STERILE ENCLOSURE, COVERING CAP AND METHOD OF PRINTING OF A BIOLOGICAL THREE-DIMENSIONAL STRUCTURE

Abstract

A sterile enclosure intended for a printing of a biological three-dimensional structure. This enclosure includes: a support, a covering cap including a rigid part and a flexible part extending in the prolongation of the rigid part, the covering cap being sealed to the support to delimit an interior chamber, at least one portion of the rigid part being a septum adapted to be punctured by a printing needle for printing a biological three-dimensional structure in the interior chamber. Also, a biological printing device and a method of printing.

Claims

1-22. (canceled)

23. A sterile enclosure intended for a printing of a biological three-dimensional structure, the enclosure comprising: a support, a covering cap comprising a rigid part and a flexible part extending in a prolongation of the rigid part, the covering cap being sealed to the support to delimit an interior chamber, at least one portion of the rigid part being a septum adapted to be punctured by a printing needle for printing a biological three-dimensional structure in the interior chamber.

24. The sterile enclosure according to claim 23, wherein the covering cap comprises at least one hollow cylinder protruding from the rigid part, the hollow cylinder being adapted to accommodate a needle adapter holding the printing needle, the portion of the rigid part located inside the hollow cylinder forming the septum.

25. A sterile enclosure intended for a printing of a biological three-dimensional structure, the enclosure comprising: a support, a covering cap sealed to the support to delimit an interior chamber, the covering cap comprising a rigid part and a flexible part extending in a prolongation of the rigid part, the rigid part being provided with at least one hollow cylinder, and a needle adapter sealed inside the hollow cylinder.

26. The sterile enclosure according to claim 23, wherein the covering cap is made in an elastic material.

27. The sterile enclosure according to claim 23, wherein the support comprises at least one fluid inlet for injecting fluid into the interior chamber, the flexible part of the covering cap being adapted to expand under pressure of the fluid contained into the interior chamber.

28. The sterile enclosure according to claim 23, wherein the rigid part of the covering cap is made in a thermoplastic elastomer.

29. The sterile enclosure according to claim 24, wherein the rigid part extends around the hollow cylinder over a radial distance comprised between twice to five times an inside diameter of the hollow cylinder.

30. The sterile enclosure according to claim 23, wherein the flexible part is made of a silicone.

31. The sterile enclosure according to claim 23, wherein the flexible part of the covering cap is elastic and has an elongation comprised between 800% to 1100%.

32. The sterile enclosure according to claim 23, which comprises a clamping ring configured to fix the covering cap to the support in a hermetic and sealed manner.

33. The sterile enclosure according to claim 23, wherein the support is made of one material among a polymer rigid material, a metal or an inorganic material.

34. The sterile enclosure according to claim 23, wherein the covering cap is formed by bi-material moulding.

35. The sterile enclosure according to claim 23, wherein the rigid part is made by 3D-printing and the flexible part is formed by moulding.

36. The sterile enclosure according to claim 23, wherein the support comprises at least one inlet port and an outlet port for circulating a cell culture media or a solution of physiological liquid.

37. A method of printing of a biological three-dimensional structure with a sterile enclosure intended for a printing of a biological three-dimensional structure, the enclosure comprising a support, a covering cap comprising a rigid part and a flexible part extending in a prolongation of the rigid part, the covering cap being sealed to the support to delimit an interior chamber, at least one portion of the rigid part being a septum adapted to be punctured by a printing needle for printing a biological three-dimensional structure in the interior chamber, and a printing cartridge conform to be fixed to or having a needle adapter, the needle adapter holding a printing needle, the method comprises: a first injection of fluid into the interior chamber to inflate the covering cap, and a first printing of a biological three-dimensional structure in the interior chamber.

38. The method of printing according to claim 37, which further comprises: a second injection of fluid into the interior chamber to expand the covering cap under pressure of the fluid, and a second printing a biological three-dimensional structure on the printed three-dimensional biological structure.

39. The method of printing according to claim 37, wherein the fluid injected in the interior chamber is a gel or a gas among neutral gas, sterile air, carbon dioxide, oxygen and ammonia.

40. A covering cap for a sterile enclosure intended for a printing of a biological three-dimensional structure, the covering cap comprising a rigid part and a flexible part extending in a prolongation of the rigid part, at least one portion of the rigid part forming a septum adapted to be punctured by a printing needle for printing a biological three-dimensional structure.

41. The sterile enclosure according to claim 23, wherein the covering cap is made in elastomer.

42. The sterile enclosure according to claim 23, wherein rigid part of the covering cap is made in a silicone.

43. The sterile enclosure according to claim 42, wherein the rigid part of the covering cap is made in a liquid silicone rubber.

44. The sterile enclosure according to claim 30, wherein the flexible part is made of a liquid silicone rubber.

45. The sterile enclosure according to claim 25, wherein the covering cap is made in an elastic material.

46. The sterile enclosure according to claim 25, wherein the covering cap is made in an elastomer.

47. The sterile enclosure according to claim 25, wherein the support comprises at least one fluid inlet for injecting fluid into the interior chamber, the flexible part of the covering cap being adapted to expand under pressure of the fluid contained into the interior chamber.

48. The sterile enclosure according to claim 25, wherein the rigid part of the covering cap is made in a thermoplastic elastomer.

49. The sterile enclosure according to claim 25, wherein the rigid part of the covering cap is made in a silicone.

50. The sterile enclosure according to claim 49, wherein the rigid part of the covering cap is made in a liquid silicone rubber.

51. The sterile enclosure according to claim 25, wherein the rigid part extends around the hollow cylinder over a radial distance comprised between twice to five times an inside diameter of the hollow cylinder.

52. The sterile enclosure according to claim 25, wherein the flexible part is made of a silicone.

53. The sterile enclosure according to claim 52, wherein the flexible part is made of a liquid silicone rubber (LSR).

54. The sterile enclosure according to claim 25, which comprises a clamping ring configured to fix the covering cap to the support in a hermetic and sealed manner.

55. The sterile enclosure according to claim 25, wherein the support is made of one material among a polymer rigid material, a metal or an inorganic material.

56. The sterile enclosure according to claim 23, wherein the covering cap is formed by bi-material moulding.

57. The sterile enclosure according to claim 23, wherein the rigid part is made by 3D-printing and the flexible part is formed by moulding.

58. The sterile enclosure according to claim 23, wherein the support comprises at least one inlet port and an outlet port for circulating a cell culture media or a solution of physiological liquid.

59. A method of printing of a biological three-dimensional structure with a sterile enclosure intended for a printing of a biological three-dimensional structure, the enclosure comprising a support, a covering cap sealed to the support to delimit an interior chamber, the covering cap comprising a rigid part and a flexible part extending in a prolongation of the rigid part, the rigid part being provided with at least one hollow cylinder, and a needle adapter sealed inside the hollow cylinder, and a printing cartridge conform to be fixed to or having a needle adapter, the needle adapter holding a printing needle, the method comprises: a first injection of fluid into the interior chamber to inflate the covering cap, and a first printing of a biological three-dimensional structure in the interior chamber.

60. The method of printing according to claim 59, which further comprises: a second injection of fluid into the interior chamber to expand the covering cap under pressure of the fluid, and second printing a biological three-dimensional structure on the printed three-dimensional biological structure.

61. The method of printing according to claim 59, wherein the fluid injected in the interior chamber is a gel or a gas among neutral gas, sterile air, carbon dioxide, oxygen and ammonia.

Description

BRIEF DESCRIPTION OF FIGURES

[0079] FIG. 1 is a perspective and schematic view of a covering cap according to a first embodiment of the present invention;

[0080] FIG. 2 is a radial section of the covering cap illustrated on FIG. 1;

[0081] FIG. 3 is a perspective and schematic view of a covering cap according to a second embodiment of the present invention;

[0082] FIG. 4 is a schematic view of a section of a sterile enclosure according to a first embodiment the present invention and of a source of fluid;

[0083] FIG. 5 is a schematic view of a section of a biological printing device according to the invention, of the source of fluid and of a robotic arm during a step of the printing method according to the invention;

[0084] FIG. 6 is a schematic view of a section of a biological printing device according to the invention, of the source of fluid and of a robotic arm during another step of the printing method according to the invention;

[0085] FIG. 7 is a flowchart representing the steps of a method according to the present invention;

[0086] FIG. 8 is a schematic view of a section of a sterile enclosure according to a third embodiment of the present invention and of a source of fluid.

DETAILED DESCRIPTION

[0087] The sterile enclosure 2 according to the invention is intended to be fixed to a printing cartridge or a printing syringe for the printing of a biological three-dimensional structure in the sterile enclosure.

[0088] The printing syringe or the printing cartridge may comprise a bioink composition. A bioink composition is a biomaterial allowing to make a hydrogel comprising a cell population in a controlled three-dimensional shape. An example of bioink is described in WO 2017115056.

[0089] Preferably, for the printing operation, the printing syringe or cartridge is mounted on a displaceable printer for example on a displaceable robotic arm. The printing can also be done manually with a printing nozzle.

[0090] In the below description, the term printing means making a manual deposit or injection of a bioink or making a 3D-printing with a displaceable robotic arm. In the similar manner, the term printing needle is used to designate a needle or a deposition nozzle.

[0091] Referring to FIG. 4, the sterile enclosure 2 according to the first embodiment of the present invention comprises a support 4, a covering cap 6 and a fixation element 8 configured to fix the covering cap to the support 4 in a sealing and hermetically manner.

[0092] In the illustrated embodiment, the fixation element 8 is a clamping ring. Alternatively, the fixation element 8 can be for example hooks hinged to the support and suitable for wedging the edge of the covering cap against the edge of the upper face of the support. Alternatively, the covering cap may be sealed in another manner by welding, gluing etc.

[0093] The support 4 comprises a plate 10 having a substantially planar upper face 12 adapted to receive the bioink. The support possesses for example the shape of a disk.

[0094] The support 4 comprises at least one fluid inlet 14 for injecting fluid into the interior chamber and a fluid outlet 16 for discharging fluid from the interior chamber. In the illustrated embodiment, the fluid inlet 14 is connected to a source of fluid. The fluid inlet 14 and the fluid outlet 16 is provided with a controllable valve 17.

[0095] The support 4 comprises also at least one inlet port 18 and an outlet port 20 for circulating a cell culture media. The cell culture media is used to feed the printed biological three-dimensional structure.

[0096] Alternatively, the culture media can be replaced by a solution of physiological liquid (NaCl 0.15M).

[0097] In the embodiments illustrated on FIGS. 1 and 4, the covering cap 6 presents the general shape of a flat mat comprising a hollow cylinder 21 extending perpendicular with respect to the flat mat.

[0098] It comprises a more rigid part 22 and a more flexible part 24 surrounding the more rigid part.

[0099] To simplify the description, the most rigid part 22 will be called hereafter rigid part and the most flexible part will be called hereafter flexible part. The term flexible means here that it bends easily without breaking.

[0100] The flexible part 24 extends in the prolongation of the rigid part. The rigid part 22 is preferably situated in the centre of the flexible part. To facilitate the comprehension of the invention, the rigid part 22 has been hatched differently.

[0101] The hollow cylinder 21 belongs to the rigid part 22 and is made with the same material as the rigid part. The hollow cylinder 21 is placed above a portion of the flat mat. The hollow cylinder is obstructed at its lower extremity by a portion of the rigid part which forms a septum.

[0102] The hollow cylinder 21 is intended to accommodate a needle adapter 26 of a printing syringe or cartridge 28 as visible on FIG. 5. The portion of the rigid part located inside the hollow cylinder will be punctured by a printing needle 29 of the printing syringe or cartridge. The portion of the rigid part located inside the hollow cylinder 21 forms a septum 30.

[0103] The needle adapter 26 is tightened hold by the hollow cylinder 21. Advantageously, the hollow cylinder 21 increases the stability of the printing needle 29 when the printing needle moves along two horizontal directions to print the biological three-dimensional structure.

[0104] Preferably, the rigid part 22 has a size larger than the hollow cylinder 21. In particular, the rigid part 22 extends around the hollow cylinder 21 over a radial distance D comprised between twice to five times the inside diameter d of the hollow cylinder.

[0105] Advantageously, the fact that the dimension of the rigid part 22 is greater than the diameter d of the hollow cylinder 21 contributes to avoid the tearing of the covering cap 6 under the pressure of the printing syringe and under the pressure of the fluid contained in covering cap.

[0106] Preferably, the covering cap 6 is made from an elastic material which can be easily bend, extended and expanded. For example, the covering cap 6 can be made from an elastomer.

[0107] In particular, the rigid part 22 can be made in a silicone. More preferably the rigid part 22 can be made in a liquid silicone rubber (LSR) and more preferably in liquid silicone rubber of the series 4300. For example, the LSR referenced LSR4370 can be used.

[0108] Alternatively, the rigid part 22 can be made in a thermoplastic elastomer (TPE). The rigid part 22 has a hardness shore comprised between A40 shore and A100 shore.

[0109] The rigid part 22 has an elongation comprised between 100% to 600%. The elongation is the ratio of the extension of a material to the length of the material prior to stretching.

[0110] The flexible part 24 is made of a silicone and in particular a liquid silicone rubber (LSR) and more preferably in liquid silicone rubber of the series 4300. For example, a liquid silicone rubber referenced LSR4301 can be used.

[0111] The flexible part 24 of the covering cap is elastic and has an elongation comprised between 800% to 1100%.

[0112] The flexible part 24 of the covering cap has a hardness shore comprised between A0 shore and A30 shores, and preferably comprised between A0 shores and A15 shores.

[0113] The flexible part 24 of the covering cap has a tack comprised between to 3 millijoules per square centimeter to 9 millijoules per square centimeter, and preferably comprised between 6 to 9 millijoules per square centimeter. The tack is for example measured by using the tack-probe method described on internet at the following address: https://adhesives.specialchem.com/selection-guide/test-methods-to-evaluate-tack.

[0114] Advantageously, this tack allows to make the covering cap 6 adhere to the support 4 and to keep the interior chamber 32 hermetically closed.

[0115] The covering cap can be formed by bi-material moulding.

[0116] Alternatively, the rigid part 22 is made by 3D-printing and the flexible part 24 is formed by moulding.

[0117] Before printing, the source of fluid 15 is configured to introduce a fluid into the fluid inlet 14. Under the action of fluid pressure, the flat mat of the covering cap illustrated on FIG. 1 expands to form a hemisphere as shown in FIG. 4. The covering cap 6 and the support 4 form a casing hermetically closed. This casing delimit an interior chamber 32 wherein the biological three-dimensional structure can be printed. The fluid introduced into the interior chamber by the source 15 can be a gas such as sterile air, carbon dioxide, oxygen, ammonia or a neutral gas such as nitrogen.

[0118] The gas is adapted to expand the volume of the interior chamber. The gas applies a pression on the internal face of the covering cap 6 to expand it.

[0119] Alternatively, the fluid introduced into the interior chamber can be a gel. In this case, the covering cap is fill with gel in order to make a suspended printing of a biological three-dimensional structure inside.

[0120] In this case, the gel is for example a gel among a Pluronic acid F-127 gel at a concentration between 15 and 30% in water or HBSS medium commercialised by Merck (registered Mark), a carbopol gel and a gelatine particle suspension. According to a second embodiment illustrated on FIG. 3, the covering cap 34 does not comprise a hollow cylinder 21. It presents the shape of a flat mat. According to this embodiment, the total surface of the rigid part 22 can be punctured by a printing needle. The rigid part 22 forms the septum 30.

[0121] Alternatively, the covering cap 6 has a hemispheric shape like a bell shape or a cup shape.

[0122] The support is preferably made from a medical grade material.

[0123] The support 4 can be a single use support made for example from a rigid polymer material such as a thermoplastic or thermoset.

[0124] Advantageously, this single use support can be set up very quickly anywhere at any time.

[0125] Advantageously, this support is disposable. A substantive gain of time can be made between two printings because it does no need to be washed and sterilised. No specific detergent needs to be bought and stored.

[0126] Alternatively, the support can be made from an inorganic material like for example a glass or a ceramic or in a metal such a stainless steel.

[0127] Advantageously, a support in metal can be washed and sterilised several times. The sterile enclosure can comprise a cap which is not represented and which is adapted to accommodate in the hollow cylinder 21 to close the sterile enclosure after printing.

[0128] Alternatively, the sterile enclosure comprises a clamp adapted to jam the covering cap to separate the septum from the interior chamber after printing.

[0129] Alternatively, the covering cap 6, 34,58 can be made with the following material: Unsaturated rubbers that can be cured by sulfur vulcanization: [0130] Natural polyisoprene: cis-1,4-polyisoprene natural rubber (NR) and trans-1,4-polyisoprene gutta-percha. [0131] Synthetic polyisoprene (IR for isoprene rubber) [0132] Polybutadiene (BR for butadiene rubber) [0133] Chloroprene rubber (CR), polychloroprene, Neoprene, Baypren etc. [0134] Butyl rubber (copolymer of isobutene and isoprene, IIR) [0135] Halogenated butyl rubbers (chloro butyl rubber: CIIR; bromo butyl rubber: BIIR) [0136] Styrene-butadiene rubber (copolymer of styrene and butadiene, SBR) [0137] Nitrile rubber (copolymer of butadiene and acrylonitrile, NBR), also called Buna N rubbers [0138] Hydrogenated nitrile rubbers (HNBR) Therban and Zetpol [0139] (Unsaturated rubbers can also be cured by non-sulfur vulcanization if desired.) Saturated rubbers that cannot be cured by sulfur vulcanization: [0140] EPM (ethylene propylene rubber, a copolymer of ethene and propene) and EPDM rubber (ethylene propylene diene rubber, a terpolymer of ethylene, propylene and a diene-component) [0141] Epichlorohydrin rubber (ECO) [0142] Polyacrylic rubber (ACM, ABR) [0143] Silicone rubber (SI, Q, VMQ) [0144] Fluorosilicone rubber (FVMQ) [0145] Fluoroelastomers (FKM, and FEPM) Viton, Tecnoflon, Fluorel, Aflas and Dai-El [0146] Perfluoroelastomers (FFKM) Tecnoflon PFR, Kalrez, Chemraz, Perlast [0147] Polyether block amides (PEBA) [0148] Chlorosulfonated polyethylene (CSM), (Hypalon) [0149] Ethylene-vinyl acetate (EVA)

[0150] Various other types of 4S elastomers: [0151] Thermoplastic elastomers (TPE) [0152] The proteins resilin and elastin [0153] Polysulfide rubber [0154] Elastolefin, elastic fiber used in fabric production. [0155] Poly (dichlorophosphazene), an inorganic rubber from hexachlorophosphazene polymerization.

[0156] Referring to FIG. 8, the sterile enclosure 54 according to a third embodiment of the present invention is similar to the sterile enclosure 2 according to the first embodiment at the exception of the fact that the covering cap is different from the covering cap illustrated on FIGS. 1 and 3. In particular, the hollow cylinder 21 of FIG. 1 is not obstructed by a portion of the rigid part which forms a septum. In this third embodiment, the covering cap 58 comprises a rigid part 22 and a flexible part 24 extending in the prolongation of the rigid part. The rigid part 22 comprises a through hole in the continuation of the hollow cylinder 21. A needle adapter 26 goes through the through hole of the covering cap. The needle adapter 26 is sealed to the internal face of the hollow cylinder and to the internal face of the through hole. The needle adapter 26 is the tip that is usually connected to the open end of a barrel of a medical syringe. The needle adapter 26 comprises a needle hub holding the needle and a connector part 56 configured to be connected to a corresponding connector part of the barrel of the syringe or of a cartridge. The connector part and the corresponding connector part are for example a Luer lock connector. Advantageously, the sterile enclosure 54 illustrated on FIG. 8 comprises a needle protection cover adapted to be snap on an abutment ring of the needle adapter.

[0157] The other technical elements of the second embodiment identical to the technical elements of the first embodiment have been referenced by the same references and will not be described again. In particular, the covering cap, the needle adapter 26 and the support delimit a hermetically closed casing.

[0158] FIG. 5 represents schematically a biological printing device 35 according to the invention. The biological printing device 35 comprises a sterile enclosure 2 as described in relation to the FIGS. 1 to 4 a printing cartridge 28 or a printing syringe. The printing cartridge or the printing syringe 28 has a needle adapter 26 holding a printing needle 29. The printing needle 29 goes through the septum 30 of the sterile enclosure. The printing cartridge or the printing syringe 28 is fixed to a robotic arm 36 adapted to move along the three directions X, Y, Z of an orthogonal coordinate system.

[0159] In reference to FIG. 7, the method of printing of a biological three-dimensional structure begins with a first injection 40 of fluid into the interior chamber 32 to inflate the covering cap 6.

[0160] Preferably, the fluid introduced into the interior chamber by the source 15 is a gas such as sterile air, carbon dioxide, oxygen ammonia or a neutral gas.

[0161] When the printing is a suspended printing, the fluid introduced into the interior chamber is a gel.

[0162] When the biological printing device illustrated on FIG. 5 is used, during a step 42, the printing needle or a deposition nozzle drills the septum 30 and is introduced into the interior chamber 32. The needle adapter 26 is inserted into the hollow cylinder 21. The needle adapter 26 is held in the hollow cylinder 21.

[0163] When the sterile enclosure illustrated on FIG. 8 is used, during the step 42, a printing syringe or cartridge is fixed to the connector 56. The printing syringe or the printing cartridge is fixed to a robotic arm as visible on FIG. 5.

[0164] During a step 44, deposition material in particular bioink is deposited into the interior chamber through the inserted needle or nozzle.

[0165] During a step 46, the robotic arm 36 moves the printing cartridge or a syringe 28 with respect to the support 4 while bioink is deposited into the interior chamber 32. During this step, a biological three-dimensional structure 36 is printed on the support as shown in FIG. 6 or in the gel contained in the interior chamber 32 in case of a suspended printing.

[0166] Advantageously, the pressure of the fluid on the internal face of the covering cap prevents the wall of the covering cap to come into contact with the upper face 12 of the support 4 or with the biological three-dimensional structure during the printing operation.

[0167] Advantageously, the pressure of the fluid in the interior chamber is chosen such that the tension on the covering cap is not important so that there is little pressure on the printing needle 29. So, the move of the printing needle 29 is not hindered by the covering cap which protect the biological three-dimensional structure from a non-sterile area.

[0168] Advantageously, the printing process does not need to be performed under a laminar flow hood or biological safety cabinets.

[0169] Advantageously, the volume of fluid introduced into the interior chamber 32 is adapted to the volume of the biological three-dimensional structure to be printed. During a step 48, illustrated on FIG. 6, fluid is injected a second times into the interior chamber 32 to expand the volume of the covering cap under the pressure of the fluid. So, the volume of the interior chamber is gradually adapted to the size of the already printed biological three-dimensional structure 38 during the printing process. Since the volume of the interior chamber can increase during the printing process, the tension on the printing needle 29 is less important. During the printing process the pressure in the interior chamber 42 is adapted such that there is a short distance between the upper part 39 of the covering cap and the septum 30. This short distance ensure that the tension generated by the presence of the covering cap on the printing needle is not important.

[0170] During a step 50, deposition material in particular bioink is deposited into the interior chamber through the inserted needle or nozzle. This deposition constitutes a second printing a biological three-dimensional structure on the already printed three-dimensional biological structure 38.

[0171] During a step 52, the fluid is evacuated, and a culture media is introduced into the interior chamber for feeding the biological three-dimensional structure.

[0172] Alternatively, the method comprises only the steps 40 to 46.