INSTRUMENTAL ALIGNMENT SYSTEM USED IN TOTAL KNEE ARTHROPLASTY
20220313286 · 2022-10-06
Inventors
- José Miguel Sánchez Álvarez (VITORIA-GASTEIZ (ÁLAVA), ES)
- Xabier Sánchez Arizmendiarrieta (VITORIA-GASTEIZ (ÁLAVA), ES)
- Gorka Fernández Alzola (MIÑANO (ÁLAVA), ES)
- Ainhoa Lete Lezeta (MIÑANO (ÁLAVA), ES)
Cpc classification
A61B2034/108
HUMAN NECESSITIES
A61B2034/105
HUMAN NECESSITIES
A61B2017/568
HUMAN NECESSITIES
International classification
A61B17/17
HUMAN NECESSITIES
A61B17/16
HUMAN NECESSITIES
Abstract
Customized alignment system of the instruments used in total knee arthroplasty. The alignment system comprises a fixed femoral guide (1) and a tibial guide (4) configured to adapt to the femur and the tibia, resting on these bones without invading the cartilage of the articular surfaces. The tibial guide (4) and two joinable femoral guides (2, 3) that can be coupled to the fixed femoral guide (1) allow performing bone perforations adequately arranged to allow subsequent placement of cutting guides for the placement of a conventional total knee prosthesis. The guides (1, 2, 3, 4) are designed from a preoperative bone model. The system of the invention provides a more precise alignment compared to other conventional techniques, avoids the use of intramedullary alignment and simplifies surgery for the placement of a total knee prosthesis.
Claims
1. Extramedullary alignment system of the instruments used in total knee arthroplasty, characterized in that it comprises: a fixed femoral guide (1), intended to be placed on the femur of a patient, comprising a curved surface partially delimited by an irregular edge (15a) and configured to fit and tightly contact the femur, surrounding the articular surface of the femoral condyles without overlapping said articular surface, a fixation element for the joint of the fixed femoral guide (1) to the femur and a connection element through which two joinable femoral guides (2, 3) can be detachably and consecutively coupled; and a tibial guide (4), intended to be placed on an anteromedial region of the patient's tibia, comprising a curved surface configured to adapt to the tibia, surrounding the articular surface of the tibia without overlapping said articular surface.
2. Alignment system, according to claim 1, wherein the curved surface and the irregular edge (15a) of the fixed femoral guide (1) are designed from a bone model obtained by means of a CAT scan.
3. Alignment system, according to claim 1, wherein the fixation element of the fixed femoral guide (1) comprises a plurality of through holes (16a, 16b) with different relative angulation.
4. Alignment system, according to claim 1, wherein the fixed femoral guide (1) comprises a curved lower portion (12) provided with a central part (12c) and two lateral extensions (12a, 12b) extending from the central part (12c) towards two opposite sides of the fixed femoral guide (1), wherein the lower portion (12) has an upper face (13) and a lower face (14) separated by a contour (15), being the curved surface adaptable to the femur comprised in this lower face (14) and being the irregular edge (15a) comprised in an anterior section of the contour (15).
5. Alignment system, according to claim 4, wherein a lateral extension (12b) of the fixed femoral guide (1) has a greater length than the other lateral extension (12a) for a better adaptation of the fixed femoral guide (1) to the femur.
6. Alignment system, according to claim 4, wherein the fixed femoral guide (1) comprises an upper portion (11) located on the central part (12c) and provided with a protrusion (11a), wherein the fixation element of the fixed femoral guide (1) comprises three through holes (16a, 16b) located on opposite sides of the rectangular protrusion (11a) passing through the rectangular protrusion (11a) and the lower portion (12), and wherein two of the holes (16a) have an angulation different to the angulation of the third hole (16b).
7. Alignment system, according to claim 6, wherein the upper portion (11) and the lower portion (12) form a single piece.
8. Alignment system, according to claim 1, wherein the connection element of the fixed femoral guide (1) comprises a through hole (17) that extends substantially in the direction of a longitudinal axis (17a) passing through a rectangular protrusion (11a) protruding above the curved surface.
9. Alignment system, according to claim 8, wherein the longitudinal axis (17a) of the through hole (17) has an arrangement parallel to the mechanical axis of the femur when the fixed femoral guide (1) is placed on the femur.
10. Alignment system, according to claim 1, wherein the first joinable femoral guide (2) comprises two through holes (28), the holes (28) being arranged in a plane perpendicular to the mechanical axis of the femur when the fixed femoral guide (1) is placed on the femur and the first joinable femoral guide (2) is coupled to the fixed femoral guide (1).
11. Alignment system, according to claim 10, wherein the configuration of the through holes (28) is calculated from a bone model obtained by means of a CAT.
12. Alignment system, according to claim 10, wherein the first joinable femoral guide (2) comprises a posterior portion (21), provided with a supplementary connection element having a geometric configuration adapted to the shape and dimension of the connection element of the fixed femoral guide (1), an intermediate portion (22) widened in relation to the posterior portion (21) that houses the through holes (28) and an anterior portion (23) that extends from the intermediate portion (22) in a direction that forms a substantially right angle with the posterior portion (21).
13. Alignment system, according to claim 12, wherein the supplementary connection element is an elongated rail (27) extending in the direction of a longitudinal axis (27a), presenting a shape and dimension adjusted to the shape and dimension of a through hole (17) of the fixed femoral guide (1) and being movable in relation to said through hole (17), so that the fixed femoral guide (1) and the first joinable femoral guide (2) can be coupled by means of a sliding relative movement in the direction of the axis (27a).
14. Alignment system, according to claim 12, wherein the anterior portion (23) has a triangular arrangement, comprising a projection (23a) at one of the apexes of the triangular arrangement to facilitate the contact of the anterior portion (23) on both femoral condyles (54) when the fixed femoral guide (1) is placed on the femur and the first joinable femoral guide (2) is coupled to the fixed femoral guide (1).
15. Alignment system, according to claim 14, wherein the anterior portion (23) comprises two tilted arms (23d) that are substantially vertical and a third substantially horizontal arm (23e), making up the triangular arrangement and delimiting a central cavity (23c).
16. Alignment system, according to claim 1, wherein the second joinable femoral guide (3) comprises at least a pair of through holes (38), being these holes (38) aligned parallel to the epicondylar line of the femur when the fixed femoral guide (1) is placed on the femur and the second joinable femoral guide (3) is coupled to the fixed femoral guide (1).
17. Alignment system, according to claim 10, wherein the position of the through holes (28) is calculated from a bone model obtained by means of CAT.
18. Alignment system, according to claim 16, wherein the second joinable femoral guide (3) comprises a posterior portion (31), provided with a supplementary connection element that has a geometric configuration adapted to the shape and dimension of the connection element of the fixed femoral guide (1) and an anterior portion (33) that forms a substantially right angle with the posterior portion (31) and that houses the holes (38).
19. Alignment system, according to claim 18, wherein the supplementary connection element is an elongated rail (37) extending in the direction of a longitudinal axis (37a), presenting a shape and dimension adjusted to the shape and dimension of a through hole (17) of the fixed femoral guide (1) and being movable in relation to said through hole (17), so that the fixed femoral guide (1) and the second joinable femoral guide (3) can be coupled by means of a sliding relative movement in the direction of the axis (37a).
20. Alignment system, according to claim 18, wherein the anterior portion (33) comprises a vertical arm (33d) and a second tilted arm (33e) crossed by the pair holes (38).
21. Alignment system, according to claim 1, wherein the tibial guide (4) is designed from a bone model obtained by means of a CAT scan.
22. Alignment system, according to claim 1, wherein the tibial guide (4) comprises two through holes (48) arranged in a plane perpendicular to the tibial mechanic axis when the tibial guide (4) is placed on the tibia.
23. Method for designing an extramedullary alignment system of the instruments used in total knee arthroplasty, comprising the method the following steps: obtaining a bone model of a patient, by means of a CAT scan or other diagnostic method with equivalent precision; designing a fixed femoral guide (1) from the bone model, provided with a curved surface partially delimited by an irregular edge (15a) and configured to fit and tightly contact with the femur, surrounding the femoral articular surface without overlapping said articular surface; designing from the bone model a first joinable femoral guide (2) that can be coupled to the fixed femoral guide (1), the first joinable femoral guide (2) comprising two through holes (28) calculated to be arranged in a plane perpendicular to the mechanical axis of the femur when the fixed femoral guide (1) is placed on the femur and the first joinable femoral guide (2) is coupled to the fixed femoral guide (1), designing from the bone model a second joinable femoral guide (3) than can be coupled to the fixed femoral guide (1), comprising the second joinable femoral guide (3) at least a pair of through holes (38) calculated to be aligned in parallel to the epicondylar line of the femur, when the fixed femoral guide (1) is placed on the femur and the second joinable femoral guide (3) is coupled to the fixed femoral guide (1), designing a tibial guide (4) from the bone model, configured to fit and tightly contact with the tibia, surrounding the articular surface of the tibia without overlapping said articular surface.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0021] The details of the invention are seen in the accompanying figures, which are not intended to limit the scope of the invention:
[0022]
[0023]
[0024]
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
DETAILED DESCRIPTION OF THE INVENTION
[0035] The system of the invention relates to an improved extramedullary alignment system for using in total knee arthroplasty and to a method of designing such a system.
[0036] Below is a review of some parts of the anatomy of the knee joint, as a preliminary step to understand the features and advantages of the invention that will be explained in detail later.
[0037]
[0038] In a healthy knee, the articular cartilage (61) that covers the articular surfaces of the femoral condyles (54), the tibial plateau (58), and the patella (53) are smooth and soft, allowing movements without pain. The deterioration of articular cartilage (61), as a result of injury or arthrosis or other diseases, can cause pain and functional limitation, causing a significant decrease in quality of life. Under this circumstance, the total replacement of the knee joint, which has suffered significant wear, with a prosthesis may be indicated.
[0039] The conventional TKA, known in the Prior Art, is a surgical technique performed under anaesthesia for a surgeon to replace the diseased joint with prosthetic components made of artificial materials. For this purpose, the distal end of the femur (51) is resected and the femoral condyles (54) are replaced by a first prosthetic component, usually made up with a metal, such as chromium, cobalt, or titanium. This first component is similar in shape to the femoral condyles (54). Additionally, the proximal end of the tibia (52) is resected for the subsequent placement of a second prosthetic component. On this second prosthetic component, shaped like a tray and provided with a normally metallic surface, some pieces of plastic (polyethylene) are placed to replace the menisci. Finally, if the replacement of the patella is necessary, a third plastic prosthetic component (polyethylene) will be placed, slidably with respect to the depression located between the two hemispheres of the first prosthetic component that replaces the femur, so that the patient perform knee flexure and extension movements without pain.
[0040] To perform the necessary osteotomies or resections in the knee bones, for the subsequent placement of the aforementioned prosthetic components, the alignment systems currently used allow conventional cutting guides to be placed to perform these resections as accurately as possible. The conventional protocol includes femoral intramedullary alignment, distal resection of the femur using a first block or cut guide, determination of femoral size, resections or anterior, posterior and oblique femoral bone osteotomies using a second cutting guide or cutting block 4 in 1, intramedullary or optionally extramedullary tibial alignment, tibial resection, determination of the tibial size, optional patellar resection and, finally, placement of the prosthetic components.
[0041] The present invention provides an alternative alignment system that allows positioning the conventional cutting guides commonly used to perform the femoral and tibial resections, necessary for the placement of a TKP. The alignment system of the invention is designed from preoperative images of the patient's anatomy and is compatible with the use of conventional market cutting guides.
[0042] The invention also relates to a method for designing the alignment system. According to the method of the invention, preoperative planning of the patient's lower extremity is performed, obtained from a digital bone model. Based on this digital bone model, four specific alignment components or guides are designed for each patient: three alignment guides for the preparation of the femur and one alignment guide for the preparation of the tibia. Preferably, the bone model for the preoperative study is obtained from a CAT (Computed Axial Tomography), a technique deemed appropriate because it allows for a very precise reproduction of the anatomy of the femur and tibia in a suitable time. However, other diagnostic techniques that provide a precision similar to CAT scans, for example magnetic resonance or others, are deemed compatible with the invention.
[0043] The system according to this invention is characterized in that it comprises a first alignment guide o fixed femoral guide (1). This fixed femoral guide (1), suitable for surgical use and designed from the bone model of the patient's femur, is intended to be placed on the patient's femur and to remain attached to the femur until the preparations for performing femoral cuts are completed, as will be explained later.
[0044]
[0045]
[0046] The fixed femoral guide (1) of the present embodiment additionally comprises an upper portion (11). This upper portion (11) is located on the central part (12c) and is attached to the lower portion (12) customized for each patient. Both upper (11) and lower (12) portions form a single piece in the particular embodiment of figures.
[0047] The fixed femoral guide (1) is also characterized in that it comprises a fixation element to allow the attachment of the fixed femoral guide (1) to the femur. Optionally, as in the embodiment of
[0048] The fixed femoral guide (1) additionally comprises a connection element that allows two additional joinable femoral guides (2, 3) to be separately and consecutively coupled. Optionally, as in the embodiment of figures, the connection element of the fixed femoral guide (1) comprises a through hole (17) as a rail. This through hole (17) extends substantially in the direction of a longitudinal axis (17a) through the rectangular protrusion (11a) of the upper portion (11). As will be explained later when the configuration of the joinable femoral guides (2, 3) is detailed, it is particularly advantageous that the direction of the longitudinal axis (17a) of the through hole (17) is parallel to the mechanical axis of the femur (in anterior view of the femur) and parallel to the diaphyseal axis of the femur (in lateral view of the femur) when the fixed femoral guide (1) is placed on the femur.
[0049] Once fixed to the femur, the fixed femoral guide (1) is held in this position until the preparations for the femoral cuts are completed, as will be detailed below and as illustrated in
[0050] The alignment system of the invention comprises a first joinable femoral guide (2) that can be coupled to the fixed femoral guide (1).
[0051] As can also be seen in
[0052] The function of the central cavity (23c) is to provide a window for a better visualization during the surgical procedure, additionally allowing the introduction of instruments, for example with the purpose of carrying out checks that may be necessary during surgery.
[0053] The intermediate portion (22) of the first joinable femoral guide (2) has the additional particularity of being provided with an alignment member. In the embodiment of the figures, the alignment member comprises a pair of indicators or through holes (28) that are substantially parallel and pass through the intermediate portion (22). The function of these holes (28) is to allow drilling to be made in the anterior cortex of the femur, once the fixed femoral guide (1) is placed on the femur and the guides (1, 2) are coupled. The perforations made allow the insertion of metallic pins (29) in the femur through these holes (28), with these metallic pins (29) being of the type commonly used for the placement of a distal cutting guide of a conventional TKP. In the alignment system of the invention, the configuration of the holes (28) is calculated and planned in a customized way from the preoperative study. Thus, the position of the holes (28) is precisely determined so that the conventional distal cutting guide can be mounted on the pins (29) presenting an orientation that enables a distal cut to be made perpendicular to the mechanical axis of the femur. For this purpose, once the metal pins (29) have been placed through the holes (28), the first joinable femoral guide (2) is removed, leaving the pins (29) positioned as shown in
[0054] Preferably, the direction of the axis (27a) of the rail (27) is parallel to the mechanical axis of the femur (in anterior view) and parallel to the diaphyseal axis of the femur (in lateral view), the angle between the rail (27) and the anterior portion (23) is substantially straight (as in the embodiment of figures) and the plane defined by the holes (28) is perpendicular to the mechanical axis of the femur, when the fixed femoral guide (1) is placed on the femur and the first joinable guide (2) is coupled to the fixed femoral guide (1). This way, the plane defined by the holes (28) is parallel to the distal cut, made using the conventional distal cut guide placed on the pins (29).
[0055] Thanks to the coupling between the guides (1, 2) and the customized and precise coupling of the fixed femoral guide (1) on the healthy bone surface of the patient, the alignment system according to the invention allows to precisely transfer the preoperative calculations to the surgical procedure carried out on the patient,
[0056] The alignment system of the invention comprises a second joinable femoral guide (3) that can be coupled to the fixed femoral guide (1).
[0057] The second joinable femoral guide (3) also optionally comprises an intermediate portion (32), widened in relation to the posterior portion (31), slightly curved, and connected with an anterior portion (33). The anterior portion (33) extends from the intermediate portion (32) in a direction that forms a certain angle with the posterior portion (31). Optionally, as in the embodiment of figures, the anterior portion (33) comprises an arm (33d) substantially vertical and an arm (33e) tilted in relation to the arm (33d), approximately presenting these arms (33d, 33e) an inverted T-shaped configuration.
[0058] The second joinable femoral guide (3) has the particularity of comprising an alignment member. The function of this alignment member is to allow drilling of the femur, once the distal cut has been made, suitable for the subsequent placement of a 4-in-1 cutting guide of a conventional TKP. Preferably, the alignment member comprises a plurality of pairs of indicators or through holes (38) that are parallel, each pair being arranged in an aligned manner in the tilted arm (33e) of the anterior portion (33). As can be seen in
[0059] In the embodiment of figures, the position of the through holes (38) is calculated by means of a preoperative CAT. Its geometry allows drilling to be carried out, for the subsequent placement of a conventional 4-in-1 guide for making the anterior, anterior oblique, posterior and posterior oblique femoral cuts. The size of the femoral prosthetic component to be used is also calculated preoperatively, which will define the conventional cutting guide suitable for that size. The joinable femoral guide (3) is removed after drilling, as well as the fixed femoral guide (1).
[0060] Preferably, the direction of the axis (33a) of the rail (37) is parallel to the mechanical axis of the femur (in anterior view) and parallel to the diaphyseal axis of the femur (in lateral view) and the angle between the rail (37) and the anterior portion (33) is substantially straight (as in the embodiment of the figures), when the fixed femoral guide (1) is placed on the femur and the second joinable guide (3) is coupled to the fixed femoral guide (1) resting on the femur once the distal cut has been made.
[0061] Thanks to the separable coupling between the guides (1, 3) and the customized and precise coupling of the fixed femoral guide (1) on the healthy bone surface of the patient, the alignment system according to the invention allows to transfer with great precision the preoperative calculations to the surgical procedure carried out on the patient. After completing the femoral cuts, the femur is prepared for the placement of the femoral prosthesis.
[0062] As previously explained, the fixed femoral guide (1) and the joinable femoral guides (2, 3) are not cutting guides but auxiliary alignment members for the precise drilling of the femur, compatible with the subsequent placement of conventional cutting guides commonly used to perform the distal cut and the other femoral cuts in a TKA.
[0063] The alignment system of the invention is completed with a fourth tibial guide (4). Similar to the fixed femoral guidewire (1), the tibial guide (4) is calculated from a bone model of the patients tibia, obtained using a CT scan or other diagnostic method with equivalent performance.
[0064] Optionally, as in the embodiment of figures, the tibial guide (4) has an anterior face (43) and a posterior face (44) opposed to each other and delimited by a contour (45). The tibial guide (4) of the invention has the particularity of presenting a surface of variable curvature, comprised in the posterior face (44) and designed to adapt to the healthy part of the tibia without invading the articular cartilage. To this end, an upper section of the contour (45) is placed bordering the articular cartilage of the tibia, as can be seen in
[0065] Additionally, the contour (45) comprises a side edge (40), calculated by means of the preoperative CAT, to allow for the making of a mark during surgery for the indication of the limit of rotation of the tibial prosthetic component.
[0066] The guides (1, 2, 3 4) of the described embodiment are manufactured by additive manufacturing (3D printing) of a thermoplastic material, a method that allows the sustainable manufacturing of components at tightened costs. However, other manufacturing alternatives compatible with the essence of the invention are admissible.