SYSTEM AND METHOD FOR MULTIPLE SITE DISPENSING OR INJECTION
20260041850 ยท 2026-02-12
Assignee
Inventors
Cpc classification
A61M5/31543
HUMAN NECESSITIES
A61M5/3158
HUMAN NECESSITIES
A61M2005/3152
HUMAN NECESSITIES
A61M5/31501
HUMAN NECESSITIES
A61M5/3156
HUMAN NECESSITIES
A61M5/31526
HUMAN NECESSITIES
A61M5/31593
HUMAN NECESSITIES
A61M5/31578
HUMAN NECESSITIES
A61M5/31575
HUMAN NECESSITIES
A61M5/3157
HUMAN NECESSITIES
A61M5/3148
HUMAN NECESSITIES
A61M5/28
HUMAN NECESSITIES
A61M5/5066
HUMAN NECESSITIES
International classification
A61M5/315
HUMAN NECESSITIES
Abstract
A system for injection includes a disposable portion and a reusable portion. The disposable portion includes a syringe body having proximal and distal ends, a syringe interior, and a disposable portion flange at the proximal end thereof, an injectable fluid disposed in the syringe interior, a stopper member disposed in the syringe interior, and a plunger member coupled to the stopper member, wherein the plunger member defines a rack gear including a plurality of rack gear teeth. The reusable portion is configured to be removably coupled to the disposable portion. The reusable portion includes a gear assembly including a pinion gear configured to sequentially advance the plunger member distally by a predetermined distance, and a finger flange coupled to the disposable portion flange.
Claims
1. A system for injection, comprising: a disposable portion, comprising a syringe body having proximal and distal ends, a syringe interior, and a disposable portion flange at the proximal end thereof, an injectable fluid disposed in the syringe interior, a stopper member disposed in the syringe interior, and a plunger member coupled to the stopper member, wherein the plunger member defines a rack gear comprising a plurality of rack gear teeth; and a reusable portion configured to be removably coupled to the disposable portion, the reusable portion comprising a gear assembly comprising a pinion gear configured to sequentially advance the plunger member distally by a predetermined distance, and a finger flange coupled to the disposable portion flange.
2. The system of claim 1, wherein the disposable portion is a syringe.
3. The system of claim 1, wherein the plunger member comprises a plunger member handle coupled to a proximal end of the plunger member.
4. The system of claim 3, wherein the plunger member has a protrusion configured to be disposed in the stopper member to couple the stopper member to the plunger member.
5. The system of claim 3, wherein the plunger member has a flat distal end without any protrusions configured to be disposed in the stopper member.
6. The system of claim 1, wherein the gear assembly comprises: a sprocket; and a reduction gear operatively coupling the sprocket to the pinion gear.
7. The system of claim 6, wherein the reduction gear comprises a large diameter reduction gear and a small diameter reduction gear, wherein the sprocket is configured to act on the large diameter reduction gear, and wherein the small diameter reduction gear is configured to act on the pinion gear.
8. The system of claim 6, wherein the pinion gear comprises a large diameter pinion gear and a small diameter pinion gear, wherein the reduction gear is configured to act on the large diameter pinion gear, and wherein the small diameter pinion gear is configured to act on the rack gear on the plunger member.
9. The system of claim 6, wherein the reusable member comprises a thumbpad member, a thumbpad lockout tab, and a thumbpad lockout latch.
10. The system of claim 9, wherein the thumbpad member defines a pawl at a distal end thereof, and wherein the pawl is operatively coupled to the sprocket of the gear assembly.
11. The system of claim 10, wherein the sprocket comprises a large diameter sprocket gear and a small diameter sprocket gear, wherein the pawl is configured to act on the large diameter sprocket gear, and wherein the small diameter sprocket gear is configured to act on the reduction gear.
12. The system of claim 10, wherein the reusable member comprises a return spring configured to move the thumbpad member proximally after the thumbpad member is advanced distally.
13. The system of claim 12, wherein the reusable member comprises an anti-return ratchet configured to prevent backwards rotation of the reduction gear to thereby prevent proximal movement of the plunger member.
14. The system of claim 1, wherein the reusable member comprises a mode switch configured to change the system between a dosing mode and an aspiration mode, wherein actuating the mode switch to the aspiration mode moves the anti-return ratchet out of engagement with the reduction gear to allow free rotation of the reduction gear and the pinion gear and proximal movement of the plunger member, and moves the thumbpad lockout latch into engagement with the thumbpad lockout tab to prevent distal movement of the thumbpad.
15. The system of claim 14, wherein actuating the mode switch to the dosing mode moves the anti-return ratchet into engagement with the reduction gear to prevent free rotation of the reduction gear and the pinion gear and free proximal movement of the plunger member, and moves the thumbpad lockout latch out of engagement with the thumbpad lockout tab to allow distal movement of the thumbpad.
16. The system of claim 1, wherein the disposable portion and the reusable portion are configured to allow a user to insert the disposable portion into the reusable portion.
17. The system of claim 16, further comprising: a manual finger flange configured to be coupled to the disposable portion flange; and a manual thumbpad configured to be coupled to a proximal end of the plunger member, wherein coupling the manual finger flange and the manual thumbpad to the disposable portion flange and the proximal end of the plunger member configures the disposable portion for manual use by a user.
18. The system of claim 1, wherein the plunger member comprises a barbed peg at a proximal end thereof, the system further comprising an oblong shaped free-spinning thumbpad rotatably coupled to the barbed peg at the proximal end of the plunger member.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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[0035] In order to better appreciate how to obtain the above-recited and other advantages and objects of various embodiments, a more detailed description of embodiments is provided with reference to the accompanying drawings. It should be noted that the drawings are not drawn to scale and that elements of similar structures or functions are represented by like reference numerals throughout. It will be understood that these drawings depict only certain illustrated embodiments and are not therefore to be considered limiting of scope of embodiments.
DETAILED DESCRIPTION OF ILLUSTRATED EMBODIMENTS
Exemplary Multiple Site/Serial Dispensing and/or Injection Systems
[0036] Many dispensable or injectable medications can be administered to multiple dispensing, application, and/or injection sites on the same patient. Some medical procedures involve serial dispensing, application, and/or injection of fixed volumes (e.g., 10 l) of medications at multiple dispensing, application, and/or injection sites on a patient. Currently, many medicines are drawn into a dispensing and/or injection system from a vial, which increases procedure time and exposure of a needle for unintended punctures. Further, some medications are delivered in a viscous solution, and therefore require a larger diameter (e.g., lower gauge: 25 g) needle to be used to draw the viscous medication into the dispensing and/or injection system and a smaller diameter (e.g., higher gauge: 30 g, 32 g, 34 g, sub-34 g) needle to be used for an injection. This exchange of needles results in increased procedure time and risk of unintended punctures.
[0037] Delivery of high viscosity fluids, especially through small needles, may result in pressure build up in delivery systems, which may push stopper members and plunger members proximally and increase variability in the volume of fluid delivered. This problem is exacerbated during delivery of small volumes (e.g., 10 l) of fluids. Some medications are serially delivered to multiple sites in or on a patient during a single treatment. Serial fluid delivery systems may include many components that increase the cost of such systems. This problem is exacerbated by the disposable nature of serial fluid delivery systems.
[0038] The multiple site dispensing and/or injection system described herein addresses these issues of current systems. It is also desirable that such dispensing and/or injection assemblies may utilize the existing and relatively well-controlled supply chain of conventionally delivered pre-filled cartridges and other off-the-shelf components, and the corresponding assembly machinery and personnel. It is further desirable that such dispensing and/or injection assemblies have a reusable portion configured for use with a disposable portion. Moreover, it is desirable that such dispensing and/or injection assemblies include an anti-return feature configured to prevent unintended proximal movement of the stopper member and the plunger member. In addition, it is desirable that such dispensing and/or injection assemblies be capable of entering an aspiration mode that allows proximal movement of the stopper member and the plunger member.
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[0040] Many of these system components (e.g., the syringe body 710 and the stopper member 720, and needle hub 740) may be off-the-shelf components to utilize the existing and relatively well-controlled supply chain, and the corresponding assembly machinery and personnel. The syringe body 710 may be glass, metal, or polymeric materials such as COC, COP, polypropylene, polyethylene, or other syringe material. The stopper member 720 may be rubber such as butyl, chlorobutyl, bromobutyl, or a polymeric material such as a thermoplastic elastomer. The stopper member 720 may be covered in a protective and/or lubricious coating such as PTFE or other polymer. The stopper member 720 being off-the-shelf refers to a commercially available stopper member, which has a generally smooth distally facing surface which contains no projections or recesses for coupling to a needle.
[0041] The reusable portion 800 includes a reusable portion body 810 that defines a finger flange 812 at a distal end thereof. The reusable portion 800 also includes a thumbpad member 860 disposed at a proximal end of the reusable portion body 810. The reusable portion 800 further includes a mode switch 870 operable to change the reusable portion between a dosing mode and an aspiration mode (see
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[0047] The reusable portion 800 also includes a gear assembly 820, which includes a sprocket 830, a reduction gear 840, and a pinion gear 850. The sprocket 830 includes a small diameter sprocket gear 832 and a large diameter sprocket gear 834, which are rotationally coupled. The reduction gear 840 includes a small diameter reduction gear 842 and a large diameter reduction gear 844, which are rotationally coupled. The pinion gear 850 includes a small diameter pinion gear 852 and a large diameter pinion gear 854, which are rotationally coupled.
[0048] The reusable portion 800 also includes a mode switch 870 configured to change the multiple site/serial injection system 600 between a dosing mode and an aspiration mode. The reusable portion 800 further includes an anti-return ratchet 872 configured to prevent proximal movements of the plunger member 730 and the stopper member 720 when the multiple site/serial injection system 600 is in the dosing mode. Moreover, the reusable portion 800 includes a thumbpad lockout latch 874 configured to interfere with the thumbpad lockout tab 864 when the multiple site/serial injection system 600 is in the aspiration mode to prevent distal movements of the thumbpad member 860.
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[0051] Moving the thumbpad member 860 distally compresses the spring 866 to bias the thumbpad member 860 to move proximally. Moving the thumbpad member 860 distally also causes the pawl 862 to engage the large diameter sprocket gear 834 to rotate the sprocket 830. The pawl 862 is configured to engage a first tooth of the large diameter sprocket gear 834 and, with advancement of the thumbpad member 860, rotate the sprocket 830 clockwise a predetermined amount. The pawl 862 may be configured to flex elastically to maintain engagement with the tooth on the large diameter sprocket gear 834. Rotating the sprocket 830 also rotates the reduction gear 840 because the small diameter sprocket gear 832 is geared to the large diameter reduction gear 844 of the reduction gear 840. Rotating the reduction gear 840 also rotates the pinion gear 850 because the small diameter reduction gear 842 of the reduction gear 840 is geared to the large diameter pinion gear 854 of the pinion gear 850. Rotating the pinion gear 850 moves the rack gear 732 and the plunger member 730 axially.
[0052] The distal movement of the thumbpad member 860 results from a user applying a directed distally force on the proximal end of the thumbpad member 860. This user applied force is transmitted to the large diameter sprocket gear 834 through the pawl 862. The sprocket 830, reduction gear 840, and the pinion gear 850 are configured to amplify the user applied force which is transmitted to the rack gear 732 of the plunger member 730, moving the plunger member 730 and the intercoupled stopper 720 distally relative to the syringe body 710 to inject the fluid into the patient. The ratio of the injection force to the user applied force is the force advantage. In some embodiments, the force advantage is approximately 5:1 such that, e.g., 2 lbf. of distally directed user applied force on the thumbpad member 860 results in 10 lbf. of distally directed injection force transmitted to the stopper member 720 to inject the fluid into the patient through the needle 742. The sprocket 830, reduction gear 840, and pinion gear 850 may be tuned by increasing their large diameter regions and/or decreasing their small diameter regions to provide a force advantage in a range between approximately 1.5:1 to approximately 20:1.
[0053] Rotating the reduction gear 840 also flexes the anti-return ratchet 872, which engages the next tooth of the large diameter reduction gear 844 to prevent rotation of the reduction gear 840 in the opposite direction. This prevents movements of the rack gear 732 in the plunger member 730 proximally in spite of the potential buildup of back pressure in the disposable portion body 710 during fluid/medication delivery. The anti-return ratchet 872 acting to prevent rotation of the reduction gear 840 also prevents rotation in the opposite (e.g., counterclockwise) direction of the large diameter sprocket gear 834.
[0054] The anti-return ratchet 872 is configured to provide audible and/or tactile feedback to the user that a dose of fluid/medication has been delivered. The advancement of a first tooth of the large diameter reduction gear 844 of the reduction gear 840 elastically flexes the anti-return ratchet 872 outward from an initial position to a flexed position. Further advancement/rotation of the reduction gear 840 then moves the first tooth of the large diameter reduction gear 844 past the distal end of the anti-return ratchet 872, causing anti-return ratchet 872 to release back (e.g. snap back) to the initial position into engagement with the back side of the first tooth of the large diameter reduction gear 844 and/or the front side of the next sequential tooth of the large diameter reduction gear 844. This releasing of the anti-return ratchet 872 causes an audible and/or tactile click to be heard by the user that corresponds to the delivery of a dose of fluid/medication.
[0055] Upon release of the thumbpad member 860 the spring 866 expands from a compressed state to a relaxed state, moving the thumbpad member 860 and intercoupled pawl 862 proximally back to the position at the start of the dosing movement (ready for dose configuration in
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[0058] Moving the mode switch 870 into the proximal/aspiration position also rotates the thumbpad lockout latch 874 into engagement with the thumbpad lockout tab 864 to prevent the thumbpad member 860 from moving distally, thereby preventing the pawl 862 from engaging the sprocket 830. Preventing the pawl 862 from engaging the sprocket 830 also allows the gear assembly 820 to freely rotate, thereby allowing free axial movement of the plunger member 730 and the stopper member 720. Preventing distal movements of the thumbpad member 860 allows the thumbpad member 860 to provide a counter-force against which to move the plunger member handle 736 proximally during aspiration.
[0059] In some embodiments, injection/dispensing systems may be convertible between a traditional/unassisted/manual configuration and a multiple site/serial/assisted configuration. The injection/dispensing system may be shipped in the traditional/unassisted/manual configuration (see
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[0066] While the dispensing and/or injection systems depicted and described herein include syringes with Luer connectors, the multiple site dispensing and/or injection systems described herein can be used with staked needles, cartridges, and auto injectors, etc. The multiple site dispensing and/or injection systems described herein can also be used with safe dispensing and/or injection systems such as those described in U.S. patent application Ser. No. 14/696,342, the contents of which have been previously incorporated by reference herein.
[0067] Various exemplary embodiments of the invention are described herein. Reference is made to these examples in a non-limiting sense. They are provided to illustrate more broadly applicable aspects of the invention. Various changes may be made to the invention described and equivalents may be substituted without departing from the true spirit and scope of the invention. In addition, many modifications may be made to adapt a particular situation, material, composition of matter, process, process act(s) or step(s) to the objective(s), spirit or scope of the present invention. Further, as will be appreciated by those with skill in the art that each of the individual variations described and illustrated herein has discrete components and features which may be readily separated from or combined with the features of any of the other several embodiments without departing from the scope or spirit of the present inventions. All such modifications are intended to be within the scope of claims associated with this disclosure.
[0068] Any of the devices described for carrying out the subject diagnostic or interventional procedures may be provided in packaged combination for use in executing such interventions. These supply kits may further include instructions for use and be packaged in sterile trays or containers as commonly employed for such purposes.
[0069] The invention includes methods that may be performed using the subject devices. The methods may comprise the act of providing such a suitable device. Such provision may be performed by the end user. In other words, the providing act merely requires the end user obtain, access, approach, position, set-up, activate, power-up or otherwise act to provide the requisite device in the subject method. Methods recited herein may be carried out in any order of the recited events which is logically possible, as well as in the recited order of events.
[0070] Exemplary aspects of the invention, together with details regarding material selection and manufacture have been set forth above. As for other details of the present invention, these may be appreciated in connection with the above-referenced patents and publications as well as generally known or appreciated by those with skill in the art. For example, one with skill in the art will appreciate that one or more lubricious coatings (e.g., hydrophilic polymers such as polyvinylpyrrolidone-based compositions, fluoropolymers such as tetrafluoroethylene, PTFE, ETFE, hydrophilic gel or silicones) may be used in connection with various portions of the devices, such as relatively large interfacial surfaces of movably coupled parts, if desired, for example, to facilitate low friction manipulation or advancement of such objects relative to other portions of the instrumentation or nearby tissue structures. The same may hold true with respect to method-based aspects of the invention in terms of additional acts as commonly or logically employed.
[0071] In addition, though the invention has been described in reference to several examples optionally incorporating various features, the invention is not to be limited to that which is described or indicated as contemplated with respect to each variation of the invention. Various changes may be made to the invention described and equivalents (whether recited herein or not included for the sake of some brevity) may be substituted without departing from the true spirit and scope of the invention. In addition, where a range of values is provided, it is understood that every intervening value, between the upper and lower limit of that range and any other stated or intervening value in that stated range, is encompassed within the invention.
[0072] Also, it is contemplated that any optional feature of the inventive variations described may be set forth and claimed independently, or in combination with any one or more of the features described herein. Reference to a singular item, includes the possibility that there are plural of the same items present. More specifically, as used herein and in claims associated hereto, the singular forms a, an, said, and the include plural referents unless specifically stated otherwise. In other words, use of the articles allow for at least one of the subject item in the description above as well as claims associated with this disclosure. It is further noted that such claims may be drafted to exclude any optional element. As such, this statement is intended to serve as antecedent basis for use of such exclusive terminology as solely, only and the like in connection with the recitation of claim elements, or use of a negative limitation.
[0073] Without the use of such exclusive terminology, the term comprising in claims associated with this disclosure shall allow for the inclusion of any additional elementirrespective of whether a given number of elements are enumerated in such claims, or the addition of a feature could be regarded as transforming the nature of an element set forth in such claims. Except as specifically defined herein, all technical and scientific terms used herein are to be given as broad a commonly understood meaning as possible while maintaining claim validity.
[0074] The breadth of the present invention is not to be limited to the examples provided and/or the subject specification, but rather only by the scope of claim language associated with this disclosure.