of 30 mm. As noted above, within the 30 mm range, there may be 25WSME1 (i.e., with WSME1=1.2 mm) and 12WSME2 (i.e., with WSME2=2.5 mm). Correspondingly, in the graphs 710A and 710B, there are 25 cycles illustrated within the 15 mm to +15 mm range, and in the graphs 720A and 720B, there are 12 cycles illustrated within the 15 mm to +15 mm range.
(99)
(100) As shown in
(101) A graph 830 illustrates an absolute ABS phase signal (e.g., as resulting from a combining of the other signals, such as including those of the graphs 810B and 820B). In various implementations, the absolute ABS phase signal may be represented according to .sub.ABS=.sub.SIG1m.sub.SIG2. As compared to the graph 730 of
(102) This effect can also be seen in the graphs 810A, 810B, 820A and 820B as compared to the graphs 710A, 710B, 720A and 720B (and as compared to the graphs 910A, 910B, 920A and 920B of
(103)
(104) The graph 930 illustrates an absolute ABS phase signal (e.g., as resulting from a combining of the other signals, such as including those of the graphs 910B and 920B). In various implementations, the absolute ABS phase signal may be represented according to .sub.ABS=.sub.SIG1m.sub.SIG2. As indicated in the graph 930, the absolute angular measurement range .sub.ABS extends over a range from 21.5 degrees to +21.5 degrees, as corresponding to an absolute angular range of 43 degrees. Correspondingly, in the graphs 910A and 910B, there are 25 cycles (e.g., corresponding to 25 SME1's in the first scale element portion PRTSC1 of the first track portion TR1) illustrated within the 21.5 degrees to +21.5 degrees angular range, and in the graphs 920A and 920B, there are 12 cycles (e.g., corresponding to 12 SME2's in the second scale element portion PRTSC2 of the second track portion TR2) illustrated within the 21.5 degrees to +21.5 degrees angular range.
(105) It will be appreciated that the signals illustrated by the graphs of
(106) It will be appreciated that in accordance with the principles as described herein, an absolute angular measurement range .sub.ABS may be tailored/configured for a particular maximum angular movement range .sub.MAX for a particular application. The above specific numerical examples illustrate an arrangement configured for an absolute angular measurement range .sub.ABS of 43 degrees, although it will be appreciated that other arrangements may be configured for larger or smaller absolute angular measurement ranges in accordance with principles as described above. In some implementations, smaller absolute angular measurement ranges may be utilized for particular applications (e.g., ranges smaller than 15 degrees, or 10 degrees, or 5 degrees).
(107) It will be appreciated that the ability to tailor the absolute angular measurement range .sub.ABS for a particular application may have certain advantages. For example, for a multi-track transducer, a design for a longer absolute angular measurement range generally requires a certain level of resolution and precision in order to be able to achieve the longer range (e.g., with appropriate and distinct signal levels over the full range, such as with a high level of information accuracy required for each increment, in particular in regard to the relationships between the multiple track portions (e.g., TR1 and TR2), in order for each increment to be distinguishable over the full range). In contrast, for a relatively shorter absolute angular measurement range in a multi-track transducer (e.g., such as may be formed in accordance with principles as described herein), a higher level of resolution may be achieved over the smaller range (e.g., utilizing smaller and/or otherwise different increments/spatial steps between the multiple tracks that could otherwise be too fine and/or have other issues for a longer range) and/or sufficient accuracy may be achieved over the smaller range utilizing an implementation with lower complexity/cost/power requirements, etc.
(108) In some implementations, a comparison may be made to absolute rotary encoders which have an integer number of angular spatial steps in each track portion around a full 360 degree absolute range (e.g., in order to function effectively for continually measuring angular position in implementations where full 360 degree rotations and beyond may be performed). In accordance with such principles, if a portion of such a rotary encoder is utilized in an arc motion application (e.g., if or of such a rotary encoder is utilized for a measurement range of 90 degrees, or 45 degrees), the angular spatial steps in each track portion will still correspondingly divide evenly into 360 degrees. For example, if a portion of a such a rotary encoder is being utilized, for each track portion in the transducer, 360 degrees divided by the given angular spatial step of the track portion will equal an integer number.
(109) Such implementations utilizing a portion of a rotary encoder are noted to have certain drawbacks (e.g., as noted above, a design for a relatively longer measurement range such as the full 360 degree angular measurement range generally requires a certain level of resolution and precision in order to be able to achieve the full 360 degree range, in particular in regard to the relationships between the track portions, in order for each increment to be distinguishable). In contrast, as noted above, an arc motion encoder may be formed in accordance with principles as described herein with a relatively smaller absolute angular measurement range (i.e., that is less than 360 degrees, and in some implementations may be smaller such as less than 45 degrees, or 15 degrees, or 5 degrees), and which has certain advantages such as those noted above.
(110)
(111) In relation to the operations at the block 1030 for determining a relative position between the detector portion (167) and the scale portion (170) based at least in part on the detector signals from the detector portion, various processing and/or signal combining techniques may be utilized (e.g., as will be understood by one skilled in the art and at least in part in accordance with the teachings in the incorporated references). Briefly, in various implementations two drive operations may be utilized for producing and processing the signals from the detector portion. In various implementations, the two drive operations may be performed simultaneously, or with different timings.
(112) More specifically, as part of a first drive operation, the first field generating element portion PRTFGE1 may be driven (e.g., with corresponding drive signals from the signal processing configuration 166). As the first field generating element portion PRTFGE1 is driven, corresponding signals (e.g., signals SIG1A and SIG1B) from the first sensing elements SEN1 of the first sensing element portion PRTSEN1 of the detector portion may be read (e.g., received, processed, etc.). As part of a second drive operation, the second field generating element portion PRTFGE2 may be driven (e.g., with corresponding drive signals from the signal processing configuration 166). As the second field generating element portion PRTFGE2 is driven, corresponding signals (e.g., signals SIG2A and SIG2B) from the second sensing elements SEN2 of the second sensing element portion PRTSEN2 of the detector portion may be read (e.g., received, processed, etc.). The detector signals (i.e., from the detector portion) produced during the first and second drive operations may be utilized to determine a relative position (e.g., an absolute position between the detector portion and the scale portion). In various implementations, the detector signals may include four signals (e.g., SIG1A, SIG1B, SIG2A, SIG2B) that may be utilized for determining the relative position, such as the signals SIG1A and SIG1B of the first drive operation, and the signals SIG2A and SIG2B of the second drive operation.
(113) As used herein, the term nominally encompasses variations of one or more parameters that fall within acceptable tolerances. As an example, in one implementation a term such as nominally may correspond to a minimal variance from a specified value (e.g., such as a variance of less than 5%, or less than 2%, or less than 1%, such as in accordance with acceptable tolerances, etc.).
(114) It will be appreciated that the principles disclosed and claimed herein may be readily and desirably combined with various features disclosed in the incorporated references. The various implementations described above can be combined to provide further implementations. All of the U.S. patents and U.S. patent applications referred to in this specification are incorporated herein by reference, in their entirety. Aspects of the implementations can be modified, if necessary to employ concepts of the various patents and applications to provide yet further implementations. These and other changes can be made to the implementations in light of the above-detailed description. In general, in the following claims, the terms used should not be construed to limit the claims to the specific implementations disclosed in the specification and the claims, but should be construed to include all possible implementations along with the full scope of equivalents to which such claims are entitled.