Hose with metal fitting
12546421 ยท 2026-02-10
Assignee
Inventors
Cpc classification
F16L33/01
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L25/0072
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L57/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L33/225
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L11/122
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L57/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16L33/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L11/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L33/01
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A hose with a metal fitting includes a hose, a metal fitting connected to an end portion of the hose, and a sleeve covering at least a portion of the hose and metal fitting. The inside of the hose communicates with the inside of the metal fitting. The hose includes an inner-surface resin layer, a metal-wire reinforced layer, and an outer-surface resin layer. The sleeve includes a first cylindrical portion covering a portion of the metal fitting and a second cylindrical portion directly covering a portion of the hose. The length of the second cylindrical portion is 8 mm or more. The thickness of the second cylindrical portion is 1 mm or more. The hardness of the second cylindrical portion is measured in compliance with JISK6253 by Durometer Type A and is between 70 and 95. The material of the sleeve and the outer-surface resin layer are the same.
Claims
1. A hose with a metal fitting, comprising: a hose; the metal fitting including a metal-fitting cylindrical portion to which one end portion of the hose is connected; and a sleeve covering the hose and the metal-fitting cylindrical portion, an inside of the hose being communicated with an inside of the metal fitting, the hose including an inner-surface resin layer, a metal-wire reinforced layer, and an outer-surface resin layer which are lined up in order from an inner side of the hose, the inner-surface resin layer being formed of a single layer containing fluororesin, the sleeve including: a first cylindrical portion covering the metal-fitting cylindrical portion and terminating at the end portion connected to the hose; and a second cylindrical portion which directly and only covers the hose and which is smaller in diameter than the first cylindrical portion, wherein: a length of the second cylindrical portion being 8 mm or more, a thickness of the second cylindrical portion being 1 mm or more, a hardness of the second cylindrical portion being measured in compliance with JISK6253 by Durometer Type A and being 70 or more and 95 or less, the second cylindrical portion includes a cylindrical portion and a leaning portion, the leaning portion provided between the first cylindrical portion and the cylindrical portion of the second cylindrical portion, a diameter of the leaning portion is larger near the first cylindrical portion than near the cylindrical portion of the second cylindrical portion, and a thickness of the leaning portion is thicker than a thickness of the first cylindrical portion, a material of the sleeve being thermoplastic elastomer or rubber, and the material of the sleeve being the same as a material of the outer-surface resin layer.
2. The hose with the metal fitting according to claim 1, wherein the thickness of at least a part of the leaning portion is thicker than a thickness of the cylindrical portion of the second cylindrical portion.
3. The hose with the metal fitting according to claim 1, wherein the material of the sleeve and the material of the outer-surface resin layer are thermoplastic polyurethane.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1)
(2)
(3)
(4)
PREFERRED EMBODIMENT OF INVENTION
(5) The following will describe a preferred embodiment of the present invention.
(6)
(7) The hose 2 includes plural layers lined up in order from the inner side of the hose 2. The hose 2 shown in
(8) The innermost layer of the hose 2 may be formed of a single layer containing fluororesin. The hose 2 may include plural layers lined up in order from the inner side of the hose 2. In this case, the innermost layer of the hose 2 may be a layer containing fluororesin.
(9) In the hose 2 shown in
(10) The metal-wire reinforced layer 22 is a layer formed by braiding metal wires (thin metal wires). For example, stainless steel (SUS) wires are used as the metal wires.
(11) The outer-surface resin layer 23 is a resin layer. Examples of resin include thermoplastic polyurethane (TPU) and polyamide resin (PA). The resin may be, e.g., thermoplastic elastomer or rubber. The thermoplastic elastomer is not particularly limited. Examples of thermoplastic elastomer include olefin elastomer, styrene elastomer, chloroethylene elastomer, urethane elastomer, ester elastomer, amide elastomer, etc. Each of these elastomers may be independently used, or two or more of these elastomers may be blended and used. The rubber is not particularly limited, but examples of rubber include diene rubber, olefin rubber, acrylic rubber (ACM, ANM), butyl rubber (IIR), urethane rubber (U), silicone rubber (Q), fluororubber (FFKM, FKM), etc. Each of these rubber components may be independently used, or two or more of these rubber components may be blended and used.
(12)
(13) The metal-fitting cylindrical portion 31 and the hose 2 are covered by the sleeve 4. The sleeve 4 directly covers the metal-fitting cylindrical portion 31 and the hose 2. To be more specific, a junction between the metal-fitting cylindrical portion 31 and the hose 2 and its surroundings are covered by the sleeve 4. The entire metal-fitting cylindrical portion 31 may be covered by the sleeve 4, or a part of the metal-fitting cylindrical portion 31 may be covered by the sleeve 4. In regard to the hose 2, at least a part of the hose 2 may be covered by the sleeve 4.
(14)
(15) The second cylindrical portion 42 includes a cylindrical portion 51 and a leaning portion 52. The cylindrical portion 51 is cylindrical in shape, and each of the inner diameter and outer diameter of the cylindrical portion 51 is substantially constant. The leading portion 52 is formed between the first cylindrical portion 41 and the cylindrical portion 51. The leading portion 52 is a portion whose diameter becomes smaller toward the cylindrical portion 51. In this regard, when the diameter becomes smaller toward the cylindrical portion 51, the inner diameter and/or outer diameter become/becomes smaller toward the cylindrical portion 51.
(16) The length 1 (l shown in
(17) The thickness (t11 shown in
(18) The thickness (t11, t12 shown in
(19) The thickness (t11, t12 shown in
(20) The hardness of the second cylindrical portion 42 is measured in compliance with JISK6253 by Durometer Type A, and is 70 or more and 95 or less. The hardness of the second cylindrical portion 42 may be the same as or different from that of the first cylindrical portion 41.
(21) The length, thickness, and hardness of the first cylindrical portion 41 are not particularly limited. The length, thickness, and hardness of the first cylindrical portion 41 do not affect the later-described durability.
(22) A material of the sleeve 4 is resin. The resin is not particularly limited. For example, the resin may be thermoplastic elastomer or rubber. The thermoplastic elastomer is not particularly limited. Examples of thermoplastic elastomer include olefin elastomer, styrene elastomer, chloroethylene elastomer, urethane elastomer, ester elastomer, amide elastomer, etc. Each of these elastomers may be independently used, or two or more of these elastomers may be blended and used. The rubber is not particularly limited, but examples of rubber include diene rubber, olefin rubber, acrylic rubber (ACM, ANM), butyl rubber (IIR), urethane rubber (U), silicone rubber (Q), fluororubber (FFKM, FKM), etc. Each of these rubber components may be independently used, or two or more of these rubber components may be blended and used. For example, the resin may be thermoplastic polyurethane (TPU) or polyamide resin (PA).
(23) When the hose 2 includes plural layers lined up in order from the inner side of the hose 2, a material of the sleeve 7 may be the same as that of the outermost layer of the hose 2. When the hose 2 is structured as shown in
(24) For example, the sleeve 4 covers the junction between the hose 2 and the metal-fitting cylindrical portion 31 and its surroundings while the hose 2 is connected to the metal-fitting cylindrical portion 31. For example, the sleeve 4 may be adhered to the metal-fitting cylindrical portion 31 with an adhesive, etc., may be fixed to the metal-fitting cylindrical portion 31 with a band, or may just cover the metal-fitting cylindrical portion 31. Even when vibration occurs or a hose is bent, the sleeve 4 preferably keeps covering the metal-fitting cylindrical portion 31 and the hose 2. The inner diameter of the sleeve 4 may not be substantially the same as the outer diameter of the hose 2 as long as the sleeve 4 keeps covering the metal-fitting cylindrical portion 31 and the hose 2. The inner diameter of the sleeve 4 may not be substantially the same as the outer diameter of the metal-fitting cylindrical portion 31 as long as the sleeve 4 keeps covering the metal-fitting cylindrical portion 31 and the hose 2.
(25) The above-described present embodiment provides the following effects.
(26) In a metal-fitting-equipped hose without the sleeve 4, when vibration occurs or the hose 2 is bent, the stress is likely to focus on the junction between the hose 2 and the metal-fitting cylindrical portion 31 and its surroundings so that a crack occurs at the hose 2 in the vicinity of this junction. In the present embodiment, because the sleeve 4 structured as described above covers the junction between the hose 2 and the metal-fitting cylindrical portion 31 and its surroundings, the occurrence of a crack in the hose 2 is suppressed even in an environment where the vibration occurs or the hose 2 is bent. In the present embodiment, the metal-fitting-equipped hose 1 with the durability is provided while (i) the structures of metal fittings are not different and (ii) actual-existing metal fittings are used. To be more specific, as described later, the metal-fitting equipped hose 1 has whip resistance required for a vehicle brake hose.
(27) As shown in
(28) An effect of suppressing the occurrence of a crack at the hose 2 in the vicinity of the junction between the hose 2 and the metal fitting 3 is improved by arranging the thickness t12 of the leaning portion 52 on which the stress is the most likely to focus to be thick. Therefore, the thickness t12 of the leaning portion 52 may be thicker than the thickness of other portions of the sleeve 4. For example, the durability is further improved by arranging the thickness t12 of the leaning portion 52 to be thicker than the thickness t1 of the first cylindrical portion 41. The durability is further improved by arranging the thickness t12 of at least a part of the leaning portion 52 to be thicker than the thickness t11 of the cylindrical portion 51.
(29) The inside of the hose 2 is communicated with the inside of the metal fitting 3. The fluid flows in an area where the inside of the hose 2 is communicated with the inside of the metal fitting 3. With this arrangement, when (i) a crack occurs at the hose 2 in the vicinity of the junction between the hose 2 and the metal fitting 3 and then (ii) the crack progresses, the fluid may leak out from the crack. However, because (i) the first cylindrical portion 41 of the sleeve 4 directly covers the metal-fitting cylindrical portion 31 of the metal fitting 3 at the junction between the hose 2 and the metal fitting 3 and its surroundings and (ii) the second cylindrical portion 42 of the sleeve 4 directly covers the hose 2, the occurrence of a crack in the hose 2 is suppressed at the junction between the hose 2 and the metal fitting 3 and its surroundings. Therefore, the fluid does not leak out.
(30) The material of the sleeve 4 is not particularly limited. However, for example, the durability of the metal-fitting-equipped hose 1 is improved by using an easily available material such as thermoplastic elastomer and rubber.
(31) The structure of the hose 2 is not particularly limited, but the hose 2 may include plural layers lined up in order from the inner side of the hose 2. When the hose 2 includes plural layers lined up in order from the inner side of the hose 2, the employment of a material which is hard to corrode for the innermost layer in contact with the fluid, the employment of a material which is hard to get damaged for the outermost layer, the arrangement of the outermost layer to be hard to get damaged, and/or the addition of a layer whose material improves the strength of a hose or which is structured to improve the strength of the hose may be done. When the hose 2 includes the inner-surface resin layer 21, the metal-wire reinforced layer 22, and the outer-surface resin layer 23 lined up in order from the inner side of the hose 2 as shown in
(32) In a two-wheeled vehicle brake hose, the improvement in heat resistance is recently required. When the hose 2 includes plural layers lined up in order from the inner side of the hose 2, the innermost layer of the hose 2 is formed of a single layer containing fluororesin (e.g., PTFE) so as to improve the heat resistance of the hose 2.
(33) When the hose 2 is structured as shown in
(34) Even when the inner-surface resin layer 21 of the hose 2 is formed of a single layer containing fluororesin (e.g., PTFE), the occurrence of a crack at the hose 2 in an environment where vibration occurs or the hose 2 is bent is suppressed by covering the junction between the hose 2 and the metal-fitting cylindrical portion 31 and its surroundings with the sleeve 4 (see
(35) When (i) the hose 2 includes plural layers lined up in order from the inner side of the hose 2 and (ii) the material of the sleeve 4 is the same as that of the outermost layer of the hose 2, physical properties of these materials are the same so that the occurrence of stress due to the difference in physical property is suppressed. As a result, the occurrence of a crack is further suppressed in the metal-fitting-equipped hose 1 so as to further improve the durability. When (i) the material of the sleeve 4 is the same as that of the outermost layer of the hose 2 and (ii) the material of the sleeve 4 and that of the outermost layer of the hose 2 are thermoplastic elastomer or rubber, the occurrence of a crack in the metal-fitting-equipped hose 1 is further suppressed with an easily available material. As a result, the durability is further improved.
(36) When (i) the hose 2 is structured as shown in
EXAMPLES
(37) The following will further detail the present invention with reference to Examples. However, Examples described below do not limit the present invention.
Experiment 1
(38) The experiment (whip testing) for checking durability was conducted by using a metal-fitting-equipped hose which was structured similarly as shown in
(39) A hose which was used includes an inner-surface resin layer, a metal-wire reinforced layer, and an outer-surface resin layer lined up in order from the inner side of the hose. The inner-surface resin layer is formed of a polytetrafluoroethylene (PTFE) single layer, the metal-wire reinforced layer is a stainless (SUS) wire reinforced (braided) layer, and the outer-surface resin layer is a thermoplastic polyurethane (TPU) layer.
(40) A sleeve which was used is made of thermoplastic polyurethane (TPU). The thickness of the used sleeve is 1 mm. The hardness of the used sleeve is measured as 70 (70A) in compliance with JISK6253 by Durometer Type A.
(41) As shown in Table 1, four types of metal-fitting-equipped hoses with different lengths (see l shown in
(42) TABLE-US-00001 TABLE 1 LENGTH OF SECOND CYLINDRICAL PORTION OF SLEEVE 5 mm 8 mm 10 mm 15 mm TIME FOR HOSE 15~20 hr 40~45 hr 50 hr 50 hr TO BURST OR MORE OR MORE STANDARD 35 hr OR MORE
(43) JIS D 2601 in the Japanese Industrial Standards defines whipability in the whip testing so that a vehicle brake hose should take 35 hr or more to burst in the whip testing. According to Table 1, the time taken by a hose burst is 35 hr (35 hours) or more in the case where the length of the second cylindrical portion of the sleeve is 8 mm or more.
Experiment 2
(44) Four types of metal-fitting-equipped hoses were prepared so that (i) the length of the second cylindrical portion of the sleeve was 8 mm and (ii) the thickness of the second cylindrical portion of the sleeve was adjusted as shown in Table 2. The whip testing was conducted while other conditions were the same as in Experiment 1.
(45) TABLE-US-00002 TABLE 2 THICKNESS OF SECOND CYLINDRICAL PORTION OF SLEEVE 0.5 mm 0.8 mm 1.0 mm 1.5 mm TIME FOR HOSE TO 10~15 hr 25~30 hr 40~45 hr 50 hr BURST OR MORE STANDARD 35 hr OR MORE
(46) According to Table 2, the time taken by the hose burst is 35 hr (35 hours) or more in the case where the thickness of the second cylindrical portion of the sleeve is 1 mm or more.
Experiment 3
(47) Five types of metal-fitting-equipped hoses were prepared so that (i) the length of the second cylindrical portion of each sleeve was 8 mm and (ii) the hardness of the second cylindrical portion of each sleeve was adjusted as shown in Table 3. The whip testing was conducted while other conditions were the same as in Experiment 1.
(48) TABLE-US-00003 TABLE 3 HARDNESS OF SECOND CYLINDRICAL PORTION OF SLEEVE 60A 70A 75A 85A 95A TIME FOR 15~20 hr 40~45 hr 45~50 hr 50 hr 50 hr HOSE TO OR OR BURST MORE MORE STANDARD 35 hr OR MORE
(49) The 60A, 70A, 75A, 85A, and 95A shown in Table 3 show the followings. 60A: The hardness measured in compliance with JISK6253 by Durometer type A is 60. 70A: The hardness measured in compliance with JISK6253 by Durometer type A is 70. 75A: The hardness measured in compliance with JISK6253 by Durometer type A is 75. 85A: The hardness measured in compliance with JISK6253 by Durometer type A is 85. 95A: The hardness measured in compliance with JISK6253 by Durometer type A is 95.
(50) According to Table 3, the time taken by the hose burst is 35 hr (35 hours) or more in the case where the hardness of the second cylindrical portion of the sleeve is 70 or more and 95 or less. In this regard, the hardness of the second cylindrical portion of the sleeve is measured in compliance with JISK6253 by Durometer Type A.
(51) According to the above-described Experiments 1 to 3, a metal-fitting-equipped hose with the durability defined in JIS D 2601 is obtained by using a sleeve in which the length of the second cylindrical portion is 8 mm or more, in which the thickness of the second cylindrical portion is 1 mm or more, and in which the hardness of the second cylindrical portion is 70 or more and 95 or less. In this regard, the hardness of the second cylindrical portion is measured in compliance with JIS D 2601 by Durometer Type A.
(52) In the above-described Experiments 1 to 3, because PTFE is used as the inner-surface resin layer of the hose, the inner-surface resin layer is likely to be deviated from the metal-wire reinforced layer provided outside the inner-surface resin layer. Even when such a hose is used, the metal-fitting-equipped hose with the durability defined in JIS D 2601 is obtained by using the above-described sleeve.
(53) Thus, the embodiment of the present invention is described hereinabove. However, the specific structure of the present invention shall not be interpreted as to be limited to the above-described embodiment. Accordingly, the preferred embodiments of the present invention as set forth above are intended to be illustrative, not limiting. Various changes may be made without departing from the spirit and scope of the invention as defined in the following claims.
(54) For example, the structure of the hose is not limited to a three-layer structure formed of the inner-surface resin layer 21, the metal-wire reinforced layer 22, and the outer-surface resin layer 23 shown in
(55) In the sleeve, as shown in
REFERENCE SIGNS LIST
(56) 1 metal-fitting-equipped hose 2 hose 21 inner-surface resin layer 22 metal-wire reinforced layer 23 outer-surface resin layer 3 metal fitting 4 sleeve 41 first cylindrical portion 42 second cylindrical portion 51 cylindrical portion 52 leaning portion