INK-JET RECORDING HEAD
20260042294 ยท 2026-02-12
Inventors
- ERIKA KOBATAKE (Kanagawa, JP)
- Satoshi Tsutsui (Kanagawa, JP)
- Yohei Hamade (Tokyo, JP)
- Miho Ishii (Kanagawa, JP)
- Hikaru Sugimoto (Kanagawa, JP)
- Haruka Yamaji (Tokyo, JP)
- YU TAKAI (Tokyo, JP)
Cpc classification
B41J2/1606
PERFORMING OPERATIONS; TRANSPORTING
C09D163/00
CHEMISTRY; METALLURGY
International classification
B41J2/14
PERFORMING OPERATIONS; TRANSPORTING
C09D163/00
CHEMISTRY; METALLURGY
Abstract
An ink-jet recording head, wherein the ink-jet recording head has a silicone-containing film on a surface where a discharge port is provided, when a surface of the silicone-containing film etched in a thickness direction perpendicular to the surface of the silicone-containing film using C60.sup.+ with an accelerating voltage of 40 kV applied thereto is subjected to a composition analysis by a time of flight secondary ion mass spectrometry ToF-SIMS, a value of a ratio of an abundance of SiC.sub.3H.sub.9.sup.+ at an etching time of 30 s to an abundance of SiC.sub.3H.sub.9.sup.+ at an outermost surface (0 s) of the silicone-containing film is 0.70 or more, and a contact angle at the outermost surface of the silicone-containing film is 80 or more.
Claims
1. An ink-jet recording head, wherein the ink-jet recording head has a silicone-containing film on a surface where a discharge port is provided, when a surface of the silicone-containing film etched in a thickness direction perpendicular to the surface of the silicone-containing film using C60.sup.+ with an accelerating voltage of 40 kV applied thereto is subjected to a composition analysis by a time of flight secondary ion mass spectrometry ToF-SIMS, a value of a ratio of an abundance of SiC.sub.3H.sub.9.sup.+ at an etching time of 30 s to an abundance of SiC.sub.3H.sub.9.sup.+ at an outermost surface (0 s) of the silicone-containing film is 0.70 or more, and a contact angle at the outermost surface of the silicone-containing film is 80 or more.
2. The ink-jet recording head according to claim 1, wherein the contact angle is 85 or more.
3. The ink-jet recording head according to claim 1, wherein the silicone-containing film is a cured product of a resin composition containing a silicone compound, and the silicone compound is an alkylsiloxane resin having a structure represented by Formula (1) below: ##STR00003## in Formula (1), R.sub.5 and R.sub.6 are each independently an alkyl group having 1 to 12 carbon atoms or an aryl group having 6 to 12 carbon atoms, and at least two of R.sub.7, R.sub.8, X.sub.3, and X.sub.4 are each independently an epoxy-containing group, the others are each independently an alkyl group having 1 to 12 carbon atoms or an aryl group having 6 to 12 carbon atoms, and n+m is an integer of 1 to 60.
4. The ink-jet recording head according to claim 3, wherein the epoxy-containing group is a group having a glycidyl ether group or a group having an epoxycyclohexyl group.
5. The ink-jet recording head according to claim 3, wherein the epoxy-containing group is a 2-(3,4-epoxycyclohexyl) ethyl group.
6. The ink-jet recording head according to claim 3, wherein the resin composition contains a photopolymerization initiator, and the photopolymerization initiator allows cationic polymerization.
7. The ink-jet recording head according to claim 3, wherein the resin composition has an epoxy resin different from the alkylsiloxane resin having the structure represented by Formula (1) above.
8. The ink-jet recording head according to claim 7, wherein the epoxy resin is at least one selected from the group consisting of an epoxy resin having an alicyclic skeleton, an epoxy resin having a bisphenol skeleton, an epoxy resin having a phenol novolac skeleton, an epoxy resin having a cresol novolac skeleton, an epoxy resin having a norbornene skeleton, an epoxy resin having a terpene skeleton, an epoxy resin having a dicyclopentadiene skeleton, and an epoxy resin having an oxycyclohexane skeleton.
9. The ink-jet recording head according to claim 7, wherein an epoxy equivalent of the epoxy resin is 300 g/eq. or less.
10. The ink-jet recording head according to claim 7, wherein the epoxy resin has an alicyclic epoxy resin.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0009]
[0010]
[0011]
[0012]
[0013]
[0014]
DESCRIPTION OF THE EMBODIMENTS
[0015] In the present disclosure, the description of from XX to YY and XX to YY representing a numerical range means a numerical range including the lower limit and the upper limit which are endpoints, unless specified otherwise. When the numerical ranges are described in stages, the upper limits and lower limits of respective numerical ranges can be combined arbitrarily. Also, in the present disclosure, for example, the description such as at least one selected from the group consisting of XX, YY and ZZ means any of XX, YY, ZZ, a combination of XX and YY, a combination of XX and ZZ, a combination of YY and ZZ, or a combination of XX, YY and ZZ. When XX is a group, a plurality of constituents may be selected from XX, and the same applies to YY and ZZ.
[0016] Hereinafter, embodiments of the present disclosure will be described, but the present disclosure is not limited only to these embodiments. In addition, not all combinations of features described in the present embodiment are essential to the solution of the present disclosure. The constituent elements described in the embodiments are merely examples, and the scope of the present disclosure is not intended to be limited only thereto.
[0017] A film superior in blade wipe durability can be formed by using a specific silicone-containing film on a surface of an ink-jet recording head where a discharge port is provided. The silicone-containing film can be used as a water- and oil-repellent film. The silicone-containing film will be described below.
Alkylsiloxane Resin
[0018] Etching is performed in a thickness direction perpendicular to a surface of a silicone-containing film under the following etching conditions, and a composition analysis by a time of flight secondary ion mass spectrometry ToF-SIMS is performed. In this case, a value of a ratio of an abundance of SiC.sub.3H.sub.9.sup.+ at an etching time of 30 s to an abundance of SiC.sub.3H.sub.9.sup.+ at an outermost surface (0 s) of the silicone-containing film (hereinafter, simply referred to as a value of a ratio of SiC.sub.3H.sub.9.sup.+) is 0.70 or more.
Etching Conditions
[0019] Etching is performed every 30 s using C.sub.60.sup.+ with an output of C.sub.60.sup.+ of 40 kV.
[0020] The Time of Flight Secondary Ion Mass Spectrometry (ToF-SIMS) is a surface analysis method that performs qualitative analysis of elements and molecules on extreme surfaces (up to 2 nm) of various materials. In this analysis method, fragment ions of a polymer produced by a polymerization reaction of a silicone compound are detected. Therefore, even when an end of the silicone resin does not have a structure of Si(CH.sub.3).sub.3, SiC.sub.3H.sub.9.sup.+ is generated during measurement.
##STR00001##
[0021] Therefore, the peak intensity of SiC.sub.3H.sub.9.sup.+ in the measurement spectrum obtained by ToF-SIMS is primarily derived from the silicone resin. Accordingly, a peak intensity ratio of the SiC.sub.3H.sub.9.sup.+ before and after the surface of the silicone-containing film is etched can be used as an index representing a distribution of the silicone resin in the depth direction of the silicone-containing film.
[0022] In the etching for 30 seconds under the above-described etching conditions, the cutting depth is about 60 nm. Accordingly, it is considered that the value of the ratio of SiC.sub.3H.sub.9.sup.+ of 0.70 or more indicates that the silicone resin is uniformly present in a certain range in the depth direction of the silicone-containing film. Therefore, superior blade wipe durability can be obtained.
[0023] On the other hand, when the value of the ratio of SiC.sub.3H.sub.9.sup.+ is below 0.70, it means that the silicone resin is segregated on and near the surface of the silicone-containing film. Therefore, the silicone resin is likely to degrade in the blade wipe test. As a result, the degradation of the silicone resin results in a decrease in liquid repellency.
[0024] The value of the ratio of SiC.sub.3H.sub.9.sup.+ is preferably 0.80 or more, and more preferably 0.85 or more. The value of the ratio of SiC.sub.3H.sub.9.sup.+ is, for example, from 0.70 to 1.00, preferably from 0.80 to 0.98, and more preferably from 0.85 to 0.97.
[0025] The value of the ratio of SiC.sub.3H.sub.9.sup.+ is affected by the structure of the silicone compound. Silicone has low surface free energy and is likely to segregate on a surface (air interface). Depending on a structure of a silicone compound, a length of a silicone main chain, and the like, the degree of freedom of the silicone main chain varies, which affects the ease of segregation to the surface (air interface). When a silicone compound has an epoxy group at one end, the silicone main chain has a high degree of freedom and tends to be easily segregated to the surface (air interface).
[0026] On the other hand, when the silicone compound has epoxy groups at both ends, it is considered that the silicone has a low degree of freedom and the siloxane main chain is less likely to be segregated to the surface. Therefore, the silicone main chain is fixed and the silicone tends to be distributed uniformly in a film. Therefore, from the viewpoint of setting the value of the ratio of SiC.sub.3H.sub.9.sup.+ to 0.70 or more, it is preferable to use a material having epoxy groups at both ends of the silicone compound.
[0027] It is also effective to use an epoxy resin as a resin composition used for forming a silicone-containing film. For example, even when the silicone compound has an epoxy group in a side chain thereof, the silicone compound is firmly bonded to the epoxy resin by reaction with the epoxy resin by using the epoxy resin. Therefore, it is considered that the silicone has a low degree of freedom and a siloxane main chain is less likely to be segregated to the surface, and the value of the ratio of SiC.sub.3H.sub.9.sup.+ is likely to be 0.70 or more. An alicyclic epoxy resin is preferably used as the epoxy resin from the viewpoint of forming a strong bond.
[0028] On the other hand, even when the silicone compound has epoxy groups at both ends, it is considered that the silicone compound may be segregated to the surface if a material that is hard to bond firmly is used.
[0029] The silicone-containing film is preferably a cured product of a resin composition containing a silicone compound. The resin composition is, for example, a photosensitive resin composition. The silicone compound is preferably an alkylsiloxane resin having a structure represented by Formula (1) below.
##STR00002##
[0030] (In Formula (1), R.sub.5 and R.sub.6 are each independently an alkyl group having 1 to 12 carbon atoms or an aryl group having 6 to 12 carbon atoms, and at least two of R.sub.7, R.sub.8, X.sub.3, and X.sub.4 are each independently an epoxy-containing group, the others are each independently an alkyl group having 1 to 12 carbon atoms or an aryl group having 6 to 12 carbon atoms, and n+m is an integer of 1 to 60. An arrangement of the structures of parentheses with m and the structures of parentheses with n may be random or block.)
[0031] Examples of the epoxy-containing groups include groups having a glycidyl ether group or groups having an alicyclic epoxy group. The epoxy-containing group is preferably a group having a glycidyl ether group or a group having an epoxycyclohexyl group.
[0032] The epoxy-containing group is more preferably a glycidoxyalkyl group having an alkyl chain with 1 to 4 (preferably 2 to 4) carbon atoms, or an epoxycyclohexylalkyl group having an alkyl chain with 1 to 8 (preferably 2 to 6) carbon atoms. The epoxy-containing group is more preferably a 3-glycidoxyalkyl group having an alkyl chain with 1 to 4 (preferably 2 to 4) carbon atoms or a 2-(3,4-epoxycyclohexyl)alkyl group having an alkyl chain with 1 to 8 (preferably 2 to 6) carbon atoms.
[0033] Further preferable examples of the epoxy-containing group include a 3-glycidoxypropyl group, a 2-(3,4-epoxycyclohexyl)ethyl group, and a 2-(3,4-epoxycyclohexyl)pentyl group. The epoxy-containing group is even more preferably a 2-(3,4-epoxycyclohexyl)ethyl group. In particular, the epoxycyclohexylalkyl group is excellent in reactivity and can obtain high liquid-repellency.
[0034] As the alkyl group having 1 to 12 carbon atoms in Formula (1), an alkyl group having 1 to 4 carbon atoms such as a methyl group, an ethyl group, a propyl group, or a butyl group is particularly preferable. From the viewpoint of compatibility with a resin and film strength, a phenyl group or the like may be present as an aryl group having 6 to 12 carbon atoms in Formula (1).
[0035] In Formula (1), two of R.sub.7, R.sub.8, X.sub.3, and X.sub.4 are preferably epoxy-containing groups. X.sub.3 and X.sub.4 are epoxy-containing groups, and R.sub.7 and R.sub.8 are each independently an alkyl group having 1 to 12 carbon atoms or an aryl group having 6 to 12 carbon atoms.
[0036] In Formula (1), m+n is 1 to 60 from the viewpoint of compatibility with a resin and solubility in a solvent, and is preferably 10 to 60. From the viewpoint of liquid repellency, m+n is more preferably from 30 to 60. m+n may be from 20 to 60 and may also be from 25 to 45.
[0037] m in Formula (1) is preferably 0 or 1. Further, an arrangement of the structures of parentheses with m and the structures of parentheses with n may be random or block. The arrangement of the structures of parentheses with m and the structures of parentheses with n is preferably random.
[0038] In the present disclosure, by adjusting the value of the ratio of SiC.sub.3H.sub.9.sup.+, it is possible to distribute the silicone compound uniformly in the depth direction, thus exhibiting high durability during printing.
[0039] Further, a silane coupling agent may be added to the silicone compound for the purpose of increasing the adhesiveness to an underlying film such as an inorganic film. The silicone-containing film may be, for example, a laminate having a silicone-containing film (a layer containing silicone) on a base material. In this case, the etching may be performed from the surface of the silicone-containing film toward the base material side.
[0040] A contact angle at the outermost surface of the silicone-containing film is 80 or more. The contact angle is preferably 85 or more. A contact angle of 80 or more allows good water repellency to be exhibited. The contact angle at the outermost surface of the silicone-containing film is a value of a dynamic receding contact angle to pure water on the outermost surface of the silicone-containing film, measured using a micro contact angle meter (DropMeasure (trade name) manufactured by MICROJET).
[0041] The contact angle at the outermost surface of the silicone-containing film is, for example, from 80 to 99, preferably from 85 to 98, and more preferably from 87 to 97.
[0042] The thickness of the silicone-containing film is not particularly limited because good water repellency and blade wipe resistance are obtained as long as it can endure cutting with etching for 30 seconds. The thickness of the silicone-containing film is, for example, from 0.1 to 100 m, preferably from 0.1 to 10 m, and more preferably from 0.2 to 2.0 m.
Epoxy Resin
[0043] The silicone-containing film preferably includes an epoxy resin. The silicone-containing film may be a cured product of a resin composition including an epoxy resin and a silicone compound. The silicone-containing film includes, for example, an epoxy resin as a binder.
[0044] The epoxy resin is preferably a cationic polymerization type epoxy resin, and can be selected in consideration of the adhesion performance, mechanical strength, and swelling resistance of a cured product of the resin composition. The epoxy resin is, for example, a resin different from the alkylsiloxane resin having the structure represented by Formula (1) described above.
[0045] The epoxy resin is preferably at least one selected from the group consisting of an epoxy resin having an alicyclic skeleton, an epoxy resin having a bisphenol skeleton, an epoxy resin having a phenol novolac skeleton, an epoxy resin having a cresol novolac skeleton, an epoxy resin having a norbornene skeleton, an epoxy resin having a terpene skeleton, an epoxy resin having a dicyclopentadiene skeleton, and an epoxy resin having an oxycyclohexane skeleton.
[0046] More specifically, examples thereof may include cationic polymerization type epoxy resins, such as polyfunctional epoxy resins, including an epoxy resin having an alicyclic skeleton such as a cyclohexane skeleton, an epoxy resin having a bisphenol skeleton such as a bisphenol A-type and F-type epoxy resins, an epoxy resin having a phenol novolac skeleton such as a phenol novolac-type epoxy resin, an epoxy resin having a cresol novolac skeleton such as a cresol novolac-type epoxy resin, an epoxy resin having a norbornene skeleton, an epoxy resin having a terpene skeleton, an epoxy resin having a dicyclopentadiene skeleton, an epoxy resin having an oxycyclohexane skeleton, and the like. These can be used singly or in combination of one or two or more kinds thereof.
[0047] The epoxy resin further preferably includes an alicyclic epoxy resin. The alicyclic epoxy resin has good reactivity with a cationic catalyst and can make the crosslinking density of a cured product higher than that of other epoxy resins. Also, the epoxy resin preferably has no benzene ring.
[0048] The epoxy equivalent of the epoxy resin is preferably 300 g/eq. or less. The epoxy equivalent is preferably from 100 to 300 g/eq., more preferably from 100 to 230 g/eq., and still more preferably from 100 to 200 g/eq. In another preferred embodiment, the epoxy equivalent is from 160 to 230 g/eq. When the epoxy equivalent is 300 g/eq. or less, it is superior in reactivity with a silicone compound, and thus is superior in wipe durability. The epoxy equivalent is defined by (molecular weight of epoxy resin/number of epoxy groups in one molecule of epoxy resin).
[0049] By using an epoxy resin having two or more epoxy groups, the cured product undergoes three-dimensional cross-linking, and desired curability can be obtained. It is more suitable to use an epoxy resin having three or more epoxy group. Further, at least one bifunctional epoxy resin may be added to a tri- or higher functional epoxy resin and used.
[0050] Examples of commercially available tri- or higher functional epoxy resins include jER157S70 and jER1031S (trade name) manufactured by Mitsubishi Chemical Corporation, EPICLON N-695 and EPICLON N-865 (trade name) manufactured by Dainippon Ink and Chemicals, Inc., CELLOXIDE 2021, GT-300 series, GT-400 series, and EHPE3150 (trade name) manufactured by Daicel Corporation, SU8 (trade name) manufactured by Nippon Kayaku, VG3101 and EPOX-MKR1710 manufactured by Printec Corporation, and DENACOL series manufactured by Nagase ChemteX Corporation.
[0051] Examples of commercially available bifunctional epoxy resins include jER1004, jER1007, jER1009, jER1010, and jER1256 (trade name) manufactured by Mitsubishi Chemical Corporation, and EPICLON 4050 and EPICLON 7050 (trade name) manufactured by Dainippon Ink and Chemicals, Inc.
[0052] From the viewpoint of setting the value of the ratio of SiC.sub.3H.sub.9 to 0.70 or more, it is preferable to use a resin such as EHPE3150 which does not have a structure in which an epoxy group is directly introduced into an alicyclic skeleton to reduce the influence of steric hindrance.
[0053] The content of the silicone compound in the resin composition containing the epoxy resin and the silicone compound (preferably an alkylsiloxane resin having a structure represented by Formula (1)) which are capable of forming the silicone-containing film is, for example, from 0.1 to 10.0 parts by mass, from 0.2 to 5.0 parts by mass, from 0.3 to 2.0 parts by mass, and from 0.5 to 1.5 parts by mass based on 100 parts by mass of the epoxy resin.
Curing Agent
[0054] The resin composition may contain a phenolic compound or a polyol having at least two hydroxyl groups as a curing promoter. The addition of these compounds is effective in promoting the cationic polymerization reaction of the epoxy resin.
[0055] Specific examples of the phenolic compounds include cardanol, terpene diphenol, and derivatives thereof. For example, there are cardanol compounds such as cardanol and cardanol derivatives. Examples of the cardanol derivatives include the induction margin of cardanol where OH is epoxy-modified. Examples of commercially available can include Cardolite NX-2026, Cardolite NC-510, Cardolite LITE2020, Cardolite Ultra LITE 513 manufactured by Cardolite.
[0056] When the polyol has one hydroxyl group, the effect of promoting the cationic polymerization reaction of the epoxy resin is small, and thus it is preferable to have two or more hydroxyl groups. Also, the polyol preferably has a number average molecular weight of 3000 or less from the viewpoint of solubility in resins and solvents and reactivity. Further, it is preferable that a number average molecular weight is 200 or more or a boiling point is 200 C. or higher in order to prevent polyol from being lost in the heating step. The number average molecular weight can be calculated in terms of polystyrene by a known method using gel permeation chromatography (for example, manufactured by Shimadzu Corporation).
[0057] Specific examples of polyols include polyethylene glycols (200, 300, 400, 600, 1000, 2000) commercially available from each company. Also, the polyether polyol may include Adekapolyether P series, BPX series, G series, SP series, SC series, CM series, AM series, EM series, BM series, PR series, and GR series, manufactured by ADEKA.
[0058] The polyol may be a low molecular weight polyhydric alcohol. Examples of the low molecular weight polyhydric alcohol may include 1,2- or 1,6-hexandiol, glycerin, trimethylol propane, 3-methyl-1,5-pentanediol, 3-methyl-1,5-pentanediol, 1,2,6-hexanetriol, 1,5-dihydroxypentan-3-one, 6-hydroxycaproic acid, and 2-hydroxymethyl-1,3-propanediol. At least one of these can be used.
Coating Solvent
[0059] When the resin composition is applied as a solution, a polar organic solvent is preferably used as a coating solvent from the viewpoint of solubility. Specifically, examples thereof include polar solvents such as alcohols, ketones, ethyl acetate, butyl acetate, esters such as propylene glycol monomethyl ether acetate (PGMEA), ethers such as diglyme, tetrahydrofuran, PGME, and glycols such as diethylene glycol. Examples of alcohols include methanol, ethanol, propanol, isopropanol, and butanol, and examples of ketones include methyl ethyl ketone and methyl isobutyl ketone.
Photopolymerization Initiator
[0060] The resin composition may be a photosensitive resin composition containing a photopolymerization initiator. When the photosensitive resin composition is applied onto a base material by a photopolymerization initiator and cured, it is made into a cured product by light irradiation, thereby forming a silicone-containing film that is a liquid-repellent and anti-fouling film. In this case, liquid repellency and mechanical strength are remarkably improved as compared with heat curing, and further fine processing by patterning is possible. The photopolymerization initiator preferably allows cationic polymerization.
[0061] Examples of the photopolymerization initiator include a sulfonic acid compound, a diazomethane compound, a sulfonium salt compound, an iodonium salt compound, and disulfone-based compounds.
[0062] As the photopolymerization initiator, a photocationic polymerization initiator that can be cured at a low temperature and has a high catalytic function can be suitably used. As a specific photocationic polymerization initiator, an ionic acid generator can be selected. For the cationic moiety, an onium system with high absorption can be selected, and oxonium, ammonium, phosphonium, sulfonium, onium ions such as iodonium can be selected. Among these, sulfonium having high i-line (wavelength 365 nm) absorption and excellent cationic polymerization performance and cross-linking reaction performance is more preferable.
[0063] Specific examples of sulfonium-based cation ions include triaryl sulfonium such as triphenylsulfonium, tri-p-tolylsulfonium, tri-o-tolylsulfonium, tris(4-methoxyphenyl)sulfonium, 1-naphthyldiphenylsulfonium, 2-naphthyldiphenylsulfonium, tris(4-fluorophenyl)sulfonium, tri(1-naphthyl)sulfonium, tri(2-naphthyl)sulfonium, tris(4-hydroxyphenyl)sulfonium, 4-(phenylthio)phenyldiphenylsulfonium, 4-(p-tolylthio)phenyldi-p-tolylsulfonium, 4-(4-methoxyphenylthio)phenylbis(4-methoxyphenyl)sulfonium, 4-(phenylthio)phenylbis(4-fluorophenyl)sulfonium, 4-(phenylthio)phenylbis(4-methoxyphenyl)sulfonium, 4-(phenylthio)phenyldi-p-tolylsulfonium, [4-(4-biphenylylthio)phenyl]-4-biphenylylphenylsulfonium, [4-(2-thioxanthonylthio)phenyl]diphenylsulfonium, bis[4-(diphenylsulfonio)phenyl]sulfide, bis[4-{bis(4-(2-hydroxyethoxy)phenyl]sulfonio}phenyl]sulfide, bis{4-[bis(4-fluorophenyl)sulfonio]phenyl}sulfide, bis{4-[bis(4-methylphenyl)sulfonio]phenyl}sulfide, bis{4-[bis(4-methoxyphenyl)sulfonio]phenyl}sulfide, 4-(4-benzoyl-2-chlorophenylthio)phenylbis(4-fluorophenyl)sulfonium, 4-(4-benzoyl-2-chlorophenylthio)phenyldiphenylsulfonium, 4-(4-benzoylphenylthio)phenylbis(4-fluorophenyl)sulfonium, 4-(4-benzoylphenylthio)phenyldiphenylsulfonium, 7-isopropyl-9-oxo-10-thia-9,10-dihydroanthracen-2-yldi-p-tolylsulfonium, 7-isopropyl-9-oxo-10-thia-9,10-dihydroanthracen-2-yldiphenylsulfonium, 2-[(di-p-tolyl)sulfonio]thioxanthone, 2-[(diphenyl)sulfonio]thioxanthone, 4-(9-oxo-9H-thioxanthen-2-yl)thiophenyl-9-oxo-9H-thioxanthen-2-yl phenylsulfonium, 4-[4-(4-tert-butylbenzoyl)phenylthio]phenyldi-p-tolylsulfonium, 4-[4-(4-tert-butylbenzoyl)phenylthio]phenyldiphenylsulfonium, 4-[4-(benzoylphenylthio)]phenyldi-p-tolylsulfonium, 4-[4-(benzoylphenylthio)]phenyldiphenylsulfonium, 5-(4-methoxyphenyl)thiaanthrenium, 5-phenylthiaanthrenium, 5-tolylthiaanthrenium, 5-(4-ethoxyphenyl)thiaanthrenium, and 5-(2,4,6-trimethylphenyl)thiaanthrenium; diaryl sulfoniums such as diphenylphenacylsulfonium, diphenyl-4-nitrophenacylsulfonium, diphenylbenzylsulfonium, and diphenylmethylsulfonium; monoaryl sulfoniums such as phenylmethylbenzylsulfonium, 4-hydroxyphenylmethylbenzylsulfonium, 4-methoxyphenylmethylbenzylsulfonium, 4-(acetylcarbonyloxy)phenylmethylbenzylsulfonium, 4-hydroxyphenylmethyl-1-naphthylmethylsulfonium, 4-hydroxyphenyl(2-naphthylmethyl)methylsulfonium, 2-naphthylmethylbenzylsulfonium, 2-naphthylmethyl(1-ethoxycarbonyl)ethylsulfonium, phenylmethylphenacylsulfonium, 4-hydroxyphenylmethylphenacylsulfonium, 4-methoxyphenylmethylphenacylsulfonium, 4-(acetylcarbonyloxy)phenylmethylphenacylsulfonium, 2-naphthylmethylphenacylsulfonium, 2-naphthyloctadecylphenacylsulfonium, and 9-anthrylmethylphenacylsulfonium; and trialkyl sulfonium such as dimethylphenacyl sulfonium, phenacyl tetrahydrothiophenium, dimethylbenzyl sulfonium, benzyltetrahydrothiophenium, and octadecylmethylphenacyl sulfonium.
[0064] A molar extinction coefficient of the photopolymerization initiator at 365 nm wavelength is 400 M.sup.1 cm.sup.1 or more. Since the molar extinction coefficient is 400 M.sup.1 cm.sup.1 or more, crosslinking density does not decrease during curing reaction, and water-repellency development and photo-patterning properties can be imparted.
[0065] The method for measuring the molar extinction coefficient of a compound such as a photopolymerization initiator is as follows. The compound of interest is dissolved in a solvent that does not have absorption at 365 nm, such as acetonitrile, to form a solution, charged into a cell made of quartz, and the absorbance at 365 nm is measured using an ultraviolet visible near-infrared spectrophotometer (manufactured by Japan Spectrometry). The molar extinction coefficient can be calculated from the absorbance obtained by the following equation.
Molar absorbance coefficient=Absorbance/Molar concentration of Compound/Optical path of cell
[0066] The anion part can be selected from a borate type, a phosphorus type, an antimony type, and a gallate type having high acid strength, and is preferably at least one selected from the group consisting of a gallate type anion and a borate type anion. Among these, tetrakis(pentafluorophenyl) borate ions, trifluortris(pentafluoroethyl) phosphate ions, hexafluoroantimonate ions, and tetrakis(pentafluorophenyl) gallate ions are more preferred, which are excellent in cationic polymerization performance and crosslinking reaction performance. As a result, water-repellent expression and photo-patterning properties can be imparted to the same reason as for the selection of cations.
[0067] Examples of the suitably usable photopolymerization initiator described above include ADEKAARKLS SP-170, ADEKAARKLS SP-172, and ADEKAARKLS SP-150 (all trade names) manufactured by ADEKA, BBI-103 and BBI-102 (both trade names) manufactured by Midori Kagaku Co., Ltd. In addition, IBPF, IBCF, TS-01, TS-91 (all trade names) manufactured by SANWA CHEMICAL CO., LTD., and CPI-410S, CR-C1, CPI-410B, CPI-310B, and CPI-310FG, ES-1B, VC-1FG, and CPI-101A (all trade names) manufactured by San-Apro Ltd. Further, the composition may contain a basic substance such as amines, a photosensitizer such as an anthracene derivative, a silane coupling agent, and the like for the purpose of improving the photo-lithography performance, adhesion performance, and the like.
[0068] The content of the photopolymerization initiator can be varied as appropriate and is not particularly limited depending on the resin used. The addition amount of the photopolymerization initiator is preferably in the range of 0.5 to 5 parts by mass, more preferably in the range of 1.0 to 4.0 parts by mass, based on 100 parts by mass of the resin (preferably epoxy resin) contained in the photosensitive resin composition.
Base Material
[0069] The silicone-containing film can be used as a liquid-repellent and anti-fouling film. The silicone-containing film can be used as a liquid-repellent and anti-fouling film for liquid ejection heads, such as an ink-jet recording head. The base material forming the silicone-containing film is, for example, a surface where a discharge port is provided. A silicone-containing film may be further provided at a position other than the surface of the liquid ejection head where the discharge port is provided. The material of the surface where the discharge ports is provided as the base material and the other members of the liquid ejection head are not particularly limited, and can be selected mainly from inorganic substrates and resin compositions.
[0070] Examples of the inorganic substrate include Si, SiO.sub.2, SiOC, SiC, SiCN, Ta, TaO, and Al.sub.2O.sub.3.
[0071] As the resin composition, a negative type epoxy resin composition containing a polyfunctional epoxy resin as a main agent is used. Specific examples thereof include a bisphenol A epoxy resin, a bisphenol E epoxy resin, a bisphenol F epoxy resin, a novolac epoxy resin, a cresol novolac epoxy resin, and an alicyclic epoxy resin.
[0072] Examples of commercially available epoxy resins include 157S70 and jER1031S (both trade name) manufactured by Mitsubishi Chemical Corporation, and EPICLON N-695 and EPICLON N-865 (both trade name) manufactured by DIC Corporation. Other examples thereof include CELLOXIDE 2021, GT-300 series, GT-400 series, and EHPE3150 (all trade names) manufactured by Daicel Corporation, SU8 (trade name) manufactured by Nippon Kayaku, VG3101 and EPOX-MKR1710 (both trade names) manufactured by Printec Corporation, and DENACOL series manufactured by Nagase ChemteX Corporation.
[0073] As an example of the application of the silicone-containing film, a method of manufacturing an ink-jet recording head using a silicone-containing film as a liquid-repellent and anti-fouling film will be described below with reference to the figures. Note that the scope of application of the silicone-containing film according to the present disclosure is not limited thereto.
Method of Manufacturing Recording Head
Recording Head Using Resin Composition on Base Material
[0074]
[0075] The recording head shown in
[0076] The shape of the discharge port 5 may be a so-called tapered shape in which an area of a cross section parallel to the substrate 1 decreases as it goes from the substrate 1 side to the discharge port 5. The discharge port forming member 4 includes a side wall 8 forming an individual flow path 6 communicating with each discharge port 5 from the feeding port 3, and a top plate 9 where the discharge ports 5 are opened. The discharge port forming member 4 may have a side wall 8 and the top plate 9 integrated.
[0077] A liquid-repellent and anti-fouling film (liquid-repellent layer) 7 is provided on the discharge port forming member. For example, the ink-jet recording head has a silicone-containing film (a liquid-repellent and anti-fouling film 7) on the surface where the discharge ports are provided. The liquid-repellent and anti-fouling film 7 prevents ink discharged from the discharge port 5 from sticking to the surface of the recording head. The substrate 1 functions as a part of a member constituting a flow path 6, and if it can function as a support for the discharge port forming member 4, a shape, materials, and the like of the substrate 1 are not particularly limited. In the present embodiment, a silicon substrate is used as the substrate 1 because it is easy to process.
[0078] The recording head is disposed so that a surface where the discharge port 5 opens faces a recording surface of the recording medium. Energy generated by the energy generating element 2 is applied to an ink filled in the flow path 6 via the feeding port 3, ink droplets are discharged from the discharge port 5, and the ink droplets are adhered to a recording medium to perform recording. As the energy generating element 2, an electro-thermal conversion element (so-called heater) or the like can be used as an element that generates energy by heat, and a piezoelectric element or the like can be used as an element that generates energy mechanically.
[0079] The liquid-repellent and anti-fouling film 7 is a cured product of a resin composition. Specifically, regarding the liquid-repellent and anti-fouling film 7, a liquid-repellent and anti-fouling film can be formed as a cured product by applying a solution containing a resin composition and curing a coating film of the solution.
[0080] Nest, an example of a method of manufacturing an ink-jet recording head will be described with reference to
[0081]
[0082] First, as shown in
[0083] Next, as shown in
[0084] Next, as shown in
[0085] As the epoxy resin and the photopolymerization initiator, an epoxy resin and a photopolymerization initiator similar to those described above can be used.
[0086] The addition amount of the photopolymerization initiator can be any addition amount to achieve a target sensitivity. The addition amount of the photopolymerization initiator is preferably in the range of from 0.5 to 5 mass % based on the epoxy resin. Also, a wavelength sensitizing agent may be added as needed, and examples of the wavelength sensitizing agent include SP-100 (trade name) manufactured by ADEKA, and UVS-1101, UVS-1331, and UVS-2171 (all trade names) manufactured by AIR WATER PERFORMANCE CHEMICAL INC.
[0087] Further, additives may be added to the photosensitive resin as needed. For example, a flexibility-imparting agent may be added for the purpose to reduce the elastic modulus of the epoxy resin or a silane coupling agent may be added to obtain a further adhesion to the underlying layer.
[0088] Next, as shown in
[0089] A second photosensitive resin layer 11 is formed on the substrate 1 on which the side walls 8 are formed in this manner, as shown in
[0090] Next, as shown in
[0091] Next, as shown in
[0092] Next, as shown in
[0093] Further, a heat treatment is performed as needed, and bonding members (not shown) for ink supply and electrical bonding (not shown) for driving the energy generating element 2 are performed, thereby completing the ink-jet recording head.
Recording Method
[0094] In a recording method according to an embodiment of the present disclosure, an image is recorded on a recording medium by using the ink-jet recording head and discharging a liquid, particularly an ink containing a pigment, from the ink-jet recording head.
[0095] In the ink-jet recording head, when the ink is filled, a side surface of the liquid-repellent and anti-fouling film always comes into contact with the ink. By using the ink-jet recording head, non-discharge can be suppressed because the liquid-repellent and anti-fouling film 7 has ink durability even when used for a long period of time.
Ink-Jet Recording Head Using Inorganic Substrate as Base Material
Step of Forming Bonding Substrate
[0096] For the ink-jet recording head, an inorganic substrate may be used as a base material. An example of an ink-jet recording head using an inorganic substrate is shown in
[0097] A flow path substrate 14 containing silicon is disposed to cover the piezoelectric element 18, and is bonded to the surface of the actuator substrate 15 via an adhesive 17. A nozzle substrate 16 is bonded to a back surface of the actuator substrate 15 via the adhesive 17. An ink tank (not shown) is disposed on the flow path substrate 14, and a liquid flow path portion 19 is formed so as to penetrate through the flow path substrate 14. The liquid flow path portion 19 communicates with an inside of the actuator substrate and is connected to a liquid discharge port 20 of the nozzle substrate.
[0098] When a drive voltage is applied to the piezoelectric element 18 from a drive IC (not shown), the piezoelectric element 18 is deformed by the inverse piezoelectric effect. By applying the drive voltage of the Pull-Push-Pull waveform, an interior of the cavity is expanded and contracted to cause a volume change, and when the liquid in the liquid flow path is pressurized, a meniscus is spread on the surface of the liquid discharge port 20. Thereafter, the liquid compressed by contraction is discharged as droplets from the liquid discharge port 20.
[0099] The ink-jet recording head has a water-repellent film 21 on a surface where the liquid discharge port 20 is provided. The water-repellent film 21 may be a liquid-repellent and anti-fouling film, and a silicone-containing film can be used. However, when the inside of the nozzle of the liquid discharge port 20 is water-repellent, the meniscus is spread at the back of the nozzle, and therefore, the discharge volume and the discharge direction may become unstable. Accordingly, the water-repellent film 21 is preferably formed by the following means. In
Method for Forming Water-Repellent Film
[0100] A method of producing a water-repellent film of a liquid ejection head will be described. The formation of the water-repellent film is performed on a substrate bonded via an adhesive, and includes: [0101] (1) a water-repellent film formation step of forming a water-repellent film on a surface of the nozzle substrate and inside the nozzle; [0102] (2) a surface protection step of forming a protective member on the water-repellent film on the surface of the nozzle substrate; [0103] (3) a plasma treatment step of making the water-repellent film inside the nozzle hydrophilic by a plasma treatment; and [0104] (4) a protective member peeling step of peeling the protective member.
[0105] Each step will be described below.
(1) Water-Repellent Film Formation Step
[0106] A water-repellent film made of a silicone compound is formed on a nozzle substrate where a plurality of discharge ports are formed.
[0107] In a method of forming the water-repellent film 21, a film can be formed by a physical vapor phase method such as a vapor deposition method. In the vapor deposition method, a substrate is placed in a vacuum chamber and a water-repellent material is evaporated in the vacuum chamber. Further, the film can be formed by a liquid phase method using roller coating, dipping, or spin coating.
[0108] As shown in
(2) Protective Member Formation Step
[0109] Next, as shown in
(3) Plasma Treatment Step
[0110] Next, as shown in
[0111] As an example of the plasma treatment method, a nozzle substrate is set in a vacuum pressure chamber to generate oxygen plasma. The plasma reaches the discharge port from the flow path forming substrate via the nozzle substrate 16 as shown in
(4) Protective Film Peeling Step
[0112] Finally, as shown in
EXAMPLES
[0113] The present disclosure will be further described below with reference to the examples, but the present disclosure is not limited thereto.
Example 1
Preparation of Liquid-Repellent and Anti-Fouling Film on Base Material
[0114] A liquid-repellent and anti-fouling film was formed according to the procedures shown in
[0115] Note that in Tables 4-1, 4-2 and Tables 5-1, 5-2, the following were used as the initiators and a solvent.
[0116] Photopolymerization initiators: CPI-410S, CPI-410B, and CPI-310FG (all are manufactured by San-Apro Ltd.)
Solvent: PGMEA
Production of Ink-Jet Recording Head
[0117] In addition, an ink-jet recording head was manufactured by steps shown in
[0118] First, as shown in
[0119] Next, as shown in
[0120] A second photosensitive resin layer 11 was formed on the substrate 1 in which the side walls 8 were formed in this manner, as shown in
[0121] Then, as shown in
[0122] Finally, the non-exposed portions of the photosensitive resin layer and the coating film were dissolved and removed using PGMEA, and heat treated at 200 C. for 1 hour to form the discharge ports 5, the flow path 6, and the liquid-repellent and anti-fouling film 7 (
[0123] Note that a thickness of the liquid-repellent and anti-fouling film, which is the silicone-containing film, was set to 0.5 m.
TABLE-US-00001 TABLE 1 Epoxy resin Trade name: EPICLOM N-695, 100 parts by mass manufactured by DIC Photopoly- Trade name: ADEKA ARKLS 6 parts by mass merization SP-172 manufactured by initiator ADEKA Solvent Trade name: OMR series, 70 parts by mass manufactured by TOKYO OHKA KOGYO CO., LTD.
TABLE-US-00002 TABLE 2 Epoxy Trade name: 157S70, 100 parts by mass resin manufactured by Mitsubishi Chemical Corporation Photopoly- Trade name: CPI-410S 0.01 parts by mass merization manufactured by initiator San-Apro Ltd. Solvent Trade name: PGMEA, 20 parts by mass manufactured by Kishida Chemical Co., Ltd.
Examples 2 to 43
[0124] A liquid-repellent and anti-fouling film on a base material and an ink-jet recording head were produced in the same manner as in Example 1 except that the resin compositions of the formulations of Examples 2 to 43 shown in Tables 4-1 and 4-2, respectively, were used in the formation of the liquid-repellent and anti-fouling film 7.
Comparative Examples 1 to 42
[0125] A liquid-repellent and anti-fouling film on a base material and an ink-jet recording head were produced in the same manner as in Example 1 except that the resin compositions of the formulations of Comparative Examples 1 to 42 shown in Tables 5-1 and 5-2, respectively, were used in the formation of the liquid-repellent and anti-fouling film 7.
[0126] Note that the silicone compounds, epoxy resins, and initiators used for the compositions of the Examples and Comparative Examples in Tables 4-1, 4-2 and Tables 5-1, 5-2 are as follows.
[0127] Examples using the silicone compound having a structure shown in Formula (1) are Examples 1 to 43 and Comparative Examples 1 to 42.
[0128] The epoxy-containing group of the silicone compound has a glycidyl ether group or epoxycyclohexyl group, in Examples 1, 4, 5, 7, 8, 10, 11, 12, 15, 18, 19, 21, 22, 24, 25, 26, 27, 30, 31, 32, 35, 36, 39, 40, and 43, and Comparative Examples 1, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 24, 25, 26, 27, 28, 29, 30, 31, 32, 33, 34, 35, 36, 37, 38, 39, 40, 41, and 42.
[0129] The epoxy-containing group of the silicone compound is a 2-(3,4-epoxycyclohexyl)ethyl group in Examples 2, 3, 6, 9, 13, 14, 16, 17, 20, 23, 28, 29, 33, 34, 37, 38, 41, and 42, and Comparative Examples 2, 22, and 23.
[0130] The photopolymerization initiator is cationic polymerizable in Examples 1 to 43 and Comparative Examples 1 to 42.
Evaluation of Liquid-Repellent and Anti-Fouling Film
[0131] The following evaluations were made on the liquid-repellent and anti-fouling films prepared in Examples 1 to 43 and Comparative Examples 1 to 42.
Initial Water Repellency and Wipe Durability
[0132] A dynamic receding contact angle of the liquid-repellent and anti-fouling film to pure water was measured using a micro contact angle meter (DropMeasure (trade name), manufactured by MICROJET) to evaluate initial water repellency. A value of the initial water repellency was defined as a contact angle at the outermost surface of the silicone-containing film.
[0133] The liquid-repellent and anti-fouling films were also wiped with a pigment ink under the conditions shown in Table 3. Thereafter, was measured as described above and the mechanical strength was evaluated. Values of wipe durability values were evaluated when initial water repellency was 1.00.
TABLE-US-00003 TABLE 3 Wipe member Element HNBR Thickness 0.65 mm Wipe condition Degree of freedom 3.0 mm Depression depth 0.5 mm Wiping speed 100 mm/sec Number of wipes 2000 cycles
Evaluation of Ink-Jet Recording Head
[0134] The ink-jet recording heads produced in Examples 1 to 43 and Comparative Examples 1 to 42 were evaluated as follows.
[0135] A continuous printing test was performed using a printer MB5330 manufactured by Canon under an environment of 30 C., 80% RH, and the presence or absence of dot deflection was visually confirmed. Continuous printing tests were performed on 100 sheets of A4-sized solid prints continuously. Printing quality was determined as NG when the deflection occurred even at one place in the A4-sized printing plate.
Elemental Analysis in Depth Direction
[0136] The silicone-containing film, which is the liquid-repellent and anti-fouling film obtained in Examples 1 to 43 and Comparative Examples 1 to 42 was subjected to elemental analysis by ToF-SIMS with etching under the following etching conditions and analysis conditions. Then, a value of the ratio of the abundance of SiC.sub.3H.sub.9.sup.+ was obtained. Tables 4-1, 4-2 and Tables 5-1, 5-2 show the results.
[0137] Etching conditions and analysis conditions are as follows. [0138] Measuring apparatus: nanoTOF II (Trade name, manufactured by ULVAC-PHI, Inc) [0139] Primary ion species: Au.sub.1.sup.+ [0140] Acceleration voltage: 30 kV [0141] Primary ion current: 3.5 A [0142] Repeat frequency: 8.2 kHz [0143] Raster mode: Bunched [0144] Raster size: 100 m100 m [0145] Measurement mode: Positive [0146] Neutralizing electron gun: Use [0147] Measurement time: 120 seconds [0148] Sample preparation: Using the liquid-repellent and anti-fouling film on a base material produced [0149] Sample pretreatment: None
[0150] Using standard software (WincandenceN) manufactured by ULVAC-PHI, INC, the evaluation was performed based on the mass numbers of Si ions and fragment ions resulting from the resin or silane compound. The ion intensity resulting from the silicon fragment ion (m/z73) with mass number 73 was confirmed, and this was taken as the abundance of SiC.sub.3H.sub.9.sup.+ present on the outermost surface (0s) of the silicone-containing film.
[0151] Further, after the silicone-containing film is sputtered under the following conditions, elemental analysis by ToF-SIMS is performed under the same conditions as described above to confirm the ion intensity derived from silicon fragment ions (m/z 73) having a mass number of 73, which was used as the abundance of SiC.sub.3H.sub.9.sup.+ at an etching time of 30 s.
[0152] The sputtering conditions are as follows. [0153] Sputtering species: C.sub.60.sup.+ [0154] Acceleration voltage: 40 kV [0155] Current: 6.5 nA [0156] Raster size: 800800 m [0157] Irradiation time: 30 sec/cycle [0158] Sputtering time: 600 sec
[0159] In addition, when a SiO.sub.2 film was sputtered under the same condition in advance and the cutting depth was confirmed, it was confirmed that cutting was performed at 5 nm for 60 s.
[0160]
[0161] The ions derived from the silicone-containing film are SiC.sub.3H.sub.9.sup.+, and the ions derived from the underlying organic resin film are C.sub.7H.sub.7. SiC.sub.3H.sub.9.sup.+ was reduced by about 0.9 at etching time of 30 s, assuming that the abundance in the surface was 1, and it was confirmed that the silicone compound was present uniformly inside the film.
TABLE-US-00004 TABLE 4-1 Initial water Ratio Silicone Epoxy resin Initiator repel- of abun- Exam- Product Product Epoxy Product Solvent lency Wipe test dance of ple No. Kind name Parts name equivalent Parts Kind name Parts (parts) () (Initial 1) SiC.sub.3H.sub.9+ 1 Both ends X-22- 0.8 EHPE 3150 170-190 100 Phos- CPI-410S 1.5 920 94 0.93 0.91 163B phorus 2 Both ends X-22- 0.8 EHPE 3150 170-190 100 Phos- CPI-410S 1.5 920 95 0.96 0.95 alicyclic 169B phorus type 3 Both ends X-22- 0.8 EHPE 3150 170-190 100 Phos- CPI-410S 1.5 920 90 0.94 0.95 alicyclic 169AS phorus type 4 Side chain X-22- 0.8 EHPE 3150 170-190 100 Phos- CPI-410S 1.5 920 88 0.80 0.80 343 phorus 5 Both ends X-22- 0.8 EHPE 3150 170-190 100 Phos- CPI-410S 1.5 920 88 0.91 0.92 and side 9002 phorus chain 6 Side chain DOWSIL 0.8 EHPE 3150 170-190 100 Phos- CPI-410S 1.5 920 86 0.88 0.87 alicyclic BY phorus type 16-839- Fluid 7 Side chain DOWSIL 0.8 EHPE 3150 170-190 100 Phos- CPI-410S 1.5 920 83 0.83 0.80 BY phorus 16-876 8 Side chain DOWSIL 0.8 EHPE 3150 170-190 100 Phos- CPI-410S 1.5 920 86 0.80 0.80 FZ-3736 phorus Fluid 9 Side chain DOWSIL 0.8 EHPE 3150 170-190 100 Phos- CPI-410S 1.5 920 83 0.82 0.89 alicyclic L-9300 phorus type 10 Side chain DOWSIL 0.8 EHPE 3150 170-190 100 Phos- CPI-410S 1.5 920 87 0.85 0.82 SF 8411 phorus Fluid 11 Side chain DOWSIL 0.8 EHPE 3150 170-190 100 Phos- CPI-410S 1.5 920 85 0.81 0.81 SF 8413 phorus Fluid 12 Side chain DOWSIL 0.8 EHPE 3150 170-190 100 Phos- CPI-410S 1.5 920 85 0.84 0.80 SF 8421 phorus Fluid 13 Both ends X-22- 1.0 EHPE 3150 170-190 100 Borate CPI-410B 3.00 920 95 0.92 0.89 alicyclic 169B type 14 Both ends X-22- 1.0 EHPE 3150 170-190 100 Gallate CPI-310FG 3.00 920 93 0.91 0.87 alicyclic 169B type 15 Both ends X-22- 0.8 157S70 200-220 100 Phos- CPI-410S 1.5 920 92 0.89 0.91 163B phorus 16 Both ends X-22- 0.8 157S70 200-220 100 Phos- CPI-410S 1.5 920 93 0.91 0.90 alicyclic 169B phorus type 17 Both ends X-22- 0.8 157S70 200-220 100 Phos- CPI-410S 1.5 920 89 0.90 0.91 alicyclic 169AS phorus type 18 Side chain X-22- 0.8 157S70 200-220 100 Phos- CPI-410S 1.5 920 88 0.80 0.80 343 phorus 19 Both ends X-22- 0.8 157S70 200-220 100 Phos- CPI-410S 1.5 920 87 0.92 0.91 and side 9002 phorus chain 20 Side chain DOWSIL 0.8 157S70 200-220 100 Phos- CPI-410S 1.5 920 88 0.85 0.81 alicyclic BY phorus type 16-839- Fluid 21 Side chain DOWSIL 0.8 157S70 200-220 100 Phos- CPI-410S 1.5 920 83 0.84 0.80 BY phorus 16-876
TABLE-US-00005 TABLE 4-2 Initial water Ratio Silicone Epoxy resin Initiator repel- of abun- Exam- Product Product Epoxy Product Solvent lency Wipe test dance of ple No. Kind name Parts name equivalent Parts Kind name Parts (parts) () (Initial 1) SiC.sub.3H.sub.9+ 22 Side chain DOWSIL 0.8 157S70 200-220 100 Phos- CPI-410S 1.5 920 82 0.84 0.81 FZ-3736 phorus Fluid 23 Side chain DOWSIL 0.8 157S70 200-220 100 Phos- CPI-410S 1.5 920 83 0.88 0.88 alicyclic L-9300 phorus type 24 Side chain DOWSIL 0.8 157S70 200-220 100 Phos- CPI-410S 1.5 920 84 0.84 0.81 SF 8411 phorus Fluid 25 Side chain DOWSIL 0.8 157S70 200-220 100 Phos- CPI-410S 1.5 920 83 0.85 0.80 SF 8413 phorus Fluid 26 Side chain DOWSIL 0.8 157S70 200-220 100 Phos- CPI-410S 1.5 920 83 0.85 0.80 SF 8421 phorus Fluid 27 Both ends X-22- 0.8 jER-1031S 180-220 100 Phos- CPI-410S 1.5 920 91 0.88 0.90 163B phorus 28 Both ends X-22- 0.8 jER-1031S 180-220 100 Phos- CPI-410S 1.5 920 89 0.87 0.91 alicyclic 169B phorus type 29 Both ends X-22- 0.8 jER-1031S 180-220 100 Phos- CPI-410S 1.5 920 88 0.93 0.91 alicyclic 169AS phorus type 30 Side chain X-22- 0.8 jER-1031S 180-220 100 Phos- CPI-410S 1.5 920 88 0.80 0.82 343 phorus 31 Both ends X-22- 0.8 jER-1031S 180-220 100 Phos- CPI-410S 1.5 920 89 0.93 0.91 and side 9002 phorus chain 32 Both ends X-22- 0.8 EPICLON 209-219 100 Phos- CPI-410S 1.5 920 84 0.85 0.88 163B N-695 phorus 33 Both ends X-22- 0.8 EPICLON 209-219 100 Phos- CPI-410S 1.5 920 88 0.86 0.85 alicyclic 169B N-695 phorus type 34 Both ends X-22- 0.8 EPICLON 209-219 100 Phos- CPI-410S 1.5 920 86 0.85 0.82 alicyclic 169AS N-695 phorus type 35 Both ends X-22- 0.8 EPICLON 209-219 100 Phos- CPI-410S 1.5 920 87 0.88 0.83 and side 9002 N-695 phorus chain 36 Both ends X-22- 0.8 EPICLON 209-219 100 Phos- CPI-410S 1.5 920 89 0.89 0.88 163B N-865 phorus 37 Both ends X-22- 0.8 EPICLON 209-219 100 Phos- CPI-410S 1.5 920 88 0.85 0.89 alicyclic 169B N-865 phorus type 38 Both ends X-22- 0.8 EPICLON 209-219 100 Phos- CPI-410S 1.5 920 85 0.87 0.87 alicyclic 169AS N-865 phorus type 39 Both ends X-22- 0.8 EPICLON 209-219 100 Phos- CPI-410S 1.5 920 84 0.88 0.88 and side 9002 N-865 phorus chain 40 Both ends X-22- 0.8 CELLOXIDE 130 100 Phos- CPI-410S 1.5 920 87 0.88 0.87 163B 2021 phorus 41 Both ends X-22- 0.8 CELLOXIDE 130 100 Phos- CPI-410S 1.5 920 88 0.87 0.88 alicyclic 169B 2021 phorus type 42 Both ends X-22- 0.8 CELLOXIDE 130 100 Phos- CPI-410S 1.5 920 86 0.88 0.86 alicyclic 169AS 2021 phorus type 43 Both ends X-22- 0.8 CELLOXIDE 130 100 Phos- CPI-410S 1.5 920 84 0.86 0.87 and side 9002 2021 phorus chain
TABLE-US-00006 TABLE 5-1 Initial water Ratio Silicone Resin Initiator repel- of abun- C.E. Product Product Epoxy Product Solvent lency Wipe test dance of No. Kind name Parts name Kind equivalent Parts Kind name Parts (parts) () (Initial 1) SiC.sub.3H.sub.9+ 1 Both ends X-22- 0.8 ACRYDIC Acrylic 100 Phos- CPI-410S 1.5 920 56 0.31 0.41 163B A-418 resin phorus 2 Both ends X-22- 0.8 BURNOCK Acrylic 100 Phos- CPI-410S 1.5 920 45 0.43 0.38 alicyclic 169B PH 2891 resin phorus type 3 One end X-22- 0.8 EHPE 3150 Epoxy 170-190 100 Phos- CPI-410S 1.5 920 87 0.28 0.37 173BX resin phorus 4 One end X-22- 0.8 EHPE 3150 Epoxy 170-190 100 Phos- CPI-410S 1.5 920 92 0.36 0.36 173DX resin phorus 5 One end X-22- 0.8 157S70 Epoxy 200-220 100 Phos- CPI-410S 1.5 920 98 0.24 0.20 173BX resin phorus 6 One end X-22- 0.8 157S70 Epoxy 200-220 100 Phos- CPI-410S 1.5 920 95 0.28 0.22 173DX resin phorus 7 One end X-22- 0.8 jER-1031S Epoxy 180-220 100 Phos- CPI-410S 1.5 920 90 0.31 0.31 173BX resin phorus 8 One end X-22- 0.8 jER-1031S Epoxy 180-220 100 Phos- CPI-410S 1.5 920 89 0.43 0.35 173DX resin phorus 9 Side chain X-22- 0.8 jER-1004 Epoxy 770-850 100 Phos- CPI-410S 1.5 920 80 0.26 0.44 343 resin phorus 10 One end X-22- 0.8 jER-1004 Epoxy 770-850 100 Phos- CPI-410S 1.5 920 92 0.24 0.35 173BX resin phorus 11 One end X-22- 0.8 jER-1004 Epoxy 770-850 100 Phos- CPI-410S 1.5 920 90 0.35 0.41 173DX resin phorus 12 Side chain X-22- 0.8 JER-1007 Epoxy 1200-1400 100 Phos- CPI-410S 1.5 920 79 0.36 0.37 343 resin phorus 13 One end X-22- 0.8 jER-1007 Epoxy 1200-1400 100 Phos- CPI-410S 1.5 920 78 0.31 0.41 173BX resin phorus 14 One end X-22- 0.8 jER-1007 Epoxy 1200-1400 100 Phos- CPI-410S 1.5 920 80 0.27 0.38 173DX resin phorus 15 Side chain X-22- 0.8 jER-1009 Epoxy 1750-2250 100 Phos- CPI-410S 1.5 920 75 0.37 0.31 343 resin phorus 16 One end X-22- 0.8 jER-1009 Epoxy 1750-2250 100 Phos- CPI-410S 1.5 920 76 0.25 0.29 173BX resin phorus 17 One end X-22- 0.8 jER-1009 Epoxy 1750-2250 100 Phos- CPI-410S 1.5 920 74 0.34 0.39 173DX resin phorus 18 Side chain X-22- 0.8 jER-1010 Epoxy 3000-5000 100 Phos- CPI-410S 1.5 920 68 0.35 0.29 343 resin phorus 19 One end X-22- 0.8 jER-1010 Epoxy 3000-5000 100 Phos- CPI-410S 1.5 920 66 0.21 0.42 173BX resin phorus 20 One end X-22- 0.8 jER-1010 Epoxy 3000-5000 100 Phos- CPI-410S 1.5 920 70 0.29 0.37 173DX resin phorus 21 Both ends X-22- 0.8 jER-1256 Epoxy 7500-8500 100 Phos- CPI-410S 1.5 920 69 0.39 0.62 163B resin phorus
TABLE-US-00007 TABLE 5-2 Initial water Ratio Silicone Resin Initiator repel- of abun- C.E. Product Product Epoxy Product Solvent lency Wipe test dance of No. Kind name Parts name Kind equivalent Parts Kind name Parts (parts) () (Initial 1) SiC.sub.3H.sub.9+ 22 Both ends X-22- 0.8 jER-1256 Epoxy 7500-8500 100 Phos- CPI-410S 1.5 920 65 0.58 0.61 alicyclic 169B resin phorus type 23 Both ends X-22- 0.8 jER-1256 Epoxy 7500-8500 100 Phos- CPI-410S 1.5 920 71 0.59 0.58 alicyclic 169AS resin phorus type 24 Side chain X-22- 0.8 jER-1256 Epoxy 7500-8500 100 Phos- CPI-410S 1.5 920 65 0.54 0.21 343 resin phorus 25 Both ends X-22- 0.8 jER-1256 Epoxy 7500-8500 100 Phos- CPI-410S 1.5 920 65 0.64 0.33 and side 9002 resin phorus chain 26 One end X-22- 0.8 jER-1256 Epoxy 7500-8500 100 Phos- CPI-410S 1.5 920 70 0.57 0.29 173BX resin phorus 27 One end X-22- 0.8 jER-1256 Epoxy 7500-8500 100 Phos- CPI-410S 1.5 920 71 0.64 0.18 173DX resin phorus 28 Side chain X-22- 0.8 EPICLON Epoxy 209-219 100 Phos- CPI-410S 1.5 920 85 0.28 0.25 343 N-695 resin phorus 29 One end X-22- 0.8 EPICLON Epoxy 209-219 100 Phos- CPI-410S 1.5 920 86 0.39 0.49 173BX N-695 resin phorus 30 One end X-22- 0.8 EPICLON Epoxy 209-219 100 Phos- CPI-410S 1.5 920 83 0.46 0.45 173DX N-695 resin phorus 31 Side chain X-22- 0.8 EPICLON Epoxy 209-219 100 Phos- CPI-410S 1.5 920 82 0.43 0.21 343 N-865 resin phorus 32 One end X-22- 0.8 EPICLON Epoxy 209-219 100 Phos- CPI-410S 1.5 920 85 0.64 0.29 173BX N-865 resin phorus 33 One end X-22- 0.8 EPICLON Epoxy 209-219 100 Phos- CPI-410S 1.5 920 82 0.16 0.28 173DX N-865 resin phorus 34 Side chain X-22- 0.8 EPICLON Epoxy 900-1000 100 Phos- CPI-410S 1.5 920 76 0.38 0.28 343 4050 resin phorus 35 One end X-22- 0.8 EPICLON Epoxy 900-1000 100 Phos- CPI-410S 1.5 920 75 0.46 0.41 173BX 4050 resin phorus 36 One end X-22- 0.8 EPICLON Epoxy 900-1000 100 Phos- CPI-410S 1.5 920 70 0.64 0.36 173DX 4050 resin phorus 37 Side chain X-22- 0.8 EPICLON Epoxy 1750-2100 100 Phos- CPI-410S 1.5 920 76 0.47 0.27 343 7050 resin phorus 38 One end X-22- 0.8 EPICLON Epoxy 1750-2100 100 Phos- CPI-410S 1.5 920 75 0.64 0.40 173BX 7050 resin phorus 39 One end X-22- 0.8 EPICLON Epoxy 1750-2100 100 Phos- CPI-410S 1.5 920 75 0.38 0.35 173DX 7050 resin phorus 40 Side chain X-22- 0.8 CELLOXIDE Epoxy 130 100 Phos- CPI-410S 1.5 920 71 0.17 0.20 343 2021 resin phorus 41 One end X-22- 0.8 CELLOXIDE Epoxy 130 100 Phos- CPI-410S 1.5 920 86 0.37 0.28 173BX 2021 resin phorus 42 One end X-22- 0.8 CELLOXIDE Epoxy 130 100 Phos- CPI-410S 1.5 920 81 0.35 0.27 173DX 2021 resin phorus
[0162] In the table, C.E. indicates Comparative Example, and parts represent parts by mass. The units of epoxy equivalent are g/eq. The type of the initiator indicates the type of the anion. The initial water-repellent value indicates the contact angle () at the outermost surface of the silicone-containing film. The numerical value of the wipe test is the value of the water-repellent value after the wipe test, when the initial water-repellent value is 1.00 with respect to the dynamic receding contact angle .
[0163] The silicone compound with the product name X-22 is manufactured by Shin-Etsu Chemical Co., Ltd. The DOWSIL series is manufactured by Dow Toray Co., Ltd. EHPE 3150, the CELLOXIDE series is manufactured by Daicel Corporation. The 157S70, jER series is manufactured by Mitsubishi Chemical Corporation. The EPICLON series is produced by Dainippon Ink and Chemicals, Inc. ACRYDIC A-418 and BURNOCK PH 2891 are manufactured by DIC Corporation.
[0164] Epoxy silicone is as follows.
[0165] Both end alicyclic type represents a silicone compound having alicyclic epoxy-containing groups at both ends of a silicone main chain, and the silicone compound has no epoxy-containing group in a side chain.
[0166] Regarding the Both ends, a silicone compound has epoxy-containing groups (not alicyclic epoxy) at both ends of the silicone main chain, and the silicone compounds have no epoxy-containing groups in the side chain.
[0167] Regarding the Side chain, a silicone compound has an epoxy-containing group (not an alicyclic epoxy) in the side chain of the silicone main chain, and the silicone compound has no epoxy-containing group at the end.
[0168] The Side chain alicyclic type represents a silicone compound having an alicyclic epoxy-containing group in the side chain of the silicone main chain, and the silicone compound has no epoxy-containing group at the end.
[0169] Regarding the Both ends and side chain, a silicone compound has epoxy-containing groups at both ends and side chains of the silicone main chain.
[0170] Regarding the One end, a silicone compound has an epoxy-containing group at one end of the silicone main chain.
[0171] As shown in Tables 4-1 and 4-2, in Examples 1 to 43, films with silicone evenly distributed in the depth direction can be achieved, resulting in superior wipe durability. In particular, silicone compounds having epoxy-containing groups at both ends of the silicone can produce films in which the silicone is distributed more uniformly in the depth direction, and show better wipe durability.
[0172] It is considered that a highly reactive 3-glycidoxypropyl group and 2-(3,4-epoxycyclohexyl)alkyl group are contained at the ends, resulting in a sufficient cure of the siloxane main chain in the film.
[0173] It was found that the epoxy resin with a smaller epoxy equivalent is superior in reactivity with a silicone compound, and therefore has superior wipe durability. In particular, when the epoxy equivalent was 300 or less, high wipe durability was obtained.
[0174] Furthermore, EHPE3150 having no benzene ring has superior compatibility with a silicone compound, and therefore it has been found that it is suitable as an epoxy resin.
[0175] On the other hand, for Comparative Examples 1 to 42, the mechanical strength was insufficient as after wipe was less than 0.70. Silicone compounds containing one epoxy group have a degree of freedom in the siloxane main chain and tend to be segregated to the surface of the film. Therefore, it is considered that the siloxane main chain is shaved in the wipe durability test and the wipe durability is poor.
[0176] In the evaluation using the ink-jet recording head, there was no deflection even in continuous printing and high printing quality was exhibited in Examples 1 to 43. Meanwhile, for Comparative Examples 1 to 42, the deflection was observed after continuous printing.
[0177] As described above, the fluorine-based water-repellent material exhibits good water-repellency but is feared to affect the environment. On the other hand, the photosensitive resin composition according to the present embodiment exhibits good water repellency even when having no fluorine-based water-repellent material.
[0178] The technologies described in this specification have the potential to contribute to the achievement of a sustainable society, such as a decarbonized society/circular society.
[0179] The present disclosure can provide an ink-jet recording head that is superior in blade wipe durability suitable for commercial and industrial printing.
[0180] While the present disclosure has been described with reference to embodiments, it is to be understood that the present disclosure is not limited to the disclosed embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
[0181] This application claims the benefit of Japanese Patent Application No. 2024-130169, filed Aug. 6, 2024, and Japanese Patent Application No. 2025-076583, filed May 2, 2025, which are hereby incorporated by reference herein in their entirety.