Container grinding system containing or having contained a plant protection product
12564844 ยท 2026-03-03
Assignee
Inventors
Cpc classification
B02C23/20
PERFORMING OPERATIONS; TRANSPORTING
B02C23/40
PERFORMING OPERATIONS; TRANSPORTING
B09B2101/007
PERFORMING OPERATIONS; TRANSPORTING
B02C18/142
PERFORMING OPERATIONS; TRANSPORTING
International classification
B02C19/00
PERFORMING OPERATIONS; TRANSPORTING
B02C23/18
PERFORMING OPERATIONS; TRANSPORTING
B02C23/20
PERFORMING OPERATIONS; TRANSPORTING
B02C23/40
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A container grinding system having a box equipped with a closing device coupled to a first safety device, the box having a container introduction opening arranged in a top part of the box and capable of being closed by the closing device, the grinding system having a grinder having at least one grinding shaft for shredding chipped containers, a filtering basket recovering the ground material from the grinding of containers, and a set of rinse nozzles, the grinding system being configured so that following the introduction of a container into the box for grinding the same, the first safety device inhibits the operation of the grinder as long as the closing device does not ensure closing of the box.
Claims
1. A container grinding system comprising: a box comprising a closing device moveable between an open position and a closed position, a container introduction opening arranged in a top part of the box and capable of being closed by the closing device, and the box further comprising, in a bottom part of the box, a set of walls converging towards a suction pipe capable of being connected to a tank of a spray system, a grinder arranged in a central part of the box, the grinder comprising at least one grinding shaft equipped with knives for shredding a container, a filtering basket recovering ground material obtained from grinding the container, and a set of rinse nozzles, a first safety device coupled to the closing device, wherein the first safety device inhibits operation of the grinder when the closing device is not in the closed position; and wherein the filtering basket is arranged immediately downstream of the grinder, in order to recover the ground material, the filtering basket having perforated walls so as to enable the ground material to be washed using the set of rinse nozzles.
2. The container grinding system according to claim 1, comprising a filter sieve upstream of the suction pipe.
3. The container grinding system according to claim 1, comprising counter-knives that cooperate with the knives.
4. The container grinding system according to claim 3, wherein the knives are rotating disks equipped with teeth.
5. The container grinding system of claim 4, wherein the teeth are arranged around an entire perimeter of the disks, evenly distributed in a saw tooth pattern.
6. The container grinding system according to claim 4, wherein the at least one grinding shaft comprises two parallel grinding shafts, each grinding shaft comprising pairs of the plurality of rotating disks arranged orthogonal to the grinding shaft, spaced apart and parallel to each other, with at least one off-axis hook between each pair of the rotating disks, the rotating disks and the off-axis hooks of each grinding shaft being staggered relative to each other.
7. The container grinding system according to claim 1, wherein the filtering basket is removable from the box to ensure discharge of the ground material by an operator.
8. The container grinding system according to claim 1, wherein the filtering basket comprises a base having a cylindrical opening and has, substantially in a middle of the filtering basket, a continuous ground material discharge system passing therethrough, the ground material discharge system being a worm screw or a pusher cylinder or a conveyor belt.
9. The container grinding system according to claim 8, wherein the ground material discharge system is a worm screw comprising a spiral having a flexible element on an exterior of the spiral, the flexible element being in contact with the filtering basket, the flexible element being formed of brush bristles or a flexible rubber seal, and configured to avoid jamming of the ground material.
10. The container grinding system according to claim 1, wherein the set of rinse nozzles comprises, in a top part of the box, at least one rinse nozzle adapted to wash upper portions of inner faces of walls of the box, in a central part of the box, at least one rinse nozzle adapted to wash the grinder, and, in a bottom part of the box, at least one rinse nozzle adapted to wash the ground material in the filtering basket recovering the ground material as well as to wash lower portions of the inner faces of the walls of the box.
11. The container grinding system according to claim 1, comprising at least one synchronous electric or hydraulic motor configured to rotatably drive the at least one grinding shaft.
12. A spray system comprising: at least one tank configured to contain plant protection product and at least one tank of clear water, a container grinding system according to claim 1, the suction pipe being connected to the tank configured to contain plant protection product and the set of rinse nozzles being supplied with water through a rinse pipe connecting the set of nozzles to the tank of clear water.
13. A container grinding system comprising: a box comprising a closing device moveable between an open position and a closed position, a container introduction opening arranged in a top part of the box and capable of being closed by the closing device, and the box further comprising, in a bottom part of the box, a set of walls converging towards a suction pipe capable of being connected to a tank of a spray system, a grinder arranged in a central part of the box, the grinder comprising two parallel grinding shafts equipped with knives for shredding a container, counter-knives that cooperate with the knives, a filtering basket recovering ground material from grinding the container, and a set of rinse nozzles, a first safety device coupled to the closing device, wherein the first safety device inhibits operation of the grinder when the closing device is not in the closed position; wherein the knives comprise pairs of rotating disks equipped with teeth and arranged orthogonal to the grinding shafts, the rotating disks are spaced apart and parallel to each other, with at least one off-axis hook between each pair of rotating disks, the rotating disks and off-axis hooks of each grinding shaft being staggered relative to each other.
14. A spray system comprising: at least one tank configured to contain plant protection product and at least one tank of clear water, a container grinding system according to claim 13, the suction pipe being connected to the tank configured to contain plant protection product and the set of rinse nozzles being supplied with water through a rinse pipe connecting the set of nozzles to the tank of clear water.
15. A container grinding system comprising: a box comprising a closing device moveable between an open position and a closed position, a container introduction opening arranged in a top part of the box and capable of being closed by the closing device, and the box further comprising, in a bottom part of the box, a set of walls converging towards a suction pipe capable of being connected to a tank of a spray system, a grinder arranged in a central part of the box, the grinder comprising at least one grinding shaft equipped with knives for shredding a container, a filtering basket recovering ground material from grinding the container, and a set of rinse nozzles, a first safety device coupled to the closing device, wherein the first safety device inhibits operation of the grinder when the closing device is not in the closed position; wherein the set of rinse nozzles comprises, in a top part of the box, at least one rinse nozzle adapted to wash upper portions of inner faces of walls of the box; in a central part of the box, at least one rinse nozzle adapted to wash the grinder; and, in a bottom part of the box, at least one rinse nozzle adapted to wash the ground material in the filtering basket recovering the ground material as well as to wash lower portions of the inner faces of the walls of the box.
16. A spray system comprising: at least one tank configured to contain plant protection product and at least one tank of clear water, a container grinding system according to claim 15, the suction pipe being connected to the tank configured to contain plant protection product and the set of rinse nozzles being supplied with water through a rinse pipe connecting the set of nozzles to the tank of clear water.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention will be better understood upon reading the following description, given solely as an example, and by referring to the accompanying figures, given as non-limiting examples, in which identical references are given to similar objects and in which:
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(11) It should be noted that the figures disclose the invention in detail in order to enable the implementation of the invention; although non limiting, said figures are especially used to better define the invention where applicable.
DETAILED DESCRIPTION
(12) The invention relates to a system for grinding containers (cans, bags, pouches, etc.), containing or having contained liquid, granulated or powdered plant protection products, which may especially present a significant toxicity for the operator.
(13) The invention aims at ensuring better safety for the operator and better protection of the environment by ensuring grinding of containers containing or having contained plant protection products in a secure and confined manner. After grinding, rinsed container chips are recovered. Dirty rinse water can be sucked for incorporation into a tank of a spray system.
(14) It is specified here that the container grinding system according to the invention can either be integrated into a spray system or be a so-called stand alone independent system. In the following, the container grinding system as such is described; all the characteristics and alternatives described below are provided to be compatible with both the version of the container grinding system integrated into a spray system or the stand alone version.
(15) The embodiments described in detail below are represented in a stand alone form but they could be fully integrated into a spray system without changing their essential characteristics. Furthermore, in the following, the case where the container is in the form of a can is more particularly described. It is obvious that the container grinding system according to the invention is used identically with other types of containers, such as bags or pouches.
(16) The grinding system according to the invention is in the form of a box having an opening for inserting containers, especially cans, which can be sealed through a closing device such as a hatch or cover. Especially, the introduction opening has an adequate dimension for passing a 20-liter can. The grinding system is equipped with at least one grinding shaft, a set of rinse nozzles and a basket for receiving the container ground material.
(17) Preferably, the grinding system is connected to a spray system by a suction pipe intended to incorporate, into a tank of the spray system, the dirty rinse water having been used in the grinding system, and by a second pressurized clear water feed pipe, for example from a tank of clear water of the spray system, to supply the rinse nozzles. Alternatively, the second pipe can be connected to a fixed or on-board water supply system, independent of the spray system.
(18) With reference to
(19) In a lower part of the housing 1, the container grinding system according to this embodiment comprises a second filter 5 connected to the suction of a spray system through a pipe 6.
(20) A first safety device 7 (described below) prevents the grinding shafts 2 from rotating as long as the hatch 4 is not closed.
(21) A set of rinse nozzles 8 is arranged inside the box 1. The set of nozzles 8 can be activated manually via a valve 9 enabling pressurized clear water to rinse the interior of the grinding system. Alternatively, the set of nozzles can be activated automatically, at the start, during, or at the end of grinding, for example after a preset time from the start of grinding. Especially, the set of rinse nozzles 8 comprises, in a top part of the box, at least one rinse nozzle adapted to wash upper portions of inner faces of the walls of the box 1, in a central part of the box, at least one rinse nozzle adapted to wash the grinder, and, in a bottom part of the box 1, at least one rinse nozzle adapted to wash the ground material in the filtering basket 3 recovering the ground material as well as to wash lower portions of the inner faces of the walls of the box 1.
(22) According to a preferred embodiment, the container grinding system comprises a second safety device (not represented) configured to inhibit the opening of the closing device of the box, here the hatch 4, as long as the set of rinse nozzles 8 is active. By virtue of the second safety device, no water or even dirty water can be splashed onto the operator. Indeed, pressurized water sprayed via the rinse nozzles could cause splashing of dirty water sprayed onto the operator in case of untimely opening of the hatch 4. According to one embodiment, a means for measuring the concentration of plant protection product is provided in the lower part of the box 1 to measure the concentration of plant protection product in the dirty rinse water. In this case, the means for measuring the concentration of plant protection product in the water may be connected to the second safety device so as to inhibit any opening of the hatch 4 as long as the concentration of plant protection product in the dirty water is above a predefined threshold.
(23) With reference to
(24) According to the invention, when the grinder is in operation, the can is ground by the rotating grinding shafts 2, the ground materials are recovered in the filtering basket 3, the set of rinse nozzles 8 is supplied with clear water, enabling the ground materials 11 to be washed from their creation to their recovery in the filtering basket 3.
(25) In
(26) The set of rinse nozzles 8 is configured to generate clear water jets powerful enough to rinse the ground material 11 as well as all the walls of the box 1. The filtering basket 3 has perforations on its walls in order to enable the water jets to strike the ground material 11. Through these perforations, the part of the ground material 11 with a low grain size can hence pass. Therefore, a second filter 5 may be provided to enable this type of ground material chips having a finer grain size to be sieved and recovered, before being sent to the spray system by suction in the pipe 6. The second filter 5 can be coupled to a suction circuit configured to reverse the flow in order to unclog the second filter and facilitate its cleaning.
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(28) In order to guarantee operator safety, it is necessary to prevent and/or stop the rotation of the grinding shafts 2 if the hatch 4 is not closed properly. The first safety device 7 is provided to detect the position of the hatch 4. The first safety device 7 may comprise a contactor, especially an electrical or hydraulic or mechanical or optical contactor, depending on the design of the system for driving the grinding shafts 2. Thus, as long as the contactor detects that the hatch 4 is open, activation of the grinding shafts is inhibited, in other words not possible.
(29) In order to optimize the worksite throughput and reduce the operator's handling operations, the rotation of the grinding shafts 2 and the activation of the rinse nozzles 8 can be automated according to a predefined automatic cycle. For example, the grinding system may comprise a sequencing module configured so that, with the grinding system energized, the grinding shafts 2 and the set of rinse nozzles 8 are automatically activated upon detection of the correct closing of the hatch 4. Especially, the grinding shafts 2 and the set of nozzles 8 may stop automatically after having operated during a grinding cycle and a rinse cycle having a predetermined respective duration.
(30) Once the grinding cycle and rinsing cycle are complete, the operator has to empty the ground material 11 contained in the filtering basket 3. This filtering basket 3 can slide like a drawer on one of the sides of the box 1. A third safety device may also be provided to secure this opening.
(31) In an alternative to the first embodiment, the basket 3 can be emptied using a worm screw continuously to avoid the operator having to discharge the ground material manually. In this case, the basket 3 can be fixed. The worm screw 25 is represented below in
(32) Another embodiment is represented in
(33) The container grinding system 100 according to the second embodiment is also represented in a stand alone version. However, it could, as the first embodiment, be integrated into a spray system. The container grinding system 100 is arranged here on a frame with castors to improve its mobility.
(34) Similar to that described in the first embodiment, the container grinding system 100 has a box 1 having a container introduction opening adapted to be closed by a closing device in the form of a hinged hatch 4.
(35) A can may be introduced through the open hatch 4 and arranged on the grinding shafts 20. The first safety device (not represented here) enables the operation of the grinder to be inhibited. In other words, the safety device prevents the grinding shafts 20 from rotating as long as the hatch 4 is not closed, especially in a secure and sealed manner.
(36) When the hatch is closed, the grinder can be activated. The grinding shafts 20 are then rotated by the motors or engines 24, driving with them the rotating disks 21 whose saw-tooth periphery 22 is adapted to grind the can, regardless of whether the can is empty, partially full or full.
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(38) More precisely, with reference to
(39) Each grinding shaft 20 thus comprises, in the embodiment represented, a set of rotating disks 21 whose periphery is in a saw tooth pattern. Between each pair of disks 21, hooks 23 can be provided to steer the can or the can pieces between the grinding shafts 20 so that they are shredded by the saw teeth 22. The rotating disks 21 and the hooks 23 of a grinding shaft 20 and those of the other grinding shaft 20 are staggeredly arranged, as represented especially in
(40) In the second embodiment, the operation of the first safety device is identical.
(41) Similarly, the operation of the set of rinse nozzles is similar to that described for the preceding embodiment. The second safety device configured to prevent opening of the box 1 as long as the set of rinse nozzles is active is also preferably present.
(42) Also, the dirty rinse water recovered in the lower part of the grinding system is preferably sucked via a pipe 6 to be incorporated into a tank of a spray system. To this end, a suction system may be provided connecting the pipe 6 to a point downstream of an incorporation hopper of the spray system. Such a suction system is for example achieved by means of a venturi supplied with pressure by a pump of the spray system and sucking the contents of the hopper.
(43) Clear water supply is always either via a feed pipe conveying pressurized clear water from a tank of a spray system or from an outer, fixed or on-board water supply system.
(44) The present invention also relates to a spray system integrating a grinding system as described in detail previously. In this case, the pipe 6 is connected to a tank of the spray system and the set of rinse nozzles 8 is supplied with water via a rinse pipe connecting it to a tank of clear water of the spray system.
(45) It is specified that for all the embodiments, it is preferably also provided, before the final discharge of the chips constituting the container ground material, a centrifugal drying system or an air blower device, in order to remove the remaining dirty water being in the ground material.