ESTIMATION DEVICE, ESTIMATION METHOD, AND NON-TRANSITORY COMPUTER-READABLE RECORDING MEDIUM FOR THICKNESS OF DEPOSIT
20230105228 · 2023-04-06
Assignee
- Yokogawa Electric Corporation (Tokyo, JP)
- Tokyo University of Marine Science and Technology (Tokyo, JP)
Inventors
- Shumpei Ito (Tokyo, JP)
- Yoshiaki Tanaka (Tokyo, JP)
- Tatsuya Hazuku (Tokyo, JP)
- Motoaki Morita (Tokyo, JP)
- Tomonori Ihara (Tokyo, JP)
Cpc classification
International classification
Abstract
An estimation device includes a controller that: obtains first-type temperature data for a position corresponding to an outside of a first-type position of a pipe in which a fluid flows; obtains second-type temperature data for a position corresponding to an outside of a second-type position of the pipe at which condition related to heat transfer is different than condition at the first-type position; based on the first-type temperature data and the second-type temperature data, calculates thermal resistance of a deposit formed on an inner surface of the pipe, and estimates a thickness of the deposit.
Claims
1. An estimation device comprising a controller that: obtains first-type temperature data for a position corresponding to an outside of a first-type position of a pipe in which a fluid flows; obtains second-type temperature data for a position corresponding to an outside of a second-type position of the pipe at which condition related to heat transfer is different than condition at the first-type position; based on the first-type temperature data and the second-type temperature data, calculates thermal resistance of a deposit formed on an inner surface of the pipe, and estimates a thickness of the deposit.
2. The estimation device according to claim 1, wherein the controller: obtains, as the first-type temperature data, temperature data for a position corresponding to the outside of the first-type position at which the deposit is formed on the inner surface, obtains, as the second-type temperature data, temperature data for a position corresponding to the outside of the second-type position at which the deposit is formed, calculates temperature difference data based on the first-type temperature data and the second-type temperature data, calculates the thermal resistance of the deposit based on the temperature difference data, and estimates, based on the temperature difference data, temperature of the fluid flowing in the pipe.
3. The estimation device according to claim 2, wherein the controller: obtains, as the first-type temperature data, one or more sets of temperature data at a position corresponding to the outside of the first-type position at which a cladding covers the pipe, obtains, as the second-type temperature data, one or more sets of temperature data at a position corresponding to the outside of the second-type position at which thermal resistance of the cladding is different than thermal resistance at the first-type position, and calculates the thermal resistance of the deposit based on the temperature difference data, thermal resistance of the fluid, thermal resistance of the pipe, and the thermal resistance of the cladding, and.
4. The estimation device according to claim 3, wherein the controller: obtains, as the first-type temperature data, first-type pipe surface temperature representing temperature of an outer surface at the first-type position, and first-type cladding surface temperature representing temperature of a cladding surface that is on an outside of the pipe in a radial direction from the first-type position, obtains, as the second-type temperature data, second-type pipe surface temperature representing temperature of an outer surface at the second-type position, and second-type cladding surface temperature representing temperature of the cladding surface that is on the outside of the pipe in a radial direction from the second-type position, and calculates the thermal resistance of the deposit based on temperature difference between the first-type pipe surface temperature and the first-type cladding surface temperature, temperature difference between the second-type pipe surface temperature and the second-type cladding surface temperature, temperature difference between the first-type pipe surface temperature and the second-type pipe surface temperature, the thermal resistance of the fluid, the thermal resistance of the pipe, and the thermal resistance of the cladding.
5. The estimation device according to claim 3, wherein the controller: obtains, as the first-type temperature data, two sets of first-type temperature data of inside of the cladding that is on an outside of the pipe in a radial direction from the first-type position, obtains, as the second-type temperature data, two sets of second-type temperature data of the inside of the cladding that is on the outside of the pipe in a radial direction from the second-type position, and calculates the thermal resistance of the deposit based on temperature difference between the two sets of first-type temperature data, temperature difference between the two sets of second-type temperature data, temperature difference between one selected from the two sets of first-type temperature data and one selected from the two sets of second-type temperature data based on obtained position, the thermal resistance of the fluid, the thermal resistance of the pipe, and the hermal resistance of the cladding.
6. The estimation device according to claim 2, wherein the controller: obtains, as the first-type temperature data, one or more sets of temperature data for a position corresponding to the outside of the first-type position at which a cladding does not cover the pipe, obtains, as the second-type temperature data, one or more sets of temperature data for a position corresponding to the outside of the second-type position at which the cladding covers the pipe, and calculates the thermal resistance of the deposit based on the temperature difference data, thermal resistance of the fluid, thermal resistance of the pipe, and thermal resistance of the cladding.
7. The estimation device according to claim 3, wherein the controller: calculates the thermal resistance of the deposit based on air temperature or fluid temperature on an outside of the pipe, or based on heat transfer coefficient of a surface of the cladding.
8. The estimation device according to claim 6, wherein the controller: calculates the thermal resistance of the deposit based on air temperature or fluid temperature on an outside of the pipe, or based on heat transfer coefficient of a surface of the cladding.
9. The estimation device according to claim 1, wherein the controller: further obtains first-type heat flux data used in calculating amount of heat movement from the fluid toward an outside of the pipe at the first-type position, and second-type heat flux data used in calculating amount of heat movement from the fluid toward the outside of the pipe at the second-type position, and calculates the thermal resistance of the deposit based on the first-type temperature data, the second-type temperature data, the first-type heat flux data, and the second-type heat flux data.
10. The estimation device according to claim 1, wherein the controller: obtains the first-type temperature data in the pipe that transmits oil or a gas generated from a well, and the second-type temperature data in the pipe, and estimates thickness of hydrate, wax, asphaltene, or scale based on the first-type temperature data and the second-type temperature data.
11. An estimation method comprising: obtaining first-type temperature data for a position corresponding to an outside of a first-type position of a pipe in which a fluid flows; obtaining second-type temperature data for a position corresponding to an outside of a second-type position of the pipe at which condition related to heat transfer is different than condition at the first-type position; and calculating, based on the first-type temperature data and the second-type temperature data, thermal resistance of a deposit formed on an inner surface of the pipe, and estimating a thickness of the deposit.
12. A non-transitory computer-readable recording medium having stored therein estimation instructions that cause a computer to perform a process comprising: obtaining first-type temperature data for a position corresponding to an outside of a first-type position of a pipe in which a fluid flows; obtaining second-type temperature data for a position corresponding to an outside of a second-type position of the pipe at which condition related to heat transfer is different than condition at the first-type position; calculating, based on the first-type temperature data and the second-type temperature data, thermal resistance of a deposit formed on an inner surface of the pipe, and estimating a thickness of the deposit.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0034] Embodiments of an estimation device, an estimation method, and a non-transitory computer-readable recording medium according to the present invention is described below in detail with reference to the accompanying drawings. However, the present invention is not limited by the embodiments described below.
[0035] The following explanation is given in the order of a configuration of an estimation system 100 according to one or more embodiments, a configuration of an estimation device 10, the flow of various operations, and specific examples of a pipe and a temperature sensor. That is followed by the explanation about the effects of one or more embodiments
[0036] Configuration of Estimation System 100
[0037] Explained below in detail with reference to
[0038] Exemplary Configuration of Entire System
[0039] The estimation system 100 includes the estimation device 10 and temperature sensors 40 (40A-1, 40A-2, 40B-1, and 40B-2). The estimation device 10 and the temperature sensor 40 are communicably connected to each other in a wired manner or a wireless manner via a predetermined communication network (not illustrated). Meanwhile, the estimation system 100 illustrated in
[0040] The temperature sensor 40A-1 is installed on the outer surface of a pipe 20 of an oil pipeline or a gas pipeline. The temperature sensor 40A-2 is installed on the outer surface of a heat insulation agent 30A that covers the pipe 20. The temperature sensor 40B-1 is installed on the outer surface of the pipe 20 of an oil pipeline or a gas pipeline. The temperature sensor 40B-2 is installed on the outer surface of a heat insulation agent 30B that covers the pipe 20 and that has a different thickness than the thickness of the heat insulation agent 30A. Meanwhile, a fluid 50 such as oil or a gas flows through the pipe 20. Moreover, a deposit 60 such as hydrate, wax, asphaltene, or scale gets formed on the inner surface of the pipe 20.
[0041] Operations Performed in Entire System
[0042] Regarding the system explained above, the following explanation is given about estimating the deposit thickness inside the pipe. Firstly, on the outside of a position of the pipe 20 at which the deposit 60 is formed on the inner surface (hereinafter, called a “first deposit formation position”), the estimation device 10 obtains the pipe surface temperature from the temperature sensor 40A-1 and obtains the heat-insulation-agent surface temperature from the temperature sensor 40A-2 (Step S1). Moreover, on the outside of a position of the pipe 20 at which the deposit 60 is formed on the inner surface and which is different than the first deposit formation position (hereinafter, called a “second deposit formation position”), the estimation device 10 obtains the pipe surface temperature from the temperature sensor 4 GB-1 and obtains the heat-insulation-agent surface temperature from the temperature sensor 40B-2 (Step S2).
[0043] The temperature sensors 40 (40A and 40B) are, for example, thermocouple sensors, or resistance temperature detectors, or DTSs, or thermography cameras. The temperature sensors 40A measure the pipe surface temperature and the heat-insulation-agent surface temperature at the first deposit formation position. The temperature sensors 40B measure the pipe surface temperature and the heat-insulation-agent surface temperature at the second deposit formation position. With reference to
[0044] Subsequently, using the temperature data obtained from the temperature sensors 40A and 40B, the estimation device 10 calculates the thermal resistance of the deposit 60 and then estimates the deposit thickness (Step S3). Regarding the details of the estimation operation for estimating the deposit thickness, the explanation is given later in [Flow of operations] (4. Flow of deposit thickness estimation operation). Moreover, using the temperature data obtained from the temperature sensors 40A and 40B, the estimation device 10 can also estimate the in-pipe fluid temperature. Regarding the details of the estimation operation for estimating the in-pipe fluid temperature, the explanation is given later in [Flow of operations] (5. Flow of in-pipe fluid temperature estimation operation).
[0045] As a result of performing the operations from Step S1 to Step S3 explained above, the thickness of the deposit formed inside the pipeline can be estimated in an inexpensive, non-invasive, and accurate manner without having to measure the fluid temperature inside the oil pipeline or the gas pipeline.
[0046] Configuration of estimation device 10 and other devices
[0047] Explained below with reference to
[0048] 1. Configuration of Estimation Device 10
[0049] The estimation device 10 includes an input unit 11, an output unit 12, a communication unit 13, a memory unit 14, and a control unit 15. The input unit 11 controls the input of a variety of information to the estimation device 10. For example, the input unit 11 is implemented using a mouse or a keyboard, and receives input of the setting information with respect to the estimation device 10. The output unit 12 controls the output of a variety of information from the estimation device 10. For example, the output unit 12 is implemented using a display, and outputs the setting information stored in the estimation device 10.
[0050] The communication unit 13 controls the data communication with other devices. For example, the communication unit 13 communicates data with other devices via a network device (not illustrated). Moreover, the communication unit 13 can communicate data with the operator terminal (not illustrated).
[0051] The memory unit 14 is used to store a variety of information referred to by the control unit 15 while performing operations, and to store a variety of information obtained by the control unit 15 while performing operations. The memory unit 14 can be implemented using, for example, a semiconductor memory device such as a random access memory (RAM) or a flash memory; or a storage device such as a hard disk or an optical disc. Meanwhile, in the example illustrated in
[0052] Herein, the memory unit 14 is used to store the information to be used in an estimation operation performed by an estimating unit 15c. For example, the memory unit 14 is used to store the following measured values and estimated values: thermal conductivity k.sub.p of the pipe; thermal conductivity k.sub.i (k.sub.i1, k.sub.i2) of the heat insulation agents; thermal conductivity k.sub.deposit of the deposit; outer radius r.sub.po of the pipe (i.e., the inner radius of the heat insulation agents); inner radius r.sub.pi of the pipe; and outer radius r.sub.i (r.sub.i1, r.sub.i2) of the heat insulation agents. Moreover, the memory unit 14 is used to store the following information: the thickness, the material, the shape, and the layer count of the heat insulation agents; the arrangement of the temperature sensors 40; the pipe-related information such as the structure of the pipe; a heat transfer coefficient h.sub.outer1 of the pipe; a heat transfer coefficient h.sub.outer2 of the heat insulation agents; the fluid velocity of the fluid inside the pipe; the surrounding temperature; and the present or absence of wind.
[0053] The control unit 15 controls the estimation device 10 in entirety. The control unit 15 includes a first obtaining unit 15a, a second obtaining unit 15b, and the estimating unit 15c. The control unit 15 can be implemented, for example, using an electronic circuit such as a central processing unit (CPU) or a micro processing unit (MPU); or using an integrated circuit such as an application specific integrated circuit (ASIC) or a field programmable gate array (FPGA).
[0054] First Obtaining Unit 15a
[0055] The first obtaining unit 15a obtains first-type temperature data for the position corresponding to the outside of a first-type position of the pipe 20 through which the fluid 50 flows. The first-type temperature data represents one or more sets of temperature data for the position corresponding to the outside of an arbitrary position of the pipe 20 through which the fluid 50 flows; and indicates the pipe surface temperature, the heat-insulation-agent surface temperature, the temperature of the inside of the heat insulation agents, the air temperature, and the fluid temperature on the outside of the pipe.
[0056] Regarding the first-type position, for example, as the first-type temperature data, the first obtaining unit 15a obtains the temperature data for the position corresponding to the outside of the first-type position of the pipe 20 at which the deposit 60 is formed on the inner surface of the pipe 20. Moreover, as the first-type temperature data, the first obtaining unit 15a obtains one or more sets of temperature data for the position corresponding to the outside of the first-type position of the pipe 20 at which the pipe 20 is covered by a cladding. Furthermore, as the first-type temperature data, the first obtaining unit 15a obtains one or more sets of temperature data for the position corresponding to the outside of the first-type position of the pipe 20 at which the pipe 20 is not covered by a cladding such as the heat insulation agents 30 (30A, 30A). Herein, the cladding represents a heat insulation agent, or a protective layer, or a cushioning material.
[0057] With reference to the example illustrated in
[0058] Regarding the obtained temperature data, for example, the first obtaining unit 15a obtains, as the first-type temperature, the temperature data of the pipe surface and the cladding surface on the outside of the first-type position of the pipe 20. At that time, the first obtaining unit 15a obtains first-type pipe surface temperature representing the temperature of the outer surface at the first-type position of the pipe 20, and obtains first-type cladding surface temperature representing the temperature of the cladding surface that is on the outside of the pipe 20 in a radial direction from the first-type position. Moreover, the first obtaining unit 15a obtains, as the first-type temperature data, two sets of temperature data of the inside of the cladding that is on the outside of the pipe 20 in a radial direction from the first-type position. That is, the first obtaining unit 15a obtains the temperature data of a temperature T.sub.1(T.sub.5) representing the pipe surface temperature or the temperature of the inside of the heat insulation agent 30 near the pipe surface, and obtains the temperature data of a temperature T.sub.3 representing the heat-insulation-agent surface temperature or the temperature of the inside of the heat insulation agent 30 near the heat insulation agent surface. Moreover, the first obtaining unit 15a obtains, as the first-type temperature data, the air temperature or the out-of-pipe fluid temperature on the outside of the first-type position of the pipe 20. That is, the first obtaining unit 15a obtains the temperature data of a temperature T.sub.6 representing the air temperature or the out-of-pipe fluid temperature. Moreover, as far as obtaining information other than the temperature data is concerned, the first obtaining unit 15a obtains first-type heat flux data that is used in calculating a heat movement amount Q.sub.1 from the fluid 50 toward the outside of the pipe 20 at the first-type position.
[0059] Second Obtaining Unit 15b
[0060] The second obtaining unit 15b obtains second-type temperature data for the position corresponding to the outside of a second-type position of the pipe 20 at which the conditions regarding heat transfer are different than the conditions at the first-type position. The conditions regarding heat transfer indicate the conditions related to the amount of heat movement, such as the thermal resistance or the thermal conductivity of the heat insulation agents and the heat transfer coefficient of the pipe surface. That is, the second obtaining unit 15b obtains, as the second-type temperature data, one or more sets of temperature data for the position corresponding to the outside of the second-type position of the pipe 20 at which the thermal resistance is different than the thermal resistance at the first-type position due to the difference in at least either the thickness, or the material, or the shape, or the layer count of the cladding.
[0061] Moreover, regarding the second-type position, the second obtaining unit 15b obtains, as the second-type temperature data, the temperature data for the position corresponding to the outside of the second-type position of the pipe 20 at which the deposit 60 is formed. At that time, the second obtaining unit 15b obtains, as the second-type temperature data, the temperature data for the position corresponding to the outside of the second-type position of the pipe 20 at which the deposit 60 is formed under the same conditions as the conditions at the first-type position. That is, the second obtaining unit 15b obtains, as the second-type temperature data, the temperature data for the position corresponding to the outside of the second-type position of the pipe 20 at which the deposit 60 is formed that has the same thickness and the same type as the deposit 60 formed at the first-type position. Furthermore, the second obtaining unit 15b obtains, as the second-type temperature data, one or more sets of temperature data for the position corresponding to the outside of the second-type position of the pipe 20 at which the pipe 20 is covered by a cladding such as the heat insulation agent 30. Alternatively, the second obtaining unit 15b can obtain, as the second-type temperature data, one or more sets of temperature data for the position corresponding to the outside of the second-type position of the pipe 20 at which the pipe 20 is not covered by a cladding such as the heat insulation agent 30.
[0062] With reference to the example illustrated in
[0063] Regarding the obtained temperature data, for example, as the second-type temperature data, the second obtaining unit 15b obtains the temperature data of the pipe surface and the cladding surface on the outside of the second-type position of the pipe 20. At that time, as the second-type temperature data, the second obtaining unit 15b obtains second-type pipe surface temperature representing the temperature of the outer surface at the second-type position of the pipe 20, and obtains second-type cladding surface temperature representing the temperature of the cladding surface that is on the outside of the pipe 20 in a radial direction from the second-type position. Moreover, the second obtaining unit 15b obtains two sets of second-type temperature data of the inside of the cladding that is on the outside of the pipe 20 in a radial direction from the second-type position. That is, the second obtaining unit 15b obtains the temperature data of a temperature T.sub.2 representing the pipe surface temperature or the temperature of the inside of the heat insulation agent 30 near the pipe surface, and obtains the temperature data of a temperature T.sub.4 representing the heat-insulation-agent surface temperature or the temperature of the inside of the heat insulation agent 30 near the heat insulation agent surface. Moreover, the second obtaining unit 15b obtains, as the second-type temperature data, the air temperature or the out-of-pipe fluid temperature on the outside of the second-type position of the pipe 20. That is, the second obtaining unit 15b obtains the temperature data of the temperature T.sub.6 representing the air temperature or the out-of-pipe fluid temperature. Moreover, as far as obtaining information other than the temperature data is concerned, the second obtaining unit 15b obtains second-type heat flux data that is used in calculating a heat movement amount Q.sub.2 from the fluid 50 toward the outside of the pipe 20 at the second-type position.
[0064] Estimating unit 15c The estimating unit 15c calculates, based on the first-type temperature data and the second-type temperature data, thermal resistance R.sub.deposit of the deposit 60 formed on the inner surface of the pipe 20, and then estimates thickness S of the deposit 60. For example, the estimating unit 15c calculates temperature difference data by referring to the first-type temperature data and the second-type temperature data; calculates the thermal resistance R.sub.deposit of the deposit 60 based on the temperature difference data; and then estimates the thickness S of the deposit 60. Moreover, the estimating unit 15c calculates the thermal resistance R.sub.deposit of the deposit 60 using the temperature difference data, the thermal resistance of the fluid 50, the thermal resistance of the pipe 20, and the thermal resistance of the cladding such as the heat insulation agent 30; and then estimates the thickness S of the deposit 60. At that time, the estimating unit 15c calculates the thermal resistance R.sub.deposit of the deposit 60 using the temperature difference between the first-type pipe surface temperature and the first-type cladding surface temperature, the temperature difference between the second-type pipe surface temperature and the second-type cladding surface temperature, the temperature difference between the first-type pipe surface temperature and the second-type pipe surface temperature, the thermal resistance of the fluid 50, the thermal resistance of the pipe 20, and the thermal resistance of the cladding; and then estimates the thickness δ of the deposit 60. Moreover, the estimating unit 15c calculates the thermal resistance of the deposit 60 using the temperature difference between the two sets of first-type temperature data, the temperature difference between the two sets of second-type temperature data, the temperature difference between the first-type temperature data and the second-type temperature data selected from among the two sets of first-type temperature data and two sets of second-type temperature data based on the obtained positions, the thermal resistance of the fluid 50, the thermal resistance of the pipe 20, and the thermal resistance of the cladding; and then estimates the thickness of the deposit 60.
[0065] That is, the estimating unit 15c calculates the numerical value of the thermal resistance R.sub.deposit of the deposit 60 using: the temperatures T.sub.1(T.sub.5) and T.sub.3 representing the first-type temperature data; the temperatures T.sub.2 and T.sub.4 representing the second-type temperature data; the numerical values of T.sub.1-T.sub.3, T.sub.2-T.sub.4, and T.sub.2-T.sub.1 representing the sets of temperature difference data; the numerical value of R.sub.innht representing the thermal resistance of the fluid 50; the numerical value of R.sub.pipe representing the thermal resistance of the pipe 20; and the numerical values of R.sub.1 and R.sub.2 representing the thermal resistances of the heat insulation agents 30A and 30B. Then, the estimating unit 15c refers to the thermal conductivity k.sub.deposit of the deposit 60 as stored in the memory unit 14, and calculates the estimated value of the thickness δ of the deposit 60.
[0066] The estimating unit 15c calculates the thermal resistance R.sub.deposit of the deposit 60 using the air temperature or the fluid temperature on the outside of the pipe 20, or using the heat transfer coefficient of the surface of the cladding such as the heat insulation agents 30; and then estimates the thickness δ of the deposit 60. That is, the estimating unit 15c calculates the numerical value of the thermal resistance R.sub.deposit of the deposit 60 using the numerical value of the temperature T.sub.6 representing the air temperature or the out-of-pipe fluid temperature, and using the heat transfer coefficients h.sub.outer1 and h.sub.outer2 of the heat insulation agents 30A and 30B, respectively. Then, the estimating unit 15c refers to the thermal conductivity k.sub.deposit of the deposit 60 as stored in the memory unit 14, and calculates the estimated value of the thickness δ of the deposit 60.
[0067] The estimating unit 15c calculates the thermal resistance R.sub.deposit of the deposit 60 using the first-type temperature data, the second-type temperature data, the first-type heat flux data, and the second-type heat flux data; and then estimates the thickness δ of the deposit 60. That is, the estimating unit 15c calculates the numerical value of the thermal resistance R.sub.deposit of the deposit 60 using: the temperature T.sub.1(T.sub.5) representing the first-type temperature data; the temperature T.sub.2 representing the second-type temperature data; the numerical value of the heat movement amount Q.sub.1 obtained from the first-type heat flux data; and the numerical value of the heat movement amount Q.sub.2 obtained from the second-type heat flux data. Then, the estimating unit 15c refers to the thermal conductivity k.sub.deposit of the deposit 60 as stored in the memory unit 14, and calculates the estimated value of the thickness δ of the deposit 60.
[0068] With reference to the example illustrated in
[0069] Regarding the estimation of information other than the deposit thickness, the estimating unit 15c estimates the temperature of the fluid 50, which flows in the pipe 20, based on the temperature difference data. That is, using the numerical values of T.sub.1-T.sub.3, T.sub.2-T.sub.4, and T.sub.2-T.sub.1 representing the sets of temperature difference data, and using the numerical values of R.sub.1 and R.sub.2 representing the thermal resistances of the heat insulation agents 30A and 30B, respectively; the estimating unit 15c calculates the estimated value of in-pipe fluid temperature T.sub.inner. Meanwhile, under the condition that the deposit 60 is not formed inside the pipe 20, using the numerical values of T.sub.1-T.sub.3, T.sub.2-T.sub.4, and T.sub.2-T.sub.1 representing the sets of temperature difference data, using the numerical value of R.sub.pipe representing the thermal resistance of the pipe 20, and using the numerical values of R.sub.1 and R.sub.2 representing the thermal resistances of the heat insulation agents 30A and 30B, respectively; the estimating unit 15c can also calculate the estimated value of the thermal resistance R.sub.innht of the fluid 50.
[0070] 2. Configuration of Temperature Sensors 40
[0071] Each of the temperature sensors 40 (40A-1, 40A-2, 40B-1, and 40B-2) includes function units such as a measuring unit (not illustrated) that measures the temperature, and a transceiving unit (not illustrated) that controls sending a variety of data to and receiving a variety of data from other devices.
[0072] Measuring Unit
[0073] The measuring unit of the temperature sensor 40A-1 obtains, from among the first-type temperature data, the temperature data of the pipe surface on the outside of the first-type position of the pipe 20, the temperature data of the inside of the cladding, and the air temperature. That is, the measuring unit of the temperature sensor 40A-1 obtains the temperature T.sub.1 (T.sub.5) representing the pipe surface temperature or the temperature of the inside of the heat insulation agent 30 near the pipe surface, and obtains the temperature data of the temperature T.sub.6 representing the air temperature or the out-of-pipe fluid temperature. The measuring unit of the temperature sensor 40A-2 obtains, from among the first-type temperature data, the temperature data of the pipe surface on the outside of the first-type position of the pipe 20, the temperature data of the inside of the cladding, and the air temperature. That is, the measuring unit of the temperature sensor 40A-2 obtains the temperature data of the temperature T.sub.3 representing the heat-insulation-agent surface temperature or the temperature of the inside of the heat insulation agent 30 near the heat insulation agent surface, and obtains the temperature data of the temperature T.sub.6 representing the air temperature or the out-of-pipe fluid temperature.
[0074] The measuring unit of the temperature sensor 40B-1 obtains, from among the second-type temperature data, the temperature data of the pipe surface on the outside of the second-type position of the pipe 20, the temperature data of the inside of the cladding, and the air temperature. That is, the measuring unit of the temperature sensor 4 GB-1 obtains the temperature data of the temperature T.sub.2 representing the pipe surface temperature or the temperature of the inside of the heat insulation agent 30 near the pipe surface, and obtains the temperature data of the temperature T.sub.6 representing the air temperature or the out-of-pipe fluid temperature. The measuring unit of the temperature sensor 40B-2 obtains, from among the second-type temperature data, the temperature data of the cladding surface on the outside of the second-type position of the pipe 20, the temperature data of the inside of the cladding, and the air temperature. That is, the measuring unit of the temperature sensor 4 GB-2 obtains the temperature data of the temperature T.sub.4 representing the heat-insulation-agent surface temperature or the temperature of the inside of the heat insulation agent 30 near the heat insulation agent surface, and obtains the temperature data of the temperature T.sub.6 representing the air temperature or the out-of-pipe fluid temperature.
[0075] Transceiving Unit
[0076] The transceiving unit of each temperature sensor 40 (40A-1, 40A-2, 40B-1, and 40B-2) sends the temperature data, which is measured by the corresponding measuring unit, to the estimation device 10. That is, the transceiving unit of the temperature sensors 40 send the temperature data of the measured temperatures T.sub.1 to T.sub.6 to the estimation device 10.
[0077] 3. Configuration of Other Devices
[0078] A heat flux meter (not illustrated) is installed in each of the heat insulation agents 30A and 30B. Moreover, the heat flux meter can also be installed on such surface of the pipe 20 on which the heat insulation agent is not provided. Each heat flux meter includes a measuring unit that measures the heat flux data, and a transceiving unit (not illustrated) that controls sending a variety of data to and receiving a variety of data from other devices. The measuring unit of each heat flux meter measures the heat flux data or the temperature data of the heat insulation agents 30A and 30B and the portion of the pipe 20 not covered by a heat insulation agent. The transceiving unit of each heat flux meter sends the heat flux data or the temperature data, which is measured by the corresponding measuring unit, to the estimation device 10.
[0079] Flow of Various Operations
[0080] Explained below with reference to
[0081] 1. Flow of Overall Operations
[0082] Explained below with reference to
[0083] Herein, the operations at Steps S101 and S102 can be performed simultaneously, or the operation at Step S101 can be performed after performing the operation at Step S102. In an identical manner, the operations at Steps S103 and S104 can be performed simultaneously, or the operation at Step S103 can be performed after performing the operation at Step S104. Moreover, either the operation at Step S103 or the operation at Step S104 can be skipped.
[0084] 2. Flow of First-Type Obtaining Operation
[0085] Explained below with reference to
[0086] 3. Flow of Second-Type Obtaining Operation
[0087] Explained below with reference to
[0088] 4. Flow of Deposit Thickness Estimation Operation
[0089] Explained below with reference to
[0090] Deposit Thickness Estimation Method
[0091] Given below is the explanation of an example of the method for estimating the deposit thickness from the pipe surface temperature and the heat-insulation-agent surface temperature at the deposit formation positions at which the heat insulation agents have different thicknesses. Herein, when T.sub.1 represents the pipe surface temperature obtained by the first obtaining unit 15a, T.sub.3 represents the heat-insulation-agent surface temperature of the heat insulation agent 30A, T.sub.2 represents the pipe surface temperature obtained by the second obtaining unit 15b, and T.sub.4 represents the heat-insulation-agent surface temperature of the heat insulation agent 30B; the heat movement amounts Q.sub.1 and Q.sub.2 from the fluid 50 toward the outside of the pipe at the positions of the heat insulation agents 30A and 30B, respectively, are expressed as given below by taking into account the movement of heat from the in-pipe fluid 50 to the pipe surface.
[0092] Herein, T.sub.inner represents the in-pipe fluid temperature; R.sub.deposit represents the thermal resistance of the deposit 60; R.sub.pipe represents the thermal resistance of the pipe 20; and R.sub.innht represents the thermal resistance attributed to the heat transfer of the fluid 50 inside the pipe. Moreover, by taking into account the movement of heat from the pipe surface to the heat insulation agent surface, regarding the heat movement amounts Q.sub.1 and Q.sub.2, relationships given below in Equation (3) and (4) are obtained.
[0093] Herein, R.sub.1 and R.sub.2 represent the thermal resistances of the heat insulation agents 30A and 30B, respectively. From Equation (1) to Equation (4) given above, the thermal resistance R.sub.deposit of the deposit 60 can be calculated as given below in Equation (5).
[0094] In an identical manner, from Equation (1) to Equation (4) given above, the in-pipe fluid temperature T.sub.inner can be calculated as given below in Equation (6).
[0095] The thermal resistances R.sub.1 and R.sub.2 of the heat insulation agents 30A, respectively, can be calculated as given below in Equation (7) and Equation (8), respectively, using the following: the thermal conductivities k.sub.i1 and k.sub.i2 and outer radii r.sub.i1 and r.sub.i2 of the heat insulation agents 30A and 30B, respectively, as stored in the memory unit 14; the outer radius r.sub.po of the pipe 20; and a length L in the pipe axis direction of the region taken into account for the movement of heat. Meanwhile, in Equation (7) and Equation (8), “ln” represents natural logarithm.
[0096] Meanwhile, the values of the thermal resistances R.sub.1 and R.sub.2 can be recorded in the memory unit 14. The thermal resistance R.sub.pipe of the pipe 20 can be calculated as given below in Equation (9) using the inner radius r.sub.pi of the pipe 20 and the thermal conductivity k.sub.p inside the pipe 20. In Equation (9), “ln” represents natural logarithm.
[0097] Moreover, the thermal resistance R.sub.innht attributed to the heat transfer of the fluid 50 inside the pipe 20 can be calculated as given below in Equation (10) using the heat transfer coefficient h.sub.inner inside the pipe 20.
[0098] At that time, the deposit thickness δ and the thermal resistance R.sub.deposit of the deposit 60 have the relationship as given below in Equation (11). The inner radius r.sub.pi of the pipe 20 corresponds to the outer radius of the deposit 60, and r.sub.pi-δ corresponds to the inner radius of the deposit 60. According to Equation (11) given below, greater the numerical value of the deposit thickness δ, the greater is the numerical value of the thermal resistance R.sub.deposit of the deposit 60. In Equation (11), “ln” represents natural logarithm.
[0099] As explained above, using the thermal conductivity k.sub.deposit of the deposit 60 as stored in the memory unit 14, the thickness of the deposit 60 can be calculated from the thermal resistance R.sub.deposit of the deposit 60.
[0100] Flow of estimation operation Explained below with reference to
[0101] The estimating unit 15c performs the operations from Step S401 to Step S407, and then ends the deposit thickness estimation operation. Herein, the sequence and the execution timings of the input reception operations performed from Step S401 to Step S406 can be varied either dynamically or statically.
[0102] 5. Flow of In-Pipe Fluid Temperature Estimation Operation
[0103] Explained below with reference to
[0104] The estimating unit 15c performs the operations from Step S501 to Step S504 explained above, and then ends the deposit thickness estimation operation. Herein, the sequence and the execution timings of the input reception operations performed from Step S501 to Step S503 can be varied either dynamically or statically.
[0105] Specific Examples of Pipe and Temperature Sensor
[0106] Explained below with reference
1. Specific Example 1
[0107] Explained below with reference to
[0108] Thus, the estimation device 10 can estimate the deposit thickness by measuring the pipe surface temperature and the heat-insulation-agent surface temperature for each type of heat insulation agent having a different thickness as illustrated in
[0109] Then, using the obtained temperature data of the temperatures T.sub.1 to T.sub.4, the stored thermal resistance R.sub.innht of the fluid 51, the stored thermal resistance R.sub.pipe of the pipe 21, and the stored thermal resistances R.sub.1 and R.sub.2 of the heat insulation agents 31A and 31B, respectively; the estimation device 10 obtains the thermal resistance R.sub.deposit of the deposit 61 according to Equation (5) given earlier. Subsequently, using the stored thermal conductivity k.sub.deposit of the deposit 61, the estimation device 10 estimates the thickness δ of the deposit 61. Moreover, using the temperature data of the temperatures T.sub.1 to T.sub.4 and the thermal resistances R.sub.1 and R.sub.2 of the heat insulation agents 31A and 31B, respectively; the estimation device 10 can estimate the temperature T.sub.inner of the fluid 51 according to Equation (6) given earlier.
2. Specific Example 2
[0110] Explained below with reference to
[0111] As illustrated in
[0112] Then, in an identical manner to the specific example 1 explained earlier, using the temperature data of the temperatures T.sub.1 to T.sub.4, the stored thermal resistance R.sub.innht of the fluid 52, the stored thermal resistance R.sub.pipe of the pipe 22, and the stored thermal resistances R.sub.1 and R.sub.2 of the heat insulation agent 32 and the other heat insulation agent, respectively; the estimation device 10 obtains the thermal resistance R.sub.deposit of the deposit 62 according to Equation (5) given earlier. Subsequently, using the stored thermal conductivity k.sub.deposit of the deposit 62, the estimation device 10 estimates the thickness δ of the deposit 62. Moreover, using the temperature data of the temperatures T.sub.1 to T.sub.4 and the thermal resistances R.sub.1 and R.sub.2 of the heat insulation agent 32 and the other heat insulation agent, respectively; the estimation device 10 can estimate the temperature T.sub.inner of the fluid 52 according to Equation (6) given earlier.
3. Specific Example 3
[0113] Explained below with reference to
[0114] Thus, the estimation device 10 can estimate the deposit thickness by measuring the temperature data of a plurality of points inside each heat insulation agent having a different thickness as illustrated in
4. Specific Example 4
[0115] Explained below with reference to
[0116] Thus, the estimation device 10 can estimate the deposit thickness by measuring the pipe surface temperature and the heat-insulation-agent surface temperature for each heat insulation agent made from a different material as illustrated in
[0117] The installation positions of the temperature sensors 44A can be set in between the two layers of heat insulation agents. Moreover, a heat insulation agent can have a multilayered structure of three or more layers. The layers can include a material such as plastic or a metal having high thermal conductivity, Moreover, a circuit board for temperature measurement or communication and a power source can also be included in the layers. Furthermore, the heat insulation agent can be partially or entirely covered by a container made of a metal, and the temperature sensors 44A can be installed inside that container.
[0118] With reference to
[0119] Then, using the obtained temperature data of the temperatures T.sub.1 to T.sub.4, the stored thermal resistance R.sub.innht of the fluid 54, the stored thermal resistance R.sub.pipe of the pipe 24, the thermal resistance R.sub.1 of the heat insulation agents 34A in entirety, and the thermal resistance R.sub.2 of the heat insulation agent 34B; the estimation device 10 obtains the thermal resistance R.sub.deposit of the deposit 64 according to Equation (5) given earlier. Subsequently, using the stored thermal conductivity k.sub.deposit of the deposit 64, the estimation device 10 estimates the thickness δ of the deposit 64. Moreover, using the temperature data of the temperatures T.sub.1 to T.sub.4, the thermal resistance R.sub.1 of the heat insulation agents 34A in entirety, and the thermal resistance R.sub.2 of the heat insulation agent 34B; the estimation device 10 can estimate the temperature T.sub.inner of the fluid 54 according to Equation (6) given earlier.
5. Specific Example 5
[0120] Explained below with reference to
[0121] Thus, as illustrated in
6. Specific Example 6
[0122] Explained below with reference to
[0123] Thus, as illustrated in
7. Specific Example 7
[0124] Explained below with reference to
[0125] Thus, as illustrated in
8. Specific Example 8
[0126] Explained below with reference to
[0127] Thus, as illustrated in
9. Specific Example 9
[0128] Explained below with reference to
[0129] Thus, even if there is only a single heat insulation agent as illustrated in
10. Specific Example 10
[0130] Explained below with reference to
[0131] Deposit thickness estimation method Given below is the explanation of a method for estimating the deposit thickness according to one or more embodiments as implemented in the specific example 10. When T.sub.5 represents the pipe surface temperature obtained by the first obtaining unit 15a of the estimation device 10 from a position at which the heat insulation agent 310 is not present, when T.sub.2 represents the pipe surface temperature obtained by the second obtaining unit 15b, when T.sub.4 represents the heat-insulation-agent surface temperature of the heat insulation agent 310, and when T.sub.6 represents the air temperature around the pipe 210; the heat movement amount Q.sub.1 from the fluid 510 toward the outside of the pipe 210 at the position at which the heat insulation agent 310 is not present is expressed as given below in Equation (12) by taking into account the movement of heat from the in-pipe fluid 510 to the pipe surface and the movement of heat from the pipe surface to the outside atmosphere of the pipe 210.
[0132] Herein, T.sub.inner represents the in-pipe fluid temperature of the fluid 510; R.sub.deposit represents the thermal resistance of the deposit 610; R.sub.pipe represents the thermal resistance of the pipe 210; R.sub.innht represents the thermal resistance attributed to the heat transfer of the fluid 510 inside the pipe 210; and R.sub.outht1 represents the thermal resistance attributed to the heat transfer from the pipe surface toward the outside atmosphere of the pipe 210.
[0133] On the other hand, the heat movement amount Q.sub.2 from the in-pipe fluid 510 toward the outside of the pipe 210 at the position of the heat insulation agent 310 is expressed as given below in Equation (13) by taking into account the movement of heat from the in-pipe fluid 510 to the pipe surface and the movement of heat from the surface of the heat insulation agent 310 toward the outside atmosphere of the pipe 210.
[0134] Herein, R.sub.2 represents the thermal resistance of the heat insulation agent 310, and R.sub.outht2 represents the thermal resistance attributed to the heat transfer from the surface of the heat insulation agent 310 toward the outside atmosphere of the pipe 210.
[0135] The thermal resistance R.sub.outht1 can be calculated as given below in Equation (14) using the outer radius r.sub.po of the pipe 210 and the heat transfer coefficient h.sub.outer1 of the surface of the pipe 210.
[0136] The thermal resistance R.sub.outht2 can be calculated as given below in Equation (15) using the outer radius r.sub.i2 of the heat insulation agent 310 and the heat transfer coefficient h.sub.outer2 of the surface of the heat insulation agent 310.
[0137] Moreover, from Equation (15) given above and the measured temperature, the thermal resistance R.sub.outht2 can be obtained as given below in Equation (16).
[0138] According to Equation (15) and Equation (16) given above, the heat transfer coefficient h.sub.outer2 of the surface of the heat insulation agent 310 can be obtained from the measured temperature. Moreover, if the heat transfer coefficient h.sub.outer1 of the surface of the pipe 210 is treated to be same as the heat transfer coefficient h.sub.outer2 of the surface of the heat insulation agent 310, then the thermal resistance R.sub.outht1 can be obtained from Equation (14) given earlier.
[0139] Then, from Equation (12) given earlier, Equation (13) given earlier, and the obtained the thermal resistance R.sub.outht1; a relationship given below in Equation (17) is obtained for the thermal resistance R.sub.deposit of the deposit 610 and a relationship given below in Equation (18) is obtained for the in-pipe fluid temperature T.sub.inner of the fluid 510.
[0140] As explained above, the thermal resistance R.sub.deposit of the deposit 610 can be obtained from Equation (17), and the thickness δ of the deposit 610 can be calculated from Equation (11) using the thermal conductivity k.sub.deposit of the deposit 610 as stored in the memory unit 14. Moreover, the in-pipe fluid temperature T.sub.inner representing the temperature of the fluid 510 can be calculated from Equation (18) given above.
[0141] Estimation Operation
[0142] Thus, even if the heat insulation agent is placed only in some part as illustrated in
[0143] Subsequently, using the temperature data of the temperatures T.sub.2, T.sub.4, T.sub.5, and T.sub.6, the stored thermal resistance R.sub.innht of the fluid 510, the stored thermal resistance R.sub.pipe of the pipe 210, the thermal resistance R.sub.outht1 attributed to the heat transfer from the pipe surface to the outside atmosphere of the pipe 210, and the thermal resistance R.sub.2 of the heat insulation agent 310; the estimation device 10 obtains the thermal resistance R.sub.deposit of the deposit 610 from Equation (17) given earlier. Then, using the stored thermal conductivity k.sub.deposit of the deposit 610, the estimation device 10 estimates the thickness δ of the deposit 610 from Equation (11) given above. Moreover, using the temperature data of the temperatures T.sub.2, T.sub.4, T.sub.5, and T.sub.6, the thermal resistance R.sub.outht1 attributed to the heat transfer from the pipe surface to the outside atmosphere of the pipe 210, and the thermal resistance R.sub.2 of the heat insulation agent 310; the estimation device 10 can estimate the temperature T.sub.inner of the fluid 510 from Equation (18) given earlier.
11. Specific Example 11
[0144] Explained below with reference to
[0145] Deposit thickness estimation method Given below is the explanation of a method for estimating the deposit thickness according to one or more embodiments as implemented in the specific example 11. When T.sub.5 represents the pipe surface temperature obtained by the first obtaining unit 15a of the estimation device 10 from a position at which the heat insulation agent 311 is not present, when T.sub.2 represents the pipe surface temperature obtained by the second obtaining unit 15b, and when T.sub.6 represents the air temperature around the pipe 211; the heat movement amount Q.sub.1 from the fluid 511 toward the outside of the pipe 211 at the position at which the heat insulation agent 311 is not present is expressed as given below in Equation (19) by taking into account the movement of heat from the in-pipe fluid 511 to the pipe surface and the movement of heat from the pipe surface to the outside atmosphere of the pipe 211.
[0146] Herein, T.sub.inner represents the in-pipe fluid temperature of the fluid 511; R.sub.deposit represents the thermal resistance of the deposit 611; R.sub.pipe represents the thermal resistance of the pipe 211; R.sub.innht represents the thermal resistance attributed to the heat transfer of the fluid 511 inside the pipe 211; and R.sub.outht1 represents the thermal resistance attributed to the heat transfer from the pipe surface toward the outside atmosphere of the pipe 211.
[0147] On the other hand, the heat movement amount Q.sub.2 from the in-pipe fluid 511 toward the outside of the pipe 211 at the position of the heat insulation agent 311 is expressed as given below in Equation (20) by taking into account the movement of heat from the in-pipe fluid 511 to the pipe surface and the movement of heat from the surface of the pipe 211 toward the outside atmosphere of the pipe 211.
[0148] Herein, R.sub.2 represents the thermal resistance of the heat insulation agent 311, and R.sub.outht2 represents the thermal resistance attributed to the heat transfer from the surface of the heat insulation agent 311 toward the outside atmosphere of the pipe 211.
[0149] At that time, from the strength of the wind on the outside of the pipe 211 and from the type of the fluid on the outside of the pipe (when the atmospheric air is absent, such as in the case of an under-water pipe), the heat transfer coefficient h.sub.outer1 of the pipe surface and the heat transfer coefficient h.sub.outer2 of the heat insulation agent surface are predicted. Herein, either the wind strength can be measured using an anemometer and the prediction can be accordingly performed; or, if the environment is such that the wind strength does not fluctuate significantly, the values of heat transfer coefficients can be set in advance. For example, in an almost windless environment, the setting can be done as h.sub.outer1=h.sub.outer2=5 W/m.sup.2K. Then, according to Equation (14) and Equation (15) given earlier, the thermal resistances R.sub.outh1 and R.sub.outht2 can be calculated from the heat transfer coefficients h.sub.outer1 and h.sub.outer2, respectively.
[0150] Subsequently, using the obtained thermal resistance, the measured temperature, Equation (19) given earlier, and Equation (20) given earlier; a relationship given below in Equation (21) is obtained for the thermal resistance R.sub.deposit of the deposit 611 and a relationship given below in Equation (22) is obtained for the in-pipe fluid temperature T.sub.inner of the fluid 511.
[0151] As explained above, as a result of using the thermal conductivity k.sub.deposit of the deposit 611 as stored in the memory unit 14, based on Equation (21) given above, the thickness of the deposit 611 can be calculated from the thermal resistance R.sub.deposit of the deposit 611. Moreover, the in-pipe fluid temperature T.sub.inner representing the temperature of the fluid 511 can be calculated from Equation (22) given above.
[0152] Estimation Operation
[0153] Thus, even if the heat insulation agent is placed only in some part as illustrated in
[0154] Subsequently, using the temperature data of the temperatures T.sub.2, T.sub.5, and T.sub.6, the stored thermal resistance R.sub.innht of the fluid 511, the stored thermal resistance R.sub.pipe of the pipe 211, the thermal resistance R.sub.outht1 attributed to the heat transfer from the pipe surface to the outside atmosphere of the pipe 211, the thermal resistance R.sub.2 of the heat insulation agent 311, and the thermal resistance R.sub.outht2 attributed to the heat transfer from the heat insulation agent surface to the outside atmosphere of the pipe 211; the estimation device 10 obtains the thermal resistance R.sub.deposit of the deposit 611 from Equation (21) given earlier. Then, using the stored thermal conductivity k.sub.deposit of the deposit 611, the estimation device 10 estimates the thickness δ of the deposit 611. Moreover, using the temperature data of the temperatures T.sub.2, T.sub.5, and T.sub.6, the thermal resistance R.sub.outht1 attributed to the heat transfer from the pipe surface to the outside atmosphere of the pipe 211, the thermal resistance R.sub.2 of the heat insulation agent 311, and the thermal resistance R.sub.outht2 attributed to the heat transfer from the heat insulation agent surface to the outside atmosphere of the pipe 211; the estimation device 10 can estimate the temperature T.sub.inner of the fluid 511 from Equation (22) given earlier.
12. Specific Example 12
[0155] Explained below with reference to
[0156] Thus, even if the heat insulation agent is placed only in some part as illustrated in
[0157] Subsequently, using the temperature data of the temperatures T.sub.2, T.sub.4, and T.sub.5, the stored thermal resistance R.sub.innht of the fluid 512, the stored thermal resistance R.sub.pipe of the pipe 212, the obtained thermal resistances R.sub.outht1 and R.sub.outht2, and the thermal resistance R.sub.2 of the heat insulation agent 312; the estimation device 10 solves a system of equations from Equation (12) and Equation (13) given earlier, and obtains the thermal resistance R.sub.deposit of the deposit 612 that is an unknown quantity, obtains the air temperature T.sub.6 around the pipe 212, and obtains the in-pipe fluid temperature T.sub.inner of the fluid 512. Then, using the stored thermal conductivity k.sub.deposit of the deposit 612, the estimation device 10 estimates the thickness δ of the deposit 612.
13. Specific Example 13
[0158] Explained below with reference to
[0159] Thus, as illustrated in
[0160] At that time, using the obtained thermal resistance, the measured temperature, Equation (21) given earlier in the specific example 11, and Equation (20) given earlier in the specific example 11; a relationship given below in Equation (23) is obtained for the thermal resistance R.sub.deposit of the deposit 613 and a relationship given below in Equation (24) is obtained for the in-pipe fluid temperature T.sub.inner of the fluid 513.
[0161] Subsequently, using the temperature data of the temperatures T.sub.1, T.sub.2, and T.sub.6, the stored thermal resistance R.sub.innht of the fluid 513, the stored thermal resistance R.sub.pipe of the pipe 213, the thermal resistance R.sub.1 of the heat insulation agent 313A, the thermal resistance R.sub.outht1 attributed to the heat transfer from the heat insulation agent 313A surface to the outside atmosphere of the pipe 213, the thermal resistance R.sub.2 of the heat insulation agent 313B, and the thermal resistance R.sub.outht2 attributed to the heat transfer from the heat insulation agent 313B surface to the outside atmosphere of the pipe 213; the estimation device 10 obtains the thermal resistance R.sub.deposit of the deposit 613 according to Equation (23) given earlier. Then, using the stored thermal conductivity k.sub.deposit of the deposit 613, the estimation device 10 estimates the thickness δ of the deposit 613. Moreover, using the temperature data of the temperatures T.sub.1, T.sub.2, and T.sub.6, the thermal resistance R.sub.1 of the heat insulation agent 313A, the thermal resistance R.sub.outht1 attributed to the heat transfer from the heat insulation agent 313A surface to the outside atmosphere of the pipe 213, the thermal resistance R.sub.2 of the heat insulation agent 313B, and the thermal resistance R.sub.outht2 attributed to the heat transfer from the heat insulation agent 313B surface to the outside atmosphere of the pipe 213; the estimation device 10 can also estimate the temperature T.sub.inner of the fluid 513 from Equation (24) given above.
14. Specific Example 14
[0162] Explained below with reference to
[0163] Thus, as illustrated in
[0164] Subsequently, using the temperature data of the temperatures T.sub.1, T.sub.2, and T.sub.4, the stored thermal resistance R.sub.innht of the fluid 514, the stored thermal resistance R.sub.pipe of the pipe 214, the obtained thermal resistances R.sub.outht1 and R.sub.outht2, the thermal resistance R.sub.1 of the heat insulation agents 314A, and the thermal resistance R.sub.2 of the heat insulation agents 314B; the estimation device 10 solves a system of equations from Equation (25) and Equation (26) given below, and obtains the thermal resistance R.sub.deposit of the deposit 614 that is an unknown quantity, obtains the air temperature T.sub.6 around the pipe 214, and obtains the in-pipe fluid temperature T.sub.inner of the fluid 514. Then, using the stored thermal conductivity k.sub.deposit of the deposit 614, the estimation device 10 estimates the thickness δ of the deposit 614.
[0165] Moreover, the heat movement amount Q.sub.1 from the fluid 514 toward the outside of the pipe 214 at the position of the heat insulation agent 314A is expressed as given below in Equation (27) by taking into account the movement of heat from the in-pipe fluid 514 to the pipe surface, the movement of heat from the pipe surface to the heat insulation agent surface, and the movement of heat from the heat insulation agent surface to the outside atmosphere of the pipe 214.
[0166] As a result of using Equation (27) given above, the unmeasured heat-insulation-agent surface temperature T.sub.3 of the heat insulation agent 314A can also be obtained.
15. Other Specific Examples
[0167] Given below is the explanation of specific examples other than the specific examples 1 to 14 explained above. The following explanation is given in the order of a deposit thickness estimation device based on heat flux measurement; an in-pipe fluid velocity estimation operation; and a deposit thickness estimation operation performed when the heat insulation agents are positioned at a distance from each other.
[0168] Deposit Thickness Estimation Device Based on Heat Flux Measurement
[0169] Firstly, in a configuration in which two types of heat insulation agents having different thermal resistances are used, a heat flux meter is installed in each heat insulation agent, and the estimation device 10 measures the heat flux and the temperature of each heat insulation agent. Then, using the heat flux meter, the estimation device 10 can directly measure the heat movement amount Q.sub.1 given earlier in Equation (1) and the heat movement amount Q.sub.2 given earlier in Equation (2). Hence, the estimation device 10 solves a system of equations of Equation (1) and Equation (2), and obtains the thermal resistance R.sub.deposit of the deposit that is an unknown quantity and obtains the in-pipe fluid temperature T.sub.inner. Subsequently, using the stored thermal conductivity k.sub.deposit of the deposit, the estimation device 10 estimates the thickness δ of the deposit.
[0170] Meanwhile, in a configuration in which the heat insulation agents are of a single type, the estimation device 10 installs a heat flux meter on the pipe surface not involving the heat insulation agents and installs a heat flux meter on the inside of the heat insulation agents. Hence, even when the pipe surface temperature not involving the heat insulation agents is used along with the heat flux or even when the pipe surface temperature on the inside of the heat insulation agents is used along with the heat flux, the estimation device 10 can estimate the deposit thickness in an identical sequence.
[0171] In-Pipe Fluid Velocity Estimation Operation
[0172] A sensor that estimates the internal fluid temperature from the measured temperature of the outside of the pipe is used in a plant. However, in such a measurement method, in order to estimate the internal fluid temperature, the impact of heat transfer between the fluid and the pipe needs to be estimated. In a fluid having low viscosity such as water, the impact of heat transfer is small. However, in a fluid having high viscosity such as oil, the impact of heat transfer increases. If the viscosity and the fluid velocity of the fluid is known, then it becomes possible to estimate the impact of heat transfer. However, if the fluid velocity of the fluid changes, then the impact of heat transfer also changes.
[0173] Thus, if the temperature on the inside and on the outside of each heat insulation agent having a different thickness is measured; then, using Equation (6) given earlier, even if the impact of heat transfer is not known, the estimation device 10 can estimate the fluid temperature by taking into account the impact of heat transfer. Meanwhile, if there is no deposit formation, then Equation (28) given below holds true as compared to Equation (5) given earlier.
[0174] As a result of using Equation (28) given above, the estimation device 10 can estimate the thermal resistance R.sub.innht attributed to the heat transfer of the fluid, and can accordingly estimate and output the in-pipe fluid velocity.
[0175] Deposit thickness estimation operation performed when heat insulation agents are positioned at a distance from each other
[0176] Even if two types of heat insulation agents having different thermal resistances are installed at a distance from each other, as long as there is no significant difference in the in-pipe fluid temperature and the deposit thickness at their installation positions, the estimation device 10 can estimate the deposit thickness δ and the in-pipe fluid temperature T.sub.inner in an identical manner to the specific example 1 explained earlier. Moreover, as long as there is no significant difference in the in-pipe fluid temperature and the deposit thickness at their installation positions, the estimation device 10 can estimate the deposit thickness δ and the in-pipe fluid temperature T.sub.inner across different pipes too.
Effects of Embodiments
[0177] Firstly, in the operations performed according to one or more embodiments, the first-type temperature data is obtained at the position corresponding to the outside of the first-type position of the pipe 20 through which the fluid 50 flows; the second-type temperature data is obtained at the position corresponding to the outside of the second-type position of the pipe 20 at which the conditions related to heat transfer are different than the conditions at the first-type position; the thermal resistance of the deposit 60, which is formed on the inner surface of the pipe 20, is calculated based on the first-type temperature data and the second-type temperature data; and the thickness of the deposit 60 is estimated. Hence, in the present operations, the deposit thickness inside the pipe 20 can be estimated with accuracy.
[0178] Secondly, in the operations performed according to one or more embodiments, as the first-type temperature data, the temperature data is obtained at the position corresponding to the outside of the first-type position of the pipe 20 at which the deposit 60 is formed on the inner surface of the pipe 20; and, as the second-type temperature data, the temperature data is obtained at the position corresponding to the outside of the second-type position of the pipe 20 at which the deposit 60 is formed. Then, the temperature difference data is calculated using the first-type temperature data and the second-type temperature data; and the thermal resistance of the deposit 60 is calculated based on the temperature difference data. Moreover, the thickness of the deposit 60 is estimated. Furthermore, based on the temperature difference data, the temperature of the fluid 50 flowing in the pipe 20 is estimated. Hence, in the present operations, as a result of using the temperature difference data among a plurality of points, the deposit thickness inside the pipe 20 can be estimated with accuracy.
[0179] Thirdly, in the operations performed according to one or more embodiments, as the first-type temperature data, one or more sets of temperature data are obtained at the position corresponding to the outside of the first-type position of the pipe 20 at which the pipe 20 is covered by a cladding. Moreover, as the second-type temperature data, one or more sets of temperature data are obtained at the position corresponding to the outside of second-type position of the pipe 20 at which the thermal resistance of the cladding is different than the thermal resistance at the first-type position. Then, using the calculated temperature difference data, the thermal resistance of the fluid 50, the thermal resistance of the pipe 20, and the thermal resistance of the cladding; the thermal resistance of the deposit 60 is calculated and then the thickness of the deposit 60 is estimated. Hence, in the present operations, as a result of using the temperature difference data among a plurality of points of the heat insulation agents having different thermal resistances, the deposit thickness inside the pipe 20 can be estimated with accuracy.
[0180] Fourthly, in the operations performed according to one or more embodiments, as the first-type temperature data, the first-type pipe surface temperature representing the temperature of the outer surface of the pipe 20 at the first-type position is obtained, and the first-type cladding surface temperature representing the temperature of the cladding surface in a radial direction of the first-type position is obtained. Moreover, as the second-type temperature data, the second-type pipe surface temperature representing the temperature of the outer surface of the pipe 20 at the second-type position is obtained, and the second-type cladding surface temperature representing the temperature of the cladding surface in a radial direction of the second-type position is obtained. Then, using the temperature difference between the first-type pipe surface temperature and the first-type cladding surface temperature, using the temperature difference between the second-type pipe surface temperature and the second-type cladding surface temperature, using the temperature difference between the first-type pipe surface temperature and the second-type pipe surface temperature, using the thermal resistance of the fluid 50, using the thermal resistance of the pipe 20, and using the thermal resistance of the cladding; the thermal resistance of the deposit 60 is calculated and then the thickness of the deposit 60 is estimated. Hence, in the present operations, as a result of using the temperature difference data in the heat transfer direction, the deposit thickness inside the pipe 20 can be estimated with accuracy.
[0181] Fifthly, in the operations performed according to one or more embodiments, as the first-type temperature data, the temperature data is obtained on the inside of a plurality of claddings in the radial direction of the first-type position. Moreover, as the second-type temperature data, the temperature data is obtained on the inside of a plurality of claddings in the radial direction of the second-type position. Hence, in the present operations, it becomes possible to install a temperature sensor in advance in a heat insulation agent, and the deposit thickness inside the pipe 20 can be estimated in an accurate and efficient manner.
[0182] Sixthly, in the operations performed according to one or more embodiments, as the first-type temperature data, one or more sets of temperature data are obtained at the position corresponding to the outside of the first-type position of the pipe 20 at which the pipe 20 is not covered by a cladding. Moreover, as the second-type temperature data, one or more sets of temperature data are obtained at the position corresponding to the outside of the second-type position of the pipe 20 at which the pipe 20 is covered by a cladding. Then, using the calculated temperature difference data, the thermal resistance of the fluid 50, the thermal resistance of the pipe 20, and the thermal resistance of the cladding; the thermal resistance of the deposit 60 is calculated and then the thickness of the deposit 60 is estimated. Hence, in the present operations, also in the pipe 20 in which a heat insulation agent is placed only in some part, the deposit thickness inside the pipe 20 can be estimated with accuracy.
[0183] Seventhly, in the operations performed according to one or more embodiments, using the air temperature on the outside of the pipe, or using the fluid temperature, or using the heat transfer coefficient of the surface of the cladding; the thermal resistance of the deposit 60 is calculated and then the thickness of the deposit 60 is estimated. Hence, in the present operations, also in the pipe 20 in which a heat insulation agent is placed only in some part, the deposit thickness inside the pipe 20 can be estimated in an accurate and efficient manner.
[0184] Eighthly, in the operations performed according to one or more embodiments, the first-type heat flux data is further obtained for use in calculating the amount of heat movement from the fluid 50 toward the outside of the pipe 20 at the first-type position. Moreover, the second-type heat flux data is further obtained for use in calculating the amount of heat movement from the fluid 50 toward the outside of the pipe 20 at the second-type position. Then, using the first-type temperature data, the second-type temperature data, the first-type heat flux data, and the second-type heat flux data; the thermal resistance of the deposit 60 is calculated and then the thickness of the deposit 60 is estimated. Hence, in the present operations, as a result of directly obtaining the amount of heat movement, the deposit thickness inside the pipe 20 can be estimated with accuracy.
[0185] Ninthly, in the operations performed according to one or more embodiments, in the pipe 20 meant for transmitting oil or a gas generated in a well, the first-type temperature data and the second-type temperature data is obtained. Then, based on the first-type temperature data and the second-type temperature data, the thickness of hydrate, wax, asphaltene, or scale is estimated. Hence, in the present operations, in an oil pipeline or a gas pipeline, the deposit thickness inside the pipe 20 can be estimated with accuracy.
System
[0186] The processing procedures, the control procedures, specific names, various data, and information including parameters described in embodiments or illustrated in the drawings can be changed as required unless otherwise specified.
[0187] The constituent elements of the device illustrated in the drawings are merely conceptual, and need not be physically configured as illustrated. The constituent elements, as a whole or in part, can be separated or integrated either functionally or physically based on various types of loads or use conditions.
[0188] The process functions implemented in the device are entirely or partially implemented by a CPU or by computer programs (instructions) that are analyzed and executed by a CPU, or are implemented as hardware by wired logic.
[0189] Hardware
[0190] Given below is the explanation of an exemplary hardware configuration example of the estimation device 10. Herein, the other devices too can have an identical hardware configuration.
[0191] the communication device 10a is a network interface card, and communicates with other servers. The HDD 10b is used to store a computer program meant for implementing the functions illustrated in
[0192] The processor 10d reads the computer program, which is meant for executing identical operations to the operations performed by the processing units illustrated in
[0193] In this way, the estimation device 10 reads and executes a computer program, and operates as an information processing device that implements various processing methods. Alternatively, the estimation device 10 can read the computer program from a recording medium using a medium reading device, and can execute the read computer program to implement functions identical to the functions according to one or more embodiments described above. Meanwhile, the computer program is not limited to be executed in the estimation device 10. Alternatively, for example, even when the computer program is executed by some other computer or some other server or when the computer program is executed in cooperation among devices, the present invention can still be implemented in an identical manner.
[0194] The computer program can be distributed via a network such as the Internet. Alternatively, the computer program can be recorded in a computer-readable recording medium such as a hard disk, a flexible disk (FD), a compact disc read only memory (CD-ROM), a magneto-optical (MO) disk, or a digital versatile disc (DVD). Then, a computer can read the computer program from the recording medium, and execute it.
[0195] One or more embodiments can estimate a deposit thickness inside a pipe with accuracy.
[0196] Although the disclosure has been described with respect to only a limited number of embodiments, those skilled in the art, having benefit of this disclosure, will appreciate that various other embodiments may be devised without departing from the scope of the present invention. Accordingly, the scope of the invention should be limited only by the attached claims.