INTRAVENOUS CATHETER LOCK
20260034336 ยท 2026-02-05
Inventors
Cpc classification
A61M25/0625
HUMAN NECESSITIES
A61M39/1011
HUMAN NECESSITIES
International classification
Abstract
A catheter lock system includes a clamshell housing comprising a body and a cover; one or more interlocking tabs of the body having a hook feature; compatible interlocking tabs of the cover configured to releasably engage with the interlocking tabs of the body; a key with one or more protrusions arranged at two different angles; one or more lock disc cams including a cam feature; wherein a rotation of the key is operable to cause the interlocking tabs of the body to release from the compatible interlocking tabs of the cover using each of the one or more protrusions of the key.
Claims
1. A catheter lock system comprising: a housing comprising a first portion and a second portion that are movably coupled to each other between: (i) a locked configuration in which the first and second portions are inseparable from each other and (ii) an unlocked configuration in which the first and second portions are separable from each other, the housing defining an internal space configured to releasably receive a portion of a catheter; and one or more spring-loaded pins coupled to the first portion, wherein each spring-loaded pin projects into an opening of one or more openings defined by the second portion when the housing is in the locked configuration.
2. The catheter lock system of claim 1, wherein the first and second portions are slidable in relation to each other while in the unlocked configuration.
3. The catheter lock system of claim 2, wherein the first and second portions are not slidable in relation to each other while in the locked configuration.
4. The catheter lock system of claim 1, wherein the one or more openings defined by the second portion are in alignment with the one or more spring-loaded pins while the first and second portions are in the locked configuration.
5. The catheter lock system of claim 1, wherein the one or more openings defined by the second portion are out of alignment with the one or more spring-loaded pins while the first and second portions are in the unlocked configuration.
6. The catheter lock system of claim 1, further comprising a key comprising one or more protrusions.
7. The catheter lock system of claim 6, wherein each protrusion aligns with a corresponding opening of the one or more openings defined by the second portion of the housing.
8. The catheter lock system of claim 6, wherein the one or more protrusions of the key are configured to move the spring-loaded pins out of the one or more openings defined by the second portion while: (i) the housing is in the locked configuration and (ii) the key is engaged on the second portion such that the one or more protrusions extend into the one or more openings.
9. The catheter lock system of claim 1, wherein the housing defines one or more access ports through which one or more tubes attached to the portion of the catheter can extend.
10. The catheter lock system of claim 1, further comprising a cover that engages on at least the second portion of the housing to obstruct access to the one or more openings defined by the second portion.
11. The catheter lock system of claim 10, wherein the cover defines one or more openings that align with the one or more openings defined by the second portion while the cover is engaged on the second portion.
12. The catheter lock system of claim 11, further comprising a key comprising one or more protrusions.
13. The catheter lock system of claim 12, wherein the one or more protrusions of the key are configured to extend through the one or more openings defined by the cover and to move the spring-loaded pins out of the one or more openings defined by the second portion while: (i) the housing is in the locked configuration, (ii) the cover is engaged on the second portion, and (iii) the key is engaged on the cover such that the one or more protrusions extend through the one or more openings defined by the cover and into the one or more openings defined by the second portion.
Description
DESCRIPTION OF THE DRAWINGS
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[0052] Like reference numbers represent corresponding parts throughout.
DETAILED DESCRIPTION
[0053] This document describes devices and methods for locking an IV catheter. A catheter lock system prevents an IV catheter from being abused by patients. In some situations, a patient will use or abuse the IV catheter to inject drugs into their body. By requiring a key for access to a catheter lock system, access to the IV catheter is restricted to people with a need for access (e.g., doctors, nurses, etc.).
[0054] While described in reference to IV catheters, the catheter lock systems described in this specification are not limited to any particular IV line. For example, peripheral as well as central lines are compatible with the catheter lock systems described in this specification.
[0055]
[0056] The clamshell housing 104 includes an access port for a key 402. The key is used to unlock a locking mechanism to unlock the catheter lock system 102. The details of the locking mechanism will be described in further detail below.
[0057] The clamshell housing 104 includes an access port 110 for an IV catheter 112. A diameter of the access port 110 is smaller than a diameter of a housing 120 of the IV catheter 112 such that the IV catheter 112 cannot be pulled out of the catheter lock system 102 when closed and locked.
[0058] The clamshell housing 104 includes an access port 114 for a supply line (not shown) for the IV catheter 112. The supply line supplies a drug to the IV catheter 112 so that the drug flows into the patient even when the catheter lock system 102 is closed and locked. In other words, the clamshell housing 104 includes at least two access ports 110, 114 for enabling a port of the IV catheter 112 to be received within the clamshell housing 104 and enabling the IV catheter 112 to be connected to a drug delivery system (not shown) such that a drug of the drug delivery system is deliverable to a patient via the IV catheter 112 when the clamshell housing 104 is closed and locked.
[0059]
[0060]
[0061] When the cover 104b is closed against the body 104a, the interlocking tabs 126a, 126b engage each other so the cover 104b cannot be opened without the key 402 being inserted and rotated within the catheter lock system 102. In the implementation shown, five interlocking tabs 126b are used. In some implementations, less than five or more than five interlocking tabs 126b are used.
[0062] The key 402 includes a pattern of protrusions 406 arranged on a top surface of the key and on a side surface of the key 402. In the implementation shown, two protrusions 406 are on the top surface of the key 402 and three protrusions 406 are on the side of the key 402. When the key 402 is inserted into the catheter lock system 102, the protrusions 406 pass through a series of lock disc flanges 202 and engage with either the interlocking tabs 126a of the body 104a directly or engage with cam features of a series of lock disc cams 302.
[0063]
[0064] The lock disc flange 202 is receivable by openings within the body 104a and cover 104b to capture the lock disc flange 202 within the clamshell housing 104. At least two recesses 208 arranged 90 degrees apart along the outer circumference of the lock disc flange 202. In other words, each lock disc flange 202 comprises at least two recesses 208 arranged at different angles along an outer circumference of the each lock disc flange 202. The recesses 208 engage with compatible protrusions of the clamshell housing 104 to rotationally lock the lock disc flange 202 once the locking mechanism 116 is set for initial use, which will be explained in further detail below.
[0065]
[0066] When the key 402 is fully inserted, the protrusions 406 are aligned with respective interlocking tabs 126a of the body 104a or are aligned with cam features 306 of a series of lock disc cams 302, depending on the orientation of the respective protrusion 406 of the key 402. The cam feature 306 protrudes along a centerline of the lock disc cam 302.
[0067] At least two recesses 308 arranged 90 degrees apart along the outer circumference of the lock disc cam 302. In other words, each lock disc cam 302 comprises at least two recesses 308 arranged at different angles along an outer circumference of the each lock disc cam 302. The recesses 308 engage with compatible protrusions of the clamshell housing 104 to rotationally lock the lock disc cam 302 once the locking mechanism 116 is set for initial use, which will be explained in further detail below. In this way, each lock disc cam 302 is rotatable before encoding the catheter lock system 102 with the key 402 and not rotatable after encoding the catheter lock system 102 with the key 402.
[0068] When the catheter lock system 102 is closed, it is locked using the five interlocking tabs 126a, 126b protruding from the body 104a and the cover 104b that engage each other. Once engaged, these locking locations are released using the key 402 depending on the position of protrusions 406 which line up with the interlocking tabs 126a, 126b at each locking location.
[0069] On initial use, the cover 104b is closed and then opened by the key 402 to set the locking mechanism 116. Although only one locking tab location is required to secure the catheter lock system 102 in the closed configuration, when first closed, all locking locations (i.e., all interlocking tabs 126a, 126b) engage to secure the cover 104b to the body 104a. The key 402 is then inserted to set (or encode) the lock. The flat surface of each protrusion 406 of the key 402 is arranged at a second angle and configured engage a respective sidewall of the respective one or more interlocking tabs of the body 104a. In other words, the locking mechanism 116 of the catheter lock system 102 is configured to be encoded with the key 402 upon an initial rotation of the key 402 within the locking mechanism 116.
[0070] When the key 402 is rotated 90 degrees, each protrusion 406 located along a top surface of the key 402 interacts with a respective interlocking tab 126a from the body 104a to release the engagement of these protrusions 126a with the protrusions 126b of the cover 104b at that specific location. In other words, the flat surface of each protrusion 406 of the key arranged at a first angle (e.g., each protrusion 406 on the top of the key 402) is configured engage a respective sidewall of the respective one or more interlocking tabs 106b of the body. Hence, a rotation of the key 402 is operable to cause the interlocking tabs 126a of the body 104a to release from the compatible interlocking tabs 126b of the cover 104b using each of the one or more protrusions 406 of the key 402.
[0071] Each protrusion 406 of the key 402 located along a side face of the key 402 interacts with respective cam features 306 of the lock disc cams 302 located at that location. This engagement rotates the lock disc cam 302 so that the opposite side of the cam feature 306 engages with the interlocking tabs 126a from the body 104a to release it from the cover 104b at that specific location. In other words, the flat side face of each protrusion 406 of the key 402 arranged at a second angle (e.g., each protrusion 406 on the side of the key 402) is configured engage the respective cam features 306 of the respective lock disc cams 302.
[0072] In this way, each interlocking tab 126a of the body 104a is released either by direct interaction with a protrusion 406 from the top of the key 402 or by the cam feature 306 interacting with a protrusion 406 from the side of the key 402. When each of the interlocking tabs 126a, 126b are released, the locking mechanism no longer locks the catheter lock system 102 in the closed configuration, so the cover 104b can be opened. Once the lock is released, the cover 104b can be opened manually by hand. However, some implementations use a torsional spring to force the cover 104b open once the lock is released.
[0073] The key 402 is then rotated back 90 degrees and removed from the locking mechanism 116. Lock disc cams 302 located at the engagement locations with key protrusions 406 to the side have rotated to interact with the interlocking tabs 126a from the body 104a and do not rotate back to their original position. These rotated lock disc cams 302 discs remain engaged with the interlocking tabs 126a from the body 104a preventing the interlocking tabs 126a from engaging with the complementary interlocking tabs 126b from the cover 104b. This means that these locations no longer lock when the cover 104b is closed.
[0074] At locations where the key protrusions 406 are along the top, the lock disc cams 302 do not rotate and the interlocking tabs 126a at these locations continue to interact and lock the body 104a to the cover 104b. The lock disc cams 302 are locked in place by the action of the initial key rotation. The lock mechanism 116 is now set to the specific key protrusion 406 pattern. When the cover 104b is again closed and locked only a key 402 with the same pattern of protrusions 406 will unlock the catheter lock system 102.
[0075]
[0076] The protrusions 406 are rectangular and each protrusion has a flat surface for engagement with either the cam features 306 of the lock disc cams 302 or a sidewall of the interlocking tabs 126a. The protrusions 406 are equally spaced to correspond with the spacing of the interlocking tabs 126a, 126b. The key 402 also includes a grip 408 for holding the key 402.
[0077]
[0078] If key 502 is inserted into the locking mechanism 116 that was set (or encoded) to key 402, then the lock will not open. This is because each of these keys 402, 502 have a different pattern of protrusions 406. If a protrusion 406 is moved from the side of the key 402 to the top of a modified key, the modified key will not be able to rotate in the locking mechanism 116 because the lock disc cam 302 at that respective location would prevent rotation of the modified key. This is because the lock disc cam 302 was previously moved and set (or encoded) by the key 402.
[0079] Similarly, if a protrusion 406 is moved from the top of the key 402 to the side of a modified key, rotation will be blocked by the lock disc cam 302 still in its original rotational position. Thus, each catheter lock system 102 can be individualized to a specific key.
[0080] A number of possible keys is equal to 2.sup.X-2, where X is the number of protrusions 406 (read as 2 to the power X minus 2). Furthermore, keys should not have all the protrusions 406 on the top or all on the side. For example, for the illustrated implementation with 5 interlocking tab 126a, 126b locations, the number of unique keys is 30.
[0081]
[0082] In other implementations, ports which are protected by the device include a transposition of the line 606b and Y port 608.
[0083]
[0084] A series of interlocking tabs 614a on the body 610a engage with a series of interlocking tabs 614b on the cover 610b. A shield feature 616 protects line 606b of the IV catheter from being damaged by the key 402. In other words, the shield feature 616 is configured to protect the key 402 from damaging the IV catheter. The shield feature 606 protrudes from an inside face of the body 610a and is curved to accommodate the 45 degree angle of the access ports 604a, 604b.
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[0087] When the key 402 is turned, the cam feature 306 engages the interlocking tab 614a to bend the interlocking tab 614a such that it no longer engages with a compatible interlocking tab 614b of the cover 610b. This action releases the lock at this location, but depending on the lock locations, releasing one interlocking tab 614a may not be sufficient to release the lock entirely. For example, if at least one other interlocking tabs 614a is still engaged with a compatible interlocking tab 614b of the cover 610b, the lock will not be released and the cover 610b will not open.
[0088]
[0089] While the locking mechanisms described above use a cam and lock disc mechanism, other locking mechanisms can also be used. For example,
[0090]
[0091] The catheter lock system 702 is similar to the catheter lock system 602 except the locking mechanism in the catheter lock system 702 is implemented as a wafer tumbler system. Like the catheter lock system 602, the catheter lock system 702 includes a cover 704 and a base 716 pivotably connected on a hinged axis. The cover 704 includes a cover tab 706 recessed within the cover 704. The cover tab 706 engages a two latches 712 to lock the catheter lock system 702. For example, when the two latches 712 rotate about an axis of a key 708 (e.g., during an unlocking procedure as described below), the latches 712 disengage with the cover tab 706 allowing the cover 704 to pivoted open from the base 716.
[0092] The catheter lock system 702 includes a cylinder 714 that includes the two latches 712 and houses a plurality of wafers 730. Each wafer 730 includes a tab 710 that engages respective protrusions 718 of the key 708. The wafers 730 are able to be set (or encoded) to a specific key 708 by moving the settable tab 710 embedded into each wafer 730.
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[0095] The setting device 802 includes a base 804 and a plurality of columns 806 each having a contact surface 808 that engages the tabs 710. In this example, the setting device 802 includes five columns 806 to be used to engage five tabs 710, but some setting devices 802 use a different number of columns to engage a different number of tabs (e.g., two columns to engage two tabs, six columns to engage six tabs, etc.). In some examples, the contact surface 808 is located at an end of a recessed section 810 of the column 806. The recessed section 810 enables clearance between the setting device 802 and wafers 730.
[0096] After the catheter lock system 702 is encoded for a specific key 708, catheter lock system 702 cannot be opened by a patient. Generally, a setting device 802 is paired and shipped with each institution specific key 708 so catheter lock systems 702 can be encoded on-site for the specific key 708. In some cases, the catheter lock system 702 is shipped in an open position with all tabs 710 in an up position.
[0097]
[0098]
[0099] The catheter lock system 1202 is similar to the catheter lock system 602 except the locking mechanism in the catheter lock system 1202 is implemented as a sliding locking mechanism and includes a Y design different from the catheter lock system 602. As shown in
[0100] The catheter lock system 1202 includes the base housing 1214 and the upper housing 1216. The upper housing 1216 includes a plurality of protrusions 1224 that extend from a body of the upper housing 1216. The plurality of protrusions 1224 engage a plurality of counterpart recesses 1240 in the base housing 1214 so the upper housing 1216 can slide in a direction towards the base housing 1214. Each protrusion 1224 includes a hook protrusion 1220 located on a side of the protrusion 1224. The hook protrusions 1220 are configured to slide into counterpart hook-shaped recesses 1222 of the base housing 1214 so the upper housing 1216 can slide in a direction perpendicular to the direction towards the base housing 1214. In the example shown, the upper housing 1216 is first lowered onto the base housing 1214 and then the upper housing 1216 is slid from left to right to engage the hook protrusions 1220 into counterpart hook-shaped recesses 1222. This engagement closes the catheter lock system 1202.
[0101] Referring to
[0102] When the upper housing 1216 is first lowered onto the base housing 1214, each protrusion 1224 contacts and pushes a spring-loaded pin 1226 into the cylindrical recess 1230. Then as the upper housing 1216 is slid from left to right relative to the base housing 1214, the hook protrusions 1220 engage into the counterpart hook-shaped recesses 1222 (as shown in
[0103]
[0104] In the closed and locked configuration, the IV catheter port 1242 (shown in
[0105] Referring back to
[0106]
[0107] The pin 1248 includes a flange 1506 that steps the diameter from a first diameter of the first part 1502 to a second, larger, diameter. The flange 1506 is configured to contact a counterpart flange 1252 (shown in
[0108] The catheter lock system 1202 includes a cover 1218 that slides over the upper housing 1216 and the base housing 1214. An expanded view of the cover 1218 is shown in
[0109] Referring to
[0110] As the key 1246 is placed onto the cover 1218, each protrusion 1402 engages and the pins 1248 causing the pins 1248 to retract into the cylindrical recess 1230 of the base housing 1214. Once the key 1246 is fully placed on the cover 1218 (as shown in
[0111] As shown in
[0112] As noted above, the pins 1248 are configurable between a short length and a long length. Generally, the catheter lock system 1202 is shipped with all the pins 1248 in the long position (e.g., as shown by the long position 1250B in
[0113] When the key 1246 is pressed into the upper housing 1216 for the first time, the longer protrusions 1402 engage the pins 1248 first since the catheter lock system 1202 is usually shipped with all the pins 1248 in the long position. Continued pressing of the key 1246 onto the upper housing 1216 causes the longer protrusions 1402 of the key 1246 to force those pins 1248 into the short position. This occurs because the pins 1248 slide toward the base housing 1214 until the flanges 1506, 1252 engage thereby limiting further travel of the pin 1248 in a direction toward the base housing 1214. Any further force in that direction essentially toggles the pins 1248 associated with longer protrusions 1402 from a long configuration to a short configuration (e.g., as shown by the short length 1250A in
[0114] Another feature of the catheter lock system 1202 is that a gap exists between the two flanges 1506, 1252 (e.g., as shown in
[0115]
[0116] While this specification contains many specific implementation details, these should not be construed as limitations on the scope of any invention or of what may be claimed, but rather as descriptions of features that may be specific to particular embodiments of particular inventions. Certain features that are described in this specification in the context of separate embodiments can also be implemented in combination in a single embodiment. Conversely, various features that are described in the context of a single embodiment can also be implemented in multiple embodiments separately or in any suitable subcombination. Moreover, although features may be described herein as acting in certain combinations and even initially claimed as such, one or more features from a claimed combination can in some cases be excised from the combination, and the claimed combination may be directed to a subcombination or variation of a subcombination.
[0117] Similarly, while operations are depicted in the drawings in a particular order, this should not be understood as requiring that such operations be performed in the particular order shown or in sequential order, or that all illustrated operations be performed, to achieve desirable results. In certain circumstances, multitasking and parallel processing may be advantageous. Moreover, the separation of various system modules and components in the embodiments described herein should not be understood as requiring such separation in all embodiments, and it should be understood that the described program components and systems can generally be integrated together in a single product or packaged into multiple products.
[0118] Particular embodiments of the subject matter have been described. Other embodiments are within the scope of the following claims. For example, the actions recited in the claims can be performed in a different order and still achieve desirable results. As one example, the processes depicted in the accompanying figures do not necessarily require the particular order shown, or sequential order, to achieve desirable results. In certain implementations, multitasking and parallel processing may be advantageous.