SYSTEM FOR PROCESSING FOOD PRODUCTS
20260034698 · 2026-02-05
Inventors
- Marvin SCHÄFER (Biedenkopf, DE)
- Thorsten SCHNEIDER (Weimar/Lahn, DE)
- Michael KNAUF (Amöneburg, DE)
- Julian NOLTE (Leun-Biskirchen, DE)
Cpc classification
B26D7/0683
PERFORMING OPERATIONS; TRANSPORTING
B26D2210/02
PERFORMING OPERATIONS; TRANSPORTING
A22C17/0086
HUMAN NECESSITIES
B26D7/32
PERFORMING OPERATIONS; TRANSPORTING
B26D5/00
PERFORMING OPERATIONS; TRANSPORTING
A22C17/0093
HUMAN NECESSITIES
B26D5/007
PERFORMING OPERATIONS; TRANSPORTING
International classification
B26D7/32
PERFORMING OPERATIONS; TRANSPORTING
B26D5/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A system for processing food products comprises a slicing apparatus that is configured to cut off slices from food products and to form part portions having one or more slices in a portioning section. A transport device adjoining the portioning section is provided and the portioning section comprises a conveying device that transfers the part portions to the transport device. The system comprises a stacking apparatus that is configured to form a food portion comprising a plurality of part portions. The transport device is configured to transport the part portions onto a product support of the stacking apparatus, wherein the transport device and/or the stacking apparatus has/have a scale for measuring the weight of the part portions and/or of the food portion.
Claims
1-4. (canceled)
5. A method of operating a system for processing food products, comprising: guiding food products into a cutting plane of a slicing apparatus; cutting off slices from the food product by a blade in the cutting plane; forming part portions that comprise one or more cut-off slices on a portioning section; transferring the part portions from the portioning section to a transport device; moving the part portions by the transport device onto a product support of a stacking apparatus; wherein the part portions are successively transported onto the product support and are placed on a stacking section of the stacking apparatus, and a food portion is formed that comprises a plurality of part portions; and measuring the weight of at least one of the part portions or the food portion by a scale at at least one of the transport device or the stacking apparatus.
6. The method of claim 5, wherein the product support is movable between a feed position and a placement position, wherein the transport device places part portions onto the product support positioned in the feed position and wherein the part portions are placed on the stacking section by moving the product support from the feed position to the placement position.
7. The method of claim 5, wherein at least one of a thickness of the cut-off slices or a number of slices of a part portion is adapted in dependence on at least one of the measured weight of the part portions or of the food portion.
8. The method of claim 7, wherein the thickness of the cut-off slices is increased when the measured weight of the part portions is less than a desired part portion weight and wherein the thickness of the cut-off slices is decreased when the weight is greater than the desired part portion weight.
9. The method of claim 5, wherein a predetermined number of part portions is provided for the food portion, wherein a further part portion is automatically added to the predetermined number of part portions placed on the stacking section when the measured weight of the predetermined number of part portions is below a desired food portion weight.
10. The method of claim 5, wherein a predetermined number of part portions is provided for the food portion, wherein the food portion is marked when the measured weight of the predetermined number of part portions is below a desired food portion weight.
11. The method of claim 5, wherein a predetermined number of part portions is provided for the food portion, wherein a user is informed by a at least one of a visually or acoustically perceivable signal when a desired food portion weight is not reached after stacking the predetermined number of part portions.
12. The method of claim 5, wherein a predetermined number of part portions is provided for the food portion, wherein a further part portion is added to the predetermined number of part portions when a difference between the weight of the predetermined number of part portions and a desired food portion weight is above a predefined minimum difference.
13. The method of claim 5, wherein the slicing apparatus comprises an optical scale that determines a surface structure, a contour of a front product end facing the cutting plane, and a density of a slice to be cut off, wherein a desired thickness of the slice to be cut off is determined based on the determined density and contour, at which desired thickness the cut-off slice has a predefined desired slice weight.
14. The method of claim 13, wherein the optical scale comprises a camera to generate an image of the front product end.
15. The method of claim 13, wherein an expected weight of the part portions or the food portion is determined based on the desired slice weight and the number of slices of the part portions, wherein the expected weight is compared with the weight of the part portions or the food portion measured by the scale.
16. The method of claim 15, wherein the determination of the density or of the desired thickness of the slice to be cut off is adapted in the event of a deviation of the expected weight from the weight measured by the scale.
17. The method of claim 15, wherein at least one of density values; an association rule for associating slice thicknesses with determined densities; or a correction factor for correcting a determined density are adapted in dependence on a measurement of the scale.
18. The method of claim 5, wherein a regulation is performed in which at least one of the weight of the part portions or of the food portion is the regulation variable and at least one of the thickness of the slices or the number of slices of a part portion is the control variable.
19. The method of claim 18, wherein the weight of at least one of the part portions or of the food portions is repeatedly measured and compared in a control loop with a desired weight.
20. The method of claim 18, wherein a trend regulation is performed on the basis of the weight of at least one of a plurality of consecutive part portions or a plurality of consecutive food portions.
21. The method of claim 5, wherein a height of the part portions placed on the stacking section is determined, and wherein the food portion formed by the placed part portions is sorted out when the determined height exceeds a predefined maximum height and the measured weight of the food portion falls below a desired food portion weight.
22. The method of claim 5, wherein the scale is arranged at the stacking apparatus.
23. The method of claim 22, wherein the stacking apparatus has a drive for moving the product support, wherein at least one of the drive or the product support is supported on the ground via the scale.
24. The method of claim 23, wherein the drive comprises a motor and a shaft via which the product support is connected to the motor, wherein the shaft is supported at the stacking apparatus via at least one bearing, and wherein the scale is arranged at the at least one bearing.
Description
[0112] The invention will be explained in the following purely by way of example with reference to embodiments and to the drawings. There are shown:
[0113]
[0114]
[0115]
[0116]
[0117]
[0118]
[0119]
[0120]
[0121]
[0122]
[0123]
[0124] The slicing apparatus 21 has a product feed 23 by means of which the bar-shaped food product 19 may be guided into a cutting plane S in which a blade 25, which may in particular be configured as a circular blade or a scythe-like blade, revolves and cuts off slices 29 from the front product end 89. For this purpose, the product feed 23 in particular comprises a product gripper 103 that engages into the food product 19 at a rear product end 90 and that advances the food product 19 in the direction of the cutting plane S.
[0125] The slices 29 cut off by the blade 25 fall onto a portioning section 27 and the slicing apparatus 21 is configured to form a part portion 63, which comprises a plurality of slices 29 cut off from the food product 19, on the portioning section 27. In this respect, the portioning section 27 comprises a conveying device 33 having a continuously revolving conveyor belt 99 so that the slices 29 collected on the portioning section 27 may be moved along a conveying direction F while further slices 29 are cut off from the product 19 to arrange the slices 29 of the part portion 63 in a mutually overlapping manner. The part portion 63 may thereby already be partly disposed on a conveyor belt 99 of a transport device 31 arranged downstream of the portioning section 27 while slices 29 are still being added to the part portion 63, wherein the completed part portion 63 may ultimately be transferred to the transport device 31 by means of the conveying device 33. To separate consecutive part portions 63, the slicing apparatus 21 may be configured to perform one or more blank cuts during which the blade 25 indeed performs a revolution, but no slice 29 is cut off. For this purpose, the product gripper 109 may, for example, briefly retract the food product 19 and/or the blade 25 may be moved out of the cutting plane S and may be removed from the food product 19.
[0126] The slicing apparatus 21 illustrated in
[0127] To be able to determine the surface structure 79 and the contour 81 of the front product end 89, the optical scale 77 may comprise a camera and/or may be configured as a camera by means of which an image of the front product end 89 may be generated. The control device 43 may in particular be configured to determine a density at the front product end 89 by an image analysis and to determine the desired thickness D based on the determined density and the contour 81. Furthermore, the control device 43 may also be configured to determine an area of the front product end 89 based on the contour 81. The evaluation of the surface structure 79 and/or of the contour 81 may take place centrally at the control device 43 shown in
[0128] As is illustrated in
[0129] As already mentioned, the conveying device 33 of the portioning section 27 is configured to transfer the part portion 63 along the conveying direction F to a transport device 31 of the system 17 that is arranged downstream of the portioning section 27 and that again comprises a plurality of conveyor belts 99. The transport device 31 is configured to transfer the part portions 63 received from the conveying device 33 to a stacking apparatus 11 and in particular to move them onto product supports 51 and 53 of the stacking apparatus 11 that jointly form a product support surface 15 for the part portions 63 in a feed position Z (cf. also
[0130] The stacking apparatus 11 is illustrated in more detail by means of
[0131] As
[0132] The system 17 may thus enable a complete processing of the food products 19 in that the food products 19 are first cut into slices 29, part portions 63 are formed from a plurality of slices 29, and a plurality of part portions 63 are then joined together by means of the stacking apparatus 11 to form a common food portion 67 that may be packaged and sold. While provision may be made when processing food products 19 for sale for final consumption to package and offer for sale slices 29, which are directly assembled by the slicing apparatus 21, directly as portions, such a preparation of food portions 67 comprising a plurality of part portions 63 may in particular be provided in the case of a sale to bulk buyers, for example, the catering or hotel trade. In this respect, at the slicing apparatus 21, films or sheets of paper may in particular be inserted beneath the part portions 63 by means of an underleaver, not shown, to enable a simple separation of the part portions 63 of a food portion 67 on a removal from the packaging.
[0133] In such a system, it is, however, necessary to achieve a high product throughput and portion throughput, on the one hand, but to carry out the process in a controlled manner, on the other hand, wherein in particular a predefined desired food portion weight for the food portions 67 may have to be achieved. Whereas provision is usually made in slicing apparatuses 21 for forming smaller portions to determine the weight of the cut-off slices 29 directly at the portioning section 27 and thereby to check whether the portions formed there have a predefined weight, such a check is usually not possible on a processing of the food products 19 into large food portions 67 comprising a plurality of part portions 63.
[0134] To be able to achieve the desired high throughput, the part portions 63 in particular have to be produced following one another as directly as possible by the slicing apparatus 21 and have to be transferred at a small spacing to the transport device 31 so that, for example, a rear end of a first part portion 63 may still be disposed on the portioning section 33 while a subsequent part portion 63 is already being formed. Furthermore, it is illustrated in
[0135] To counter this problem and nevertheless to enable a checking of the weight of the part portions 63 and/or of the food portion 67, a scale 35 is integrated into the stacking apparatus 11 illustrated by means of
[0136] For example, the scale 35 integrated into the stacking apparatus 11 may be used to determine the weight of each of the part portions 63 moved to the stacking apparatus 11 since the weight measured by the scale 35 changes as soon as a part portion 63 is moved onto the product supports 51 and 53. The weight of the part portion 63 is thus determined by the difference of the weight registered by the scale 35 before and after the movement of the part portion 63 onto the product supports 51 and 53. However, the scale 35 arranged at the stacking apparatus 11 also makes it possible to determine the weight of the part portions 63 overall that are already stacked on the stacking section 69 so that the total weight of the food portion 67 ultimately formed may also be measured directly. Alternatively thereto, the total weight of the placed part portions 63 and/or of the food portion may also be determined by adding the previously measured weights of the individual part portions 63.
[0137] By providing a scale 35 at the stacking apparatus 11, it is thus not necessary to already determine the weight of the part portions 63 directly at the portioning section 33, but the weight of the part portions 63 may rather be determined at the stacking apparatus 11 which is arranged downstream of the portioning section 27 and at which the part portions 63 are successively received. At the stacking apparatus 11, the part portions 63 are thus disposed in a controlled and complete manner on the product supports 51 and 53 and the stacking section 69 so that sufficient time for a weighing is available there, whereas, at the portioning section 27, slices 29 are added at a high speed and the weight disposed thereon changes at a correspondingly high speed. Furthermore, the transport device 31 may, for example, be configured to equalize the part portions 63 and to increase their spacing from one another during the transport of the part portions 63 from the portioning section 33 to the product supports 51 and 53 in order to further increase the time available for the measurement of the weight at the stacking apparatus 11.
[0138] By measuring the weight of the part portions 63 and/or of the food portion 67, the process monitoring and/or process control may in particular be improved in that the weight measured at the stacking apparatus 11 may, for example, be used by the control 43 to adapt settings of the slicing apparatus 21 and/or of the transport device 31.
[0139] For example, provision may be made that the control device 43 is configured to perform a regulation in which the weight of the part portions 63 and/or of the food portion 67 measured at the stacking apparatus 11 is the regulation variable, wherein a thickness of the slices 29 and/or a number of slices 29 per part portion 63 forms the control variable. It may in particular be permanently checked during the process whether the part portions 63 reach a desired part portion weight and/or whether the food portions 67 reach a desired food portion weight in order, if necessary, to change the slice thickness and/or the number of slices per part portion 63 and to compensate a deviation. In this respect, the control device 43 may, however, in particular perform a trend regulation in order, for example, to only make an adaptation when too low a weight or too high a weight is systematically determined at a predefined number of part portions 63 and/or food portions 67.
[0140] The control device 43 may in particular generally, independently of the performance of a regulation, be configured to adapt a thickness of the slices 29 and/or a number of slices 29 per part portion 63 in dependence on the measured weight of the part portions 63 and/or of the food portion 67.
[0141] Furthermore, a predefined number of part portions 63 for a food portion 67 may, for example, be provided in the system 17 in accordance with a basic setting.
[0142] However, the control device 43 may be configured to control the stacking apparatus 11 to add a further part portion 63 to the predefined number of part portions already placed on the stacking section 69 when the weight of the predefined number of part portions 63 is less than a predefined desired food portion weight and in this regard to increase the number of part portions 63 for this food portion 67 with respect to the predefined number. This may in particular take place in that the control device 43 controls the stacking apparatus 11 to delay a transporting away of the predefined number of part portions 63 and instead to still place a subsequently received part portion 63 on the part portions 63 already stacked on the stacking section 69. The production of food portions 67 with too low a weight may thereby be reliably and automatically prevented.
[0143] Furthermore, as is schematically illustrated in
[0144] Furthermore, provision may in particular be made, in the event of too low a weight of the predefined number of part portions 63, to either automatically add a part portion 63 or to mark the food portion 67 in dependence on a difference from the desired food portion weight so that a user may manually add slices 29. In this respect, a part portion 63 may, for example, be added in the event of a comparatively large difference, whereas, in the event of only small differences, it may be indicated to a user that one or more slices 29 should still be manually added. By considering such a difference, the production of considerably overweight food portions 67 may in particular be prevented when a complete further part portion 63 is added, for instance, in the event of an only small difference.
[0145] In this respect, provision may also be made that a minimum difference at which a further part portion 63 is added to the predetermined number of part portions 63 may be predefined by a user via an input device 107, in particular a touchscreen, of the control device 43. A user may thereby in particular also set that a part portion 63 should always be added when the weight of the predetermined number of part portions 63 lies below the desired food portion weight. This may, for example, be provided when a weight-dependent selling price is defined for the food portions 67, but a predefined minimum weight or the desired food portion weight may not be fallen below.
[0146] Due to the measurement of the weight at the stacking apparatus 11, not only the weight of the completed food portion 67 may furthermore be measured, but it may also be determined how the weight of the part portions 63 stacked on the stacking section 69 changes during the formation of the food portion. It may thereby, for example, already be predicted during the formation of the food portion 67 whether the predefined number of part portions 63 will reach the desired food portion weight or whether a further part portion 63 will provisionally have to be added. This prediction may in particular be made by the control device 43 and may be used to accelerate the slicing apparatus 21 and/or the transport device 31 when it becomes apparent that yet a further part portion 63 provisionally has to be added to the originally predefined number of part portions 63 in order to reach the desired food portion weight. The time for producing this food portion 67 may be reduced by such an acceleration in order, for example, to still be able to complete the food portion 67 in a certain cycle or in a predefined time despite the addition of the further part portion 63.
[0147] The scale 35 may furthermore also act as a checkweigher for the optical scale 77 by, for example, comparing an expected weight of the part portions 63 and/or of the food portion 67, which is determined by the number of slices 29 and their desired weight, with the weight actually measured by the scale 35. If deviations are determined between the actual weight of the part portions 63 or of the food portion 67 and the expected weight, this may be used to correct the determination of the density of the front product end 89 and/or of the desired thickness D of the slice to be cut off by the control device 43 based on the surface structure 79 and the contour 81 of the front product end 89 determined by the optical scale 77 and, for example, to adapt density values stored in the memory 91. Furthermore, the control device 43 may also be configured to execute a self-learning algorithm for determining the desired thickness D that may be optimized consistently and for a wide variety of food products 19, for example different sausage and cheese products, by comparing the expected weight with the weight actually determined by the scale 35.
[0148] As
[0149]
[0150] In the embodiment of the stacking apparatus 11 illustrated in
[0151]
[0152] As in particular
[0153] The safety of the stacking apparatus 11 may thereby in particular be increased since the shafts 41 may, for example, be stopped on a reaching in of a user during the operation when the user blocks the product supports 51 and 53. An injury to the user due to the transmission of strong forces may thereby be prevented. Due to this safety precaution, enclosures of the stacking apparatus 11 may in particular, as
[0154]
[0155] Due to such a distribution device 65, which is here configured as a rocker pivotable about a horizontal axis or a conveyor belt 99 pivotable about a horizontal axis, the part portions 63 may thus be distributed to the transport paths T1 and T2 extending above one another and the spacing between consecutive part portions 63 at the transport paths T1 and T2 may, for example, be increased by an alternate distribution of part portions 63 to the transport paths T1 and T2 with respect to the spacing of the part portions 63 on the transfer from the portioning section 27 to the transport device 31. Due to this increased spacing, the weight of the part portions 63 may in particular be determined at the transport paths T1 and T2 and thus between the distribution direction 65 and the first stacking apparatus 11 or the second stacking apparatus 49 since sufficient time for a precise measurement is now available.
[0156] For this purpose, the system 17 comprises two scales 35 and 36, wherein the scale 35 is arranged between the distribution device 65 and the first stacking apparatus 11 to be able to determine the weight of part portions 63 moved to this stacking apparatus 11. The second scale 36 is arranged between the distribution direction 65 and the second stacking apparatus 49 at the second transport path T2 to be able to accordingly determine the weight of the part portions 63 moved to the second stacking apparatus 49. In this respect, the scales 35 and 36 may in particular be integrated into respective conveyor belts 99 and a measurement may take place while the part portions 63 are moved on the respective conveyor belt 99. Alternatively thereto, the respective conveyor belt 99 may be briefly stopped to determine the weight of the part portion 63.
[0157] In this embodiment, the part portions 63 may thus so-to-say be equalized by the distribution of the transport paths T1 and T2 to enable a determination of the weight of the part portions 63 and also of the food portions 67 formed at the respective stacking apparatuses 11 and 49. This weight may, as explained above, in particular be considered in the control of the slicing apparatus 21 and/or of the transport device 31. Furthermore, provision may be made that the control device 43 is configured to distribute part portions 63 to the first transport path T1 and the alternative transport path T2 such that an at least approximately equal total weight of food products 19 is processed at the two stacking apparatuses 11 and 49. For this purpose, an overweight part portion 63 may, for example, be intentionally produced and guided to the respective stacking apparatus 11 or 49 when a lower weight has been processed at one of the transport paths T1 or T2 compared to the other transport path T2 or T1.
[0158]
[0159] Unlike the embodiment of
REFERENCE NUMERAL LIST
[0160] 11 stacking apparatus [0161] 15 product support surface [0162] 17 system [0163] 19 food product [0164] 21 slicing apparatus [0165] 23 product feed [0166] 25 blade [0167] 27 portioning section [0168] 29 slice [0169] 31 transport device [0170] 33 conveying device [0171] 35 scale [0172] 36 scale [0173] 37 load cell [0174] 39 drive [0175] 41 shaft [0176] 43 control device [0177] 45 measurement device [0178] 47 bearing [0179] 49 second stacking apparatus [0180] 51 first product support [0181] 53 second product support [0182] 55 outer side [0183] 57 outer side [0184] 59 motor [0185] 61 belt [0186] 63 part portion [0187] 65 distribution device [0188] 67 food portion [0189] 69 stacking section [0190] 71 frame [0191] 73 frame [0192] 75 support section [0193] 77 optical scale [0194] 79 surface structure [0195] 81 contour [0196] 83 fat proportion [0197] 85 meat proportion [0198] 87 bone proportion [0199] 89 front product end [0200] 90 rear product end [0201] 91 memory [0202] 93 marking and/or signaling device [0203] 95 sorting-out device [0204] 97 conveyor belt [0205] 99 conveyor belt [0206] 101 drive [0207] 103 friction clutch [0208] 105 further transport device [0209] 107 input device [0210] 109 product gripper [0211] 111 deflection roller [0212] 113 motor shaft [0213] A placement position [0214] D desired thickness [0215] F conveying direction [0216] H height [0217] L measurement [0218] P double arrow [0219] S cutting plane [0220] T1 first transport path [0221] T2 second transport path [0222] Z feed position