TIRE
20260034840 ยท 2026-02-05
Inventors
Cpc classification
B60C2009/0425
PERFORMING OPERATIONS; TRANSPORTING
B60C2009/0475
PERFORMING OPERATIONS; TRANSPORTING
B60C9/2009
PERFORMING OPERATIONS; TRANSPORTING
B60C9/2003
PERFORMING OPERATIONS; TRANSPORTING
B60C11/0083
PERFORMING OPERATIONS; TRANSPORTING
B60C9/2006
PERFORMING OPERATIONS; TRANSPORTING
B60C2009/2016
PERFORMING OPERATIONS; TRANSPORTING
B60C13/003
PERFORMING OPERATIONS; TRANSPORTING
B60C3/04
PERFORMING OPERATIONS; TRANSPORTING
International classification
B60C13/00
PERFORMING OPERATIONS; TRANSPORTING
B60C3/04
PERFORMING OPERATIONS; TRANSPORTING
Abstract
In a tire, a point (Au) on a side profile at the same position in a radial direction as an end portion of an innermost layer of a belt layer is defined in a cross-sectional view in a meridian direction. A distance (Hu) from a maximum width position (Ac) to the point (Au) in the radial direction is defined. A point (Au) on the side profile at the radial position of 70% of the distance (Hu) from the maximum width position is defined. A point (An) on the side profile at the radial position of 35% of the distance (Hu) from the maximum width position is defined. A radius of curvature (RP) (mm) of an arc passing through the maximum width position, the point (Au), and the point (An) with respect to a cross-sectional height (SH) (mm) is in a range 0.20RP/SH1.80.
Claims
1. A tire, comprising: a pair of bead cores: a carcass layer extending between the bead cores; and a belt layer disposed on an outer side of the carcass layer in a radial direction: a tire outer diameter OD (mm) being in a range 200OD660, a total tire width SW (mm) being in a range 100SW400, in a cross-sectional view in a tire meridian direction, a point Au on a side profile at a position in a tire radial direction identical to an end portion of an innermost layer of the belt layer being defined, a distance Hu from a tire maximum width position Ac to the point Au in the tire radial direction being defined, a point Au on the side profile at a radial position of 70% of the distance Hu from the tire maximum width position Ac being defined, a point An on the side profile at a radial position of 35% of the distance Hu from the tire maximum width position Ac being defined, and a radius of curvature RP (mm) of an arc passing through the tire maximum width position Ac, the point Au, and the point An when the tire is mounted on a specified rim, inflated to a specified internal pressure, and in an unloaded state with respect to a tire cross-sectional height SH (mm) being in a range 0.20RP/SH1.80.
2. The tire according to claim 1, wherein the radius of curvature RP (mm) of the arc with respect to a tire cross-sectional width DW (mm) and the tire cross-sectional height SH (mm) is in a range 60RP/(SH/DW)290.
3. The tire according to claim 1, wherein the radius of curvature RP (mm) of the arc in the unloaded state with respect to a radius of curvature RP (mm) of the arc when the tire is mounted on a specified rim and inflated to a specified internal pressure and a load of 100% of a specified load is applied is in a range 1.10RP/RP2.80.
4. The tire according to claim 3, wherein the radius of curvature RP (mm) of the arc when the load of 100% is applied with respect to a radius of curvature RP (mm) of the arc when the tire is mounted on a specified rim and inflated to a specified internal pressure and a load of 150% of a specified load is applied is in a range 1.01RP/RP1.50.
5. The tire according to claim 1, wherein a tensile strength Tcs (N/50 mm) per a width of 50 mm of a carcass ply constituting the carcass layer with respect to the tire outer diameter OD (mm) is in a range 17Tcs/OD120.
6. The tire according to claim 5, wherein the carcass ply of the carcass layer is configured by covering a carcass cord made of steel with a coating rubber, a cord diameter cs (mm) of the carcass cord is in a range 0.15cs1.10, and the number of insertions Ecs (cord/50 mm) of the carcass cord is in a range 25Ecs80.
7. The tire according to claim 6, wherein the carcass cord is formed by intertwining a plurality of yarns, and a yarn diameter css (mm) of the carcass cord with respect to the cord diameter cs (mm) of the carcass cord is in a range 0.30css/cs0.90.
8. The tire according to claim 5, wherein the carcass layer is formed by layering a pair of carcass plies, the pair of carcass plies is configured by covering a carcass cord made of an organic fiber material with a coating rubber, the cord diameter cs (mm) of the carcass cord is in a range 0.60cs 0.90, and the number of insertions Ecs (cord/50 mm) of the carcass cord is in a range 40Ecs70.
9. The tire according to claim 1, wherein the belt layer comprises a pair of cross belts mutually having a cord angle having an opposite sign, the cord angle is defined as an inclination angle of the belt cord in a longitudinal direction with respect to a tire circumferential direction, and each of the cord angles B (degree) of the pair of cross belts with respect to the radius of curvature RP (mm) of the arc is in a range of 1000BRP7700.
10. The tire according to claim 1, wherein a total gauge Gu (mm) of a tire side portion at the point Au on the side profile with respect to the tire outer diameter OD (mm) is in a range 0.010Gu/OD0.080.
11. The tire according to claim 1, wherein a total gauge Gu (mm) at the point Au on the side profile with respect to a total gauge Gc (mm) of a tire side portion at the tire maximum width position Ac is in a range 1.30Gu/Gc5.00.
12. The tire according to claim 1, wherein a point Al on a side profile at a position in a tire radial direction identical to an end portion on an outer side in the radial direction of the bead cores is defined, a distance Hl from the tire maximum width position Ac to the point Al in the tire radial direction is defined, a point Al on the side profile at a radial position of 70% of the distance Hl from the tire maximum width position Ac is defined, a point Am on the side profile at a radial position of 35% of the distance Hl from the tire maximum width position Ac is defined, and a radius of curvature RO (mm) of an arc passing through the tire maximum width position Ac, the point Al, and the point Am when the tire is mounted on a specified rim, inflated to a specified internal pressure, and in an unloaded state with respect to a tire cross-sectional height SH (mm) is in a range 0.20RO/SH1.20.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0006]
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[0008]
[0009]
[0010]
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[0018]
[0019]
DETAILED DESCRIPTION
[0020] Embodiments of the technology will be described in detail below with reference to the drawings. Note that the technology is not limited to the embodiments. Constituents of the embodiments include constituents that are substitutable and are obviously substitutes while maintaining consistency with the embodiments of the technology. A plurality of modified examples described in the embodiments can be combined in a discretionary manner within the scope apparent to one skilled in the art.
Tire
[0021]
[0022] In the same drawing, a cross-section in the tire meridian direction is defined as a cross-section of the tire taken along a plane that includes a tire rotation axis (not illustrated). A tire equatorial plane CL is defined as a plane that passes through a midpoint of a tire cross-sectional width DW specified by the Japan Automobile Tyre Manufacturers Association, Inc. (JATMA) and that is perpendicular to the tire rotation axis. A tire width direction is defined as a direction parallel to the tire rotation axis, and the tire radial direction is defined as a direction perpendicular to the tire rotation axis. A point T is a tire ground contact edge, and a point Ac is a tire maximum width position.
[0023] The tire 1 has an annular structure with the tire rotation axis serving as the center, and includes a pair of bead cores 11, 11, a pair of bead fillers 12, 12, a carcass layer 13, a belt layer 14, a tread rubber 15, a pair of sidewall rubbers 16, 16, a pair of rim cushion rubbers 17, 17, and an innerliner 18 (see
[0024] The pair of bead cores 11, 11 respectively includes one or a plurality of bead wires made of steel and wound in an annular shape a plurality of times, is embedded in bead portions, and constitutes cores of the left and right bead portions. The pair of bead fillers 12, 12 is respectively disposed on an outer circumference of the pair of bead cores 11, 11 in the tire radial direction and reinforces the bead portions. The bead filler 12 has a rubber hardness Hs_bf of 55 or more and 105 or less, a modulus M_bf (MPa) at 100% elongation of 2.0 or more and 13.0 or less, and a loss tangent tan _bf of 0.03 or more and 0.30 or less and preferably the rubber hardness Hs_bf of 70 or more and 100 or less, the modulus M_bf (MPa) at 100% elongation of 3.0 or more and 12.0 or less, and the loss tangent tan _bf of 0.05 or more and 0.25 or less.
[0025] The carcass layer 13 has a single layer structure including one carcass ply or a multilayer structure including a plurality of carcass plies layered, extends in a toroidal shape between the left and right bead cores 11, 11, and constitutes the backbone of the tire. Both end portions of the carcass layer 13 are turned back toward outer sides in the tire width direction and fixed to wrap the bead cores 11 and the bead fillers 12. The carcass ply of the carcass layer 13 is made by covering a plurality of carcass cords made of inorganic fiber (for example, steel, carbon fiber, glass fiber) or an organic fiber material (for example, aramid, nylon, polyester, rayon, or the like) with a coating rubber and performing a rolling process on the carcass cords, and has a cord angle (defined as an inclination angle of the carcass cords in a longitudinal direction with respect to a tire circumferential direction) of 80 degrees or more and 100 degrees or less.
[0026] The belt layer 14 is made of a plurality of belt plies 141 to 144 layered and is disposed around an outer circumference of the carcass layer 13. In the configuration of
[0027] The pair of cross belts 141, 142 is made by covering a plurality of belt cords made of steel or an organic fiber material with a coating rubber and performing a rolling process on the belt cords, and has a cord angle (defined as an inclination angle of the belt cords in a longitudinal direction with respect to the tire circumferential direction) of 15 degrees or more and 55 degrees or less as an absolute value. The pair of cross belts 141, 142 has cord angles having mutually opposite reference signs and is layered by making the belt cords intersect with each other in the longitudinal direction of the belt cords (a so-called crossply structure). The pair of cross belts 141, 142 is disposed in a layered manner on an outer side of the carcass layer 13 in the tire radial direction.
[0028] The belt cover 143 and the pair of belt edge covers 144, 144 are made by covering belt cover cords made of steel or an organic fiber material with a coating rubber and has a cord angle of 0 degree or more and 10 degrees or less as an absolute value. For example, a strip material is formed of one or a plurality of belt cover cords covered with coating rubber, and the belt cover 143 and the belt edge covers 144 are made by winding this strip material multiple times and in a spiral-like manner in the tire circumferential direction around outer circumferential surfaces of the cross belts 141, 142. The belt cover 143 is disposed completely covering the cross belts 141, 142, and the pair of belt edge covers 144, 144 is disposed covering the left and right edge portions of the cross belts 141, 142 from the outer side in the tire radial direction.
[0029] The tread rubber 15 is disposed on an outer circumference of the carcass layer 13 and the belt layer 14 in the tire radial direction and constitutes a tread portion of the tire 1. The tread rubber 15 includes a cap tread 151 and an undertread 152.
[0030] The cap tread 151 is made of a rubber material that is excellent in ground contact characteristics and weather resistance, is exposed in a tread surface all across a tire ground contact surface, and constitutes an outer surface of the tread portion. The cap tread 151 has a rubber hardness Hs_cap of 50 or more and 80 or less, a modulus M_cap (MPa) at 100% elongation of 1.0 or more and 4.0 or less, and a loss tangent tan _cap of 0.03 or more and 0.36 or less and preferably the rubber hardness Hs_cap of 58 or more and 76 or less, the modulus M_cap (MPa) at 100% elongation of 1.5 or more and 3.2 or less, and the loss tangent tan _cap of 0.06 or more and 0.29 or less.
[0031] The rubber hardness Hs is measured in accordance with JIS (Japanese Industrial Standard) K6253 at a temperature condition of 20 C.
[0032] The modulus (strength at break) is measured by a tensile test at a temperature of 20 C. with a dumbbell-shaped test piece in accordance with JIS K6251 (using a number 3 dumbbell).
[0033] The loss tangent tan is measured by using a viscoelasticity spectrometer available from Toyo Seiki Seisaku-sho Ltd. at a temperature of 60 C., a shear strain of 10%, an amplitude of +0.5%, and a frequency of 20 Hz.
[0034] The undertread 152 is made of a rubber material excellent in heat resistance, is disposed by being sandwiched between the cap tread 151 and the belt layer 14, and constitutes a base portion of the tread rubber 15. The undertread 152 has a rubber hardness Hs_ut of 47 or more and 80 or less, a modulus M_ut (MPa) at 100% elongation of 1.4 or more and 5.5 or less, and a loss tangent tan _ut of 0.02 or more and 0.23 or less and preferably the rubber hardness Hs_ut of 50 or more and 65 or less, the modulus M_ut (MPa) at 100% elongation of 1.7 or more and 3.5 or less, and the loss tangent tan _ut of 0.03 or more and 0.10 or less.
[0035] A difference in the rubber hardness Hs_capHs_ut is in the range of 3 or more and 20 or less and preferably in the range of 5 or more and 15 or less. A difference in modulus M_capM_ut (MPa) is in the range of 0 or more and 1.4 or less and preferably in the range of 0.1 or more and 1.0 or less. A difference in loss tangent tan _captan _ut is in the range of 0 or more and 0.22 or less and preferably in the range of 0.02 or more and 0.16 or less.
[0036] The pair of sidewall rubbers 16, 16 is respectively disposed on an outer side of the carcass layer 13 in the tire width direction to constitute left and right sidewall portions. In the configuration of
[0037] The sidewall rubber 16 has a rubber hardness Hs_sw of 48 or more and 65 or less, a modulus M_sw (MPa) at 100% elongation of 1.0 or more and 2.4 or less, and a loss tangent tan _sw of 0.02 or more and 0.22 or less and preferably the rubber hardness Hs_sw of 50 or more and 59 or less, the modulus M_sw (MPa) at 100% elongation of 1.2 or more and 2.2 or less, and the loss tangent tan _sw of 0.04 or more and 0.20 or less.
[0038] The pair of rim cushion rubbers 17, 17 extends from an inner side in the tire radial direction of the left and right bead cores 11, 11 and turned back portions of the carcass layer 13 toward the outer side in the tire width direction, and constitutes rim fitting surfaces of the bead portions. In the configuration of
[0039] The innerliner 18 is an air penetration preventing layer disposed on a tire inner surface and covering the carcass layer 13, suppresses oxidation caused by exposure of the carcass layer 13, and prevents leaking of the air inflated in the tire. The innerliner 18 may be made of, for example, a rubber composition containing butyl rubber as a main component, or may be made of a thermoplastic resin, a thermoplastic elastomer composition containing an elastomer component blended with a thermoplastic resin, or the like.
[0040] In
[0041] The tire outer diameter OD is measured when the tire is mounted on a specified rim, inflated to a specified internal pressure, and in an unloaded state.
[0042] The total tire width SW is measured as a linear distance between sidewalls (including all portions such as letters and patterns on the tire side surface) when the tire is mounted on a specified rim, inflated to a specified internal pressure, and in an unloaded state. A specified rim refers to an Applicable Rim defined by the Japan Automobile Tyre Manufacturers Association, Inc. (JATMA), a Design Rim defined by the Tire and Rim Association, Inc. (TRA), or a Measuring Rim defined by the European Tyre and Rim Technical Organisation (ETRTO). Additionally, specified internal pressure refers to a maximum air pressure specified by JATMA, the maximum value in TIRE LOAD LIMITS AT VARIOUS COLD INFLATION PRESSURES specified by TRA, or INFLATION PRESSURES specified by ETRTO. A specified load refers to a maximum load capacity specified by JATMA, the maximum value in TIRE LOAD LIMITS AT VARIOUS COLD INFLATION PRESSURES specified by TRA, or LOAD CAPACITY specified by ETRTO. However, in the case of JATMA, for a tire for a passenger vehicle, the specified internal pressure is an air pressure of 180 kPa, and the specified load is 88% of the maximum load capacity.
[0043] The total tire width SW (mm) with respect to the tire outer diameter OD (mm) is in the range 0.23SW/OD0.84 and preferably in the range 0.25SW/OD0.81.
[0044] The tire outer diameter OD and the total tire width SW preferably satisfy the following mathematical formula (1). Here, A1 min=0.0017, A2 min=0.9, A3 min=130, A1 max=0.0019, A2 max=1.4, and A3 max=400 and preferably A1 min=0.0018, A2 min=0.9, A3 min=160, A1 max=0.0024, A2 max=1.6, and A3 max=362.
[0045] In the tire 1, the use of the rim 10 having a rim diameter of 5 inches or more and 16 inches or less (in other words, 125 mm or more and 407 mm or less) is assumed. A rim diameter RD (mm) with respect to the tire outer diameter OD (mm) is in the range 0.50RD/OD0.74 and preferably in the range 0.52RD/OD0.71. The lower limit can ensure the rim diameter RD and in particular, ensure an installation space for an in-wheel motor. The upper limit ensures an internal volume V of the tire described later and ensures the load capacity of the tire.
[0046] Note that the tire inner diameter is equal to the rim diameter RD of the rim 10.
[0047] The use of the tire 1 at an internal pressure higher than a specified internal pressure, specifically, an internal pressure of 350 kPa or more and 1200 kPa or less and preferably 500 kPa or more and 1000 kPa or less is assumed. The lower limit effectively reduces the rolling resistance of the tire, and the upper limit ensures safety of internal pressure inflation work.
[0048] The tire 1 is assumed to be mounted on a vehicle traveling at a low speed, such as a small shuttle bus. The maximum speed of the vehicle is 100 km/h or less, preferably 80 km/h or less, and more preferably 60 km/h or less. The tire 1 is assumed to be mounted on a vehicle having 6 to 12 wheels. This properly exhibits the load capacity of the tire.
[0049] An aspect ratio of the tire, that is, a ratio SH/DW between a tire cross-sectional height SH (mm) (see
[0050] The tire cross-sectional height SH is half a distance of a difference between a tire outer diameter and a rim diameter, and is measured when the tire is mounted on a specified rim, inflated to a specified internal pressure, and in an unloaded state.
[0051] The tire cross-sectional width DW is measured as a linear distance between sidewalls (excluding patterns, letters, and the like on the tire side surface) when the tire is mounted on a specified rim, inflated to a specified internal pressure, and in an unloaded state.
[0052] A tire ground contact width TW with respect to the total tire width SW is in the range 0.50TW/SW0.85 and preferably in the range 0.60TW/SW0.80
[0053] The tire ground contact width TW is measured as a maximum linear distance in a tire axial direction on a contact surface between the tire and a flat plate when the tire is mounted on a specified rim, inflated to a specified internal pressure, placed perpendicular to the flat plate in a static state, and subjected to a load corresponding to the specified load.
[0054] The tire internal volume V (m{circumflex over ()}3) with respect to the tire outer diameter OD (mm) is in the range 4.0(V/OD)10{circumflex over ()}660 and preferably in the range 6.0(V/OD)10{circumflex over ()}650. This properly sets the tire internal volume V. Specifically, the lower limit ensures the tire internal volume and ensures the load capacity of the tire. In particular, since the small-diameter tire is assumed to be used under a high internal pressure and a high load, the tire internal volume V is preferably sufficiently ensured. The upper limit suppresses the increase in size of the tire caused by the excessive tire internal volume V.
[0055] The tire internal volume V (m{circumflex over ()}3) with respect to the rim diameter RD (mm) is in the range 0.5VRD17 and preferably in the range 1.0VRD15.
Bead Core and Bead Filler
[0056] In
[0057] A tensile strength Tbd (N) of one bead core 11 with respect to the tire outer diameter OD (mm) is in the range 45Tbd/OD120, preferably in the range 50Tbd/OD110, and more preferably in the range 60Tbd/OD105. The tensile strength Tbd (N) of the bead core with respect to the total tire width SW (mm) is in the range 90Tbd/SW400 and preferably in the range 110Tbd/SW350. This properly ensures the load capacity of the bead core 11. Specifically, the lower limit suppresses tire deformation during use under a high load and ensures the durability performance of the tire. The use under a high internal pressure is possible, and the rolling resistance of the tire is reduced. In particular, since the small-diameter tire is assumed to be used under a high internal pressure and a high load, the durability performance and the reduction effect of the rolling resistance of the tire described above are significantly obtained. The upper limit suppresses the deterioration of the rolling resistance caused by the increase in the weight of the bead core.
[0058] The tensile strength Tbd (N) of the bead core 11 is calculated as a product of the tensile strength (N/wire) per bead wire and the total number (wires) of bead wires in a radial cross-sectional view. The tensile strength of the bead wire is measured by a tensile test at a temperature of 20 C. in accordance with JIS K1017.
[0059] The tensile strength Tbd (N) of the bead core 11 with respect to the tire outer diameter OD (mm), a distance SWD (mm), and the rim diameter RD (mm) preferably satisfies the following mathematical formula (2). Here, B1 min=0.26, B2 min=10.0, B1 max=2.5, and B2 max=99.0, preferably B1 min=0.35, B2 min=14.0, B1 max=2.5, and B2 max=99.0, more preferably B1 min=0.44, B2 min=17.6, B1 max=2.5, and B2 max=99.0, and even more preferably B1 min=0.49, B2 min=17.9, B1 max=2.5, and B2 max=99.0. Further, B1 min=0.0016P and B2 min=0.07P are preferable with the use of a specified internal pressure P (kPa) of the tire.
[0060] The distance SWD is a distance twice a radial distance from the tire rotation axis (not illustrated) to a tire maximum width position Ac, that is, a diameter of the tire maximum width position Ac, and is measured when the tire is mounted on a specified rim, inflated to a specified internal pressure, and in an unloaded state.
[0061] The tire maximum width position Ac is defined as the maximum width position of the tire cross-sectional width DW defined by JATMA.
[0062] In a radial cross-sectional view of one bead core 11, a total cross-sectional area bd (mm{circumflex over ()}2) of the bead wire made of the steel described above with respect to the tire outer diameter OD (mm) is in the range 0.025bd/OD0.075 and preferably in the range 0.030bd/OD0.065. The total cross-sectional area bd (mm{circumflex over ()}2) of the bead wire is in the range 11bd36 and preferably in the range 13bd33. This achieves the above-described tensile strength Tbd (N) of the bead core 11.
[0063] The total cross-sectional area bd (mm{circumflex over ()}2) of the bead wire is calculated as a sum of the cross-sectional areas of the bead wires in the radial cross-sectional view of one bead core 11.
[0064] For example, in the configuration of
[0065] The total cross-sectional area bd (mm{circumflex over ()}2) of the bead wire preferably satisfies the following mathematical formula (3) with respect to the tire outer diameter OD (mm), the distance SWD (mm), and the rim diameter RD (mm). Here, Cmin=30 and Cmax=8 and preferably Cmin=25 and Cmax=10.
[0066] The total cross-sectional area bd (mm{circumflex over ()}2) of the bead wire with respect to the total number of cross-sections (in other words, the total number of windings) Nbd (wires) of the bead wires of one bead core 11 in the radial cross-sectional view is in the range 0.50bd/Nbd1.40 and preferably in the range 0.60bd/Nbd1.20. In other words, a cross-sectional area bd (mm{circumflex over ()}2) of a single bead wire is in the range 0.50 mm{circumflex over ()}2/piece or more and 1.40 mm{circumflex over ()}2/piece or less and preferably in the range 0.60 mm{circumflex over ()}2/piece or more and 1.20 mm{circumflex over ()}2/piece or less.
[0067] A maximum width Wbd (mm) (see
[0068] In
[0069] In
[0070] The radial distance BH (mm) is measured when the tire is mounted on a specified rim, inflated to a specified internal pressure, and in an unloaded state.
Carcass Layer
[0071]
[0072] In the configuration of
[0073] A tensile strength Tcs (N/50 mm) per a width of 50 mm of the carcass ply constituting the carcass layer 13 with respect to the tire outer diameter OD (mm) is in the range 17Tcs/OD120 and preferably in the range 20Tcs/OD120. The tensile strength Tcs (N/50 mm) of the carcass layer 13 with respect to the total tire width SW (mm) is in the range 30Tcs/SW260 and preferably in the range 35Tcs/SW220. In such a configuration, since the load capacity of the carcass layer 13 is appropriately ensured in the small-diameter tire, the durability performance and the ground contact performance of the tire are provided in a compatible manner. Specifically, the lower limit suppresses tire deformation during use under a high load, ensuring the durability performance and the ground contact performance of the tire. The use under a high internal pressure is possible, and the rolling resistance of the tire is reduced. In particular, since the small-diameter tire is assumed to be used under a high internal pressure and a high load, the durability performance, the ground contact performance, and the low-rolling resistance performance of the tire described above are significantly obtained. The upper limit suppresses the deterioration of the rolling resistance caused by the increase in the weight of the carcass layer.
[0074] The tensile strength Tcs (N/50 mm) of the carcass ply is calculated as follows. In other words, the carcass ply extending between the left and right bead cores 11, 11 and extending over the entire region of the tire inner circumference is defined as an effective carcass ply. The product of the tensile strength (N/cord) per carcass cord constituting the effective carcass ply and the number of insertions (cord/50) mm) of the carcass cords per the width of 50 mm on the tire equatorial plane CL over the entire circumference of the tire is calculated as the tensile strength Tcs (N/50 mm) of the carcass ply. The tensile strength of the carcass cord is measured by a tensile test at a temperature of 20 C. in accordance with JIS K1017. For example, in a configuration in which one carcass cord is formed by intertwining, for example, a plurality of yarns, the tensile strength of the intertwined one carcass cord is measured, and the tensile strength Tcs of the carcass layer 13 is calculated. In a configuration in which the carcass layer 13 has a multilayer structure (not illustrated) formed by layering a plurality of the effective carcass plies, the above-described tensile strength Tcs is defined for each of the plurality of effective carcass plies.
[0075] For example, in the configuration of
[0076] No such limitation is intended, and the carcass ply may be constituted by a carcass cord made of an organic fiber material (for example, aramid, nylon, polyester, rayon, or the like) covered with a coating rubber. In this case, the carcass cord made of the organic fiber material has the cord diameter cs (mm) in the range 0.60cs0.90 and the number of insertions Ecs (cord/50 mm) in the range 40Ecs70, and thus the above-described tensile strength Tcs (N/50 mm) of the carcass layer 13 is achieved. Besides, the carcass cord made of the high-tensile strength organic fiber material, such as nylon, aramid, and hybrid, can be employed within the scope of obviousness by one skilled in the art.
[0077] The carcass layer 13 may have a multilayer structure formed by layering a plurality of carcass plies, for example, two layers (not illustrated). This can effectively enhance the load capacity of the tire.
[0078] A total tensile strength TTcs (N) of the carcass layer 13 with respect to the tire outer diameter OD (mm) is in the range 300TTcs/OD3500 and preferably in the range 400TTcs/OD3000. This ensures the load capacity of the entire carcass layer 13.
[0079] The total tensile strength TTcs (N) of the carcass layer 13 is calculated as a product of the tensile strength (N/cord) per carcass cord and the total number of insertions (pieces) of the carcass cords in the entire carcass layer 13. Therefore, the total tensile strength TTcs (N) of the carcass layer 13 increases with an increase in the tensile strength Tcs (N/50 mm) of each carcass ply, the number of layered carcass plies, a circumferential length of the carcass ply, and the like.
[0080] The total tensile strength TTcs (N) of the carcass layer 13 with respect to the tire outer diameter OD (mm) and the distance SWD (mm) preferably satisfies the following mathematical formula (4). Here, Dmin=2.2 and Dmax=40, preferably Dmin=4.3 and Dmax=40, more preferably Dmin=6.5 and Dmax=40, and even more preferably Dmin=8.7 and Dmax=40. Further, Dmin=0.02P is preferable with the use of a specified internal pressure P (kPa) of the tire.
[0081] In the configuration of
[0082] The radial height Hcs (mm) of the turned-up portion 132 of the carcass layer 13 is measured when the tire is mounted on a specified rim, inflated to a specified internal pressure, and in an unloaded state.
[0083] For example, in the configuration of
[0084] The contact height Hcs of the carcass layer 13 is an extension length in the tire radial direction of a region in which the body portion 131 and the turned-up portion 132 are in contact with one another and is measured when the tire is mounted on a specified rim, inflated to a specified internal pressure, and in an unloaded state.
[0085] No such limitation is intended, and the carcass layer 13 has a so-called high turn-up structure, and thus the end portion of the turned-up portion 132 of the carcass layer 13 may be disposed in a region on the outer side in the tire radial direction from the tire maximum width position Ac (not illustrated).
Belt Layer
[0086]
[0087] In the configuration of
[0088] At this time, the tensile strength Tbt (N/50 mm) per the width of 50 mm of each of the pair of cross belts 141, 142 with respect to the tire outer diameter OD (mm) is in the range 25Tbt/OD250 and preferably in the range 30Tbt/OD230. The tensile strength Tbt (N/50 mm) of the cross belts 141, 142 with respect to the total tire width SW (mm) is in the range 45Tbt/SW500 and preferably in the range 50Tbt/SW450. This properly ensures the respective load capacities of the pair of cross belts 141, 142. Specifically, the lower limit suppresses tire deformation during use under a high load, ensuring the durability performance and the ground contact performance of the tire. The use under a high internal pressure is possible, and the rolling resistance of the tire is reduced. In particular, since the small-diameter tire is assumed to be used under a high internal pressure and a high load, the durability performance, the ground contact performance, and the low-rolling resistance performance of the tire described above are significantly obtained. The upper limit suppresses the deterioration of the rolling resistance caused by the increase in the weight of the cross belt.
[0089] The tensile strength Tbt (N/50 mm) of the belt ply is calculated as follows. In other words, a belt ply extending over the entire region of 80% of the tire ground contact width TW centered on the tire equatorial plane CL (in other words, the central portion of the tire ground contact region) is defined as an effective belt ply. The product of the tensile strength (N/cord) per belt cord constituting the effective belt ply and the number of insertions (pieces) of the belt cords per the width of 50 mm in the region of 80% of the tire ground contact width TW described above is calculated as the tensile strength Tbt (N/50 mm) of the belt ply. The tensile strength of the belt cord is measured by a tensile test at a temperature of 20 C. in accordance with JIS K1017. For example, in a configuration in which one belt cord is formed by intertwining, for example, a plurality of yarns, the tensile strength of the intertwined one belt cord is measured, and the tensile strength Tbt of the belt ply is calculated. In a configuration in which the belt layer 14 is formed by layering a plurality of the effective belt plies (see
[0090] For example, in the configuration of
[0091] No such limitation is intended, and the cross belts 141, 142 may be constituted by belt cords made of an organic fiber material (for example, aramid, nylon, polyester, rayon, or the like) covered with a coating rubber. In this case, the belt cord made of the organic fiber material has the cord diameter bt (mm) in the range 0.50bt0.90 and the number of insertions Ebt (cord/50) mm) in the range 30Ebt65, and thus the above-described tensile strength Tbt (N/50 mm) of the cross belts 141, 142 is achieved. The belt cords made of the high-tensile strength organic fiber material, such as nylon, aramid, and hybrid, can be employed within the scope apparent to one skilled in the art. The belt layer 14 may include a supplemental belt (not illustrated). The supplemental belt may be, for example, (1) a third cross belt constituted by covering a plurality of belt cords made of steel or an organic fiber material with a coating rubber and performing a rolling process and having a cord angle of 15 degrees or more and 55 degrees or less as an absolute value, or (2) a so-called large-angle belt constituted by covering a plurality of belt cords made of steel or an organic fiber material with a coating rubber and performing a rolling process and having a cord angle of 45 degrees or more and 70 degrees or less as and preferably 54 degrees or more and 68 degrees or less as an absolute value. The supplemental belt may be disposed (a) between the pair of cross belts 141, 142 and the carcass layer 13, (b) between the pair of cross belts 141, 142, or (c) on the outer side of the pair of cross belts 141, 142 in the radial direction (not illustrated). This improves the load capacity of the belt layer 14.
[0092] Further, a total tensile strength TTbt (N) of the belt layer 14 with respect to the tire outer diameter OD (mm) is in the range 70TTbt/OD750, preferably in the range 90TTbt/OD690, more preferably in the range 110TTbt/OD690, and further preferably in the range 120TTbt/OD690. This ensures the load capacity of the entire belt layer 14. Further, 0.16PTTbt/OD is preferable with the use of a specified internal pressure P (kPa) of the tire.
[0093] The total tensile strength TTbt (N) of the belt layer 14 is calculated as a product of the tensile strength (N/cord) per belt cord and the total number of insertions (pieces) of the belt cords in the entire belt layer 14. Therefore, the total tensile strength TTbt (N) of the belt layer 14 increases with an increase in the tensile strength Tbt (N/50 mm) of each belt ply, the number of layered belt plies, and the like.
[0094] Of the pair of cross belts 141, 142 (in the configuration including the supplemental belt described above, the supplemental belt is included (not illustrated)), a width Wb1 (mm) of the widest cross belt (the radially inner cross belt 141 in
[0095] The width of a belt ply is the distance in the direction of the tire rotation axis between the left and right end portions of each belt ply, measured when the tire is mounted on a specified rim, inflated to a specified internal pressure, and in an unloaded state.
[0096] Of the pair of cross belts 141, 142 (in the configuration including the supplemental belt described above, the supplemental belt is included (not illustrated)), the width Wb1 (mm) of the widest cross belt (the radially inner cross belt 141 in
[0097] For example, in the configurations of
[0098] The tread portion shoulder region is defined as a region extending from the left and right tire ground contact edges T to 25% of the tire ground contact width TW. A tread portion center region is defined as a region of 50% of the tire ground contact width TW between the left and right tread portion shoulder regions.
Tread Profile and Tread Gauge
[0099]
[0100] In
[0101] The amount of depression DA is the distance in the tire radial direction from the intersection point C1 between the tire equatorial plane CL and the tread profile in the cross-sectional view in the tire meridian direction to the tire ground contact edge T, and is measured when the tire is mounted on a specified rim, inflated to a specified internal pressure, and in an unloaded state.
[0102] The tire profile is a contour line of the tire in the cross-sectional view in the tire meridian direction, and is measured using a laser profiler. The laser profiler used may be, for example, a tire profile measuring device (available from Matsuo Co., Ltd.).
[0103] The amount of depression DA (mm) of the tread profile at the tire ground contact edge T with respect to the tire outer diameter OD (mm) and the total tire width SW (mm) preferably satisfies the following mathematical formula (5). Here, Emin=2.5 and Emax=17, preferably Emin=3.8 and Emax=13, and more preferably Emin=4.0 and Emax=9.
[0104]
[0105] At this time, a radius of curvature TRc (mm) of an arc passing through the point C1 and the pair of points C2 with respect to the tire outer diameter OD (mm) is in the range 0.15TRc/OD15 and preferably in the range 0.18TRc/OD12. The radius of curvature TRc (mm) of the arc is in the range 30TRc3000, preferably in the range 50TRc2800, and more preferably in the range 80TRc2500. This properly ensures the load capacity of the tread portion. Specifically, the lower limit flattens the tread portion center region, makes the ground contact pressure of the tire ground contact region uniform, and ensures the wear resistance performance of the tire. The upper limit suppresses a decrease in wear life caused by an excessive ground contact pressure of the tread portion shoulder region. In particular, since the small-diameter tire is assumed to be used under a high internal pressure and a high load, a uniform effect of the ground contact pressure under such a use condition can be effectively obtained.
[0106] The radius of curvature of the arc is measured when the tire is mounted on a specified rim, inflated to a specified internal pressure, and in an unloaded state.
[0107] In
[0108] The radius of curvature TRw (mm) of a first arc passing through the points C1, C2 described above with respect to the radius of curvature TRw (mm) of a second arc passing through the point C1 and the tire ground contact edge T is in the range 0.50TRw/TRc1.00, preferably in the range 0.60TRw/TRc0.98, and more preferably in the range 0.70TRw/TRc0.96. This properly sets a contact patch shape of the tire. Specifically, the lower limit disperses the ground contact pressure of the tread portion center region and improves the wear life of the tire. The upper limit suppresses a decrease in wear life caused by an excessive ground contact pressure of the tread portion shoulder region.
[0109] In
[0110] At this time, a radius of curvature CRw of an arc passing through the point B1 and a pair of points B2, B2 with respect to the radius of curvature TRw of the arc passing through the point C1 and the tire ground contact edges T. T described above is in the range 0.35CRw/TRw1.60, preferably in the range 0.45CRw/TRw1.50, and more preferably in the range 0.55CRw/TRw1.40. The radius of curvature CRw (mm) is in the range 100CRw2500 and preferably in the range 120CRw2200. This properly sets a contact patch shape of the tire more. Specifically, the lower limit suppresses a decrease in wear life caused by an increase in rubber gauge in the tread portion shoulder region. The upper limit ensures the wear life in the tread portion center region.
[0111]
[0112] In the configuration of
[0113] In
[0114] The distance Tce is measured when the tire is mounted on a specified rim, inflated to a specified internal pressure, and in an unloaded state.
[0115] The outer circumferential surface of the belt ply is defined as a circumferential surface on the outer side in the radial direction of the entire belt ply formed of the belt cords and the coating rubber.
[0116] The distance Tce (mm) from the tread profile on the tire equatorial plane CL to the outer circumferential surface of the wide cross belt 141 with respect to the tire outer diameter OD (mm) preferably satisfies the following mathematical formula (6). Here, Fmin=35 and Fmax=207 and preferably Fmin=42 and Fmax=202.
[0117] A distance Tsh (mm) from the tread profile at the tire ground contact edge T to the outer circumferential surface of the wide cross belt 141 with respect to the distance Tce (mm) in the tire equatorial plane CL is in the range 0.60Tsh/Tce1.70, preferably in the range 0.80Tsh/Tce1.60, and more preferably in the range 1.01Tsh/Tce1.50. The lower limit ensures the tread gauge in the shoulder region, and therefore repeated deformation of the tire during rolling of the tire is suppressed, and the wear resistance performance of the tire is ensured. The upper limit ensures the tread gauge in the center region, and therefore the tire deformation during use under a high load peculiar to the small-diameter tire is suppressed, and the wear resistance performance of the tire is ensured.
[0118] The distance Tsh is measured when the tire is mounted on a specified rim, inflated to a specified internal pressure, and in an unloaded state. When a wide cross belt is not present immediately below the tire ground contact edge T, the distance Tsh is measured as a distance from the tread profile to an imaginary line extended from the outer circumferential surface of the belt ply. The distance Tsh (mm) from the tread profile to the outer circumferential surface of the wide cross belt 141 at the tire ground contact edge T with respect to the distance Tce (mm) in the tire equatorial plane CL preferably satisfies the following mathematical formula (7). Here, Gmin=0.36 and Gmax=0.72, preferably Gmin=0.37 and Gmax=0.71, and more preferably Gmin=0.38 and Gmax=0.70.
[0119] In
[0120] The rubber gauge of the tread rubber 15 is defined as a distance from the tread profile to the inner circumferential surface of the tread rubber 15 (in
[0121] In
[0122] The above-described distance Tsh in the tire ground contact edge T with respect to a rubber gauge Tu (mm) from the end portion of the wide cross belt 141 to the outer circumferential surface of the carcass layer 13 is in the range 1.50Tsh/Tu6.90 and preferably in the range 2.00Tsh/Tu6.50. As a result, the profile of the carcass layer 13 is properly set and tension of the carcass layer 13 is properly set. Specifically, the lower limit ensures the tension of the carcass layer and the tread gauge in the shoulder region, and therefore repeated deformation of the tire during rolling of the tire is suppressed, and the wear resistance performance of the tire is ensured. The upper limit ensures the rubber gauge at or near the end portion of the belt ply, and therefore separation of the peripheral rubber of the belt ply is suppressed.
[0123] The rubber gauge Tu is measured as a gauge of rubber members (the sidewall rubber 16 in
[0124] The outer circumferential surface of the carcass layer 13 is defined as a circumferential surface on the outer side in the radial direction of the entire carcass ply formed of the carcass cords and the coating rubber. When the carcass layer 13 has a multilayer structure formed of a plurality of carcass plies (not illustrated), the outer circumferential surface of the carcass ply of the outermost layer constitutes the outer circumferential surface of the carcass layer 13. When the turned-up portion 132 (see
[0125] For example, in the configuration of
[0126] In the configuration of
[0127] At this time, as illustrated in
[0128] The circumferential main groove closest to the tire equatorial plane CL is defined as the circumferential main groove 21 (see
[0129] The ratio Gd1/Gce described above with respect to the tire outer diameter OD (mm) preferably satisfies the following mathematical formula (8). Here, Hmin=0.10 and Hmax=0.60, preferably Hmin=0.12 and Hmax=0.50, and more preferably Hmin=0.14 and Hmax=0.40.
[0130] The groove depth Gd1 (mm) of the circumferential main groove 21 closest to the tire equatorial plane CL of the plurality of circumferential main grooves 21 to 23 is deeper than groove depths Gd2 (mm), Gd3 (mm) of the other circumferential main grooves 22, 23 (Gd2Gd1, Gd3Gd1). Specifically, when a region from the tire equatorial plane CL to the tire ground contact edge T is bisected in the tire width direction, the groove depth Gd1 of the circumferential main groove (reference sign omitted in drawings) closest to the tire equatorial plane CL with respect to the maximum values of the groove depths Gd2, Gd3 of the other circumferential main grooves (reference sign omitted in drawings) in the region on the tire ground contact edge T side is in the range of 1.00 times or more and 2.50 times or less, preferably in the range of 1.01 times or more and 2.00 times or less, and more preferably in the range of 1.05 times or more and 1.80 times or less. The lower limit disperses the ground contact pressure of the tread portion center region and improves the wear resistance performance of the tire. The upper limit suppresses uneven wear caused by an excessive increase in ground contact pressure difference between the tread portion center region and the shoulder region.
Side Profile and Side Gauge
[0131]
[0132] In
[0133] At this time, the sum of the distance Hu (mm) and the distance Hl (mm) with respect to the tire cross-sectional height SH (mm) (see
[0134] The distance Hu and the distance Hl are measured when the tire is mounted on a specified rim, inflated to a specified internal pressure, and in an unloaded state.
[0135] The sum of the distance Hu (mm) and the distance Hl (mm) with respect to tire outer diameter OD (
[0136] The radius of curvature RSc of the arc is measured when the tire is mounted on a specified rim, inflated to a specified internal pressure, and in an unloaded state.
[0137] The distance Hu (mm) and the distance Hl (mm) have the relationship 0.30Hu/(Hu+Hl)0.70 and preferably have the relationship 0.35Hu/(Hu+Hl)0.65. Accordingly, the position of the tire maximum width position Ac in the deformable region of the tire side portion is properly set. Specifically, the lower limit alleviates stress concentration at or near the end portion of the belt ply caused by the tire maximum width position Ac being excessively close to the end portion of the belt layer 14 and suppresses the separation of the peripheral rubber. The upper limit alleviates stress concentration at or near the bead portion caused by the tire maximum width position Ac being excessively close to the end portion of the bead core 11 and suppresses a failure of a reinforcing member (the bead filler 12 in
[0138] The radius of curvature RSc (mm) of the arc passing through the tire maximum width position Ac, the point Au, and the point Al with respect to the tire outer diameter OD (mm) is in the range 0.05RSc/OD1.70 and preferably in the range 0.10RSc/OD1.60. The radius of curvature RSc (mm) of the arc is in the range 25RSc330 and preferably in the range 30RSc300. As a result, the radius of curvature of the side profile is properly set and the load capacity of the tire side portion is appropriately ensured. Specifically, the lower limit reduces the amount of deflection of the tire side portion during rolling of the tire and suppresses the ground contact length of the tread portion shoulder region from becoming excessively long. This properly sets a contact patch shape of the tire, ensuring the ground contact performance (particularly, noise performance) of the tire. The upper limit alleviates stress concentration caused by the tire side portion becoming flat and improves the durability performance of the tire.
[0139] The radius of curvature RSc (mm) of the arc with respect to the tire cross-sectional height SH (mm) is in the range 0.50RSc/SH0.99 and preferably in the range 0.55RSc/SH0.97.
[0140] The radius of curvature RSc (mm) of the arc with respect to the tire outer diameter OD (mm) and the rim diameter RD (mm) preferably satisfies the following mathematical formula (10). Here, Jmin=15 and Jmax=360, preferably Jmin=20 and Jmax=330, and more preferably Jmin=25 and Jmax=300.
[0141] In
[0142] At this time, the radius of curvature RSc (mm) of the arc passing through the tire maximum width position Ac, the point Au and the point Al described above with respect to a radius of curvature RCc (mm) of an arc passing through the point Bc, the point Bu, and the point Bl is in the range 1.10RSc/RCc4.00 and preferably in the range 1.50RSc/RCc3.50. The radius of curvature RCc (mm) of the arc passing through the point Bc, the point Bu, and the point Bl is in the range 5RCc300 and preferably in the range 10RCc270. Thus, the relationship between the radius of curvature RSc of the side profile of the tire and the radius of curvature RCc of the side profile of the carcass layer 13 is properly set. Specifically, the lower limit ensures the radius of curvature RCc of the carcass profile, ensures the internal volume V of the tire described below; and ensures the load capacity of the tire. The upper limit ensures total gauges Gu and Gl of the tire side portion described below and ensures the load capacity of the tire side portion.
[0143] The radius of curvature RSc (mm) of the side profile described above with respect to the radius of curvature RCc (mm) of the carcass profile and the tire outer diameter OD (mm) preferably satisfies the following mathematical formula (11). Here, Kmin=1 and Kmax=130, preferably Kmin=2 and Kmax=100, and more preferably Kmin=3 and Kmax=70.
[0144] In
[0145] The total gauge of the tire side portion is measured as a distance from the side profile to the tire inner surface on a perpendicular line drawn from a predetermined point on the side profile to the body portion 131 of the carcass layer 13.
[0146] In
[0147] The total gauge Gu (mm) at the above-described point Au with respect to the total gauge Gc (mm) at the tire maximum width position Ac and the tire outer diameter OD (mm) preferably satisfies the following mathematical formula (12). Here, Lmin=0.10 and Lmax=0.70, preferably Lmin=0.14 and Lmax=0.70, and more preferably Lmin=0.19 and Lmax=0.70.
[0148] In
[0149] The total gauge Gc (mm) at the tire maximum width position Ac with respect to the tire outer diameter OD (mm) preferably satisfies the following mathematical formula (13). Here, Mmin=70 and Mmax=450 and preferably Mmin=80 and Mmax=400.
[0150] The total gauge Gc (mm) at the tire maximum width position Ac with respect to the tire outer diameter OD (mm) and the total tire width SW (mm) preferably satisfies the following mathematical formula (14). Here, Nmin=0.20 and Nmax=15, preferably Nmin=0.40 and Nmax=15, and more preferably Nmin=0.60 and Nmax=12.
[0151] The total gauge Gc (mm) at the tire maximum width position Ac with respect to the radius of curvature RSc (mm) of the arc passing through the tire maximum width position Ac, the point Au, and the point Al described above preferably satisfies the following mathematical formula (15). Here, Omin=13 and Omax=260 and preferably Omin=20 and Omax=200.
[0152] In
[0153] In
[0154] The total gauge Gl (mm) of the tire side portion at the above-described point Al with respect to the total gauge Gc (mm) at the tire maximum width position Ac and the tire outer diameter OD (mm) preferably satisfies the following mathematical formula (16). Here, Pmin=0.12 and Pmax=1.00, preferably Pmin=0.15 and Pmax=1.00, and more preferably Pmin=0.18 and Pmax=1.00.
[0155] In
[0156] The total gauge Gl (mm) at the above-described point Al with respect to the total gauge Gu (mm) at the above-described point Au and the tire outer diameter OD (mm) preferably satisfies the following mathematical formula (17). Here, Qmin=0.09 and Qmax=0.80, preferably Qmin=0.10 and Qmax=0.70, and more preferably Qmin=0.11 and Qmax=0.50.
[0157] In
[0158] The average rubber hardnesses Hsc, Hsu, Hsl are calculated as the sum of values obtained by dividing the product of the cross-sectional lengths and the rubber hardnesses of the respective rubber members at the respective measurement points of the total gauge Gc (mm) at the tire maximum width position Ac, the total gauge Gu at the point Au, and the total gauge Gl at the point Al by the total gauge.
[0159] In
[0160] A distance Al (mm) from the tire maximum width position Ac to the point Al in the tire width direction with respect to 70% of the distance Hl (mm) from the tire maximum width position Ac is in the range 0.03Al/(Hl0.70)0.28 and preferably in the range 0.07Al/(Hl0.70)0.20. Thus, the degree of curvature of the side profile in the region on the inner side in the radial direction is properly set. Specifically, the lower limit alleviates stress concentration caused by the flat tire side portion becoming flat and improves the durability performance of the tire. In particular, in the small-diameter tire, since the bead core 11 is reinforced as described above, the stress concentration at and near the bead core 11 is effectively suppressed. The upper limit reduces the amount of deflection of the tire side portion during rolling of the tire and reduces the rolling resistance of the tire.
[0161] The distances Au and Al are measured when the tire is mounted on a specified rim, inflated to a specified internal pressure, and in an unloaded state.
[0162] The distance Au (mm) from the tire maximum width position Ac to the point Au in the tire width direction with respect to the radius of curvature RSc (mm) of the arc passing through the tire maximum width position Ac, the point Au, and the point Al described above preferably satisfies the following mathematical formula (18). Here, Rmin=0.05 and Rmax=5.00 and preferably Rmin=0.10 and Rmax=4.50.
[0163] In
[0164] In
[0165] The distances Bu, Bl are measured when the tire is mounted on a specified rim, inflated to a specified internal pressure, and in an unloaded state. The distance Bu (mm) from the point Bc to the point Bu in the tire width direction with respect to the radius of curvature RCc (mm) of the arc passing through the point Bc, the point Bu, and the point Bl described above preferably satisfies the following mathematical formula (19). Here, Smin=0.40 and Smax=7.0 and preferably Smin=0.50 and Smax=6.0.
[0166] In
[0167] The rubber gauge Gcr (mm) of the sidewall rubber 16 at the tire maximum width position Ac with respect to the total gauge Gc (mm) at the tire maximum width position Ac and the tire outer diameter OD (mm) described above preferably satisfies the following mathematical formula (20). Here, Tmin=80 and Tmax=0.90 and preferably Tmin=120 and Tmax=0.90.
[0168] In
[0169] Region on inner side in tire radial direction
[0170] In
[0171] At this time, a radius of curvature RO (mm) of an arc passing through the tire maximum width position Ac, the point Al, and the point Am when the tire is mounted on a specified rim, inflated to a specified internal pressure, and in an unloaded state with respect to the tire cross-sectional height SH (mm) (see
[0172] The configuration described above has an advantage that the radius of curvature RO of the side profile in the region on the inner side in the tire radial direction from the tire side portion to the bead portion is properly set and that the load capacity of the tire is appropriately ensured. Specifically, the lower limit reduces the amount of deflection of the region on the inner side in the tire radial direction during rolling of the tire and reduces the rolling resistance of the tire. The upper limit alleviates stress concentration caused by the region on the inner side in the tire radial direction becoming flat and improves the durability performance of the tire. In particular, in the small-diameter tire, since large stress tends to act on the region from the tire maximum width position Ac to the contact position with the rim flange portion due to the use under the high internal pressure and the high load described above, the failure of the bead portion due to the upper limit is effectively suppressed. As a result, the low rolling resistance performance and the durability performance of the tire are provided in a compatible manner.
[0173] In
[0174] In
[0175] In
[0176] In
[0177] In
[0178] In the configuration of
[Region on Outer Side in Tire Radial Direction]
[0179]
[0180] In
[0181] At this time, a radius of curvature RP (mm) of an arc passing through the tire maximum width position Ac, the point Au, and the point An when the tire is mounted on a specified rim, inflated to a specified internal pressure, and in an unloaded state with respect to the tire cross-sectional height SH (mm) (see
[0182] For example, in the configuration of
[0183] In the configuration described above, the radius of curvature RP of the side profile in the region on the outer side in the tire radial direction from the tire side portion to the buttress portion is properly set and thus the ground contact performance and durability performance of the tire are provided in a compatible manner and the load capacity of the tire is appropriately ensured. Specifically, the lower limit of the ratio RP/SH reduces the amount of deflection of the region on the outer side in the tire radial direction during rolling of the tire and suppresses the ground contact length of the tread portion shoulder region from becoming excessively long. This properly sets a contact patch shape of the tire, ensuring the ground contact performance (particularly, noise performance) of the tire. The upper limit of the ratio RP/SH alleviates stress concentration caused by the region on the outer side in the tire radial direction becoming flat, improving the durability performance of the tire. In particular, for a small-diameter tire, since the tire is used under the above-described high load, a ground contact length of a tread portion shoulder region becomes long, and a large stress tends to act on the tire side portion. Therefore, by adopting the above-described configuration for the small-diameter tire, the effect of improving the ground contact performance and durability performance of the tire is significantly obtained.
[0184] In
[0185] In
[0186] In
[0187] As described above, the belt layer 14 includes the pair of cross belts 141, 142 having cord angles having mutually opposite reference signs (see
Carcass Ply and Belt Ply
[0188]
[0189] In the configuration of
[0190] In
[0191] The distance TL (mm) is calculated as an average value in a region between the above-described two points B2, B2 (see
[0192] Further, the distance TL (mm) with respect to the total tire width SW (mm), the tire outer diameter OD (mm), and the rim diameter RD (mm) (see
[0193] In
[0194] In
[0195] In
[0196]
[0197] In the configuration of
[0198] However, no such limitation is intended, and as illustrated in
[0199] A test sample having a rectangular shape elongated in the extension direction of the carcass cord, a width of 25 mm, and a length of 100 mm or more (preferably, a length of 150 mm or more including a test tong hold of about 50 mm) is used and the peel strength Hpp (N/25 mm) is calculated as an average value of the maximum value and the minimum value of peak values of an analyzed wavy curve. The number of test samples is preferably 2 or more.
[0200] In the configuration of
[0201] In contrast, in the configuration of
[0202] In
Effect
[0203] (1) As described above, the tire 1 includes the pair of bead cores 11, 11, the carcass layer 13 extending between the pair of bead cores 11, 11, and the belt layer 14 disposed on the outer side of the carcass layer 13 in the radial direction (see
[0204] Such a configuration has an advantage that the radius of curvature RP of the side profile in a region on an outer side in the tire radial direction from a tire side portion to a buttress portion is properly set, and that the ground contact performance and durability performance of the tire are provided in a compatible manner. Specifically, the lower limit of the ratio RP/SH reduces the amount of deflection of the region on the outer side in the tire radial direction during rolling of the tire and suppresses the ground contact length of the tread portion shoulder region from becoming excessively long. This properly sets a contact patch shape of the tire, ensuring the ground contact performance (particularly, noise performance) of the tire. The upper limit of the ratio RP/SH alleviates stress concentration caused by the region on the outer side in the tire radial direction becoming flat, improving the durability performance of the tire. In particular, for a small-diameter tire, since the tire is used under the above-described high load, a ground contact length of a tread portion shoulder region becomes long, and a large stress tends to act on the tire side portion. Therefore, by adopting the above-described configuration for the small-diameter tire, the effect of improving the ground contact performance and durability performance of the tire is significantly obtained.
[0205] (2) In the tire 1 that is the tire 1 of (1) described above, the radius of curvature RP (mm) (see
[0206] (3) In the tire 1 that is the tire 1 of (1) or (2) described above, the radius of curvature RP (mm) (see
[0207] (4) In the tire 1 that is the tire 1 of (3) described above, the radius of curvature RP (mm) of the arc when the load of 100% is applied with respect to the radius of curvature RP (mm) of the arc when the tire 1 is mounted on a specified rim and inflated to a specified internal pressure and a load of 150% of a specified load is applied (not illustrated) is in the range 1.01RP/RP1.50. This has an advantage that the radius of curvature RP when the load of 150% is applied, that is, when under a high load, is properly set. Specifically, the lower limit ensures the amount of deflection of the region on the outer side in the tire radial direction during use under a high load and alleviates stress concentration in the region on the outer side in the tire radial direction. The upper limit reduces the amount of deflection of the region on the outer side in the tire radial direction during rolling of the tire, ensuring the durability performance of the tire.
[0208] (5) In the tire 1 that is the tire 1 of any one of (1) to (4) described above, the tensile strength Tcs (N/50 mm) per a width of 50 mm of the carcass ply constituting the carcass layer 13 with respect to the tire outer diameter OD (mm) is in the range 17Tcs/OD120. Such a configuration has an advantage that the load capacity of the carcass layer 13 is appropriately ensured in the small-diameter tire and that the durability performance and the ground contact performance of the tire are provided in a compatible manner. Specifically, the lower limit suppresses tire deformation during use under a high load, implements the ratios RP/RP and RP/RP, and ensures the durability performance and ground contact performance of the tire. The use under a high internal pressure is possible, and the rolling resistance of the tire is reduced. In particular, since the small-diameter tire is assumed to be used under a high internal pressure and a high load, the durability performance and the ground contact performance of the tire described above are significantly obtained. The upper limit suppresses the deterioration of the rolling resistance caused by the increase in the weight of the carcass layer.
[0209] (6) In the tire 1 that is the tire 1 of (5) described above, the carcass ply of the carcass layer 13 is configured by covering the carcass cords made of steel with a coating rubber. The cord diameter cs (mm) of the carcass cord is in the range 0.15cs1.10. The number of insertions Ecs (cord/50 mm) of the carcass cords is in the range 25Ecs80. This has an advantage that the above-described tensile strength Tcs of the carcass layer 13 is achieved.
[0210] (7) In the tire 1 that is the tire 1 of (6) described above, the carcass cord is formed by intertwining a plurality of yarns, and a yarn diameter css (mm) of the carcass cord with respect to the cord diameter cs (mm) of the carcass cord is in the range 0.30css/cs0.90. This has an advantage that the above-described tensile strength Tcs of the carcass layer 13 is achieved.
[0211] (8) In tire 1 that is the tire 1 of (5) described above, the carcass layer 13 is formed by layering a pair of carcass plies 13A. 13B (see
[0212] [9] In the tire 1 that is the tire 1 of any one of [1] to [8] described above, the belt layer 14 includes a pair of cross belts 141, 142 having cord angles having mutually opposite reference signs (see
[0213] Specifically, the lower limit of the product BRP suppresses the ground contact length of the tread portion shoulder region from becoming excessively long, ensuring the ground contact performance (in particular, noise performance) of the tire. The upper limit of the product BRP ensures the hoop effect by the cross belts 141, 142 and alleviates stress concentration in the region on the outer side in the tire radial direction, improving the durability performance of the tire.
[0214] (10) In the tire 1 that is the tire 1 of any one of (1) to (9) described above, the total gauge Gu (mm) of the tire side portion at the point Au on the side profile with respect to the tire outer diameter OD (mm) is in the range 0.010Gu/OD0.080. This has an advantage that the total gauge Gu in the region on the outer side of the tire side portion in the radial direction is properly set. Specifically, the lower limit ensures the total gauge Gu in the region on the outer side of the tire side portion in the radial direction and suppresses the tire deformation during use under a high load, ensuring the ground contact performance and durability performance of the tire. In particular, since the small-diameter tire is assumed to be used under a high ( ) internal pressure and a high load, the above-described ground contact performance and durability performance of the tire are significantly obtained. The upper limit suppresses the deterioration of the rolling resistance of the tire caused by the total gauge Gu being excessive.
[0215] (11) In the tire 1 that is the tire 1 of any one of (1) to (10) described above, the total gauge Gu (mm) at the point Au on the side profile with respect to the total gauge Gc (mm) of the tire side portion at the tire maximum width position Ac is in the range 1.30Gu/Gc5.00. Accordingly, the gauge distribution of the tire side portion from the tire maximum width position Ac to the innermost layer of the belt layer 14 is properly set. Specifically, the lower limit ensures the total gauge Gu in the region on the outer side in the radial direction and suppresses the tire deformation during use under a high load, ensuring the ground contact performance and durability performance of the tire. The upper limit suppresses the deterioration of the rolling resistance of the tire caused by the total gauge Gu being excessive.
[0216] (12) In the tire 1 that is the tire 1 of any one of (1) to (11) described above, the point Al on the side profile at a position in the tire radial direction identical to the end portion on the outer side in the radial direction of the bead cores 11, 11 is defined, the distance Hl from the tire maximum width position Ac to the point Al in the tire radial direction is defined, the point Al on the side profile at the radial position of 70% of the distance Hl from the tire maximum width position Ac is defined, and the point Am on the side profile at the radial position of 35% of the distance Hl from the tire maximum width position Ac is defined (see
[0217] Such a configuration has an advantage that the radius of curvature RO of the side profile in the region on the inner side in the tire radial direction from the tire side portion to the bead portion is properly set and that the load capacity of the tire is appropriately ensured. Specifically, the lower limit reduces the amount of deflection of the region on the inner side in the tire radial direction during rolling of the tire and reduces the rolling resistance of the tire. The upper limit alleviates stress concentration caused by the region on the inner side in the tire radial direction becoming flat and improves the durability performance of the tire. In particular, in the small-diameter tire, since large stress tends to act on the region from the tire maximum width position Ac to the contact position with the rim flange portion due to the use under the high internal pressure and the high load described above, the failure of the bead portion due to the upper limit is effectively suppressed. As a result, the low rolling resistance performance and the durability performance of the tire are provided in a compatible manner.
Example
[0218]
[0219] In the performance tests, (1) noise performance and (2) load durability performance were evaluated for a plurality of types of test tires. As an example of the small-diameter tire, test tires having two types of tire sizes are used. Specifically, [A] a test tire having a tire size of 145/80R12 is mounted on a rim having a rim size of 124.00B, and [B] a test tire having a tire size of 235/45R10 is mounted on a rim having a rim size of 10.
[0220] (1) In an evaluation on noise performance, a test vehicle coasts on a rough road surface of a test course at 10 km/h to 20 km/h, and a test driver performs sensory evaluation on cabin noise (road noise). The evaluation is expressed as index values and evaluated, with Comparative Example being assigned as the reference (100). In the evaluation, larger values are preferable.
[0221] (2) In the evaluation on durability performance, an indoor drum testing machine having a drum diameter of 1707 mm is used, and an internal pressure of 80% of the specified internal pressure of JATMA and a load of 88% of the specified load of JATMA are applied to the test tire. The travel distance until tire failure is measured while increasing the load by 13% every 2 hours at the travel speed of 81 km/h. Then, the measurement results were expressed as index values and evaluated, with Comparative Example being assigned as the reference (100). In this evaluation, larger values are preferable.
[0222] The test tire of Example has the structure illustrated, in particular, in
[0223] In the test tire of Comparative Example, the radius of curvature RP (mm) of the arc passing through the tire maximum width position Ac, the point Au, and the point An is set to be large in the test tire of Example 1.
[0224] As can be seen from the test results, the test tires of Examples provide the ground contact performance and the durability performance of the tire in a compatible manner.