SYSTEMS AND METHODS FOR ULTRASONICALLY-ASSISTED PLACEMENT OF ORTHOPEDIC IMPLANTS
20260033843 ยท 2026-02-05
Inventors
Cpc classification
A61B17/86
HUMAN NECESSITIES
A61B17/1615
HUMAN NECESSITIES
A61B17/7001
HUMAN NECESSITIES
B06B3/00
PERFORMING OPERATIONS; TRANSPORTING
A61B2017/00292
HUMAN NECESSITIES
A61B2017/00415
HUMAN NECESSITIES
A61B90/11
HUMAN NECESSITIES
A61B17/320068
HUMAN NECESSITIES
International classification
A61B17/16
HUMAN NECESSITIES
A61B17/70
HUMAN NECESSITIES
A61B17/84
HUMAN NECESSITIES
A61B17/86
HUMAN NECESSITIES
Abstract
Systems and associated methods for ultrasonically-assisted placement of orthopedic implants are described herein. An example system includes an ultrasonic generator, a transducer, and a probe, surgical instrument, and/or an implant. Ultrasonic energy can be delivered to a region of a bone using the system to remove a portion of the bone.
Claims
1-48. (canceled)
49. A method for ultrasonically-assisted placement of an orthopedic implant comprising: providing an ultrasonic probe; providing a surgical instrument that includes a cannula that is located along at least a portion of a longitudinal length of said surgical instrument; positioning a portion of said ultrasonic probe in said cannula of said surgical instrument; moving said ultrasonic probe and said surgical instrument to a bone such that a distal portion of said surgical instrument and a distal portion of said ultrasonic probe are positioned closely adjacent to or contact the bone; delivering ultrasonic energy to said bone and moving said surgical instrument relative to said bone to cause removal of a portion of said bone at a target location to form an opening in said bone; said ultrasonic energy is delivered via said ultrasonic probe coupled to an ultrasonic generator and a transducer; said ultrasonic probe is aligned with said target location on said bone to facilitate delivery of said ultrasonic energy to said target location; and inserting a screw into said opening in said bone.
50. The method as defined in claim 49, wherein said ultrasonic probe includes said ultrasonic generator and said transducer.
51. The method as defined in claim 49, wherein said step of moving includes moving said ultrasonic probe relative to said surgical instrument while a portion of said ultrasonic probe is located in said cannula of said surgical instrument.
52. The method as defined in claim 51, wherein said surgical instrument is a Jamshidi needle, an awl, a tap or a surgical screwdriver.
53. The method as defined in claim 49, further including the step of controlling at least one of ultrasonic power, amplitude, frequency, duration, beam width, and/or region of contact to cause removal of said bone at said target location.
54. The method as defined in claim 49, further including the step of switching between mechanical removal of said bone and use of said ultrasonic probe during said removal of said bone at said target location.
55. The method as defined in claim 49, wherein said ultrasonic removal of a portion of said bone occurs concurrent with placement of said orthopedic implant in said bone.
56. The method as defined in claim 49, wherein said ultrasonic probe is attached to a robotic arm.
57. The method as defined in claim 49, further comprising detecting reflected ultrasonic waves when using said ultrasonic probe.
58. The method as defined in claim 49, wherein delivery of said ultrasonic energy to said target location is configured to reduce dynamic friction between said ultrasonic probe and said bone.
59. The method as defined in claim 49, wherein delivery of said ultrasonic energy to said target location is configured to a) reduce a reaction force, or b) reduce or eliminate a risk of skiving.
60. An instrument for ultrasonically-assisted placement of an orthopedic implant comprising: a surgical instrument that includes a cannula along at least a portion of a longitudinal length of said surgical instrument; said surgical instrument includes a surgical screwdriver and a screw; said screw is releasably engaged with said surgical screwdriver; said cannula is located in said surgical screwdriver; and a flexible or rigid ultrasonic probe that is at least partially located in said cannula of said surgical instrument; said ultrasonic probe includes a tip configured to allow passage of ultrasonic energy into said screw while said screw is engaged with said surgical screwdriver; and wherein said ultrasonic probe is configured to facilitate in an insertion of said screw into bone by conveying ultrasonic energy to said screw as said surgical screwdriver rotates said screw during insertion of said screw into the bone.
61. The system as defined in claim 60, further comprising a transducer is directly coupled to said surgical instrument.
62. The system as defined in claim 60, wherein said ultrasonic probe is configured to move relative to said surgical instrument while a portion of said ultrasonic probe is located in said cannula of said surgical instrument.
63. The system as defined in claim 60, further comprising a robotic arm; said surgical instrument is coupled to said robotic arm.
64. The system as defined in claim 60, wherein said ultrasonic generator comprises a controller that is configured to control at least one of ultrasonic power, amplitude, duration, frequency, or beam width of the ultrasonic energy.
65. The system as defined in claim 60, wherein said transducer is further configured to detect reflected ultrasonic waves during operation of said ultrasonic probe.
66. A method for ultrasonically-assisted placement of an orthopedic implant comprising: providing an ultrasonic probe; said ultrasonic probe includes said ultrasonic generator and said transducer; providing a surgical instrument that includes a cannula along at least a portion of a longitudinal length of said surgical instrument; said surgical instrument includes a surgical screwdriver and a screw; said screw is removably engaged with said surgical screwdriver; said cannula is located in said surgical screwdriver; positioning a portion of said ultrasonic probe in said cannula of said surgical instrument; moving said ultrasonic probe and said surgical instrument to a bone; delivering ultrasonic energy to said bone via said screw while said screw in in contact with said bone and while said surgical screwdriver is rotating said screw; and wherein said rotation of said screw by said surgical screwdriver and ultrasonic energy being applied to said bone causes removal of a portion of said bone at a target location to form an opening in said bone for said screw; said ultrasonic energy is delivered via said ultrasonic probe coupled to an ultrasonic generator and a transducer.
67. The method as defined in claim 66, further including the step of controlling at least one of ultrasonic power, amplitude, frequency, duration, beam width, and/or region of contact to cause removal of said bone at said target location.
68. The method as defined in claim 66, further including the step of switching between mechanical removal of said bone and use of said ultrasonic probe during said removal of said bone at said target location.
69. The method as defined in claim 66, wherein said ultrasonic probe and said surgical instrument are attached to a robotic arm.
70. The method as defined in claim 66, further comprising detecting reflected ultrasonic waves using said ultrasonic probe.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0035] The components in the drawings are not necessarily to scale relative to each other. Like reference numerals designate corresponding parts throughout the several views.
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DETAILED DESCRIPTION
[0046] Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art. Methods and materials similar or equivalent to those described herein can be used in the practice or testing of the present disclosure. As used in the specification, and in the appended claims, the singular forms a, an, the include plural referents unless the context clearly dictates otherwise. The term comprising and variations thereof as used herein is used synonymously with the term including and variations thereof and are open, non-limiting terms. The terms optional or optionally used herein mean that the subsequently described feature, event or circumstance may or may not occur, and that the description includes instances where said feature, event or circumstance occurs and instances where it does not. Ranges may be expressed herein as from about one particular value, and/or to about another particular value. When such a range is expressed, an aspect includes from the one particular value and/or to the other particular value. Similarly, when values are expressed as approximations, by use of the antecedent about, it will be understood that the particular value forms another aspect. It will be further understood that the endpoints of each of the ranges are significant both in relation to the other endpoint, and independently of the other endpoint.
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[0048] The ultrasonic generator 110 can be any suitable ultrasonic generator that produces adequate power and range of frequencies for removal of bone. The ultrasonic generator 110 can include a controller configured to control at least one of ultrasonic power, amplitude, duration, or frequency of the ultrasonic energy. For example, frequencies for removing bone include, but are not limited to, frequencies in the range 10 kHz-150 kHz. It should be understood that duration for removing bone depends on bone characteristics (e.g., bone thickness). In some implementations, duration may be less than about 15 seconds. This disclosure contemplates that duration may be more or less than 15 seconds. Additionally, duration may be modulated to reduce heating of the elements. Ultrasonic generators typically have output power in a range between 1 W and 15 W. It should be understood that this output power range is provided only as an example and that higher or lower power may be used. This disclosure contemplates delivering ultrasonic energy of sufficient power and duration to cause removal of bone. This disclosure contemplates that a controller for the ultrasonic generator 110 can be implemented using one or more of the computing device components shown in
[0049] Probe 120 can be aligned with a desired region 155 on a bone 150. Optionally, in some implementations, the probe 120 is placed in proximity to and/or in contact with the desired region 155. The region 155 is the target location where the user (e.g., surgeon) intends to deliver ultrasonic energy to assist with bone removal. Thereafter, probe 120 delivers ultrasonic energy to the desired region 155. In the figures, the bone 150 is a vertebrae. It should be understood that a vertebrae is provided only as an example bone. This disclosure contemplates that the bone 150 can be a bone other than a vertebrae, for example, a femur, tibia, pelvis, humerus or other bone.
[0050] The ultrasonic energy assists with bone removal in the region 155 to the extent necessary (e.g., to create a drilled hole) to facilitate placement of an orthopedic implant (not shown) into pedicle 160. For example, the system 100 can be used to breach the cortex of vertebra to open up an entry point for a pedicle screw. The ultrasonic vibrations delivered to the desired region 155 of the bone 150 via the probe 120 reduce the dynamic friction between the probe 120 and bone 150. In other words, the system 100 is used to cause vibrations in both the bone 150 and the probe 120, which reduces dynamic friction between the opposing objects. As a result, the reaction force is also reduced, which makes it easier to remove bone in the region 155. Alternatively or additionally, this reduces and/or eliminates the risk of skiving, where the probe 120 slips along the surface of the bone 150. It should be understood that skiving can lead to implant (e.g., pedicle screw) misplacement. By reducing reaction force using the system 100, a surgeon can maintain trajectory of the probe 120 with lower applied force. Optionally, as described below, the ultrasonic vibrations can be delivered to the desired region 155 of the bone 150 via a surgical instrument and/or an implant (e.g., the implementations described with regard to
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[0055] It should be appreciated that the logical operations described herein with respect to the various figures may be implemented (1) as a sequence of computer implemented acts or program modules (i.e., software) running on a computing device (e.g., the computing device described in
[0056] Referring to
[0057] In its most basic configuration, computing device 600 typically includes at least one processing unit 606 and system memory 604. Depending on the exact configuration and type of computing device, system memory 604 may be volatile (such as random-access memory (RAM)), non-volatile (such as read-only memory (ROM), flash memory, etc.), or some combination of the two. This most basic configuration is illustrated in
[0058] Computing device 600 may have additional features/functionality. For example, computing device 600 may include additional storage such as removable storage 608 and non-removable storage 610 including, but not limited to, magnetic or optical disks or tapes. Computing device 600 may also contain network connection(s) 616 that allow the device to communicate with other devices. Computing device 600 may also have input device(s) 614 such as a keyboard, mouse, touch screen, etc. Output device(s) 612 such as a display, speakers, printer, etc. may also be included. The additional devices may be connected to the bus in order to facilitate communication of data among the components of the computing device 600. All these devices are well known in the art and need not be discussed at length here.
[0059] The processing unit 606 may be configured to execute program code encoded in tangible, computer-readable media. Tangible, computer-readable media refers to any media that is capable of providing data that causes the computing device 600 (i.e., a machine) to operate in a particular fashion. Various computer-readable media may be utilized to provide instructions to the processing unit 606 for execution. Example tangible, computer-readable media may include, but is not limited to, volatile media, non-volatile media, removable media and non-removable media implemented in any method or technology for storage of information such as computer readable instructions, data structures, program modules or other data. System memory 604, removable storage 608, and non-removable storage 610 are all examples of tangible, computer storage media. Example tangible, computer-readable recording media include, but are not limited to, an integrated circuit (e.g., field-programmable gate array or application-specific IC), a hard disk, an optical disk, a magneto-optical disk, a floppy disk, a magnetic tape, a holographic storage medium, a solid-state device, RAM, ROM, electrically erasable program read-only memory (EEPROM), flash memory or other memory technology, CD-ROM, digital versatile disks (DVD) or other optical storage, magnetic cassettes, magnetic tape, magnetic disk storage or other magnetic storage devices.
[0060] In an example implementation, the processing unit 606 may execute program code stored in the system memory 604. For example, the bus may carry data to the system memory 604, from which the processing unit 606 receives and executes instructions. The data received by the system memory 604 may optionally be stored on the removable storage 608 or the non-removable storage 610 before or after execution by the processing unit 606.
[0061] It should be understood that the various techniques described herein may be implemented in connection with hardware or software or, where appropriate, with a combination thereof. Thus, the methods and apparatuses of the presently disclosed subject matter, or certain aspects or portions thereof, may take the form of program code (i.e., instructions) embodied in tangible media, such as floppy diskettes, CD-ROMs, hard drives, or any other machine-readable storage medium wherein, when the program code is loaded into and executed by a machine, such as a computing device, the machine becomes an apparatus for practicing the presently disclosed subject matter. In the case of program code execution on programmable computers, the computing device generally includes a processor, a storage medium readable by the processor (including volatile and non-volatile memory and/or storage elements), at least one input device, and at least one output device. One or more programs may implement or utilize the processes described in connection with the presently disclosed subject matter. e.g., through the use of an application programming interface (API), reusable controls, or the like. Such programs may be implemented in a high-level procedural or object-oriented programming language to communicate with a computer system. However, the program(s) can be implemented in assembly or machine language, if desired. In any case, the language may be a compiled or interpreted language and it may be combined with hardware implementations.
[0062] According to the systems and methods for ultrasonically-assisted implant placement described herein, ultrasonic energy is delivered directly to a surgical instrument such as a Jamshidi needle, K-wire, awl, probe, tap, screwdriver or screw. The ultrasonic energy reduces the dynamic friction between the surgical instrument and bone or between the implant and bone. In particular, by causing both the surgical instrument and/or implant and the bone to vibrate, dynamic friction between the surgical instrument or implant and the bone is reduced. This allows a surgeon to use the mechanical abilities of the surgical instrument along with ultrasonic energy to accomplish the surgical goals.
[0063] Referring now to
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[0067] Although the subject matter has been described in language specific to structural features and/or methodological acts, it is to be understood that the subject matter defined in the appended claims is not necessarily limited to the specific features or acts described above. Rather, the specific features and acts described above are disclosed as example forms of implementing the claims.