DOUBLE CRANKSHAFT RECIPROCATING ENGINE
20260043345 ยท 2026-02-12
Inventors
Cpc classification
F02B75/287
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02B75/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The present invention discloses a double crankshaft reciprocating engine comprising a cylinder assembly and a double crankshaft transmission system. The cylinder assembly comprises a cylinder, a piston and a displacer. An intake valve is provided at the top of the cylinder. The piston is mounted in the cylinder and forms a combustion chamber with an inner wall of the cylinder located above the piston; the displacer is mounted below the piston, and a space between the displacer and the piston is a compression chamber. The piston is provided with first vent holes and a first exhaust valve. The displacer is provided with second vent holes and a second exhaust valve. The double crankshaft transmission system comprises a double crankshaft and a plurality of rhombic drive mechanisms, and the rhombic drive mechanisms are connected to the displacer and the piston through a displacer rod and a piston rod, respectively.
Claims
1. A double crankshaft reciprocating engine, wherein it comprises: a plurality of cylinder assemblies, comprising: a cylinder, which is provided with cylinder air inlets and an intake valve at the top; a piston, which is mounted in the cylinder, the piston and an inner wall of the cylinder located above the piston form a combustion chamber; the piston is provided with first vent holes and a first exhaust valve for controlling the on-off of the first vent holes; and a displacer, which is mounted in the cylinder and located below the piston, a cylindrical space between the displacer and the piston is a compression chamber; the displacer is provided with second vent holes and a second exhaust valve for controlling the on-off of the second vent holes; and a double crankshaft transmission system, comprising: two crankshafts provided in parallel, each crankshaft comprises a plurality of cranks, a plurality of the corresponding cranks of the two crankshafts constitute a plurality of crank pairs, and each of the crank pairs is mirror symmetric with respect to a YZ plane; and a plurality of rhombic drive mechanisms, which are connected to the two crankshafts by means of the crank pairs; wherein each rhombic drive mechanism is connected to the piston and the displacer of one of the cylinder assemblies; a pair of transmission gears of the rhombic drive mechanism are mounted on the front ends of the two crankshafts and mesh with each other; wherein a midpoint of a connecting line of centers of the pair of transmission gears is defined as the origin O of an XYZ coordinate system, the connecting line of centers is defined as the X-axis direction, a direction parallel to the axis of the transmission gears is defined as the Y-axis direction, and a vertical direction is defined as the Z-axis direction.
2. A double crankshaft reciprocating engine according to claim 1, wherein the rhombic drive mechanism comprises: a displacer rod, which is a hollow rod extending in the Z-axis direction and connected to the displacer at a top end and extending out of a bottom end of the cylinder at a bottom end; a piston rod, which extends in the Z-axis direction and has a top end connected to the piston and a bottom end passing through the displacer and the displacer rod and extending beyond the bottom end of the displacer rod; two push rods, upper ends of the two push rods are rotatably connected to the bottom end of the displacer rod respectively; and two connecting rods, lower ends of the two connecting rods are rotatably connected to the bottom ends of the piston rods respectively, and the lower ends of the two push rods and the upper ends of the two connecting rods are rotatably connected to the same crank pair respectively.
3. A double crankshaft reciprocating engine according to claim 2, wherein the bottom ends of the displacer rod and the piston rod are in an inverted T shape, and respectively have a cross beam extending in the X-axis direction, the cross beam is provided with a first shaft hole at each end, the connecting rod and the push rod are provided with a second shaft hole at each end, and the piston rod and the displacer rod are connected to the connecting rod and the push rod by means of pins which link the first shaft hole and the second shaft hole; the piston rod and the displacer rod are pivotally connected to the connecting rod and the push rod by means of pins which link the first shaft hole and the second shaft hole.
4. A double crankshaft reciprocating engine according to claim 3, wherein each of the cranks is provided with a crank pin, the connecting rods and the push rods are pivotally connected to the crank pair by means of the second shaft hole cooperating with the crank pins of the crank pair.
5. A double crankshafts reciprocating engine according to claim 1, wherein the first exhaust valve is rotatably mounted in the piston and provided with first exhaust valve holes; the first exhaust valve is connected to an exhaust valve drive mechanism mounted on the piston to realize the opening and closing of the first exhaust valve by means of rotating the first exhaust valve; wherein when the first exhaust valve is closed, the first vent holes and the first exhaust valve holes are offset and not communicated; when the first exhaust valve is open, the first vent holes are aligned and communicated with the first exhaust valve holes; the structural form and working principle of the second exhaust valve are the same as those of the first exhaust valve.
6. A double crankshaft reciprocating engine according to claim 5, wherein the exhaust valve drive mechanism comprises an exhaust valve rack, an exhaust valve gear, and a pneumatic device; wherein the exhaust valve gear and the first exhaust valve are coaxially and rotatably mounted on the piston; the exhaust valve rack engages with the exhaust valve gear at one end and is fixedly connected to the pneumatic device at the other end, and the pneumatic device is actuated by a high-pressure gas in the compression chamber.
7. A double crankshaft reciprocating engine according to claim 6, wherein the pneumatic device comprises a gas reservoir, a pressure control valve and an actuator cylinder, wherein an inlet of the gas reservoir is fluidly communicated with the compression chamber through a one-way intake valve, and an outlet of the gas reservoir is fluidly communicated with the actuator cylinder through the pressure control valve, the pressure control valve is a pressure controlled two-position two-way valve, a piston of the actuator cylinder is connected to the rod portion of the control rack.
8. A double crankshaft reciprocating engine according to claim 1, wherein the intake valve is rotatably mounted in the cylinder air inlets and provided with intake valve holes; the intake valve is connected to an intake valve drive mechanism mounted outside the top of the cylinder to realize the opening and closing of the intake valve by rotating the intake valve; wherein when the intake valve is closed, the cylinder air inlets and the intake valve holes are offset and not communicated, and when the intake valve is open, the cylinder air inlets are aligned and communicated with the intake valve holes.
9. A double crankshaft reciprocating engine according to claim 8, wherein the intake valve drive mechanism comprises an intake valve rack, an intake valve gear and a hydraulic unit; wherein the intake valve gear and the intake valve are coaxially and rotatably mounted in the cylinder air inlets; and wherein the intake valve rack engages with the intake valve gear at one end and is fixedly connected with the hydraulic unit at the other end.
10. A double crankshaft reciprocating engine according to claim 9, wherein the hydraulic unit comprises a hydraulic cylinder, a solenoid valve, a hydraulic pump and a hydraulic oil tank, a piston of the hydraulic cylinder is connected to the intake valve rack, an inlet and an outlet of the hydraulic pump are connected to the hydraulic oil tank and an inlet of the solenoid valve respectively, and an outlet of the solenoid valve is connected to the hydraulic cylinder, the solenoid valve is a two-position two-way solenoid valve.
11. A double crankshaft reciprocating engine according to claim 9, wherein the hydraulic unit is replaced by a electrical motor.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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[0041]
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REFERENCE SYMBOLS
[0045] 10. cylinder assembly; 11. cylinder; 111. combustion chamber; 112. compression chamber; 12. intake valve; 13. piston; 14. displacer; [0046] 121. cylinder air inlet; 123. intake valve hole; 131. piston body; 132. first exhaust valve; 133. first exhaust valve hole; 135. first vent hole; 136. valve slot; [0047] 141. displacer body; 142. second exhaust valve; 143. second exhaust valve hole; 145. second vent hole; 146. valve slot; [0048] 20. double crankshaft transmission system; 201. first crankshaft; 202. second crankshaft; [0049] 3. rhombic drive mechanism; 31. piston rod; 311. first cross beam; 32. displacer rod; 321. second cross beam; 33. connecting rod; 34. push rod; 35. transmission gear; 36. crank pair; 361. crank pin; [0050] 4. intake valve drive mechanism; 41. intake valve rack; 42. intake valve gear; 43. hydraulic unit; 431. actuator cylinder; 432. solenoid valve; 433. hydraulic pump; 434. pressure control valve; 435. hydraulic oil tank; [0051] 5. exhaust valve drive mechanism; 51. exhaust valve rack; 52. exhaust valve gear; 53. pneumatic device; 531. gas reservoir; 532. directional valve; 533. actuator cylinder; 534. check valve.
DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
[0052] Each embodiment of the present application will be described in detail hereinafter in conjunction with the accompanying drawings for a clearer understanding of the purposes, features and advantages of the present application. It should be understood that the embodiments shown in the accompanying drawings are not intended to be a limitation of the scope of the present application, but are merely intended to illustrate the substantive spirit of the technical solution of the present application.
[0053] In the following description, certain specific details are set forth for the purpose of illustrating various disclosed embodiments to provide a thorough understanding of various disclosed embodiments. However, those skilled in the related art will recognize that embodiments may be practiced without one or more of these specific details. In other cases, familiar devices, structures, and techniques associated with the present application may not be shown or described in detail so as to avoid unnecessarily confusing the description of the embodiments.
[0054] Unless the context requires otherwise, throughout the specification and the claims, the words including and variants thereof, such as comprising and having, are to be understood as open-ended and inclusive meaning, i.e., should be interpreted as including, but not limited to.
[0055] References to one embodiment or an embodiment throughout the specification indicate that a particular feature, structure, or characteristic described in conjunction with an embodiment is included in at least one embodiment. Therefore, the occurrence of in one embodiment or in an embodiment at various locations throughout the specification need not all refer to the same embodiment. In addition, particular features, structures or characteristics may be combined in any manner in one or more embodiments.
[0056] As used in the specification and in the appended claims, the singular forms a and an include plural referents, unless the context clearly provides otherwise. It should be noted that the term or is normally used in its inclusive sense of or/and, unless the context clearly provides otherwise.
[0057] In the following description, in order to clearly show the structure and working method of this application, it will be described with the help of many directional words, but words such as front, back, left, right, outside, inside, outward, inward, up, down, and the like should be understood as convenient terms and not as limiting terms.
[0058] In addition, the terms horizontal, vertical, overhanging and other terms do not mean that the component is required to be absolutely horizontal or overhanging, but can be slightly tilted. If horizontal only refers to its direction being more horizontal compared to vertical, it does not mean that the structure must be completely horizontal, but can be slightly tilted.
[0059] In the description of this application, it should also be noted that unless otherwise specified and limited, the terms provide, mount, connect to each other, and connect should be broadly understood, for example, it may be fixedly connected, detachably connected, or integrally connected; it may be a mechanical connection or an electrical connection; it may be directly connected, or indirectly connected through an intermediate medium, or it may be an internal connection between two components. For those skilled in this art, they can understand the specific meanings of the above terms in this application based on specific circumstances.
[0060] The present invention provides a double crankshaft reciprocating engine to improve combustion conditions of the existing crude oil engine, increase power and thermal efficiency of the crude oil engine, and reduce noise and vibration of the engine.
[0061] As shown in
[0062] The piston 13 and the displacer 14 are respectively mounted in the cylinder 11, wherein the piston 13 and the inner wall of the cylinder 11 located above the piston 13 form a closed space called as a combustion chamber 111, wherein the fuel is burned in the combustion chamber 111 to drive the piston 13 to make a linear reciprocating motion in the cylinder 11. A displacer 14 is located below the piston 13, and the cylindrical enclosed space between the displacer 14 and the piston 13 is called as a compression chamber 112. The piston 13 comprises a piston body 131 and a first exhaust valve 132, as shown in
[0063] The double crankshaft transmission system 20 includes two crankshafts (i.e., a first crankshaft 201 and a second crankshaft 202), and a plurality of rhombic drive mechanisms 3. The rhombic drive mechanism 3 includes two identical transmission gears 35 mounted at the front ends of the two crankshafts and meshing with each other. For convenience of description, a midpoint of a connecting line of centers of the pair of transmission gears 35 is defined as the origin O of an XYZ coordinate system, the connecting line of centers is the X-axis direction, a direction parallel to the axis of the transmission gears 35 is the Y-axis direction, and a vertical direction is the Z-axis direction. Wherein, the two crankshafts 201, 202 are arranged in parallel, extending in the Y-axis direction, and since each crankshaft includes a plurality of cranks, the plurality of cranks of the two crankshafts constitutes a plurality of crank pairs 36 (shown in
[0064] In the embodiment shown in
[0065] As shown in
[0066] An intake valve drive mechanism 4 mounted on top of the cylinder 11 opens or closes the intake valve 12. In one embodiment, the intake valve drive mechanism 4 uses a hydraulic unit to drive a rack and pinion to open or close the intake valve 12. Specifically, the intake valve drive mechanism 4 comprises an intake valve rack 41, an intake valve gear 42, and a hydraulic unit 43. The intake valve gear 42 and the intake valve 12 are coaxially arranged and are fixedly connected by a central shaft sleeve, and the intake valve gear 42 and the intake valve 12 rotate together around a shaft. The intake valve rack 41 has a rod portion at one end, which is connected to the hydraulic unit 43, and a rack portion at the other end, which engages with the intake valve gear 42. The intake valve rack 41 drives the intake valve gear 42 to rotate, thereby rotating the intake valve 12 to open or close the intake valve 12.
[0067] As shown in
[0068] In one embodiment, the intake valve drive mechanism 4 uses an electric motor unit to drive the intake valve rack 41 and the intake valve gear 42 to open or close the intake valve 12.
[0069] As shown in
[0070] The first exhaust valve 132 and the second exhaust valve 142 are controlled by a respective exhaust valve drive mechanism 5, utilizing high pressure gas within the compression chamber 112 as power to drive the first exhaust valve 132 and the second exhaust valve 142 to rotate. In one embodiment, the exhaust valve drive mechanism 5 comprises an exhaust valve rack 51, an exhaust valve gear 52 and a pneumatic device 53. For the piston 13, the gear 52 is coaxially mounted with the first exhaust valve 132 and is fixedly connected to the first exhaust valve 142 by means of a shaft sleeve. The rod portion of the rack 51 engaged with the gear 52 is connected to the pneumatic device 53. The pneumatic device 53 is then fixedly mounted on the corresponding position of the piston body 131. When the piston 13 moves to a pre-set position, a mechanical component of the engine triggers the pneumatic device 53, and the pneumatic device 53 drives the rack 51 to move, which in turn drives the gear 52 to rotate, thereby driving the first exhaust valve 132 to rotate to open or close the first exhaust valve 132. The second exhaust valve 142 is controlled in the same manner as the first exhaust valve 132.
[0071] Specifically, taking the first exhaust valve 132 of the piston 13 as an example, as shown in
[0072] The working process of the pneumatic device 53 is described in detail below. As shown in
[0073] Now the detailed working process of the pneumatic device of the piston 13 is illustrated as an example (
[0074] As shown in
[0075] The displacer rod 32 is a tubular (hollow) rod extending in a vertical direction and is connected to the displacer 14 at the top end, and the bottom end extends towards the bottom end of the cylinder 11 and to the outside of the bottom end of the cylinder 11. The bottom end of the displacer rod 32 is in an inverted T shape and has a second cross beam 321 extending in the X-axis direction, the second cross beam 321 has a shaft hole (also referred to as a first shaft hole) at each end.
[0076] The piston rod 31 extends in a vertical direction and is connected to the piston 13 at the top end, and its bottom end passes through the center hole of the displacer 14 and the displacer rod 32 and extends beyond the bottom end of the displacer rod 32, i.e., the bottom end of the piston rod 31 is also located outside of the cylinder 11 and extends beyond the bottom end of the displacer rod 32. The bottom end of the piston rod 31 is in an inverted T shape and has a first cross beam 311 extending in the X-axis direction, the first cross beam 311 has a shaft hole (also referred to as a first shaft hole) at each end. The displacer rod 32 and the displacer 14 synchronously move linearly in the vertical direction, while the piston rod 31 and the piston 13 synchronously move linearly in the vertical direction, and the displacer rod 32 is sleeved on the piston rod 31, thus movements of the two do not interfere.
[0077] The push rod 34 is provided with two shaft holes (also referred to as second shaft holes), one at each end of the rod. The shaft holes at the top end of the pair of push rods 34 are connected to the shaft holes at both ends of the second cross beam 321 of the displacer rod 32 respectively by pins, and the shaft holes at the bottom end are connected to the two crank pins 361 of one crank pair 36, respectively. The connecting rod 33 is provided with two shaft holes (also referred to as second shaft holes), one at each end, and the shaft holes at the bottom end of the pair of connecting rods 33 are connected to the shaft holes at the two ends of the first cross beam 311 of the piston rods 31 by pins, and the shaft holes at the top end are also connected to the two crank pins 361 of the one crank pair 36, respectively.
[0078] The piston 13 and the displacer 14 drive the double crankshafts through the rhombic drive mechanism 3 to output power. The movement of the piston 13 and the displacer 14, as well as the corresponding changes in the volume of the combustion chamber 111 and the compression chamber 112, are constrained by the rhombic drive mechanism 3: different angular positions of the crankshaft correspond to different volumes of the combustion chamber 111 and the compression chamber 112, as well as different operating states of the combustion chamber 111 and the compression chamber 112.
[0079] Since the lateral forces generated by the pair of connecting rods 33 and the pair of push rods 34 are canceled each other, there is no lateral pressure of the piston 13 and the displacer 14 on the inner wall of the cylinder, and the friction of the piston 13 and the displacer on the cylinder is reduced as the piston and the displacer move inside the cylinder. The double crankshafts share half of the power of the displacer 14 and the piston 13. Thus the strength requirements of the crankshaft are greatly reduced, the design of the crankshaft is simplified, the use of counterweight blocks is reduced, and the strength requirements of the crankshaft and crankcase are reduced.
[0080] The following describes the operation of this engine:
[0081] Preferably, the double crankshaft reciprocating engine uses crude oil as fuel, and in an operating cycle, in the combustion chamber 111 of the cylinder assembly, when the first exhaust valve 132 is closed, in the first stroke, the intake valve drive mechanism 4 opens the intake valve 12, and the piston 13 travels downwardly. The outside air enters into the combustion chamber 111 through the cylinder air inlets 121. In the second stroke, the intake valve drive mechanism 4 closes the intake valve 12, and the piston 13 moves upward, compressing the air in the combustion chamber 11. The air is compressed and warms up to reach and exceed the ignition point of the crude oil fuel. In the third stroke, the engine's fuel injection system injects atomized crude oil into the combustion chamber 111, and the crude oil forms a mixed combustible gas with the air in the combustion chamber 111. The combustible gas mixture burns and expands, driving the piston 13 downwardly. The piston 13 drives the push rods and double crankshaft to move, and the power is obtained. In the fourth stroke, the rhombic transmission mechanism 202 drives the piston 13 to move upwardly, at this time the first exhaust valve 132 rotates so that the first exhaust valve hole 133 aligns with the first vent hole 135. The first exhaust valve 132 opens, and the exhaust gas in the combustion chamber 111 is expelled into the compression chamber 112 through the first vent hole 135 of the piston 13.
[0082] In a working cycle, articulating the above work process of the combustion chamber 111, subsequently in the compression chamber, after the exhaust gas of the fuel combustion in the combustion chamber 111 is discharged into the compression chamber 112, it undergoes four strokes in the compression chamber. In the first stroke, i.e., the Intake stroke, that is, the volume of the compression chamber 112 reaches a very small value, corresponding to the position of the crank angle of the crankshaft 201 of 180, and the compression chamber begins its intake stroke. At this time, the second exhaust valve 142 is still in the open state and the first exhaust valve 132 is still in the closed state (at this time, the combustion chamber 111 is still in the power stroke of another work cycle), the air will be drawn in from the cylinder 11 below with the volume expansion of compression chamber 112. When the first exhaust valve 132 is opened, the combustion exhaust gas in the combustion chamber 111 is expelled into the compression chamber 112, the valve drive mechanism 5 of the displacer 14 is triggered to close the second exhaust valve 142, and the compression chamber 112 receives the exhaust gas from the combustion chamber 111. In these two processes, the piston 13 and the displacer 14 are driven away from each other by the rhombic drive mechanism 3, and the volume of the compression chamber continues to increase for the intake stroke. In the second stroke, the rhombic drive mechanism 3 drives the displacer 14 and the piston 13 to move towards each other, and the volume of the compression chamber 112 decreases. The exhaust gas in the compression chamber 112 is compressed, firstly as a compressed gas, it store energy, which can reduce the impact of engine operation, and reduce noises; secondly, the residual heat of the exhaust gas in the combustion chamber can heat the outside air drawn into the compression chamber 112 in the first stroke, that is, the residual heat of the exhaust gas is used to do work; thirdly, in some conditions in the combustion chamber 111, the crude oil can't burn completely and the residual fuel may enter the compression chamber 112 and continue burning. This would make full use of the fuel combustion and improve emissions. In the third stroke, the volume of the compression chamber 112 increases, the gas expands to do work and the stored energy is released. At this time, the increased pressure of the exhaust gas in the compression chamber 112 forces the piston 13 and displacer 14 to move relatively in opposite directions, and then through the rhombic drive mechanism 3 to drive the two crankshafts to rotate. to do work externally. In the fourth stroke, the piston 13 and the displacer 14 are driven by the rhombic drive mechanism 3 to move towards each other, the volume of the compression chamber 112 decreases, and the second exhaust valve 142 is opened to expel the exhaust gas in the compression chamber out of the cylinder 11. At this time, the piston 13 and the displacer 14 are driven by the rhombic transmission mechanism close to each other, and when the volume of the compression chamber 112 decreases to its minimum, the exhaust gas in the compression chamber is expelled out of the cylinder through the second exhaust valve 142. Thereafter, the second exhaust valve 142 remains open to draw some outside air from below the cylinder into the compression chamber 112. Until the second exhaust valve 142 is closed, it enters the stage where the compression chamber 112 draws in the exhaust gases from the combustion chamber 111.
[0083] When using diesel fuel, the double crankshaft reciprocating engine operates in the same way as the crude oil fuel described above.
[0084] Due to the existence of the compression chamber 112, the exhaust gas is expelled from the combustion chamber 111 into the compression chamber 112, and cold outside air can be drawn into the compression chamber to utilize the residual heat of the high-temperature exhaust gas to expand, and the exhaust gas may be further compressed for combustion to do further work and to improve the exhaust gas emissions. The existence of compression chamber extends the fuel combustion from one stroke to two strokes, which can effectively burn the refractory components of the crude oil, not only reducing the crude oil fuel requirements, but also greatly simplifying the design of the combustion chamber 111 of the crude oil engine. When the combustion chamber 111 is in the best combustion condition, the compression chamber 112 compresses the exhaust gas to store mechanical energy, and can realize the use of exhaust gas waste heat to do work. When the combustion chamber 111 is in some hard working conditions such as operating at high speed, the compression chamber 112 can further compress the exhaust gas for combustion. The speed and power output of the crude oil engine can be improved, and the exhaust gas emission is also improved.
[0085] The beneficial effects of the present invention are analyzed as follows:
[0086] The engine of the present invention will have the following advantages over the prior art: [0087] a. Due to the symmetry of the double crankshaft, the lateral inertia forces are canceled, and the double crankshaft shares half of the power of the piston and the displacer. Therefore, the design of the crankshaft is greatly simplified and the use of counterweight blocks is reduced. The double crankshaft disperses the force on the crankcase and reduces the strength requirements of the crankshaft and crankcase. [0088] b. Due to having one compression chamber, the impact of the engine is greatly reduced, and the vibration and noise of the engine are reduced. The energy storage or work done in the compression chamber makes the working cycle of the engine more even and smooth. [0089] c. Since the compression chamber can be used as a gas energy storage and part of the incomplete combustion conditions continue to be compressed and warmed up to combust and expand, the working conditions adapted to the reciprocating engine are greatly broadened, improving the maximum power.
[0090] Preferred embodiments of the present invention have been described in detail above, but it should be understood that aspects of the embodiments can be modified to employ aspects, features and ideas from various patents, applications and publications to provide additional embodiments, if desired.
[0091] These and other variations to the embodiments can be made in view of the detailed description above. Generally, in the claims, the terms used should not be considered as limiting the specific embodiments disclosed in the specification and claims, but should be understood to include all possible embodiments together with the full scope of equivalents enjoyed by those claims.
[0092] Those of ordinary skill in the art can understand that the above embodiments are specific embodiments for realizing the present invention, while in practical application, various changes can be made thereto in form and details without deviating from the spirit and scope of the present invention.