Calibration Method and Sound Producing Module
20260045244 ยท 2026-02-12
Assignee
Inventors
Cpc classification
International classification
Abstract
A calibration method comprises adjusting an operating frequency of an air-pulse generating device, such that a sound pressure level (SPL) of the air-pulse generating device is within a specific range. The sound producing module comprises the air-pulse generating device configured to produce sound via generating a plurality of air pulses at a pulse rate corresponding to the operating frequency.
Claims
1. A calibration method, configured to calibrate a sound producing module, the calibration method comprising: adjusting an operating frequency of an air-pulse generating device, such that a sound pressure level (SPL) of the air-pulse generating device is within a specific range; wherein the sound producing module comprises the air-pulse generating device configured to produce sound via generating a plurality of air pulses at a pulse rate corresponding to the operating frequency.
2. The calibration method of claim 1, wherein the step of adjusting the operating frequency of the air-pulse generating device comprises: obtaining a saturated sound pressure level corresponding to a saturation region of the air-pulse generating device; obtaining a typical sound pressure level and corresponding to a sensitive region of the air-pulse generating according to the saturated sound pressure level; obtaining a typical driving amplitude according to the typical sound pressure level; and adjusting the operating frequency of a first air-pulse generating device, such that a first sound pressure level produced by the first air-pulse generating device is within a first specific range; wherein in the saturation region a first increment of sound pressure level corresponding to an increment of driving amplitude is less than a first threshold; wherein in the sensitive region a second increment of sound pressure level corresponding to the increment of driving amplitude is greater than a second threshold.
3. The calibration method of claim 2, wherein the step of obtaining the saturated sound pressure level corresponding to the saturation region of the air-pulse generating device comprises: driving a plurality of air-pulse generating devices toward the saturation region; obtaining a plurality of second sound pressure levels corresponding to the plurality of air-pulse generating devices operating within the saturation region; and obtaining the saturated sound pressure level according to the plurality of second sound pressure levels.
4. The calibration method of claim 3, wherein the step of obtaining the saturated sound pressure level according to the plurality of first sound pressure levels comprises: obtaining the saturated sound pressure level as a central statistic of the plurality of second sound pressure levels.
5. The calibration method of claim 3, wherein the step of driving the plurality of air-pulse generating devices toward the saturation region comprises: adjusting a demodulation driving amplitude for the plurality of air-pulse generating devices toward the saturation region while keeping a modulation driving amplitude and the pulse rate constant.
6. The calibration method of claim 2, wherein the step of obtaining the typical SPL and the typical driving amplitude according to the saturated sound pressure level comprises: obtaining the typical SPL as the saturated sound pressure level minus a certain amount; and obtaining the typical driving amplitude corresponding to the typical SPL.
7. The calibration method of claim 6, wherein the step of obtaining the typical driving amplitude corresponding to the typical SPL comprises: obtaining a plurality of driving amplitudes for a plurality of air-pulse generating devices such that the plurality of air-pulse generating devices produces sounds at the typical SPL; and obtaining the typical driving amplitude as a central statistic of the plurality of driving amplitudes.
8. The calibration method of claim 2, wherein the step of adjusting the operating frequency comprises: adjusting the operating frequency while keeping a demodulation driving amplitude and a modulation driving amplitude constant.
9. The calibration method of claim 2, wherein the step of adjusting the operating frequency comprises: adjusting the operating frequency while keeping a demodulation driving amplitude as the typical driving amplitude.
10. The calibration method of claim 2, further comprising: obtaining a typical power corresponding to the typical driving amplitude.
11. The calibration method of claim 2, further comprising: adjusting a driving amplitude for the air-pulse generating device such that a power of the air-pulse generating device is within a second specific range.
12. The calibration method of claim 2, further comprising: obtaining a calibrated operating frequency; and storing the calibrated operating frequency in a memory within the sound producing module.
13. A sound producing module, comprising: a memory, configured to store a calibrated operating frequency; and an air-pulse generating device, configured to produce a sound via generating a plurality of air pules at a pulse rate corresponding to the calibrated operating frequency; wherein a second calibrated operating frequency is stored in a second memory within a second sound producing module distinct from the sound producing module; wherein the calibrated operating frequency is different from the second calibrated operating frequency; wherein a sound pressure level produced by the air-pulse generating device according to the calibrated operating frequency are consistent with a second sound pressure level produced by a second air-pulse generating device according to the second calibrated operating frequency which is different from the calibrated operating frequency; wherein the second sound producing module comprises the second air-pulse generating device.
14. The sound producing module of claim 13, wherein the calibrated operating frequency and the second calibrated operating frequency are obtained via a calibration process.
15. The sound producing module of claim 13, comprising: a driving circuit, comprising the memory, configured to generate a demodulation driving signal and a modulation driving signal according to the calibrated operating frequency.
16. The sound producing module of claim 15, wherein the air-pulse generating device comprises: a flap; and an actuator, disposed on the flap, comprising a first electrode and a second electrode; wherein the first electrode and the second electrode receive the demodulation driving signal and the modulation driving signal; wherein the demodulation driving signal and the modulation driving signal are generated according to the calibrated operating frequency.
17. The sound producing module of claim 15, wherein the air-pulse generating device comprises: a flap pair, comprising a first flap and a second flap; wherein the flap pair is driven by the demodulation driving signal to perform a differential mode movement and driven by the modulation driving signal to perform a common mode movement.
18. The sound producing module of claim 15, wherein a volume of the sound produced by the air-pulse generating device is affected by a demodulation driving amplitude of the demodulation driving signal.
19. The sound producing module of claim 15, wherein a volume of the sound produced by the air-pulse generating device is affected by a modulation driving amplitude of the modulation driving signal.
20. The sound producing module of claim 15, wherein a volume of the sound produced by the air-pulse generating device is affected by an operating frequency corresponding to the demodulation driving signal and the modulation driving signal.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0020] Content of U.S. Pat. Nos. 11,943,585, 12,261,567 and 12,107,546 is incorporated herein by reference.
[0021] By exploiting features of air-pulse generating (APG) device and its companion driving signal, it is possible to perform calibration via operating frequency.
[0022] U.S. Pat. No. 11,943,585 filed by Applicant discloses an air-pulse generating (APG) device 10, which is shown in
[0023] The modulation driving signal SM drives the flap pair to perform a common mode movement. The demodulation driving signals S101 and S103 drive the flap pair to perform a differential mode movement. Suppose U.sub.z,101 and U.sub.z,103 represents displacement (in Z/vertical direction) of the flaps 101 and 103, respectively. Then the common mode movement may refer to a movement component of the flap pair which is (U.sub.z,101+U.sub.z,103)/2, and the differential mode movement may refer to a movement component of the flap pair which is |U.sub.z,101U.sub.z,103|/2.
[0024] A slit 112 is formed between the flaps 101 and 103. When the flap pair performs the differential mode movement (sometimes abbreviated as differential movement) such that U.sub.z=|U.sub.z,101U.sub.z,103| is greater than a thickness of the flap, an opening (also denoted as 112) is formed. In one perspective, the differential movement of flaps 101 and 103 forms a virtual valve, also denoted as 112. When U.sub.z is small (smaller than the thickness of the flap) and/or an acoustic impedance/resistance is large so that airflow through the virtual valve 112 is negligible, the virtual valve 112 can be viewed as the slit 112, as shown in
[0025] Waveforms of the demodulation driving signals S101, S103 and the modulation driving signal SM are shown in
[0026] The demodulation driving signals S101 and S103 may or may not be biased at the same level. When the demodulation driving signals S101 and S103 are biased at the same level, the flap pair may perform a symmetric differential movement without initial deflection. In this case, the demodulation driving signals S101 and S103 may be also denoted as +SV and SV, as shown in
[0027] In an embodiment, as shown in
[0028] In the present application, the demodulation frequency of the demodulation driving signals is also referred to (as) operating frequency of the APG device, denoted as fv. The ultrasonic pulse rate would be the modulation frequency of the modulation driving signal and corresponding to the operating frequency fv.
[0029] In the embodiment shown in
[0030] As taught by U.S. Pat. No. 11,943,585, in the modulation perspective, the modulation driving signal SM resulting in the common mode movement leads to generating amplitude-modulated (AM) wave (pressure variation). In the demodulation perspective, the virtual valve 112 controlled by the demodulation driving signal SV functions as an acoustic diode for AM demodulation, which is elaborated in
[0031]
[0032] In other words, given the common mode movement generates AM wave or AM pressure variation as V.sub.I, the virtual valve 112 functions as diode D (as a rectifier) to produce unipolar air pulse, and acoustic capacitance C and resistance R.sub.L embedded in ambient function as LPF to filter out ultrasonic component and leave audible portion (potion within audible spectrum band) V.sub.O to human hearing system.
[0033] To see how the rectifier works,
[0034] Note that, amplitude of output airflow I(t) would determine volume of sound which the APG device as sound producing device can produce. On the other hand, according to the concept behind
[0035] Note that, SVamp generally represents demodulation driving amplitude, amplitude of the demodulation driving signal SV, sometimes abbreviated as demodulation amplitude. In an embodiment, the demodulation amplitude SVamp may be specifically a peak-to-peak voltage of the demodulation driving signal SV, denoted as SVpp, but not limited thereto. SMamp generally represents modulation driving amplitude, amplitude of the modulation driving signal SM, sometimes abbreviated as modulation amplitude. In an embodiment, the modulation amplitude SVamp may be a peak-to-peak voltage or a root-mean-square voltage of the modulation driving signal SM, but not limited thereto.
[0036] It can be concluded that, volume of the APG device as sound producing device would be affected by the displacement difference U.sub.z , and the displacement difference U.sub.z would be affected (at least) by the amplitude of the demodulation driving signal SVamp.
[0037] It can be validated by
[0038] In addition to SVamp, the displacement difference U.sub.z would also be affected by the operating frequency fv. When the operating frequency fv approaches (or is closer to) a resonance frequency Fr of the air-pulse generating device, the flap 101/103 would have larger displacement and the flap pair has larger U.sub.z under the same amplitudes SVamp and SMamp applied on the actuators.
[0039] It can be validated by
[0040] It means that, in addition to the amplitude of the demodulation driving signal SVamp or SVpp, the operating frequency fv may also be a factor/parameter to adjust/affect the sound volume produced the APG device.
[0041] Note that, for mass production phase, volume produced by the APG device may be different from device to device, due to manufacturing variation. It means, even applying the same SVpp on a plurality of APG devices fabricated by the same manufacturing process, volume produced by the plurality of APG devices may be different from device to device.
[0042] Hence, a calibration process is needed to calibrate all the plurality of APG devices such that all the plurality of APG devices produces substantially the same volume.
[0043] Moreover, the APG device has its own companion driver. To promote commercial products of the APG devices, the APG device may be integrated with its corresponding driving circuit to be formed as a module, e.g., a sound producing module. In the production line, a plurality of APG devices may be integrated as a plurality of sound producing modules. The sound producing modules may be put on a testing/calibration apparatus to perform the calibration process.
[0044] For example,
[0045] In an embodiment, the driving circuit 12 may comprise circuit disclosed in U.S. Pat. Nos. 12,261,567 and/or 12,107,546 filed by Applicant to produce the (de) modulation driving signals SV and SM, which is not limited thereto.
[0046] From the observation of
[0047]
[0048] Step 302: Obtain a saturated sound pressure level SPL.sub.SAT corresponding to a saturation region of the APG device.
[0049] Step 304: Obtain a typical sound pressure level SPL.sub.TYP corresponding to a sensitive region of the APG device according to SPL.sub.SAT.
[0050] Step 306: Obtain a typical driving amplitude SV.sub.TYP according to SPL.sub.TYP.
[0051] Step 308: Obtain a typical power PW.sub.TYP according to SV.sub.TYP.
[0052] Step 312: Adjust the operating frequency fv such that (SPL/SPL.sub.TYP1)a %.
[0053] Step 314: Adjust SVamp such that (PW/PW.sub.TYP1)b %.
[0054] Steps of the calibration process 30 can be divided into a preparation phase (comprising Steps 302, 304, 306, and 308) and a calibration phase (comprising Steps 312 and 314). In the preparation phase, the calibration apparatus 20 gathers statistics of a plurality of APG devices; while in the calibration phase, the calibration apparatus 20 uses those statistics to perform calibration on each APG device.
[0055] Specifically, in Step 302, the calibration apparatus 20 may obtain the saturated sound pressure level SPL.sub.SAT corresponding to the saturation region of the APG device.
[0056] From
[0057] In other words, in the saturation region SAT, a first slope of the SPL vs. SVpp curve shown in
[0058] Suppose there are M APG devices to be calibrated. In an embodiment, the demodulation driving amplitude SVamp/SVpp of each APG device (among the M APG devices) may be increased to achieve its maximum SPL (making sure that the APG device operates within the saturation region SAT), and a plurality of first SPLs SPL.sub.MAX,1, . . . , SPL.sub.MAX,M are obtained. The saturated sound pressure level SPL.sub.SAT may be obtained via taking a central statistic of the first SPLs SPL.sub.MAX,1, . . . , SPL.sub.MAX,M, where central statistic indicates center tendency of the plurality of first SPLs, which may be referred to mean/average, median or mode of the plurality of first SPLs. For example, SPL.sub.SAT=mean (SPL.sub.MAX,1, . . . , SPL.sub.MAX,M), where mean(.Math.) represents a mean function and returns a mean of input arguments.
[0059] In Step 304, the calibration apparatus 20 may obtain the typical sound pressure level SPL.sub.TYP corresponding to the sensitive region SNS of the APG device according to SPL.sub.SAT, where SPL.sub.TYP is an SPL when the APG device in the sensitive region SNS can produce. In an embodiment, the calibration apparatus 20 may reduce SPL.sub.SAT by a certain amount to obtain the typical sound pressure level SPL.sub.TYP. For example, the calibration apparatus 20 may obtain SPL.sub.TYP as SPL.sub.TYP=SPL.sub.SAT20 dB (which is not limited thereto), to make sure that SPL.sub.TYP corresponds to the sensitive region SNS.
[0060] In Step 306, the calibration apparatus 20 may find/lower the demodulation driving amplitude SVamp for each of the APG device (among the M APG devices) such that each APG device produces sound volume as SPL.sub.TYP, and the corresponding demodulation driving amplitudes are SVamp.sub.1, . . . , SVamp.sub.M. In other words, the calibration apparatus 20 may obtain SVamp.sub.1, . . . , SVamp.sub.M such that the m-th APG device (among the M APG devices) produces sound volume as SPL.sub.TYP. Further, the calibration apparatus 20 may take a central statistic of SVamp.sub.1, . . . , SVamp.sub.M, to obtain the typical driving amplitude SV.sub.TYP. For example, the calibration apparatus 20 may obtain the typical driving amplitude SV.sub.TYP as SV.sub.TYP=mean (SVamp.sub.1, . . . , SVamp.sub.M) (but not limited thereto).
[0061] In Step 308, once the calibration apparatus 20 obtains the typical driving amplitude SV.sub.TYP, the calibration apparatus 20 may obtain the typical power PW.sub.TYP accordingly. For example, the calibration apparatus 20 may apply the typical driving amplitude SV.sub.TYP on the M APG devices, measure their power PW.sub.1, . . . ,PW.sub.M and take a central statistic of PW.sub.1, . . . ,PW.sub.M to obtain the typical power PW.sub.TYP, which is not limited thereto.
[0062] Note that, the preparation phase is configured to obtain statistics such as SPL.sub.TYP, SV.sub.TYP and PW.sub.TYP from the M APG devices; while the in the calibration phase, SPL.sub.TYP, SV.sub.TYP and PW.sub.TYP is used for calibration on each of the APG device.
[0063] Moreover, in preparation phase, the modulation amplitude SMamp and the operating frequency fv are kept constant, and the only parameter to adjust is the demodulation amplitude SVamp.
[0064] In Step 312, the calibration apparatus 20 adjusts the operating frequency fv of each APG device (e.g., a m-th APG device) such that the SPL of the each/m-th APG device satisfies (SPL/SPL.sub.TYP1)a % (eq. 1), where a % represents tolerance (range). In an embodiment, a % may be set as 5% or 3.5% (but not limited thereto), depending on practical requirement(s).
[0065] Note that, in step 312, the calibration apparatus 20 adjusts the operating frequency fv while keeping the modulation amplitude SMamp and the demodulation amplitude SVamp constant. Moreover, the calibration apparatus 20 may remain the demodulation amplitude SVamp as constant as SV.sub.TYP, which is obtained from the preparation phase.
[0066] In Step 314, the calibration apparatus 20 may slightly adjust the demodulation amplitude SVamp on each APG device (e.g., the m-th APG device) such that such that a power PW of the each/m-th APG device satisfies (PW/PW.sub.TYP1)b % (eq. 2), where b % represents tolerance (range). In an embodiment, b % may be set as 7% (but not limited thereto), depending on practical requirement(s). In an embodiment, the calibration apparatus 20 may adjust the demodulation amplitude SVamp by one step at a time, with each step being a finest increment the apparatus 20 can achieve.
[0067] Note that, in step 314, the calibration apparatus 20 adjusts the demodulation amplitude SVamp while keeping the modulation amplitude SMamp and the operating frequency fv constant. Moreover, the calibration apparatus 20 may treat SV.sub.TYP as an initial value for adjusting the demodulation amplitude SVamp.
[0068] In the embodiment shown in
[0069] After the calibration process 30 is done or the iteration within the calibration process 30 converges, the calibration apparatus 20 may obtain a calibrated operating frequency f.sub.V,cal,m corresponding to the m-th APG device. The calibration apparatus 20 may store (the value of) the calibrated operating frequency f.sub.V,cal,m in a memory within the sound producing module comprising the m-th APG device.
[0070] When the calibration (e.g., the calibration process 30 or 30, where process 30 will be introduced later) is performed on the M APG devices, the M APG devices may have different calibrated operating frequencies, but generate (substantially) the same SPL. It means that, when the calibration is performed on the M APG devices, the SPLs produced by the M APG devices are within specific tolerance range, under the small driving amplitude SVamp and SMamp.
[0071] Referring to
[0072] In an embodiment, the driving circuit 12 may comprise circuit disclosed in U.S. Pat. Nos. 12,261,567 and/or 12,107,546 filed by Applicant to produce the signals SV and SM, which is not limited thereto.
[0073] In other words, calibrated operating frequencies f.sub.V,cal,m, f.sub.V,cal,m might be different for distinct APG devices or sound producing modules, and the sound producing levels SPL.sub.m and SPL.sub.m (of the m-th and the m-th APG devices or sound producing modules) might be the same after performing the calibration (e.g., the calibration process 30 or 30), under the condition of driving amplitude being consistent.
[0074] In the present application, sound producing levels or powers being consistent refers to being within tolerance range. For example, if both SPL.sub.m and SPL.sub.m satisfy eq. 1 (by substituting SPL.sub.m/m for SPL in eq. 1) or within r % of SPLREF, SPL.sub.m and SPL.sub.m are considered as consistent.
[0075] Notably, the embodiments stated in the above are utilized for illustrating the concept of the present application. Those skilled in the art may make modifications and alterations accordingly, and not limited herein. For example, power adjustment/calibration may be omitted under a circumstance that power consumption is less concern.
[0076] In this case,
[0077] In summary, the present invention exploits operating frequency with respect to resonance frequency to adjust displacement (difference) and therefore to adjust volume of APG devices. Operating frequency is adopted as an adjusting parameter for calibration. After performing the calibration, the APG devices or sound producing modules would produce consistent SPLs.
[0078] Those skilled in the art will readily observe that numerous modifications and alterations of the device and method may be made while retaining the teachings of the invention. Accordingly, the above disclosure should be construed as limited only by the metes and bounds of the appended claims.