Fabrication-Free Microfluidic Device for Scalable, High-Volume Bacterial Electroporation
20230109468 · 2023-04-06
Inventors
Cpc classification
C12M35/02
CHEMISTRY; METALLURGY
C12M29/00
CHEMISTRY; METALLURGY
C12M1/42
CHEMISTRY; METALLURGY
C12N15/87
CHEMISTRY; METALLURGY
International classification
C12M1/42
CHEMISTRY; METALLURGY
C12N13/00
CHEMISTRY; METALLURGY
Abstract
A disposable, fabrication-free, high-volume electroporation device may process cell samples of large volume without compromising transformation efficiency and cell viability, while precipitously reducing the entire processing time and effort. An embodiment includes at least two hollow, tubular conductive elements and an insulating structure, defining a channel, that fluidically couples the at least two conductive elements to define an electroporation flow path in the channel for flow-through electroporation. The high-volume electroporation device can be an alternative to cuvettes for typical volume electroporation, but can also be an indispensable tool to process large volume samples for applications, such as creation of modified sample libraries.
Claims
1. An electroporation device, comprising: at least two conductive elements, each of the at least two conductive elements being of a hollow, tubular structure; and an insulating structure defining a channel of constant diameter, the insulating structure configured to fluidically couple the at least two conductive elements, the at least two conductive elements and the insulating structure in coupled arrangement defining an electroporation flow path in the channel for flow-through electroporation.
2. The electroporation device of claim 1, wherein each of the at least two conductive elements is a cannula comprising a conductive material.
3. The electroporation device of claim 1, wherein each of the at least two conductive elements is a syringe needle.
4. The electroporation device of claim 1, wherein the insulating structure is a polymer tube.
5. The electroporation device of claim 1, wherein the insulating structure is configured to receive the at least two conductive elements as inserts at opposing ends of the channel.
6. The electroporation device of claim 5, wherein the insulating structure, or the at least two conductive elements, includes markings indicating an insertion distance of each the at least two conductive elements.
7. The electroporation device of claim 5, wherein the insulating structure, or the at least two conductive elements, includes stops defining an insertion distance of each of the at least two conductive elements.
8. The electroporation device of claim 5, wherein the at least two conductive elements are inserted into the channel of the insulating structure with a gap therebetween of about 1 mm to about 50 mm, or of about 1 mm to about 10 mm.
9. The electroporation device of claim 1, further comprising a fluid pump coupled to an upstream one of the at least two conductive elements.
10. The electroporation device of claim 9, wherein the fluid pump is configured to supply a cell media to the channel at a flow rate of about 1 mL/min to about 1500 mL/min, or of about 1 mL/min to about 100 mL/min.
11. The electroporation device of claim 9, further comprising a controller configured to control the flow rate based upon a selected residence time of cells exposed to an electric field in the channel.
12. The electroporation device of claim 1, further comprising a power supply in operative arrangement with the at least two conductive elements.
13. The electroporation device of claim 12, wherein a voltage supplied by the power supply is configured to generate an electric field within the channel of about 0.1 kV/cm to about 100 kV/cm.
14. The electroporation device of claim 12 further comprising a controller configured to control an applied voltage based upon a selected electric field strength.
15. The electroporation device of claim 14, wherein control of the applied voltage is further based on at least one of a channel diameter and a channel distance.
16. The electroporation device of claim 12, further comprising an indicator configured to indicate an applied current in the flow path.
17. The electroporation device of claim 1, wherein the channel defined by the insulating structure has a diameter of about 0.1 mm to about 5 mm.
18. The electroporation device of claim 1, wherein the insulating structure is disposable.
19. The electroporation device of claim 1, wherein the at least two conductive elements are disposable.
20. The electroporation device of claim 1, wherein the channel is configured to enable fluid to travel through the electroporation flow path at an average velocity of about 0.1 m/s to about 5 m/s.
21. The electroporation device of claim 1, wherein the channel is configured to enable fluid to travel through the electroporation flow path at a constant average velocity.
22. A method of fabricating an electroporation device, comprising: inserting a conductive element at each opposing end of an insulating structure defining a channel of constant diameter, each conductive element being of a hollow, tubular structure, the conductive elements and the insulating structure in coupled arrangement defining an electroporation flow path in the channel for flow-through electroporation.
23. A kit comprising: a plurality of conductive elements, each of the conductive elements being of a hollow, tubular structure; and a plurality of insulating structures, each insulating structure defining a channel of constant diameter and configured to fluidically couple at least two of the plurality of conductive elements, the at least two conductive elements and the insulating structure in coupled arrangement defining an electroporation flow path in the channel for flow-through electroporation.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The patent or application file contains at least one drawing executed in color. Copies of this patent or patent application publication with color drawing(s) will be provided by the Office upon request and payment of the necessary fee.
[0021] The foregoing will be apparent from the following more particular description of example embodiments, as illustrated in the accompanying drawings in which like reference characters refer to the same parts throughout the different views. The drawings are not necessarily to scale, emphasis instead being placed upon illustrating embodiments.
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DETAILED DESCRIPTION
[0046] A description of example embodiments follows.
[0047] Conventional cuvette-based and microfluidics-based electroporation approaches for bacterial gene delivery have distinct advantages, but they are typically limited to relatively small sample volumes, reducing their utility for applications requiring high throughput such as the generation of mutant libraries. Disclosed herein are example embodiments of a scalable, large-scale bacterial gene delivery approach enabled by a disposable, user-friendly microfluidic electroporation device requiring minimal device fabrication and straightforward operation. As shown and described, the proposed device can outperform conventional cuvettes in a range of situations, including across Escherichia coli strains with a range of electroporation efficiencies, and we use its large-volume bacterial electroporation capability to generate a library of transposon mutants in the anaerobic gut commensal Bifidobacterium longum. Example embodiments of the disposable, user-friendly microfluidic electroporation device are described below.
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[0049] As used herein, the term “tubular structure” or “tube” refers to a hollow structure having a generally elongated body. A tubular structure or tube is generally a cylindrical structure with a cross-section having a circular geometry; however, other cross-sectional geometries are possible (e.g., polygonal, square, triangular, etc.) and are included within the meaning of the terms.
[0050] The insulating structure 110 defines a channel 112. The insulating structure 110 can receive and fluidically couple the conductive elements 102, 104. The conductive elements and the channel define a fluid flow path, as indicated by arrow 114, through the device. A fluid media containing cells to be electroporated can thereby travel through the conductive elements and the channel, with electroporation occurring in the channel. The channel can be of a constant diameter and/or can be configured to provide for a constant velocity of fluid flow through the channel.
[0051] The insulating structure can also be of a hollow, tubular structure. The insulating structure can be, for example, a polymer tube. The insulating structure can be configured to receive the at least two conductive elements as inserts at opposing ends of the channel 112. As illustrated in
[0052] Alternatively, or in addition, the insulating structure can include stops 122a, 122b for defining an insertion distance for each the at least two conductive elements, as illustrated in
[0053] The conductive elements can be inserted into the channel of the insulating structure with a gap therebetween (i.e., as indicated by distance d) of about 1 mm to about 50 mm, or of about 1 mm to about 10 mm.
[0054] The conductive elements can provide for further coupling of the device to a fluid delivery system, a fluid collection system, or both. As illustrated in
[0055] As further illustrated in
[0056] A flow rate to be provided to the channel can be selected based on, in part, a diameter of the channel. As further described in the Exemplification section herein, tubes of three different diameters were tested: 0.5 mm, 0.8 mm, and 1.6 mm. The experimental results demonstrated that electroporation efficiency was generally consistent across the different-diameter devices where fluid velocity was maintained. For example, under a given fluid velocity, a tube with a larger diameter may require a higher total flow rate. A flow rate of 70 mL/min was tested with the use of a 0.8-mm tube, which, when using a 1.6-mm tube, corresponds to a flow rate of 280 mL/min. In a further example, if a tube of 3.2-mm is used, a flow rate of about 1120 mL/min can be used.
[0057] A channel having a substantially constant inner diameter can provide for a constant and/or uniform velocity of fluid flowing through the channel, including velocities significantly greater than those typically employed by or achievable with microfluidic devices. For example, a velocity of fluid flowing through the channel, when in configuration with a fluidic pump, can be within range of about 0.1 m/s to about 5 m/s.
[0058]
[0059] Referring again to
[0060] Table 1, below, provides examples of suitable combinations of applied voltages and channel lengths (e.g., gap distance) with resulting field strengths. Generally, field strength=voltage applied/gap.
TABLE-US-00001 TABLE 1 Example Field Strengths by Channel Length (Gap) vs. Applied Voltage Voltage applied 0.1 kV 0.5 kV 1 kV 1.5 kV 1.75 kV 2.00 kV 2.5 kV 5.0 kV 10.0 kV Channel 0.1 cm 1.00 5.00 10.00 15.00 17.50 20.00 25.00 50.00 100.00 gap 0.2 cm 0.50 2.50 5.00 7.50 8.75 10.00 12.50 25.00 50.00 0.3 cm 0.33 1.67 3.33 5.00 5.83 6.67 8.33 16.67 33.33 0.4 cm 0.25 1.25 2.50 3.75 4.38 5.00 6.25 12.50 25.00 0.5 cm 0.20 1.00 2.00 3.00 3.50 4.00 5.00 10.00 20.00 0.6 cm 0.16 0.83 1.67 2.50 2.92 3.33 4.17 8.33 16.67 0.7 cm 0.14 0.71 1.43 2.14 2.50 2.86 3.57 7.14 14.29 0.8 cm 0.13 0.63 1.25 1.88 2.19 2.50 3.13 6.25 12.50 0.9 cm 0.11 0.55 1.11 1.67 1.94 2.22 2.78 5.55 11.11 1.0 cm 0.10 0.50 1.00 1.50 1.75 2.00 2.50 5.00 10.0 (unit: kV/cm)
[0061] As further illustrated in
[0062] The conductive elements and the insulating structure can be provided as a unit, or can be assembled and disassembled by a user. One or more parts can be disposable or reusable.
[0063] A method of fabricating an electroporation device 100 includes inserting a conductive element at each opposing end of an insulating structure defining a channel. In coupled arrangement, the conductive elements and insulating structure define an electroporation flow path in the channel for flow-through electroporation.
[0064] A kit can include a plurality of conductive elements and a plurality of insulating structures for assembly by a user.
[0065] Examples of high-throughput electroporation systems that include components such as liquid handling systems and cell-collection units are further shown and described in WO 2017/2103345, the entire teachings of which are incorporated herein by reference. Further description of example devices and test results of prototype assemblies are provided hereinbelow.
[0066] Example configurations of high-throughput electroporation devices and systems, and preliminary results obtained with such devices and systems, are further described in the Exemplification section herein.
[0067] Taken together, the results established that the disposable, fabrication-free M-TUBE device can process large volumes of bacterial cells with dramatically reduced processing time and effort, without compromising transformation efficiency and cell viability. Due to the simplicity of its fabrication and the wide availability of its components, M-TUBE presents an electroporation strategy that can be immediately implemented in the microbiology community. The flexibility that M-TUBE offers in tuning electroporation conditions such as field strength and residence time make the device a powerful tool for working with hard-to-transform strains. Given the relatively high transformation efficiency compared with cuvettes and its ability to deal with both small and large volumes, M-TUBE has the potential to be a viable alternative to cuvettes and an indispensable tool for applications requiring large volumes such as the creation of mutant libraries.
[0068] Example distinguishing features of embodiments of the device may be described as follows:
[0069] (1) Fabrication-free preparation: embodiments of the device may be assembled with commercially available disposable syringe needles and plastic tubing and require no microfabrication, mechanical machining, or 3D printing. This allows one to make the device readily by hand-assembling the needles and tubing together, which takes 60˜90 seconds for a single device. Simply by using needles and tubing of varying sizes, one may easily scale up or down the processing volume of the device. The fabrication-free feature allows a microbiologist to implement the device immediately for an application, thereby making the device commercially and academically valuable.
[0070] (2) Flow-through based electroporation: the device may perform electroporation by continuously flowing bacteria samples through microfluidic channel(s) (e.g., a microsized plastic tubing) with electrical fields established therein. Compared to the gold standard electroporation cuvette, which perform electroporation in a stop flow with limited processing volume, the device disclosed herein performs electroporation in a continuous, flow-through manner. The continuous, flow-through manner removes a need for extensive manual pipetting; the electroporated bacterial sample can flow directly into recovery media, which potentially improves cell viability and transformation efficiency.
[0071] (3) Flexible operation: because the device may simply include commercially-available syringe needles and plastic tubing, the device is compatible with most of commercially-available syringes and, therefore, syringe pumps for sample delivery, both of which are common lab supplies and equipment. Nevertheless, if syringe pumps are not available, one can also consider manually delivering bacterial samples by hand injection with a constant force, which may lead to a desired transformation efficiency given that the device can work at a wide range of flow rates.
[0072] (4) Compatible with common electronics equipment: in the device, the electric field is established in the microchannel by applying either an AC or DC signal across the channel. Due to its simplicity, the device is compatible with common laboratory electronics equipment, such as a function generator (AC), DC power supply, high-voltage amplifier, and oscilloscope for the establishment and measurement of electric fields.
[0073] (5) Suitable for mass production: the main components of the devices may be disposable syringe needles and plastic tubing, both of which are mass-produced by mature manufacturing processes and are readily available at a very low cost. Because the device may be made simply by assembling syringe needles and plastic tubing together, embodiments of the device may also be mass-produced by existing mass production processes with minor process modification(s). Such suitability for mass production presents a significant commercial value; one example is the gold standard electroporation cuvette.
[0074] Example applications with commercial value include the following. Electroporation is used in numerous industries with significant commercial value. By leveraging common lab equipment (e.g., syringe pump, DC power supply, function generator, high-voltage power amplifier), an example embodiment of the device facilitates high volume, automated transfection of both prokaryotic and eukaryotic cells. The technology disclosed herein is of use to any organization involved in the research and development of, for example, novel genetically engineered cells for a variety of applications in synthetic biology, industrial biotechnology, drug discovery, and the human microbiome.
[0075] The teachings of all patents, published applications and references cited herein are incorporated by reference in their entirety.
[0076] While example embodiments have been particularly shown and described, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the scope of the embodiments encompassed by the appended claims.
EXEMPLIFICATION
Example 1
Assembly and Characterization of an M-TUBE Device
[0077] An example M-TUBE device consisted of two syringe needles and one plastic tube of a defined length (
[0078] The M-TUBE device can be easily assembled in five steps (
[0079] Simulations of the electric field established in the tubing microchannel of M-TUBE (
Example 2
Comparison of Cell Viability Between M-TUBE and Conventional Cuvettes
[0080] To compare cell viability resulting from use of M-TUBE devices and conventional cuvettes, we conducted three separate rounds of electroporation experiments to compare the cell viability (or the cell survival rate) between using conventional cuvettes and M-TUBE devices. The cell survival rate is defined as the number of viable cells from the electroporated samples to the number of viable cells from the non-electroporated sample. As shown in
Example 3
Optimization of Bacterial Electroporation with M-TUBE
[0081] To establish the utility of M-TUBE, optimize its design, and showcase its ability to electrotransform bacterial cells, we used a strain of E. coli (NEB10β) with high transformation efficiency. The M-TUBE devices employed for most experiments conducted in this study were comprised of a 500-μm diameter tube and 3-mm gap, and were supplied with a voltage of ±2.50 kV or 5.00 kV.sub.PP (peak-to-peak AC signal, square wave), which leads to a field strength of 8.33 kV/cm within the microchannel. Cuvettes with 2-mm gaps were used to perform electroporation at different voltages for as a control. We first confirmed that the flow field (or flow shear stress) along the tube does not by itself lead to genetic transformation. In the absence of an electric field, simply flowing cells through M-TUBE at fluid velocities ranging from 148 mm/s (1.8 mL/min) to 2664 mm/s (32.6 mL/min) did not result in any transformation events (
[0082] Given the strong dependence of transformation efficiency on field strength in cuvette-based electroporation, we next evaluated how M-TUBE performs across field strengths. Compared to cuvette-based electroporation at 8.33 kV/cm, regardless of the supplied field strength, M-TUBE exhibited higher transformation efficiencies across the range of flow rates tested (
[0083] Most M-TUBE electroporation experiments in this study were carried out using an electric field generated with alternating current (AC) rather than direct current (DC). With DC fields, M-TUBE also exhibited higher electroporation efficiency than cuvettes using the same field strength or comparable efficiency using a lower field strength, although efficiency and reproducibility with DC fields were overall lower than with AC fields (
[0084] M-TUBE exhibits comparable or better efficiency compared with cuvettes across E. coli strains
[0085] Motivated by the successful transformation of E. coli NEB10β, M-TUBE was then tested on the wild-type strain E. coli MG1655, which typically has lower transformation efficiency than NEB10β. The results show that M-TUBE maintained higher efficiency than cuvettes for MG1655 (
Example 4
Assembly has Negligible Effect on Reproducibility of M-TUBE
[0086] Since M-TUBE is hand-assembled, small fluctuations in the microchannel length are inevitable across independently assembled M-TUBE devices (even assembled by the same user). Given that the field strength is defined as the ratio of the applied voltage to the microchannel length, we sought to evaluate if the field strength differs significantly across identical but separately assembled M-TUBE devices, thereby causing variation in electroporation performance for NEB10β cells (
[0087] Furthermore, M-TUBE was able to electroporate the entire 10-mL sample at a flow rate of 3.6 mL/min with efficiency higher than or comparable to cuvettes (
Example 5
M-TUBE Throughput Can be Scaled Up Without Compromising Efficiency
[0088] Our next goal was to evaluate the ability to scale up the M-TUBE to process even larger volume samples. To this end, the performance of the M-TUBE device with three different inner diameters was compared (500, 800, and 1600 μm, with the size of syringe needles altered accordingly) (
Example 6
Numerical Evaluation of Joule Heating in M-TUBE Devices
[0089] Compared to electroporation of mammalian cells (tens of microns in size), which typically requires electric field strengths <2 kV/cm, successful electroporation of bacterial cells (approximately 1 μm in size) requires field strengths of 10-25 kV/cm. The use of large electric fields introduces the risk of increased Joule heating, which could compromise cell viability. To estimate the magnitude of Joule heating in M-TUBE devices, we conducted numerical modelling of the temperature distribution inside an M-TUBE microchannel under various conditions. For a fluid velocity of 148 mm/s (
[0090] While simulations predicted a maximum temperature increase of up to 15° C., cells would be exposed to these high temperatures for only a short period of time (<20 ms even for the slowest fluid velocities), and simulations predicted that flowing cells at the faster fluid velocity of 592 mm/s, which corresponds to a residence time of approximately 5 ms, would improve heat dissipation by providing better cooling and thereby lower the maximum temperature increase and even out the temperature distribution (
Example 7
Generation of a Transposon Mutant Library in an Anaerobic Gut Commensal with M-TUBE
[0091] As a demonstration of the utility of M-TUBE in other organisms, we sought to use the system to generate a set of transposon insertion mutants in a human gut commensal. Many of these organisms are obligate anaerobes and hence require more complex handling during growth, washing, and electroporation. We assembled the M-TUBE electroporation platform inside an anerobic chamber and ran an experiment to generate a small-scale transposon insertion pool in Bifidobacterium longum subsp. longum NCIMB8809. B. longum species are used as probiotics and are actively investigated for their health-promoting effects [32]. To identify optimal electroporation conditions for maximizing transposome delivery, we first electroporated B. longum NCIMB8809 cells with the pAM5 plasmid (
Example 8
Methods—Materials
[0092] Syringe needles of various gauges (16, 20, or 23) with blunt tips were purchased from CML Supply LLC. Plastic tubing of various diameters were purchased from Cole-Parmer: 0.5-mm inner diameter (ID) (PB-0641901), 0.8-mm ID (EW-07407-70), and 1.6-mm ID (EW-07407-71). Plastic syringes of various volumes with Luer-Lok tips were purchased from Thomas Scientific: 30 mL (BD302832), 20 mL (BD302830), and 10 mL (BD302995). Luria broth (LB) (BD244620) and dehydrated agar (BD214010) were purchased from VWR. MRS broth (BD288130) and Reinforced Clostridial Medium (RCM) (CM0149B) were purchased from Fisher Scientific. Carbenicillin disodium salt (C3416), tetracycline (T7660), L-Cysteine (C7352), α-Lactose monohydrate (L2643), and sucrose (S7903) were purchased from Millipore Sigma. Oligonucleotides were purchased from Integrated DNA Technologies.
Example 9
Methods—Modelling of the Electric Fields and Temperature Distribution in M-TUBE
[0093] To simulate the electric field when using plastic tubing of different diameters to assemble M-TUBE devices and the temperature distribution under different combinations of electroporation conditions, we built a numerical model in COMSOL Multiphysics v6.0 (Burlington, Mass.). The model is based on the multiphysics module of electromagnetic heating, which couples the physics of electric currents, laminar flow, and heat transfer in solids and fluids. To reduce the computational complexity of the model, we used a simplified channel geometry 500 μm in diameter and 3 mm in length that only includes the tips of the two needle electrodes and the microchannel formed between the electrodes. Equations, boundary conditions, assumptions and numerical techniques used to compute electric fields, flow fields and temperatures are similar to previous literatures [19, 36, 37]. To conservatively model the temperature distribution inside an M-TUBE microchannel, we assumed that 10% (v/v) glycerol contributed to the electric conductivity with 0.01 s/m [38-40].
Example 10
Methods—Protocol for Preparation of an M-TUBE Device
[0094] An M-TUBE device is assembled from two syringe needles and one piece of plastic tubing with a pre-defined length (
[0095] As discussed above, assembly of one M-TUBE device requires only 60-90 s, hence we typically prepare 50 M-TUBE devices at a time, in ˜1 h. The M-TUBE devices are placed in a Petri dish, which is sterilized in a biosafety cabinet with UV irradiation overnight. After UV sterilization, M-TUBE devices are stored in a −20° C. freezer or refrigerator until just before conducting electroporation experiments, a step similar to the pre-chilling of electroporation cuvettes.
[0096] To prepare M-TUBE devices with other tubing sizes, all steps remain unchanged, with the plastic tubing and syringe needles having complementary outer diameters in their tips.
Example 11
Methods—The External High-Voltage Power Supply System
[0097] The external high-voltage power supply (
Example 12
Methods—Culturing and Preparation of E. coli Strains
[0098] Three E. coli strains, including NEB10β (New England Biolabs), K-12 MG1655 (Coli Genetic Stock Center, Yale University) and Nissle 1917 (Mutaflor®, Canada), were employed in this study to test the M-TUBE device. The strains, unless otherwise specified, were cultured, harvested, and made electrocompetent using the same conditions. In brief, glycerol stocks were inoculated into two 14-mL cultures tubes containing 6 mL of LB medium and incubated at 37° C. and 250 rpm. The next morning, 5 mL from each overnight culture was inoculated into 245 mL of LB and grown at 37° C. and 200 rpm to an OD600 of 0.5-0.7. Note that each set of E. coli experiments involved 15-20 mL of electrocompetent cells at OD600=10, which required two 250-mL cultures. Each 250 mL culture was divided equally into six 50-mL centrifuge tubes and spun down at 4° C. and 3500 rpm for 10 min using an Allegra 64R centrifuge (Beckman Coulter). The supernatant was discarded and 6 mL of ice-cold 10% glycerol was used to wash and combine the six cell pellets into one suspension. Each 6-mL cell suspension was equally divided into four 2.0-mL microcentrifuge tubes. The eight microcentrifuge tubes generated from the two 250-mL cultures were centrifuged at 4° C. and 8000 rpm for 5 min, the supernatants were discarded, and 1 mL of ice-cold 10% glycerol was used to wash and resuspend the pellet in each of the eight tubes. These washing steps were repeated twice more. Next, all cell pellets were combined into a concentrated suspension using 8 mL of ice-cold 10% glycerol and the cell concentration (typically OD600=20-30) was measured using a UV spectrophotometer (UV-1800, Shimadzu). Depending on the measured concentration, a final sample with OD600=10 was prepared by adding an appropriate volume of ice-cold 10% glycerol. This sample was placed on ice prior to electroporation. DNA plasmids (Parts Registry K176011) [19] encoding ampicillin resistance and green fluorescent protein (GFP) were added to this sample at a final concentration of 0.1 ng/μL for NEB10β and MG1655 cultures; for Nissle 1917, a final concentration of 1 ng/μL was employed so that the number of colony forming units (CFUs) was above the limit of detection. For electroporation, the sample was loaded into a 30-mL plastic syringe (see section on M-TUBE operation).
Example 13
Methods—B. longum Culturing and Preparation for M-TUBE Electroporation with Plasmid DNA
[0099] A 5-mL B. longum culture was maintained in an anaerobic chamber (Coy) via daily dilution into fresh medium to prepare for electroporation. Briefly, 1 mL of a B. longum culture was inoculated into 9 mL of MRS medium in a culture tube, and five additional serially diluted (at 1:10 ratio) cultures were prepared; these six cultures were incubated at 37° C. overnight. The next morning, the optical density of each culture was measured using a spectrometer, and the culture with OD600=3-4 was used for subsequent outgrowth. The selected culture was diluted to OD600=0.54 in 60-70 mL and grown to OD600=1.5-2, after which cells were harvested and made electrocompetent following the same steps described above for E. coli. The 60-70 mL were then divided equally into two 50-mL centrifuge tubes and spun down outside the anaerobic chamber at 4° C. and 3500 rpm for 10 min using an Allegra 64R ultracentrifuge (Beckman Coulter). Next, the two 50-mL centrifuge tubes were returned to the anaerobic chamber, the supernatant was discarded, and 5 mL of ice-cold 10% glycerol were used to wash and combine the two cell pellets into one suspension. The 5-mL cell suspension was divided equally into four 2-mL microcentrifuge tubes. The four tubes were centrifuged inside the chamber at room temperature and 10,000 rpm for 2 min using an Eppendorf 5418 microcentrifuge, the supernatants were discarded, and 1 mL of ice-cold 10% glycerol was used to wash and resuspend the pellet in each of the 4 tubes. These washing steps were repeated two more times. Next, all pellets were combined into a concentrated suspension using 5 mL of ice-cold 10% glycerol. Depending on the concentration, the final sample at OD600=10 was prepared by adding the appropriate volume of ice-cold 10% glycerol and then placed on ice prior to electroporation. The pAMS plasmid encoding tetracycline resistance was added to the sample at a final concentration of 2 ng/μL. The mixture of the plasmid DNA with the cells was loaded into a 10-mL plastic syringe for electroporation.
Example 14
Methods—Transposon Mutagenesis of B. longum NCIMB8809
[0100] Previous transformation protocols [41-43] were combined with minor modifications to prepare electrocompetent cells of B. longum NCIMB8809. Briefly, a glycerol stock of B. longum NCIMB8809 was recovered for 24 h in 5 mL of MRS broth (MRS media, Difco) at 37° C. and passaged overnight (16 h) in 10 mL of MRS in a 10-fold dilution series. The next morning, the incubator temperature was raised to 40° C. and one of the overnight cultures in the dilution series was used inoculate 50 mL of MRS (MRS media, HIMEDIA) in a 250-mL Erlenmeyer flask at an initial OD600 (optical density at λ=600 nm) of 0.18, as measured by a 96-well plate reader (Epoch2, BioTek) in a 96-well flat bottom microplate (Grenier Bio-One, Cat. #655161) with 200 μL of culture per well. In the dilution series, the overnight culture with the lowest optical density that still provided enough cells to proceed was used to inoculate the next culture. The 50 mL of culture in HIMEDIA-brand MRS was grown to an OD600 of 1.0 and used to inoculate MRS broth reconstituted from individual components, modified with 1% lactose as the sole carbon source and an additional 133 mM NaCl, at an initial OD600 of 0.18. This culture was harvested at an OD600 of 0.5, pelleted, washed three times with 15% glycerol, and resuspended at an OD600 of 6.7 in 15% (v/v) glycerol. To harvest the cells, the culture was moved to a pre-reduced 50 mL conical tube (Fisher Scientific, Cat. #06-443-19) on ice, brought out of the anaerobic chamber, centrifuged for 10 min at 3,428g (Centrifuge 5920R, Eppendorf), and transferred back into the anaerobic chamber. After cells were harvested, the incubator temperature was lowered back down to 37° C. Subsequent washes were performed at a volume of 5 mL in 5-mL Eppendorf tubes (Cat. #0030122321, Eppendorf) and pelleted with a compatible microcentrifuge (MC-24™ Touch, Benchmark Scientific) that had been brought into the chamber, using 2-min 10,000 g centrifugation steps. Transposomes were assembled in vitro by mixing an erythromycin resistance cassette with commercially available EZ-Tn5 transposase according to manufacturer's instructions. Transposomes were mixed with competent cells at a concentration of 2U transposase/mL competent cells and electroporated using the M-TUBE device (see below). Electroporated cells were recovered for 2 h at 37° C., concentrated 10-fold through centrifugation and resuspension in MRS, and plated on RCM-agar plates with 5 μg/mL erythromycin. Colonies were harvested for sequencing after —36 h of growth at 37° C.
Example 15
Methods—Electroporation of E. coli Strains Using M-TUBE
[0101] The final sample of cells mixed with plasmid DNA was loaded into a plastic syringe, which was mounted on a syringe pump (Legato 210P, KD Scientific) that could be operated horizontally or vertically. To prevent bending of the plastic tubing of the M-TUBE device and to enable convenient collection of the electroporated sample directly into tubes, we typically operate the syringe pump as shown in Fig. lc. After arranging the pump to operate vertically, an M-TUBE device was attached to the sample-loaded syringe via Luer-Lok connection, and the two syringe-needle electrodes were connected to the external high-voltage power supply system (
[0102] As a positive control, the same batch of electrocompetent cells was also electroporated at various field strengths using 0.2-cm electroporation cuvettes (VWR, 89047-208). One hundred microliters were pipetted into a pre-chilled electroporation cuvette. Each cuvette was pulsed with an electroporator (MicroPulser™, Bio-Rad) at field strengths including 8.33 kV/cm, 10.0 kV/cm, 12.5 kV/cm, and 15 kV/cm with time constants between 5.0-5.5 ms. Immediately after the application of electric pulses to each cuvette, 900 μL of pre-warmed (˜37° C.) LB recovery medium were added to each cuvette, and the 100-μL electroporated cells was mixed with the 900-μL recovery medium via pipetting. We then aspirated as much electroporate sample volume as possible from the cuvette and dispensed it into designated wells on a 96-well deep plate (
Example 16
Methods—Electroporation of B. longum via M-TUBE
[0103] Most steps for B. longum were the same as for E. coli described above; the differences are described here. After pre-filling an M-TUBE device with the B. longum sample, a 50-mL conical tube (reservoir) containing MRS recovery medium was placed underneath the M-TUBE device (
[0104] As a positive control, the same batch of electrocompetent cells was electroporated at the same three field strengths using 0.2-cm electroporation cuvettes. One hundred microliters of the final cell sample were pipetted into a pre-chilled electroporation cuvette. Each cuvette was pulsed by the electroporator with time constants ranging between 5.4-5.8 ms. Immediately after the application of an electric pulse, 1000 μL of pre-warmed (˜37° C.) LB recovery medium were added to each cuvette and mixed with the cells via pipetting. We then aspirated as much electroporated sample volume as possible from the cuvette and dispensed it into a 1.5-mL microcentrifuge tube.
Example 17
Methods—Collection, Recovery, and Evaluation of Electroporated E. coli Samples
[0105] In each set of E. coli experiments, a range of flow rates and electric field strengths were tested; for each combination of testing conditions, 1 mL of electroporated sample was collected in a microcentrifuge tube. One hundred microliters of the electroporated sample was aspirated and dispensed into each of four wells of a 96 deep-well plate containing LB recovery medium (
Example 18
Methods—Collection, Recovery, and Evaluation of Electroporated B. longum Samples
[0106] After electroporating B. longum using M-TUBE, 1 mL of cells was flowed directly into 10 mL of MRS recovery medium. B. longum samples electroporated by M-TUBE or in cuvettes were incubated at 37° C. for 3 h. Following recovery, 1.1 mL from each M-TUBE or cuvette sample were aspirated and pipetted into separate 1.5-mL microcentrifuge tubes and spun down at 10,000 rpm for 2 min. The supernatants were discarded and 200 μL of MRS medium were added into each 1.5-mL tubes to resuspend the cell pellets. Next, the 200-μL suspension was plated onto RCM-agar plates with 10 μg/mL tetracycline, and the selective plates were incubated at 37° C. for at least 48 h. Following the 48-h incubation, each plate was photographed for CFU counting.
Example 19
Methods—CFU Quantification
[0107] Photos of selective plates for electroporation with plasmids were captured using an iPhone 11 (Apple) on a tripod with a remote shutter. The photos were imported to ImageJ (NIH) and CFU.Ai v. 1.1 for enumerating the CFUs. The transformation efficiency was defined as the number of CFUs on selective plates per μg of DNA.
Example 20
Methods—Preparing a Tn-seq Library for B. longum NCIMB8809
[0108] Erythromycin-resistant colonies from the Tn5 transposome electroporation were scraped from the selective plates into 500 μL of MRS broth (MRS media, Difco) for each Petri dish. Samples from this suspension were taken, glycerol (Fisher Bioreagents, Cat. #BP229-1) was added to a final concentration of 15% (v/v), and the cryostocks were stored in 11-mm crimp vials (Thermo Scientific™, Cat. #C4011-11) with sealed aluminum crimp caps (Thermo Scientific™, Cat. #11-03-400) at −80° C. Simultaneously, most of the suspension was stored directly at −20° C. for subsequent DNA isolation. Genomic DNA (gDNA) was isolated from the colony suspension using a DNeasy Blood and Tissue Kit (QIAGEN, Cat. #69506) according to the manufacturer's protocol for Gram-positive organisms.
[0109] Isolated gDNA was first sheared in a Covaris S220 Sonicator with microTUBE AFA fiber pre-slit snap-cap tubes (Covaris, Cat. #520045) according to the manufacturer's instructions for 300-bp fragments. A KAPA HyperPrep Kit (Roche, 07962312001) with custom oligos was then used to prepare the library. Briefly, sonicated gDNA was subjected to a dual bead-based size selection using AMPure XP magnetic beads (Beckman Coulter, Cat. #A63881) according to the manufacturer's instructions for 300-bp sized fragments. An end-repair and A-tailing reaction was performed followed by an adaptor ligation by following the KAPA HyperPrep protocol and using a custom adaptor (Table 5). After a one-sided bead cleanup, the entire sample of adaptor-ligated gDNA fragments was used as input for a PCR reaction that simultaneously amplified transposon-gDNA junctions and added Illumina TruSeq adaptors. An Ultra II Q5 PCR mix (New England Biolabs, Cat. #E7649A) was used for all PCR reaction components except the template DNA and custom primers (Table 5). The PCR reaction involved an initial denaturation step of 98° C. for 2 min, followed by 25 cycles of three steps: 98° C. for 30 s, 65° C. for 20 s, and 72° C. for 30 s. After a final extension at 72° C. for 10 min, the sample was cleaned up using a NucleoSpin® Gel and PCR Clean-up kit (Machery-Nagel, Cat. #740609.250). The Tn-seq library was run on a MiSeq (Illumina, Cat. #SY-410-1003), with the 150-cycle MiSeq Reagent Kit V3 (MS 3001), 150-bp read 1 length, and no indexing reads.
Example 21
Diagrams and Results
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TABLE-US-00002 TABLE 2 Residence time (the duration that cells were exposed to electric fields in M-TUBE devices) as a function of fluid velocities (or flow rates). M-TUBE device with tubing inner diameter (ID) = 0.5 mm Flow velocity ~148 ~296 ~592 ~888 ~1184 ~1480 ~1776 ~2072 ~2368 ~2664 (mm/s) Flow rate 1.8 3.6 7.2 10.8 14.4 18.0 21.6 25.2 28.8 32.4 (mL/min) Residence time ~20.27 ~10.13 ~5.07 ~3.08 ~2.53 ~2.03 ~1.69 ~1.45 ~1.27 ~1.13 (ms) M-TUBE device with tubing ID = 0.8 mm Flow velocity ~148 ~296 ~592 ~888 ~1184 ~1480 ~1776 ~2072 ~2368 ~2664 (mm/s) Flow rate 4.4 8.8 17.6 26.4 35.2 44.0 52.8 61.6 70.4 79.2 (mL/min) Residence time ~20.27 ~10.13 ~5.07 ~3.08 ~2.53 ~2.03 ~1.69 ~1.45 ~1.27 ~1.13 (ms) M-TUBE device with tubing ID = 1.6 mm Flow velocity ~148 ~296 ~592 ~888 ~1184 ~1480 ~1776 ~2072 ~2368 ~2664 (mm/s) Flow rate 17.6 35.2 70.4 105.6 140.8 176.0 211.2 246.4 281.6 316.8 (mL/min) Residence time ~20.27 ~10.13 ~5.07 ~3.08 ~2.53 ~2.03 ~1.69 ~1.45 ~1.27 ~1.13 (ms)
TABLE-US-00003 TABLE 3 Comparison of processing times between conventional cuvettes and M-TUBE devices. The processing times of cuvettes and M-TUBE devices both scale linearly with sample volume. Across all flow velocities and sample volumes, the M-TUBE device exhibits substantially lower processing time than cuvettes. 0.2-cm cuvette (1-1.5 minutes for 100 μL) Processing volume 1 mL 5 mL 10 mL 50 mL 100 mL 500 mL 1,000 mL Processing time 10-15 min 50-75 min 1.6-2.5 h 8-12 h 16-25 h 83-125 h 165-250 h M-TUBE device (processing time is dependent of flow rates used) Processing volume 1 mL 5 mL 10 mL 50 mL 100 mL 500 mL 1,000 mL M-TUBE 148 mm/s 0.56 2.78 5.56 27.78 55.56 277.78 555.56 (Inner diameter (1.8 mL/min) (ID) = 0.5 mm) 296 mm/s 0.28 1.39 2.78 13.89 27.78 138.89 277.78 Processing (3.6 mL/min) time (min) 592 mm/s 0.14 0.69 1.39 6.94 13.89 69.44 138.89 (7.2 mL/min) 888 mm/s 0.09 0.46 0.93 4.63 9.26 46.30 92.59 (10.8 mL/min) 1184 mm/s 0.07 0.35 0.69 3.47 6.94 34.72 69.44 (14.4 mL/min) M-TUBE 148 mm/s 0.23 1.14 2.27 11.36 22.73 113.64 227.27 (ID = 0.8 mm) (4.4 mL/min) Processing 296 mm/s 0.11 0.57 1.14 5.68 11.36 56.82 113.64 time (min) (8.8 mL/min) 592 mm/s 0.06 0.28 0.57 2.84 5.68 28.41 56.82 (17.6 mL/min) 888 mm/s 0.04 0.19 0.38 1.89 3.79 18.94 37.88 (26.4 mL/min) 1184 mm/s 0.03 0.14 0.28 1.42 2.84 14.20 28.41 (35.2 mL/min) M-TUBE 148 mm/s 0.06 0.28 0.57 2.84 5.68 28.41 56.82 (ID = 1.6 mm) (17.6 mL/min) Processing 296 mm/s 0.03 0.14 0.28 1.42 2.84 14.20 28.41 time (min) (35.2 mL/min) 592 mm/s 0.01 0.07 0.14 0.71 1.42 7.10 14.20 (70.4 mL/min) 888 mm/s 0.01 0.05 0.09 0.47 0.95 4.73 9.47 (105.6 mL/min) 1184 mm/s 0.01 0.04 0.07 0.36 0.71 3.55 7.10 (140.8 mL/min)
TABLE-US-00004 TABLE 4 Comparison of costs for assembly of one M-TUBE device versus cuvettes per unit processing volume. Parts cost for M-TUBE devices and conventional cuvettes Parts for M- Bulk Price TUBE Quantity (USD) Note Syringe needle 1000 pieces <$101.9 (<$0.10 per piece) Plastic tubing 3048 cm <$58.9 (<$0.02 per cm) (One M-TUBE device costs <$0.22) Parts for Bulk Price cuvettes Quantity (USD) Note 0.2-cm cuvette 50 pieces $111.38 ($2.23 per cuvette) from VWR 0.2-cm cuvette 50 pieces $117.75 ($2.36 per cuvette) from BIO-RAD Cost to electroporate a unit volume sample (parts only) Processing 0.2-cm cuvette 0.2-cm cuvette M-TUBE volume from VWR from BIO-RAD device 1 mL $22.30 $23.60 <$0.22 5 mL $111.38 $117.75 <$0.22 10 mL $222.76 $235.50 <$0.22 50 mL $1,113.80 $1,177.50 <$0.22 100 mL $2,227.60 $2,355.00 <$0.22 500 mL $11,138.00 $11,775.00 <$0.22 1000 mL $22,276.00 $23,550.00 <$0.22
TABLE-US-00005 TABLE 5 Strains, plasmids, and oligos used in this study. Strain Source E. coli NEB10β New England Biolabs E. coli K-12 MG1655 Yale Coli Genetics Stock Center E. coli Nissle 1917 Mutaflor® Bifidobacterium longum Gift from Douwe van Sinderen, University subsp. longum NCIMB8809 College Cork, Ireland Plasmid Reference Source pCon1.00 http://parts.igem.org/Part:BBa_K176011 iGEM (J23100)- >RBS + GFP + T pAM5 [44] Gift from Douwe van Sinderen, University College Cork, Ireland Oligo Sequence Description Source Erm-For /5Phos/CTGTCTCTTATACACATCTATTT Forward primer for This study ATGTTACAGTAATATTGACTTCGACACC generating randomly [SEQ ID NO: 1] barcoded erm.sup.R transposon Erm-Rev /5Phos/CTGTCTCTTATACACATCT Reverse primer for generating This study GTCGACCTGCAGCGTACG randomly barcoded erm.sup.R NNNNNNNNNNNNNNNNNNNN transposon AGAGACCTCGTGGACATC TTACACATTATTCCGGTGATAGGGC [SEQ ID NO: 2] Adaptor-A /5Phos/GATCGGAAGAGCACACGTCTGAACTCCA First half of adaptor for Tn- Reference [33] GTCA seq library preparation [SEQ ID NO: 3] Adaptor-B ACGCTCTTCCGATC*T Second half of adaptor for Tn- Reference [33] [SEQ ID NO: 4] seq library preparation. ‘*’ mark is shorthand for a phosphorothioate bond. Tnseq-For ATGATACGGCGACCACCGAGATCTACACTCTTTCC Forward primer for Tn-seq Reference [33] CTACACGACGCTCTTCCGATCT NNNNNN library amplification, Tn5 GATGTCCACGAGGTCT binding, introduces P5 [SEQ ID NO: 5] Tnseq-Rev CAAGCAGAAGACGGCATACGAGAT ATTGGC Reverse primer for Tn-seq Reference [33] GTGACTGGAGTTCAGACGTGTGCTCTTCCGATCT library amplification, adaptor [SEQ ID NO: 6] binding, introduces P7
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