Laminates, Bladders, and Garments Including Laminates and Bladders
20260033565 ยท 2026-02-05
Inventors
- Amie J. Achtymichuk (Portland, OR, US)
- Baron C. Brandt (Portland, OR, US)
- Montserrat Ciges Lopez (Portland, OR, US)
- Merav Gazit (Beaverton, OR, US)
- Hsiao Ting Hu (New Taipei City, TW)
- Iris Lo (New Taipei City, TW)
- Victoria Rind (Beaverton, OR, US)
- Chareena Lynne Sarabian (Portland, OR, US)
- Lawrence Y. Yun (Beaverton, OR, US)
Cpc classification
B32B27/12
PERFORMING OPERATIONS; TRANSPORTING
B32B5/26
PERFORMING OPERATIONS; TRANSPORTING
B32B7/05
PERFORMING OPERATIONS; TRANSPORTING
B32B2250/40
PERFORMING OPERATIONS; TRANSPORTING
B32B7/12
PERFORMING OPERATIONS; TRANSPORTING
B32B2307/718
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
Garments include one or more fluid-filled bladder chambers for providing thermal insulation to a wearer. The bladder chamber(s) may be convertible between a deflated condition and an inflated condition. The bladder chamber(s) may be integrally formed with the fabric forming the garment, e.g., with the bladder chamber(s) defined between an exterior laminated component (e.g., formed from a fabric layer and a film layer) and an interior component (e.g., including at least a film layer). The film layers are selectively fixed together, e.g., at a perimeter bond and/or one or more internal bonded regions, to form fluid-tight bladder chamber portions within the overall garment structure. The garments may be equipped with a pump (for adding air to the garment bladder chamber(s)) and/or a release system (for removing air from the garment bladder chamber(s)). In this manner, a wearer can change the garment between the deflated condition and the inflated condition.
Claims
1. A garment, comprising: a first laminated component including: (a) a first knit fabric having a double jersey knit structure, (b) a first film comprising at least one layer chosen from a thermoplastic polyurethane layer and a polyurethane layer, and (c) a first adhesive joining the first film to the first knit fabric; and a second laminated component including: (a) a second knit fabric having a double jersey knit structure, (b) a second film comprising at least one layer chosen from a thermoplastic polyurethane layer and a polyurethane layer, and (c) a second adhesive joining the second film to the second knit fabric, wherein the first laminated component directly faces and is joined to the second laminated component to form a first fluid chamber portion between the first film and the second film, the first fluid chamber portion forming at least a portion of a first inflatable chamber of the garment, the first fluid chamber portion including (a) a perimeter seam where the first film is bonded to the second film and (b) a plurality of internal bonded regions where the first film is bonded to the second film.
2. The garment according to claim 1, wherein at least one of the first knit fabric or the second knit fabric is formed from drawn textured yarn.
3. The garment according to claim 2, wherein a peel strength between the first knit fabric and the first film is at least 1 kg/cm; and/or wherein a peel strength between the second knit fabric and the second film is at least 1 kg/cm.
4. The garment according to claim 1, wherein at least one of the first knit fabric or the second knit fabric has a basis weight of at least 20 grams per square meter and less than 120 grams per square meter.
5. The garment according to claim 1, wherein at least 50% of the plurality of internal bonded regions define a bonded region size of at least 50 mm.sup.2.
6. The garment according to claim 5, wherein at least 50% of the plurality of internal bonded regions define a bonded region size of less than 700 mm.sup.2.
7. The garment according to claim 1, wherein each of the first knit fabric and the second knit fabric is formed from yarn having a linear mass density of at least 10 denier and less than 100 denier.
8. The garment according to claim 1, wherein at least one of the first knit fabric or the second knit fabric includes a durable water resistant material provided on a surface thereof.
9. The garment according to claim 1, wherein each of the first film and the second film has a thickness of at least 25 micron and less than 100 micron.
10. The garment according to claim 1, wherein the first film comprises a first layer and a second layer joined together, wherein the first layer is formed from a thermoplastic polyurethane material and forms an inner surface of the first film, wherein the second layer is bonded to the first knit fabric and is formed from a polyurethane material or a thermoplastic polyurethane material, and wherein the first layer is bonded with the second layer on an opposite side of the second layer from the first knit fabric.
11. The garment according to claim 10, wherein the first layer is between 5 micron and 90 micron thick, and wherein the second layer is between 5 micron and 90 micron thick.
12. The garment according to claim 10, wherein the second film comprises a third layer and a fourth layer joined together, wherein the third layer is formed from a thermoplastic polyurethane material and forms an inner surface of the second film that is bonded to the inner surface of the first film at the plurality of internal bonded regions, wherein the fourth layer is bonded to the second knit fabric and is formed from a polyurethane material or a thermoplastic polyurethane material, and wherein the third layer is bonded with the fourth layer on an opposite side of the fourth layer from the second knit fabric.
13. The garment according to claim 1, wherein the second film comprises a first layer and a second layer joined together, wherein the first layer is formed from a thermoplastic polyurethane material and forms an inner surface of the second film, wherein the second layer is bonded to the second knit fabric and is formed from a polyurethane material or a thermoplastic polyurethane material, and wherein the first layer is bonded with the second layer on an opposite side of the second layer from the second knit fabric.
14. The garment according to claim 1, wherein the first film comprises a first layer and a second layer joined together, wherein the first layer is formed from a first thermoplastic polyurethane material having a first melt temperature, wherein the first layer forms an inner surface of the first film, wherein the second layer is bonded to the first knit fabric and is formed from a second thermoplastic polyurethane material having a second melt temperature, and wherein the first layer is bonded with the second layer on an opposite side of the second layer from the first knit fabric.
15. The garment according to claim 14, wherein the second melt temperature is at least 10 degrees C. higher than the first melt temperature.
16. The garment according to claim 14, wherein the second film comprises a third layer and a fourth layer joined together, wherein the third layer is formed from a third thermoplastic polyurethane material having a third melt temperature, wherein the third layer forms an inner surface of the second film that is bonded to the inner surface of the first film at the plurality of internal bonded regions, wherein the fourth layer is bonded to the second knit fabric and is formed from a fourth thermoplastic polyurethane material having a fourth melt temperature, wherein the fourth melt temperature is greater than the third melt temperature, wherein the third layer is bonded with the fourth layer on an opposite side of the fourth layer from the second knit fabric, wherein the third thermoplastic polyurethane material is the same as or different from the first thermoplastic polyurethane material, and wherein the fourth thermoplastic polyurethane material is the same as or different from the second thermoplastic polyurethane material.
17. A garment, comprising: a first laminated component including: (a) a first knit fabric, (b) a first film comprising at least one layer chosen from a thermoplastic polyurethane layer and a polyurethane layer, and (c) a first adhesive joining the first film to the first knit fabric, wherein the first film has a thickness of less than 120 micron; and a second laminated component including: (a) a second knit fabric, (b) a second film comprising at least one layer chosen from a thermoplastic polyurethane layer and a polyurethane layer, and (c) a second adhesive joining the second film to the second knit fabric, wherein the second film has a thickness of less than 120 micron, wherein the first laminated component directly faces and is joined to the second laminated component to form a first fluid chamber portion between the first film and the second film, the first fluid chamber portion forming at least a portion of a first inflatable chamber of the garment, the first fluid chamber portion including (a) a perimeter seam where the first film is bonded to the second film and (b) a plurality of internal bonded regions where the first film is bonded to the second film.
18. The garment according to claim 17, wherein at least one of the first knit fabric or the second knit fabric is formed from drawn textured yarn and has a basis weight of at least 20 grams per square meter and less than 120 grams per square meter.
19. A garment, comprising: a first laminated component including: (a) a first fabric, wherein the first fabric comprises at least one textile chosen from a layer of knit textile, a layer of woven textile, and a layer of nonwoven textile, (b) a first film comprising at least one layer chosen from a thermoplastic polyurethane layer and a polyurethane layer, and (c) a first adhesive joining the first film to the first fabric; and a second laminated component including: (a) a second fabric, wherein the second fabric comprises at least one textile chosen from a layer of knit textile, a layer of woven textile, and a layer of nonwoven textile, (b) a second film comprising at least one layer chosen from a thermoplastic polyurethane layer and a polyurethane layer, and (c) a second adhesive joining the second film to the second fabric, wherein the first laminated component directly faces and is joined to the second laminated component to form a first fluid chamber portion between the first film and the second film, the first fluid chamber portion forming at least a portion of a first inflatable chamber of the garment, the first fluid chamber portion including (a) a perimeter seam and (b) a plurality of internal fixed regions where the first laminated component is fixed to the second laminated component, wherein the first fabric and the second fabric extend continuously to form an upper body garment including a front portion and a back portion, and wherein the first fluid chamber portion extends continuously over at least one of a first shoulder region of the garment or a second shoulder region of the garment to form and connect a front chamber portion located in the front portion and a rear chamber portion located in the back portion.
20. The garment according to claim 19, wherein at least one of the first fabric or the second fabric is formed from a knit textile that has a double jersey knit structure and is formed from drawn textured yarn.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0023] The foregoing Summary, as well as the following Detailed Description, will be better understood when considered in conjunction with the accompanying drawings in which like reference numerals refer to the same or similar elements in all of the various views in which that reference number appears.
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DETAILED DESCRIPTION
[0044] In the following description of various examples of laminates, bladders, garment components, and garments according to the present technology, reference is made to the accompanying drawings, which form a part hereof, and in which are shown by way of illustration various example structures and environments in which aspects of this technology may be practiced. It is to be understood that other structures and environments may be utilized and that structural and functional modifications may be made to the specifically described structures, functions, and methods without departing from the scope of the present disclosure.
[0045] This application and/or claims use the adjectives, e.g., first, second, third, and the like, to identify certain components and/or features relating to this technology. These adjectives are used merely for convenience, e.g., to assist in maintaining a distinction between components and/or features of a specific structure. Use of these adjectives should not be construed as requiring a specific order or arrangement of the components and/or features being discussed. Also, use of these specific adjectives in the specification for a specific structure does not require that the same adjective be used in the claims to refer to the same part (e.g., a component or feature referred to as the third in the specification may correspond to any numerical adjective used for that component or feature in the claims).
[0046] This application describes components (e.g., garment components (including fabric components and laminated components), bladder components, film layers, and the like) that are bonded together. The term bonded (and derivatives thereof) means that the components are joined securely to one another. The term bonded encompasses bonds formed using adhesives or cements (including hot melt adhesives) as well as bonds formed in an adhesive-free manner, i.e., without use of a separate adhesive component.
[0047] Adhesive-free bonds include: bonds formed by fusing or melting components together (e.g., if the components include compositions that are compatible to mix and join together to form a bond, such as two components including a thermoplastic polyurethane (TPU) component); bonds formed by welding techniques (e.g., RF welding, ultrasonic welding, high-frequency welding, laser welding, impulse welding, etc.); bonds formed by heat scaling (e.g., by applying heat and optionally, pressure); etc. Some adhesive-free bonds may form a seamless joint between the two previously separate components (e.g., the materials may mix and join together and then re-harden with no discernible junction).
[0048] The term melt bond and variations thereof, as used herein, mean bonds formed where localized melting of each component occurs (e.g., melting of the thermoplastic polymer present in each component), the melted components combine together, and then the combined components harden to thereby fuse and bond the two components together. Such melt bonded joints are adhesive-free and may be seamless.
[0049] The term engaged with is used herein as a generic term and includes both adhesive based bonds and adhesive-free bonds within its scope as well as other potential types of engagement that fix two (or more) components together in a non-bonded manner (including through the use of mechanical connectors or fasteners, through the use of sewing or stitching, etc.).
[0050] The term fluid impervious as used herein means that the noted component (e.g., a film, a laminated component, a bonded region, a seam, a surface, a bladder, a garment component, a garment, etc.) is capable of stopping or reducing a rate at which air passes from one side of the component to the other side of the component. Fluid impervious bladders, garment components, and/or garments in accordance with at least some examples of this technology will maintain an inflated condition (holding air at a pressure above atmospheric pressure) for at least 10 minutes. While some gas may leak out of or diffuse through a fluid impervious component over time, the component may be considered fluid impervious if it can maintain an inflated condition (with the contained air at a pressure above atmospheric pressure) for at least about 10 minutes.
[0051] Some more specific aspects or examples of this technology relate to garments including one or more fluid-filled bladder chambers for providing thermal insulation to a wearer. The bladder chamber(s) may be convertible between a deflated condition and an inflated condition. The bladder chamber(s) may be formed by the elements forming the garment, e.g., with the bladder chamber(s) defined between an exterior laminated component (e.g., formed from a fabric layer and a film layer) and an interior component (e.g., including at least a film layer, but which also may be a laminated component (e.g., formed from a fabric layer and a film layer)). The film layers are selectively fixed together, e.g., at a perimeter bond and/or one or more internal bonded regions, to form fluid-tight bladder chamber portions between the film layers and within the overall garment structure
[0052] Garments in accordance with aspects of this technology may include various features to help maintain soft feel and/or suitable drape properties. In some garment examples according to this technology, the garment will include an exterior laminated component (formed from a fabric layer and a film layer) and an interior layer (optionally also a laminated component, but at least including a film layer).
[0053] In the exterior laminated component, the fabric layer may be fixed to the film layer by an adhesive applied at spaced-apart locations between the fabric and film layers. The intermittently applied adhesive layer can reduce stiffness of the exterior laminated component to provide a more flexible, soft feeling fabric with excellent hand feel and drape properties.
[0054] Additionally or alternatively, the interior component may comprise a laminated component, optionally with an adhesive applied at spaced apart locations between the fabric and film layers of that laminated component. The intermittently applied adhesive layer can reduce stiffness of the interior laminated component to provide a more flexible, soft feeling fabric with excellent hand feel and drape properties.
[0055] As an alternative to spaced-apart adhesive application described above, the adhesive may be applied continuously between the fabric and film in the interior laminated component and/or the exterior laminated component, which can improve peel strength and reduce delamination of the film from the fabric. Further, lamination with the adhesive applied continuously can improve air holding ability of a baffle made with the exterior laminated component and the interior laminated component.
[0056] In some examples, the application of the adhesive (e.g., amount of adhesive) between the fabric and film in the laminated component(s) may be configured to maintain hand-feel and drape. Additionally or alternatively, the thicknesses of the fabric and film layers in the laminated component(s) may be selected to maintain hand-feel and drape.
[0057] The exterior laminated component and the interior layer may include very thin films (e.g., less than 120 micron thick) forming the bladder chamber portions, e.g., to help maintain better flexibility of the laminated components.
[0058] Still additional aspects of this technology relate to methods of making and/or using the laminates, bladders, garment components, and garments of the types described above.
[0059] Given the general description of features, examples, aspects, structures, and methods according to examples of this technology provided above, a more detailed description of specific example laminates, bladder structures, garment components, garments, and methods in accordance with this technology follows.
I. Detailed Description of Example Laminates, Bladder Structures, Garment Components, Garments, and Methods According to this Technology
[0060]
[0061] The specific example garment 100 of
[0062] When in the inflated condition, garments 100 in accordance with aspects of this technology will provide increased thermal insulative properties as compared to the same garment 100 in the deflated condition.
[0063] In some examples, the level of inflation of a garment 100 (e.g., the volume of air introduced, the pressure of the air within the bladder chamber 110, etc.) may be varied and/or controlled. As some more specific examples, different levels of inflation of a garment 100 may correlate to different thermal resistivities associated with the garment 100 and/or different thicknesses of the layer of air provided in the bladder chamber 110D. In any of these matters, a wearer may be able to control and vary the level of thermal resistivity of the garment 100.
[0064] Garments 100 in accordance with at least some aspects of this technology may be washable and reusable. The garments 100 may be formed from one or more garment components 102 that include an inflatable bladder chamber 110 or a portion thereof, as will be described in more detail below. The garments 100 may be made from different numbers of garment components 102 that include an inflatable bladder chamber 110, e.g., including from one such garment component 102 (e.g., forming a front, back, and sides of the garment 100) to ten or more such garment components 102. When made from multiple garment components 102 including inflatable bladder chambers 110, at least some of the inflatable bladder chambers 110 of the different garment components 102 may be interconnected and in fluid communication.
[0065] Garment components 102 that include an inflatable bladder chamber 110 may be made from two laminated components in some examples of this technologyan exterior laminated component 110A and an interior laminated component 110B. Note
[0066] The exterior laminated component 110A and the interior laminated component 110B may be joined together in a manner so as to provide inflatable bladder chamber portions 110D and bonded regions 120. Bonded regions 120 may be provided at the exterior edge of a garment component 102 (e.g., at an outer perimeter of the garment component 102 and/or the bladder chamber 110) to provide fluid-impervious engagement between the exterior laminated component 110A and the interior laminated component 110B.
[0067] Additional bonded regions 120 may be provided at interior locations within the inflatable bladder chamber 110 (e.g., to control the bladder chamber 110's shape when inflated).
[0068] Garment components 102 having the inflatable bladder chamber 110 may extend over any desired portion or proportion of the garment 100 construction. In some specific examples, the garment component 102 and/or its inflatable bladder chamber 110 may: (a) form an entire garment 100 structure; (b) form an upper body garment including at least a front portion and/or a back portion; (c) form and connect a front bladder chamber portion located in a front portion of the garment 100 and a rear bladder chamber portion located in a back portion of the garment 100; (d) extend around at least one side (e.g., extend continuously around at least one flank side) of the garment 100 to form and connect a front bladder chamber portion located in a front portion of the garment 100 and a rear bladder chamber portion located in a back portion of the garment 100; (e) extend over at least one shoulder region (e.g., extend continuously over at least one shoulder region) of the garment 100 to form and connect a front bladder chamber portion located in a front portion of the garment 100 and a rear bladder chamber portion located in a back portion of the garment 100; (f) form and connect one or more sleeve portions and/or sleeve bladder portions of the garment 100, e.g., connected with a front garment portion (and its bladder chamber portion) and/or a rear garment portion (and its bladder chamber portion); and/or (g) form and connect a collar or hood garment portion and/or a collar or hood bladder portion of the garment 100, e.g., connected with a front garment portion (and its bladder chamber portion) and/or a rear garment portion (and its bladder chamber portion).
[0069] At the bonded regions 120, the facing surfaces of the exterior laminated component 110A and the interior laminated component 110B are bonded together, e.g., by an adhesive bond or in an adhesive-free manner (e.g., by a melt bond, weld bond, or fused bond). Note
[0070] As some more specific examples, exterior laminated component 110A may be joined to interior laminated component 110B, e.g., by an adhesive provided between them at the bonded regions 120 (e.g., an adhesive bond bonding facing fabric surfaces, facing polyurethane or thermoplastic polyurethane film surfaces, other facing laminate component 110A, 110B surfaces, etc.) and/or by an adhesive-free bond (e.g., welded, melt bonded, and/or fuse bonded, for example, between facing surfaces of thermoplastic polyurethane film materials in the laminate components 110A, 110B). These interfacing surfaces are shown at reference number 114 in
[0071] At the inflatable chamber portions 110D, however, the facing surfaces of the exterior laminated component 110A and the interior laminated component 110B are not bonded together such that an inflatable chamber portion 110D is defined between the facing surfaces of the exterior laminated component 110A and the interior laminated component 110B. Note, for example, inflatable chamber portions 110D defined between surfaces 110AS and 110BS in
[0072]
[0073] The bonded regions 120 may be provided in any desired numbers, sizes, shapes, patterns, orientations, distributions, and the like and may be present in a wide variety of different aesthetic appearances. As some additional examples, the bonded regions 120 substantially may be round, square, rectangular, polygonal, oval, star shaped, cross shaped, or irregularly shaped in different specific examples of this technology.
[0074] In some specific examples, at least some of the individual interior bonded regions 120 may have a diameter or diagonal dimension of at least 5 mm (and in some examples, at least 6 mm or even at least 8 mm) and/or a continuous bonded area of at least 19.6 mm.sup.2 (and in some examples, at least 28 mm.sup.2 or even at least 50 mm.sup.2). At least 25% of the interior bonded regions 120 of a garment component 102 and/or an overall garment 100 structure may have sizes within the above ranges (and in some examples, at least 50%, at least 75%, or even at least 90% of the interior bonded regions 120 of a garment component 102 and/or an overall garment 100 structure may have sizes within the above ranges).
[0075] Further, a single garment 100 need not have all of the bonded regions 120 of the same number, size, shape, pattern, and/or orientation. The bonded regions 120 at interior locations within the bladder chamber 110 may be sized, shaped, and/or positioned to control a shape of the bladder chamber 110 (and thus a shape of the garment component 102) when it is in an inflated condition.
[0076]
[0077] Such engagements specifically may be accomplished using a sewn seam 108, with the seam 108 stitching through the hood or collar member 102C (or other garment component) and through a portion of a bonded region 120 of garment component 102 (e.g., through a perimeter edge bonded region 120 of garment component 102). Additionally or alternatively, such engagements may be accomplished using one or more of adhesive, adhesive-free bonding (e.g., formed by welding techniques, such as ultrasonic welding techniques and/or RF welding techniques), mechanical fasteners, etc.
[0078] As another example shown in
[0079] Such engagements specifically may be accomplished using an adhesive bond or an adhesive-free bond (e.g., formed by welding techniques, such as ultrasonic welding techniques and/or RF welding techniques) between the garment components 102, 102D (e.g., by bonding their outer perimeter bonded regions 120 together, e.g., at shoulder seams and/or side seams as shown at reference number 108A in
[0080] Additional examples and features of attaching two garment components (e.g., 102, 102D) with inflatable bladder chambers 110 are described in more detail below.
[0081]
[0082] As further shown in
[0083]
[0084] The interior side of the bonded region 120 also may include a raised region 124I. This raised region 124I at the interior side may be formed by one or more of: (a) adhesive material (e.g., adhesive material provided between the laminated components 110A, 110B, adhesive 116 material provided within one or both laminated components 110A, 110B, etc.), described in more detail below) flowing from beneath the press and gathering around the interior side of the bonded region 120 when heat and pressure are applied; (b) melted or softened material from one or both laminated components 110A, 110B flowing to and/or deforming at the raised region 124I when heat and pressure are applied; and/or (c) pressing the laminated components 110A, 110B into a silicone press pad surface or other somewhat softened surface in the press when forming the bonded region 120.
[0085] As shown in
[0086]
[0087] If necessary or desired, an air intake 132 may be provided, e.g., defined through the pocket 104 (e.g., through garment component 102 and/or with the pump component 130), to provide air to be pumped or inserted into the inflatable bladder chamber 110.
[0088] Any desired type of pump component 130 may be provided, including a battery operated pump, a bulb type manual pump, a manually operated pump, etc. In some examples of this technology, a filter may be provided (e.g., at or with the air intake 132) to prevent dust, dirt, lint, moisture, or other undesired material from entering the pump component 130 (and thus the inflatable bladder chamber 110).
[0089] Additionally or alternatively, rather than (or in addition to) a pump 130, the garment 100's inflatable bladder chamber 110 could be inflated by a blow tube, e.g., attached or attachable at the air intake 132 or other air input port (e.g., an input port into inflatable bladder chamber 110).
[0090]
[0091] If necessary or desired, at least one air outlet may be provided, e.g., defined through the pocket 104 (e.g., through garment component 102), but in some examples, the air released through the pressure release component 134 (e.g., through outlet 1340, see
[0092] As another example, the at least one pressure release component 134 may be provided on (e.g., mounted to) an interior layer of the garment (e.g., through interior laminated component 110B).
[0093] Any desired type of pressure release component 134 may be provided, including a battery operated valve, a manually operated valve, an outlet port covered by a removable cap, etc. The example of
[0094] When the inflatable chamber portions 110D are inflated, the pressure of the gas within the inflatable chamber portions 110D pushes the movable valve component (e.g. ball 134B) against the fixed valve component (e.g., valve seating area 134C) to seal the pressure release valve and hold the gas within the inflatable chamber portions 110D.
[0095] Additionally or alternatively, one or more pressure release components 134 may include a valve-less pressure release structure in at least some example garment 100 structures. As a more specific example of such valve-less structures, the valve parts (e.g., valve 134B and valve seating area 134C) in one or more pressure release components 134 illustrated in
[0096] Additionally or alternatively, if desired, the garment 100 may include one or more relief valves 136 at one or more locations around the garment 100 structure. The relief valves 136 may be activated to release pressure when and if pressure within the inflatable chamber portion(s) 110D and/or local area exceeds a predetermined or predeterminable pressure value, e.g. becomes too high (e.g., above a crack pressure of the relief valve(s) 136).
[0097] Pressure may increase within the inflatable bladder portion(s) 110D at one or more local areas around the garment 100 or garment component 102, e.g., when external forces are applied to compress one or more inflatable chamber portions 110D and/or when external forces close off air access to some portion(s) of the inflatable bladder chamber 110.
[0098] For example, when a wearer sits down or falls down, some inflatable chamber portions 110D may become compressed and flattened, and the gas from those chamber portions 110D may flow into other chamber portions 110D. This will increase the pressure of the inflatable chamber portions 110D particularly at some local area(s) (and may cause a significant pressure spike at some local area(s)). One or more relief valve(s) 136 can operate to automatically open if the local pressure exceeds a predetermined or predeterminable threshold. Such relief valve(s) 136, when present, may help prevent separation of one or more interior bonded regions 120, may help prevent rupture of one or more of the inflatable chamber portions(s) 110D, and/or may help prevent breakage (e.g., bursting) of seams or seals, etc., and thereby increase the durability and life of the garment 100.
[0099] Any desired type of relief valve 136 may be provided. The example of
[0100] Once the excess pressure within the local chamber portion 110D is sufficiently relieved (and/or the pressure spike has sufficiently abated), the biasing member 136S will force the movable valve component (e.g., ball 136B) back against the fixed valve component (e.g., valve seating area 136C) to again seal the relief valve 136 (and the inflatable chamber portion 110D).
[0101]
[0102] Various different types of fabrics 112 may be used in different examples of this technology. As some specific examples, fabric 112 may be an ethylene polyester (PET) material, another polyester material, a recycled polyester material, or a nylon material.
[0103] Additionally or alternatively, fabric 112 may be at least one of a layer of a knit textile, a layer of woven textile, and a layer of nonwoven textile. Still additionally or alternatively, in some specific examples, the fabric 112 may have a knit structure formed from a drawn textured yarn or a fully drawn yarn, (e.g., including a double jersey knit structure). In other examples, the fabric 112 may include a woven structure formed from a drawn textured yarn or a fully drawn yarn. Exemplarily, the fabric 112 may be a knit fabric formed from a drawn textured yarn and including a double jersey knit structure.
[0104] The fabric 112 may have a durable water repellant (DWR) (or water resistant) coating at least partly applied to it (especially any fabric 112 layer that may be exposed at the exterior of a garment 100 in a final garment 100 structure). Such a coating may be applied before the lamination process described below in conjunction with
[0105] Further, the DWR material may be at least partly applied to just one surface of the fabric 112 or to both surfaces, and/or the two opposite surfaces of a fabric 112 component need not have the same amount of DWR material applied to it. The DWR may be applied by dipping, spraying, printing, coating, and/or in other desired manners. Suitable DWR materials for fabrics are conventionally known and commercially available (e.g., fluoropolymer based materials).
[0106] In the process step shown in
[0107] Next, as shown in
[0108] The step of fixing the film 118 to the fabric 112 specifically can take place in any desired manner, including via conventional lamination techniques, via extrusion techniques, etc. The film 118 layer (e.g., a thermoplastic elastomer layer, such as a thermoplastic polyurethane layer or a polyurethane layer) may be directly extruded onto the fabric 112.
[0109] The film 118 may be made of any desired type of material that is capable of forming fluid impervious surfaces of an inflatable bladder chamber 110. In some more specific examples of this technology, the film 118 may comprise a layer chosen from at least one of a layer of a thermoplastic polyurethane material and a layer of a polyurethane material. Additionally or alternatively, in some specific examples, the film 118 may have a multi-layered structure, e.g., with one or more layers of thermoplastic polyurethane material and/or with one or more layers of polyurethane material.
[0110] In some examples of this technology, overall film 118 (e.g., the composite of all film 118 layers present) will be less than about 150 micron thick, and in some examples, less than about 120 micron thick, less than about 100 micron thick, less than about 80 micron thick, less than about 70 micron thick, less than about 60 micron thick, or even less than about 50 micron thick. As some additional examples, film 118 may be at least about 25 micron thick (with the upper end of the thickness range being within any of the ranges described above).
[0111] The method depicted in
[0112] In one particular example, one layer 118A of film 118 comprises a thermoplastic polyurethane layer and the other layer 118B comprises a polyurethane layer. These two layers 118A and 118B may be joined together (e.g., by an adhesive, by a lamination technique, by co-extrusion, by blowing techniques, etc.) to form film 118 as a composite film layer. The layers 118A and 118B may have different melt temperatures (e.g., with the polyurethane layer 118B having a higher melt temperature than the TPU layer 118A).
[0113] As another particular example of a multi-layered film 118 structure, one layer 118A of film 118 may comprise a thermoplastic polyurethane layer having a first melt temperature or melting point and the other layer 118B may comprise a thermoplastic polyurethane layer having a second melt temperature or melting point, wherein the second melt temperature or melting point is higher than the first melt temperature or melting point (e.g., at least 10 degrees C. higher, and in some examples, at least 20 degrees C. higher, or even at least 30 degrees C. higher). These two TPU layers 118A and 118B with different melting points may be joined together (e.g., by an adhesive, by a lamination technique, by co-extrusion, by blowing techniques, etc.) to form film 118 as a composite film layer or a multi-layer film. In such structures, the TPU layer 118B having the higher melt temperature may be directly engaged with the fabric 112 layer and the TPU layer 118A having the lower melt temperature may remain exposed. Thus, the TPU layer 118A having the lower melt temperature may form the interior surface of a bladder chamber 110 and will be available for forming bonded regions 120.
[0114] Separating a TPU layer 118A having a lower melt temperature from the fabric 112 with a TPU layer 118B having a higher melt temperature may enable use of somewhat lower processing temperatures when making the interior bonded regions 120 (e.g., when applying heat and pressure and/or when applying welding conditions (e.g., RF welding, etc.) discussed in more detail below). In at least some examples of such processing steps, the TPU layer 118B having the higher melt temperature may maintain a stable bond to the fabric 112 while the TPU layer 118A having the lower melt temperature bonds to a facing layer of TPU material in another laminated component 110A, 110B to form the bonded region(s) 120. These same melt temperature differential features (e.g., with a higher melt temperature layer 118B applied to the fabric 112 and a lower melt temperature layer 118A remaining exposed for forming bonds 120) may be provided with multi-layered films 118 formed of a polyurethane layer 118B and a TPU layer 118A and/or with multi-layered films 118 formed from two polyurethane layers 118A and 118B.
[0115] If necessary or desired, the exposed surfaces of one or both of film layers 118A and/or 118B may be covered with a release paper 118C. The release paper 118C, when present, may help avoid issues while shipping and/or storing the film 118 (e.g., to keep surfaces of the film layer(s) 118A and/or 118B clean, prevent undesired adhesion with itself when rolled, etc.).
[0116] Then, as shown in
[0117] If present, release paper 118C provided on the layer 118B can be removed just prior to the lamination step of
[0118] As illustrated in
[0119] In film 118 structures of the types shown in
[0120] In multi-layer film 118 examples: (a) the thermoplastic polyurethane film layer 118A may be at least about 10 micron thick or even at least about 20 micron thick and less than about 100 micron thick, and in some examples, less than about 75 micron thick, less than about 60 micron thick, less than about 50 micron thick, less than about 40 micron thick, less than about 35 micron thick, less than about 30 micron thick, or even less than about 25 micron thick and (b) the film layer 118B (i.e., the polyurethane film layer or the higher melt temperature thermoplastic polyurethane film layer) may be at least about 10 micron thick or even at least about 20 micron thick and less than about 100 micron thick, and in some examples, less than about 75 micron thick, less than about 60 micron thick, less than about 50 micron thick, less than about 40 micron thick, less than about 35 micron thick, less than about 30 micron, or even less than about 25 micron thick.
[0121] The two film layers 118A and 118B, when present, may have the same or different thicknesses (e.g., within the ranges described above). As one specific example, a two-layered film 118 of this type may have: (i) a thermoplastic polyurethane layer 118A having a thickness of about 25 micron and (ii) a polyurethane layer 118B or a higher melt temperature thermoplastic polyurethane layer 118B having a thickness of about 25 micron. These thickness measurements may comprise thicknesses measured before lamination of film 118 to a fabric 112 layer. Lamination to the fabric 112 may result in a compressed or reduced thickness of the film 118 layer. In some specific examples, an initial about 50 micron film 118 layer thickness prior to lamination to fabric 112 may be compressed or reduced to a thickness of about 32 micron (total film 118 thickness) after lamination and engagement with the fabric 112.
[0122] Film 118 compression of this type may occur when laminating single layer films (e.g., as shown in
[0123]
[0124] An adhesive 402 particularly is applied between exposed surfaces of the films 118 (e.g., to the surface of the film 118 on either or both of laminated components 110A, 110B) in a pattern to form the bonded regions 120 at the desired locations of the garment component 102 (e.g., at an outer perimeter location and at one or more internal bonded region 120 locations). The adhesive 402 may be applied in any desired manner, including by printing, by application of two-sided tape to the surface of film 118, as a sheet of adhesive 402 material, etc.
[0125] Then, the laminated components 110A and 110B particularly are pressed together in the press 400, optionally with heating, to bond the film 118 layers of the laminated components 110A and 110B together at locations where the adhesive 402 is present to form bonded regions 120 at the locations where the adhesive 402 is present.
[0126] One or both of the press plates 400A, 400B may include a silicone pad (or other softened surface) at its outer surface. The silicone pad may help form the recessed regions 120R and raised regions 124X, 124I at the perimeter edge 120P of at least some bonded regions 120, as discussed above in conjunction with
[0127] The method of
[0128]
[0129] If the two-layered film 118 of
[0130] In some examples of this technology, the fabric 112 may have a multi-layer construction.
[0131] As one more specific example, in some examples of this technology, fabric layer 112 may be formed as a knit construction, and additional fabric layer 112X may be formed as a woven construction, e.g., to provide snag resistance. Additional fabric layers 112X of these types may be provided on any of the fabrics 112 described herein and/or in any of the laminate, bladder, and/or garment component structures described herein, including in any of the laminate, bladder, and/or garment component structures described herein in conjunction with
[0132] Additionally or alternatively, if desired, the fabric 112 of the interior laminated component 110B may include an additional fabric layer 112X over at least some portion(s) of its exterior surface in other specific examples of this technology (e.g., providing a softer feel, providing moisture wicking, etc.).
[0133] As described above in conjunction with
[0134]
[0135] When present intermittently or discontinuously, the adhesive 116 covers less than 90% of the surface area between the fabric 112 and the film 118. In some examples of this technology, the adhesive 116 may be applied intermittently, in spaced-apart adhesive 116 regions, to cover less than 80% of a surface area between the film 118 and the fabric 112, and in some examples, less than 75%, less than 60%, less than 50%, less than 40%, or even less than 25% of this surface area. The distribution of adhesive 116 between the fabric 112 and film 118 (e.g., size, shape, and/or density of spaced-apart adhesive 116 regions) may be constant throughout the overall surface area of a laminated component 110A, 110B, or it may be varied at different regions of the overall surface area of a laminated component 110A, 110B. The spaced-apart adhesive 116 features can help provide a softer feel and improved drape for laminated components 110A, 110B formed from the fabric 112, adhesive 116, film 118 laminates (e.g., due to gaps between the adhesive 116 regions allowing more flexibility and producing less stiffness).
[0136] In some examples, the adhesive 116 regions will take the form of adhesive dots, e.g., substantially of round, oval, square, polygonal, or other desired shape(s). At least some of the spaced-apart adhesive 116 regions (or dots) may have a largest diagonal or diameter dimension D such that the spaced-apart adhesive 116 regions (e.g., dots) will be sized and shaped to contact at least 2 consecutive loops of a knit structure forming fabric 112 (and in some examples, at least 3 consecutive loops or even at least 5 consecutive loops), but particularly fewer than 10 consecutive loops of the knit structure forming fabric 112.
[0137] Specifically, the use of a drawn textured yarn with spaced-apart adhesive 116 regions of this size range helps the adhesive flow or sink into the knit structure to provide strong bonding and good peel strength (resistance to peeling or delamination).
[0138] Additionally or alternatively, the spaced-apart adhesive 116 regions (or dots) may be spaced from immediately adjacent neighboring adhesive 116 regions (or dots) by a spacing dimension S. Dimension D and dimension S in a specific laminated component 110A and/or 110B may be selected and balanced with respect to one another to provide a desired degree of drape or handfeel while still providing adequate peel strength. For example, smaller-sized adhesive 116 dots and/or greater adhesive 116 dot spacing will tend to produce laminated components 110A, 110B having better drape and handfeel properties (as the lower amounts of adhesive 116 may tend to make the laminated component 110A, 110B feel softer and more like the base fabric 112), but the lower amount of adhesive 116 may adversely impact peel strength (and make the laminated component(s) 110A, 110B more susceptible to delamination). On the other hand, larger adhesive 116 sized dots and/or smaller adhesive 116 dot spacing will tend to produce laminated components 110A, 110B having excellent peel strength (and less susceptibility to delamination), but the laminated components 110A, 110B may tend to feel stiffer and have less favorable drape and handfeel properties.
[0139] The diameter or diagonal dimension D, the adhesive 116 region size ranges with respect to the number of consecutive loops, and/or the adhesive 116 region spacing dimension S described above may be present (or, in other words, apply) for at least about 25% of the spaced-apart regions of adhesive 116 in a garment 100 or garment component 102 structure, and in some examples, these ranges particularly may be present for at least about 40%, at least about 50%, at least about 75%, at least about 80%, or even at least about 90% of the spaced-apart regions of adhesive 116 in a garment 100 or garment component 102 structure.
[0140] Whether using a full adhesive 116 layer or spaced-apart adhesive 116 regions between the fabric 112 and film 118 layers, laminated components 110A and/or 110B in accordance with examples of this technology may be constructed to have desired drape and/or handfeel properties. In addition to adhesive 116 dot size and/or spacings, other garment structural features particularly can impact the drape and handfeel properties, such as adhesive 116 layer thickness (e.g., for full glue examples), adhesive 116 material, fabric 112 materials, fabric 112 thickness, film 118 thickness, number of layers in the film 118, etc. As some more specific examples of this technology, a laminated component 110A and/or 110B may have drape properties that are comparable to the drape properties of the fabric 112 layer when present alone (e.g., within a threshold amount of the drape properties of the fabric 112 when present alone).
[0141] In some examples of this technology, the laminated components 110A, 110B will have a peel strength between the fabric 112 and the film 118 layer of at least about 0.85 kg/cm, and in some examples, at least about 0.9 kg/cm, at least about 0.95 kg/cm, at least about 1 kg/cm, or even at least about 1.05 kg/cm. Peel strength may be measured using International Standard ISO 2411.
[0142]
[0143] During pressing steps to form the garment components 102 of
[0144] Differences in the pressing conditions particularly may cause the adhesive 116 in one laminated component 110A to soften (potentially melt and/or spread out) to somewhat a different degree than that of the other laminated component 110B. Thus, even if laminated components 110A, 110B have the same structures when the garment 100 and/or garment component 102 fabrication process starts, they may have somewhat different structures after heating and pressing occurs. Such features may be used, if desired, e.g., to particularly form the embossed and debossed features discussed above in conjunction with
[0145] In some examples of this technology, intermittently applied regions of adhesive 116 may be provided between the film 118 and the fabric 112 in both the exterior laminated component 110A and the interior laminated component 110B. In such structures, the intermittently applied regions of adhesive 116 need not be applied in the same pattern in the exterior laminated component 110A as the pattern in the interior laminated component 110B. For example, the exterior laminated component 110A may have a different number, size, shape, spacing, density (e.g., adhesive 116 regions per square meter), average size, average spacing, average dispersion density, and/or arrangement of spaced-apart regions of adhesive 116 as compared to the number, size, shape, spacing, density, average size, average spacing, average dispersion density, and/or arrangement of spaced-apart regions of adhesive 116 of the interior laminated component 110B.
[0146] In particular, in some examples of this technology, the spaced-apart regions of adhesive 116 in the exterior laminated component 110A will not align with the spaced-apart regions of adhesive 116 in the interior laminated component 110B (e.g., in the vertical direction shown in
[0147] Asymmetries between the spaced-apart regions of adhesive 116 in the exterior laminated component 110A as compared to the interior laminated component 110B particularly may help improve the hand feel and/or drape properties by potentially providing less adhesive 116 material in a direct straight line direction from the exteriormost surface to the interiormost surface of the garment component 102 (e.g., allowing the laminated components 110A, 110B to flex more easily based on the flex properties of the fabric 112 layers).
[0148] The example method described above in conjunction with
[0149] The process of
[0150]
[0151]
[0152] As shown in
[0153] The process of
[0154] As evident from
[0155]
[0156] The example of
[0157] The tooling 702 may include one or more tooling surfaces 702A that are raised somewhat (e.g., about 0.5 mm or more) from the base surface 406A of the press plate 400B so that the laminated components 110A, 110B, when pressed together or relative to each other by the pressing force F, will have substantial force applied to them at the locations of (or corresponding to) the tooling surfaces 702A but little force (or no force) applied at areas not corresponding to the tooling surfaces 702A. In this manner, the melt or other adhesive-free bonds will be formed between the films 118 on the laminated components 110A, 110B at the locations of the tooling surfaces 702A (because the force F is applied there), but no melt or other adhesive-free bonds will be formed between the films 118 on the laminated components 110A, 110B at the locations away from the tooling surfaces 702A (because little or no force F is applied there).
[0158] In the specific example of
[0159]
[0160] As shown in
[0161] Melt bonds, welded bonds, fused bonds, or other adhesive-free bonds (shown at reference 704 in
[0162] The process of
[0163] As evident from
[0164]
[0165] In the example of
[0166] In the example of
[0167] As shown in
[0168] The bladder chamber portion(s) 110D particularly are provided between the facing surfaces of the fabric 812 layers (and fluid tightness or seal properties for the inflatable bladder chamber portions 110D are provided by the films 118 located outside the fabric 812).
[0169] The garment component 802 configuration of
[0170] A sheet 820 of two-sided adhesive material (e.g., two-sided adhesive tape) particularly is placed between the facing surfaces of fabrics 812 (see arrow 822). Optionally, if desired, the sheet 820 may be applied to one of the exposed surfaces of fabric 812 (on laminated component 110A or 110B) before that laminated component 110A or 110B is placed in the press 400.
[0171] In the example of
[0172] Once the laminated components 110A, 110B and sheet 820 are in the press 400, force F may be applied between the press plates 400A and 400B (optionally with heating), to join the facing surfaces of fabric 812 together and form the garment component 802. The garment component 802 can be removed from the press (arrow 824) for further processing (e.g., incorporation into a garment 100).
[0173] The sheet 820 of this specifically illustrated example would produce a garment component 802 structure of the type shown at the bottom right of
[0174] Alternatively, rather than a sheet 820 as described above, the garment component 802 structure shown in
[0175] Additionally, like the processes of
[0176]
[0177] In the example of
[0178] In the example of
[0179] Once the adhesive components 922 are applied to surface(s) of fabric 812 and the individual laminated components 110A, 110B are placed in the press 400, force F may be applied between the press plates 400A and 400B (optionally with heating), to join the facing surfaces of fabric 812 together via the adhesive components 922 to form the garment component 902. The garment component 902 can be removed from the press 400 (arrow 926) for further processing.
[0180] The adhesive components 922 of this specifically illustrated example particularly would produce a garment component 902 structure of the type shown at the bottom of
[0181] Additional two-sided tape 922P or other adhesive may be provided to produce the sealed outer perimeter edge 910P in the final garment component 902. A gap or passage 922G in the tape 922P around the perimeter provides a fluid passageway 814 to an inlet/outlet 814I/O in the final garment component 902 structure in this illustrated example.
[0182] Alternatively, rather than individual stickers or the like for adhesive components 922 as described above, the garment component 902 structure shown in
[0183] Additionally or alternatively, if desired, one or more individual adhesive components 922, 922P could be used in the processes described above and to make the garment components 102 described above in conjunction with
[0184] Additionally, like the processes of
[0185] The methods described above in conjunction with
[0186] The methods described above in conjunction with
[0187] In the example of
[0188] While
[0189] In this method, an adhesion blocker 1020 particularly is applied to a surface 118S of at least one of the facing film 118 layers. The adhesion blocker 1020 may be printed, coated, sprayed, painted, or otherwise applied to the surface 118S.
[0190] In some examples of this technology, the adhesion blocker 1020 may constitute an ink material or DWR material (or other suitable material) that is printed (e.g., ink jet printed, screen printed, etc.) or otherwise applied onto surface 118S of at least one film 118 layer. Additionally or alternatively, the adhesion blocker 1020 may constitute a one-sided adhesive tape or sticker applied onto surface 118S of at least one facing film 118 layer.
[0191] The blocker 1020 may be cured, if needed (e.g., UV cured). In the specific example illustrated in
[0192] In the specific example of
[0193]
[0194] As shown in
[0195] Melt bonds, welded bonds, fused bonds, or other adhesive-free bonds (shown at reference 1004 in
[0196] The process of
[0197] As evident from
[0198] The final garment component 1002 of this specific example particularly includes an outer perimeter bond or seam 1028P (fluid impervious) and generally circular interior bonded regions 1028C. The process of
[0199] As noted above, systems and methods according to aspects of this technology may form bladder chambers 110, garment components 102, 802, 902, 1002, and garments 100 having many different sizes, shapes, and/or arrangements of bladder chamber portions 110D and bonded regions 120.
[0200]
[0201]
[0202]
[0203] In the example of
[0204] In the example of
[0205]
[0206] The garment components 102 shown in
[0207] In the examples of
[0208] The specific garment component 102 example of
[0209] Interior bonded portion 1120 spacing in this manner may be used to control a thickness T of the garment component 102 when inflated. In the examples of
[0210] In the examples of
[0211] In at least some examples of this technology, bonded regions 1120 will include at least some interior bonded region 1120 sizes that continuously cover an area of: (a) at least about 12.6 mm.sup.2, and in some examples, at least about 20 mm.sup.2, at least about 50 mm.sup.2, at least about 79 mm.sup.2, at least about 175 mm.sup.2, and/or (b) less than 700 mm.sup.2, and in some examples, less than 500 mm.sup.2, or even less than 400 mm.sup.2. At least 25% of the interior bonded regions 1120 of a garment component 102 and/or an overall garment 100 structure may have sizes within the above ranges (and in some examples, at least 50%, at least 75%, or even at least 90% of the interior bonded regions 1120 of a garment component 102 and/or an overall garment 100 structure may have sizes within the above ranges.
[0212] The specific garment component 102 example of
[0213] Interior bonded portion 1120 size and spacing in this manner particularly also may be used to control a thickness T of the garment component 102 when inflated. In some examples (e.g., the examples of
[0214] In the garment components shown in
[0215] Additionally or alternatively, in some examples of this technology, a garment component (e.g., garment components 102, 902, 1002) may have a thickness dimension T (particularly the dimension T from the outer surface of fabric 112 of the exterior laminated component 110A to the outer surface of fabric 112 of the interior laminated component 110B, as shown in
[0216]
[0217] In the example of
[0218] An inflatable bladder chamber portion 110D (or even a complete bladder chamber 110) may be formed between: (i) the film 118 layer of the exterior laminated component 110A and (ii) a layer 1210B of the garment component 1202 that directly faces the film 118 layer of the exterior laminated component 110A. In this illustrated example, the layer 1210B may include a film 1218 having: at least one polyurethane layer and/or at least one thermoplastic polyurethane layer.
[0219] Film 1218 may correspond to and/or have any of the features of films 118 described above. Alternatively, film 1218 may be made somewhat thicker than the thickness for layer 118 described above, e.g., if necessary to provide adequate strength and durability (and may be considered a sheet structure. In some examples of this technology, layer 1210B will be formed just by the film 1218.
[0220] In some examples of this aspect of the present technology, the film 1218 will remain exposed and will constitute an exposed surface (e.g. an interiormost layer) of the garment component 1202 (and optionally an exposed surface of a garment 100 including that garment component 1202). In such structures, the film 1218 may be formed from a transparent, partially transparent, or translucent material, e.g., permitting visual access to at least some portions of the interior of the bladder chamber portion(s) 110D.
[0221] Additionally, while the discussion of
[0222] Use of a transparent, partially transparent (e.g., a colored transparent film, such as a film that is transparent to some visible light wavelengths but not all), semitransparent, or a translucent material as film 1218 in the example structure of
[0223]
[0224] In the example of
[0225] The garment component 1302 of
[0226] Additionally or alternatively, if desired, this limited connection between the fabric 112 and film 118 may be provided in the interior laminated component 110B. Interior bonded regions 120 between the films 118 may have any of the structures described above in conjunction with
[0227] In some examples of the garment component 1302 shown in
[0228] When present, such additional one or more interior bonds 1306 may help better maintain the inflated bladder chamber 110 component in a desired position between the fabric 112 layers.
[0229] As described above in conjunction with
[0230]
[0231] In the example of
[0232] These laminated components 110A, 110B particularly may be fixed together under heat and/or pressure to form a garment component 1402. As some more specific examples: (a) the laminated components 110A, 110B may have any of the laminated component 110A, 110B structures shown in
[0233] The adhesion blockers 1420 of this example may include a fabric component applied to (fixed to) the film 118 layers at the desired locations for adhesion blocking (to thereby form at least some part of an interior chamber portion 110D). Any desired type of fabric may be used as an adhesion blocker 1420, provided that the exposed interiormost surface of the adhesion blocker 1420 on one laminated component 110A, 110B will not bond to the facing surface provided on the other laminated component 110A, 110B.
[0234] In this illustrated example, each of the laminated components 110A, 110B has a film 118 layer particularly made from a polyurethane material with a hot melt adhesive applied to its exposed surface or a thermoplastic polyurethane material at the exposed surface. These film 118 layers face one another and will bond to one another under the typically applied pressing conditions (e.g., under heat and pressure).
[0235] Thus, fabric type adhesion blockers 1420 particularly are applied to the exposed, facing surfaces of both laminated components 110A, 110B. In this manner, when heat and pressure and/or other bonding conditions are applied, at the adhesion blocker 1420 locations fabric will directly contact fabric, and these contacting fabric surfaces will not bond, thereby leaving an unbonded region as part of the inflatable bladder chamber 110.
[0236] Further, in the specific example illustrated in
[0237] In some examples of this technology, as shown in
[0238] Appropriate hardware for attaching a fluid line (e.g., plastic tubing) and/or a pump component 130 to the laminated component 110A particularly may be provided at the fluid passageway 1422 (e.g., a coupling, another connector structure, etc.), and/or the adhesion blocker 1420 may provide additional reinforcement or support for engaging such hardware or component of the pump component 130.
[0239] Alternatively, if desired, the fluid passageway 1422 for the pump component 130 may be provided through the interior laminated component 110B.
[0240] Additionally or alternatively, one or more adhesion blockers 1020 of the types described above in conjunction with
[0241] Additionally or alternatively, one or more fluid passageway 1424 may be provided through one of the laminated components 110A, 110B (the interior laminated component 110B in this illustrated example) as a pathway through which air from inside the inflatable bladder chamber portion 110D can exit the inflatable bladder chamber 110 (e.g., via release component 134 or a relief valve 136).
[0242] Appropriate hardware for attaching a fluid line (e.g., plastic tubing), release component 134, and/or relief valve 136 to the laminated component 110B particularly may be provided at the fluid passageway 1424 (e.g., a coupling, another connector structure, etc.), and/or the adhesion blocker 1420 may provide additional reinforcement or support for engaging such hardware or other component of the release component 134 and/or relief valve 136.
[0243] Alternatively, if desired, the fluid passageway 1424 for the release component 134 and/or relief valve 136 may be provided through the exterior laminated component 110A.
[0244] Additionally or alternatively, one or more adhesion blockers 1020 of the types described above in conjunction with
[0245]
[0246] The garment components 102L and 102R particularly may have structures corresponding to any of the garment components described above in conjunction with
[0247] In some examples of this technology, the bladder chamber portions 110D on the front left garment component 102L may be in fluid communication with the bladder chamber portions 110D on the right side garment component 102R, e.g., via fluid passageways 152 defined by the bonded regions 120 that connect with and extend around a back component or back portion of the overall garment 100 structure. This fluid communication is shown schematically in
[0248] In the example of
[0249] For example, as shown in
[0250] In some examples, each of securing system portions 156A and 156B may constitute portions of a zipper fastener or other slider fastener component. The portions 156A and 156B of securing system 140 particularly may be provided as or on strips of material (e.g., fabric) that can be attached to the garment components 102L and/or 102R by a sewn seam (e.g., through perimeter seam 150A), by an adhesive, by an adhesive free seam (e.g., a welded seam), and/or by one or more mechanical fasteners (e.g., one or more rivets or other couplings extending through perimeter seam 150A).
[0251]
[0252] The specific example of
[0253] Other types of securing systems 140 may be used and attached to garments 100 and garment components 102 in manners similar to those shown in
[0254] As some additional examples, the securing system 140 may include: (i) one or more snap type fasteners (e.g., with the snap components engaged with a flap of material attached to perimeter seam 150A or with snap components directly fixed with perimeter seam 150A); (ii) one or more buckle type fasteners (e.g., with the buckle hardware engaged with a flap of material attached to perimeter seam 150A or with the buckle hardware directly fixed with perimeter seam 150A and with the buckle strap engaged with some portion of the garment 100 (such as one of garment components 102L and/or 102R)); and/or (iii) other types of fasteners; etc.
[0255] Additionally or alternatively, the securing system 140 may comprise a belt (e.g., extending through one or more belt loops provided with one or more of the garment components 102L, 102R, etc.).
[0256]
[0257] In the example garment structure 1500 of
[0258]
[0259] In the specific example of
[0260] The bonded regions 120 may be provided in any desired numbers, sizes, shapes, patterns, orientations, and the like and may be present a wide variety of different aesthetic appearances. As some additional examples, the bonded regions 120 may be round, square, rectangular, polygonal, oval, star shaped, cross shaped, or irregularly shaped in different specific examples of this technology.
[0261] Further, a single garment 1500 need not have all of the bonded regions 120 of the same number, size, shape, pattern, and/or orientation. The bonded regions 120 at interior locations within the bladder chamber 110 may be sized, shaped, and/or positioned to control a shape of the bladder chamber 110 (and thus a shape of the garment component 102) when it is in an inflated condition. A wide variety of bonded region 120 features are possible in various different specific examples of this technology.
[0262]
[0263] The through holes 122 particularly extend from the exposed surface of exterior laminated component 110A to the opposite exposed surface of the interior laminated component 110B. The through holes 122 may provide added ventilation or breathability to the garment 100 and garment component 102. Through holes 122, when present, may be provided in any desired numbers, sizes, shapes, patterns, orientations, and the like and may be present a wide variety of different aesthetic appearances.
[0264] As some additional examples, the through holes 122 substantially may be round, square, rectangular, polygonal, oval, star shaped, cross shaped, or irregularly shaped in different specific examples of this technology. Further, a single bonded region 120 and/or a single garment 100 need not have all of the through hole 122 of the same number, size, shape, pattern, and/or orientation. A wide variety of through hole 122 features are possible in various different specific examples of this technology.
[0265]
[0266]
[0267] As shown in
[0268] As shown in
[0269] This raised region 120S, when present on the interior of the garment 100, particularly may help hold portions of the garment 100 off the wearer's body somewhat, e.g., when the inflatable bladder chamber 110 is in a deflated condition (e.g., for better breathability). The interior side may include a raised region 124I, as described above in conjunction with
[0270] As examples, the raised region 124X at the outside of the exterior perimeter edge 120P particularly may be formed by one or more of: (a) adhesive material (e.g., adhesive material 402 provided between the laminated components 110A, 110B, adhesive 116 material provided within one or both laminated components 110A, 110B, etc. flowing from beneath the press and gathering around the exterior side of the bonded region 120 when heat and pressure are applied; and/or (b) melted or softened material from one or both laminated components 110A, 110B flowing to and/or deforming at the raised region 124X when heat and/or pressure are applied.
[0271] The raised region 124I at the interior side of the perimeter edge 120P particularly may be formed by one or more of: (a) adhesive material (e.g., adhesive material provided between the laminated components 110A, 110B, adhesive 116 material provided within one or both laminated components 110A, 110B, etc. flowing from beneath the press and gathering around the interior side of the bonded region 120 when heat and pressure are applied; (b) melted or softened material from one or both laminated components 110A, 110B flowing to and/or deforming at the raised region 124I when heat and pressure are applied; and/or (c) pressing the laminated components 110A, 110B into a silicone press pad surface or other somewhat softened surface in the press when forming the bonded regions 120.
[0272]
[0273] The garment 1600 structure shown in
[0274] Each of the main body component(s) 1602B, the upper component(s) 1602U, the right sleeve component 1640R, and the left sleeve component 1640L of this example particularly includes an inflatable bladder portion 110D that is changeable between a delated condition (
[0275] As shown in
[0276] One open end 1648 of the sleeve components 1640 (e.g., the larger open end) particularly may be attached to one or more main body components 1602B at seam 1642R, 1642L. The other open end 1650 may remain open to allow the wearer's hand to extend outward.
[0277] If desired, the open end 1650 may be attached to another garment component, such as a sleeve cuff component, a storm cuff, etc.
[0278] As shown in
[0279] These figures further illustrate that different interior bonded region 120 spacings and arrangements particularly may be used within a single garment component 1602B, 1602U, 1640R, 1640L to provide different inflatable chamber sizes and/or shapes within a single inflatable chamber portion 110D. For example,
[0280]
[0281] Also, while
[0282] In one specific example of the garment 100 shown in
[0283] The film 118 in each laminated component 110A, 110B of this specific example may be less than about 100 micron thick (e.g., and in some specific examples, about 30-45 micron thick or about 50-60 micron thick). Alternatively, however, a two-layer film 118 (e.g., with a thermoplastic polyurethane layer 118A and a polyurethane layer 118B and/or with (at least) two thermoplastic polyurethane layers 118A and 118B of two different melt temperatures as described above) may be used in other specific examples of this technology. The two-layer film 118, when used, may have a total thickness of less than about 100 micron thick (e.g., and in some specific examples, having a total thickness of about 30-45 micron thick or about 50-60 micron thick), and each individual layer 118A, 118B of the two-layer film 118 may have a thickness between about 5 micron and about 90 micron, and in some specific examples, between about 8 micron and about 50 micron, between about 10 micron and about 40 micron, between about 15 micron and about 40 micron, or even between about 8 micron and about 30 micron.
[0284] Additionally or alternatively, in some specific examples, the knit fabric 112 at least at an outermost surface of one or more of the left front garment component 1702L, the right front garment component 1702R, the back garment component 1702B, the left sleeve component 1740L, and/or the right sleeve component 1740R may be at least partially covered (and in some examples, fully covered) with a woven fabric layer, e.g., like additional fabric layer 112X described above in conjunction with
[0285] At least some of the internal bonded regions 120 are formed as relatively small, spaced-apart bonded regions (e.g., substantially round in shape), e.g., of the types shown in
[0286] The internal bonded regions 120 of this illustrated example garment 100 may be substantially evenly spaced throughout the garment 100 structure (optionally, having substantially constant sizes and spacings in all of the garment components 1702L, 1702R, 1702B, 1740L, and 1704R), with one internal bonded region 120 spaced from its immediately adjacent internal bonded regions 120 by about 35 mm to about 250 mm, by about 40 mm to about 200 mm, and/or by about 20 mm to about 70 mm.
[0287] Other bonded region 120 spacings may be used (and the spacing may be varied within a specific garment component 1702L, 1702R, 1702B, 1740L, 1704R and/or within an overall garment 100). As some more specific examples, bonded regions 120 may vary within a single garment 100 structure and/or even within a single garment portion (e.g., within one or more of garment components 102, 1702L, 1702R, 1702B, 1740R, 1740L, and/or 1740C) in one or more of: bonded region 120 sizes; bonded region 120 spacings; bonded region 120 density (e.g., the number of bonded regions 120 per unit area); bonded region 120 distribution, i.e., relative orientation of bonded regions 120 with respect to neighboring bonded regions 120 (e.g., generally linearly aligned v. aligned on a curve v. irregularly spaced; provided in staggered columns, etc.); etc.
[0288] The collar component 1702C of this illustrated example particularly does not include a bladder chamber portion 110D (although it could be formed with a bladder chamber portion 110D, if desired). If provided with a bladder chamber portion, the bladder chamber portion of the collar component 1702C may be in fluid communication with one or more of the bladder chamber portions 110D of one or more of the other garment components 1702L, 1702R, 1702B, 1740L, and/or 1740R. Additionally or alternatively: (i) the collar component 1702C may have the same or different internal bonded region 120 features from one or more of the other garment components 1702L, 1702R, 1702B, 1740L, and/or 1740R in the garment 100 and/or (b) the collar component 1702C may have any of the internal bonded region 120 characteristics described above for garment components 1702L, 1702R, 1702B, 1740L, and/or 1740R.
[0289] The sleeve components 1740L and 1740R particularly may substantially have a tubular construction, e.g., like that described above and shown in
[0290] Edges 1700Z on the left garment component 1702L and the right garment component 1702R (see
[0291] The garment 100 of
[0292] Additionally or alternatively, as further shown schematically in
[0293] In some alternative structures, the thermoplastic polyurethane film 118 described above could be replaced by a single layer of polyurethane (and/or the facing polyurethane film 118 layers could form the bonded regions 120 using an adhesive, such as a hot melt adhesive 402).
[0294] Additionally or alternatively, the collar component 1702C could be replaced by a collar component including a hood (with or without a bladder chamber portion 110D within the hood).
[0295] The component edges labeled 1700P in
[0296] As some more specific examples, the garment 100 assembly of this example may include: (i) the top edge 1700P of right sleeve component 1740R engaged with the right sleeve edges 1700P of the right front garment component 1702R and the back garment component 1702B (see arrows A and B in
[0297] The engagements between the garment components at edges 1700P can be made any desired manner, including by one or more of: sewn seams, adhesive bonding, mechanical fasteners, ultrasonic welding techniques, RF welding techniques (or other adhesive-free bonds), etc. Other example engagement seams and techniques are described in more detail below.
[0298]
[0299] The air in bladder chamber portions 110D of these garment components 1702L, 1702R, 1702B, 1740L, and 1740R provides a layer of insulation for the garment 100, reducing thermal conduction or transmission through the garment 100. In at least some examples of this technology, one or more of the garment components 1702L, 1702R, 1702B, 1740L, and 1740R, when inflated, will have a thickness dimension T (e.g., see
[0300] The internal bonded regions 120 particularly may be spaced apart from one another with spacing distances sufficient to produce a desired garment thickness dimension T when the garment 100 is inflated (e.g., to provide a thickness within the ranges described above). Internal bonded region 120 shaping also may be used, at least in part, to control the inflated shape and thickness of the garment 100.
[0301] While not shown in the specific examples of
[0302] Additionally or alternatively, in some examples of this technology, the areas along the inside of the sleeve components 1740L and 1740R (e.g., the area along perimeter seam 1644P shown in
[0303] As some more specific examples, at least about 25 mm (or even at least about 40 mm or at least about 50 mm) around these seams may be free of inflatable bladder chamber portions 110D. The absence of inflatable chamber portions 110D beneath the sleeves 1740R/1740L and sides of the garment 100 structure may help the wearer's arms hang more naturally when the garment 100 is inflated.
[0304]
[0305] In this illustrated example, the cuff component 1800 particularly does not include an inflatable bladder chamber 110 and/or inflatable bladder portion 110D, although it could include such structures if desired (e.g., in the manner described above for garment components 102, 802, 902, 1002, etc.).
[0306] A cuff component 1800 particularly may be attached to sleeve component 1740L or 1740R in any desired manner, e.g., at a perimeter portion of a bonded region 120 forming a bladder chamber portion 110D within sleeve component 1740L or 1740R (e.g., like perimeter seam 1644P shown in
[0307] The cuff component 1800 particularly may include a size adjustment component 1804, e.g., as are conventionally known and used in the garment arts.
[0308] Additionally or alternatively, other types of size adjustment components 1804 could be used in other specific examples of this technology, such as one or more elastic bands around the wrist opening, one or more adjustable drawstring openings, etc. The size adjustment component 1804 or other type of tightening system around the wearer's wrist area can help prevent heat from escaping and/or cold air from entering the sleeves at the wrist area.
[0309] Additionally or alternatively, the cuff component 1800 may include a storm cuff type structure.
[0310]
[0311] The bottom edge 1906 of garment component 1702L, 1702R, 1702B (or another garment component) particularly is rolled upward and stitched 1906S or bonded (or otherwise secured). This may occur at a bonded region 120 substantially forming a bottom perimeter seam of one or more of the left front garment component 1702L, the right front garment component 1702R, and/or the back garment component 1702B. This action produces a tunnel 1906T through which a drawcord 1902 can extend.
[0312] An opening 19060 that extends into the tunnel 1906T particularly allows the drawcord 1902 to emerge from the tunnel 1906T for user access. Example drawcord securing elements 1908 are shown in
[0313] Additionally or alternatively, other types of bottom securing elements and/or systems may be used in other specific examples of this technology. For example, the drawcord type securing element 1900 may be replaced by an elastic and/or stretchable waistband, belt, strapping system, or other type of securing system. A bottom opening 100B securing system, size adjustment component, and/or other type of tightening system around the wearer's waist area can help prevent heat from escaping and/or cold air from entering the garment 100 at the bottom opening 100B.
[0314] As described above, the example garment 100 of
[0315] In some examples of this technology, the inflatable bladder portions 110D in two or more of these garment components 1702R, 1702L, 1702B, 1740R, and 1740L may be in fluid communication with one another. This may be accomplished in various ways in various different specific examples of this technology. As one example, fluid lines (e.g., plastic tubing) may be included in the garment 100 structure, and these fluid lines may connect to ports, e.g., like fluid inlet/outlets 814I/O shown in
[0316] The fluid lines particularly may connect to a common manifold, fluid line, and/or reservoir structure that places all of the desired inflatable bladder portions 110D in fluid communication with one another.
[0317] In use, the interconnected inflatable bladder portions 110D particularly may be inflated using a single pump component 130 and/or deflated using a single release component 134 (although two or more of these components could be provided, if desired, in some other specific examples of this technology).
[0318] Other ways of interconnecting separate garment components having inflatable bladder chamber portions 110D may be used in other specific examples of this technology. As one more specific example, two adjacent garment components having inflatable bladder portions 110D can include structure to enable gas to pass between the garment components through the seam joining the two garment components.
[0319] More specifically, the seam may be made from multiple layers of material forming the two adjacent garment components, and that seam may include (a) a first sealed region, (b) a second sealed region, and (c) a fluid passageway defined between layers of the multiple layer construction located between the first sealed seam region and the second sealed seam region. This fluid passageway places the inflatable bladder portions 110D in the two garments components in fluid communication with one another.
[0320]
[0321] The seams 2000 and/or 2026 shown and described below in conjunction with
[0322] As noted above, the edges 1700P particularly may correspond to bonded regions 120 between an exterior laminated component 110A and an interior laminated component 110B (e.g., an adhesive or adhesive-free bond between the facing film 118 layers in the laminated components 110A, 110B).
[0323] In the example of
[0324] The examples of
[0325] The seam 2000 particularly is formed such that the edge of one garment component (garment component 2000B in the example of
[0326] More specifically, as shown in
[0327] In structures in which the exposed layer of the film 118 is a thermoplastic polyurethane material (or other material capable of bonding to itself in an adhesive-free manner), a sealed region of the seam 2000 is formed when the scam 2000 region particularly is exposed to heat and pressure or other bonding conditions when stacked in the manner shown in
[0328] One or more fluid passageway portions 2010P extending through this example scam 2000 are illustrated in
[0329] In the fluid passageway portions 2010P, however, an adhesion blocker 2012 particularly is applied to at least one of the facing film 118 surfaces of the exterior laminated component 110A and interior laminated component 110B of garment component 2000B. Under the applied heat and pressure conditions and/or other bonding conditions (e.g., welding conditions), the adhesion blocker(s) 2012 particularly will prevent the facing film 118 layers of the exterior laminated component 110A and interior laminated component 110B of garment component 2000B from bonding together, thereby forming the fluid passageway 2014 between garment components 2000A and 2000B. As shown in
[0330] Also, as shown in
[0331] Any desired type of adhesion blocker 2012 may be used in various specific examples of this technology. As some examples, adhesion blocker(s) 2012 may take the form of any of the adhesion blockers described herein, e.g., in conjunction with
[0332] The examples of
[0333]
[0334]
[0335] In the same manner, a composite exterior garment structure 2022X may be formed separate from composite interior garment structure 2022I. Composite exterior garment structure 2022X (shown in the center of
[0336] In other examples, the seam tape 2024 particularly may be provided on the exterior surface of composite exterior garment structure 2022X and on the interior surface of the composite interior garment structure 2022I. Additionally or alternatively, seam tape 2024 may be applied to the interior surface and/or the exterior surface of either or both of the seams 2022S of either or both of composite exterior garment structure 2022X and/or component interior garment structure 2022I. Seam tape 2024, wherever present, may add some stiffness and/or help support and maintain seam integrity.
[0337] Then, the composite exterior garment structure 2022X and the composite interior garment structure 2022I particularly may be joined to one another at the seams 2022S, by applying heat and pressure and/or other securing conditions (e.g., welding conditions) to the seam region (see force arrows 2028). The heat and pressure and/or other conditions (and seam tape 2024, if present) will allow the facing film 118 layers to bond together and form a seam 2026 between the composite exterior garment structure 2022X and the composite interior garment structure 2022I.
[0338] If needed: (a) tooling particularly may be provided to limit the areas where the facing film 118 layers will bond to one another (e.g., for thermoplastic polyurethane films 118 that will bond together under heat and pressure and/or other securing conditions (e.g., welding conditions) without use of an adhesive) and/or (b) an adhesive particularly may be provided at selected locations between the facing film 118 layers (e.g., for polyurethane films 118 that require a separate adhesive to bond).
[0339] Additionally or alternatively, at least one adhesion blocker (e.g., adhesion blockers 2012 of any of the types described herein, including adhesive tape type adhesion blockers) may be provided at one or more locations along longitudinal length of the seam 2026. The adhesion blocker(s) will provide one or more fluid passageways (e.g., like passageways 2014 shown in
[0340] Thus, seams 2026 of the types provided by the method of
[0341] The method described above in conjunction with
[0342] In some examples: (a) all interior garment laminated components 110B may be joined together to form an interior composite garment structure, (b) all exterior laminated garment components 110A may be joined together to form an exterior composite garment structure, (c) the interior composite garment structure may be placed inside and aligned with the exterior composite garment structure, and/or (d) the seams 2026 between the interior and exterior composite garment structures may be formed in one or more seam forming steps, e.g., in the manner described above in conjunction with
[0343]
[0344] In this example method, as shown at the top of
[0345] If desired, at this stage in the process: (i) interior laminated component 110B of garment portion 2000A may be partially attached to the exterior laminated component 110A of garment portion 2000A (e.g., at one or more interior bonded regions 120 for the garment portion 2000A) and/or (ii) interior laminated component 110B of garment portion 2000B may be partially attached to the exterior laminated component 110A of garment portion 2000B (e.g., at one or more interior bonded regions 120 for the garment portion 2000B). These partial attachments may be located away from the perimeter edges where the seam 2026 is to be formed.
[0346] In separate process steps, the exterior laminated component 110A of garment potion 2000A is joined to the exterior laminated component 110B of garment portion 2000B to thereby form a composite exterior garment component 2022X. This may be accomplished in the same manner as described above (e.g., via welding processes) for the composite interior laminated component 2022I. The seam 2022S of this example is located at interfacing outer perimeter edges of the two garment components making up the composite exterior garment structure 2022X.
[0347] Then, in some examples of this technology, as shown in the center of
[0348] The left center of
[0349] As some more specific examples: (i) an adhesion blocker 2012 may be applied to the films 118 across the seam 2022S between garment portion 2000A and garment portion 2000B of the interior composite laminated component 2022I, and/or (ii) an adhesion blocker 2012 may be applied to the films 118 across the seam 2022S between garment portion 2000A and garment portion 2000B of the exterior composite laminated component 2022X. The adhesion blocker(s) 2012 may be of any of the types described above.
[0350] The adhesion blockers 2012 in some examples may comprise a fabric component 2012F (see the shaded block in
[0351] Next in this process, the interior composite laminated component 2022I and the exterior composite laminated component 2022X will be joined together at the seams 2022S formed between the perimeter edges of garment portion 2000A and garment portion 2000B. In this specific example, pressing force, optionally together with heating, is applied along a longitudinal length of the seams 2022S. This step is shown in the central part of
[0352] The pressing force 2080 fixes the films 118 of the interior composite laminated component 2022I with the films 118 of the exterior composite laminated component 2022X to form seam 2026 at locations along the seams 2022S where no adhesion blocker 2012 is present. This is shown at the bottom left of
[0353] Any desired way of fixing the films 118 of the interior composite laminated component 2022I with the films 118 of the exterior composite laminated component 2022X to form seam 2026 may be used. For example, heat and pressure may be used to create the bonded seam 2026. As other examples, welding techniques (e.g., ultrasonic welding, RF welding, etc.) and/or adhesives may be used to create bonded seam 2026.
[0354] If needed, tooling particularly may be used to limit the areas where pressing force 2080 is applied to the facing film 118 layers of the interior composite laminated component 2022I and the exterior composite laminated component 2022X.
[0355] Thus, seams 2026 of the types provided by the methods of
[0356] In the examples of
[0357] The seam tape 2024, when present, may span the entire width of the seam(s) 2022S. In some examples, the seam tape 2024 may be less than about 20 mm wide, less than about 16 mm wide, or even less than about 12 mm wide (e.g., substantially centered on its respective seam 2022S).
[0358] The overall seam 2026 may span the entire width of the seam(s) 2022S and/or the entire width of the seam tape 2024, when present. In some examples, the seam 2026 may be less than about 30 mm wide, less than about 25 mm wide, or even less than about 20 mm wide (e.g., substantially centered on its respective seam 2022S and/or seam tape 2024 (if present)).
[0359] Additionally or alternatively, in the fluid passageway 2014 area(s), the adhesion blocker(s) 2012 may have a width that is wider than the seam 2022S width. In some examples, the adhesion blocker(s) 2012 may span from the bladder chamber portion 110D in garment portion 2000A to the bladder chamber portion 110D in garment portion 2000B. See
[0360] Additionally or alternatively, at the fluid passageway 2014 area(s), the adhesion blocker(s) 2012 may extend in the longitudinal or length direction LL of the seam 2026: (i) for at least about 5 mm, and in some examples, at least about 7.5 mm or even at least about 10 mm and/or (ii) less than about 50 mm, and in some examples, less than about 40 mm or even less than about 35 mm. In this manner, in the longitudinal or length direction LL of the seam 2026, the fluid passageway 2014 may have a dimension of: (i) at least about 5 mm, and in some examples, at least about 7.5 mm or even at least about 10 mm and/or (ii) less than about 50 mm, and in some examples, less than about 40 mm or even less than about 35 mm. Some example fluid passageways 2014 may have a length along the direction of the seam 2026 of about 15 mm to 30 mm.
[0361] When multiple fluid passageways 2014 are present through a single seam 2026, the fluid passageways 2014 may have the same or different sizes, structures, and/or constructions.
[0362] In some specific examples, the seam 2000, 2026 will define a length direction extending along the seam from the seam 2000, 2026's one end to its opposite end. At least some bladders, garment portions, and/or garments (e.g., of the types described above in conjunction with
[0363] Additionally or alternatively, in at least some examples, in a single seam 2000, 2026, the combined lengths (e.g., LS) of all sealed seam portions 2010S in the seam 2000, 2026 will be greater than the combined lengths (e.g., LF) of all fluid passageway portions 2010P through that seam 2000, 2026. In some specific examples, LS will be at least 1.5 times LF, and in some examples, LS will be at least 2 times, at least 2.5 times, at least 3 times, or even at least 4 times LF.
[0364] Additionally or alternatively, edges of the seam 2026 may be spaced from its closest interior bonded region 120 within fluid chamber portions 110D by at least about 8 mm, and in some examples, at least about 10 mm, at least about 12 mm, or even at least about 15 mm.
[0365] The examples of
[0366] The seams 2026 joining two garment portions at one location in an individual garment may have the same structures or constructions as the seams 2026 joining two garment portions at other locations in that same garment, and the different seams 2026 may be formed by the same method. Additionally or alternatively, in some examples, the seams 2026 joining two garment portions at one location in an individual garment may have a different structure or construction from one or more other seams 2026 joining two garment portions at one or more other locations in that same garment and/or two seams 2026 in a garment may be formed by different methods.
[0367] Seams with fluid passageways 2014 of the types described above in conjunction with
[0368] In some example garments 100, one or more fluid passageways 2014 may be provided across seams between two adjacent garment portions desired to be in fluid communication with one another. As some more specific examples, as shown in the example garment of
[0369] Additionally or alternatively, if the collar component 1702C includes an inflatable bladder chamber 110D, one or more fluid passageways 2014 may be provided to extend between the seam(s) of the collar component 1702C and one or more of the front left garment portion 1702L, the front right garment portion 1702R, and/or the back garment component 1702B.
[0370]
[0371] Multiple garment components also can combine to form a tubular structure, such as garment components 1702L, 1702B, and 1702R and securing system 140 in
[0372]
[0373]
[0374]
[0375]
[0376]
[0377] Additionally or alternatively, in at least some examples of this technology, the difference between A3 and A4 (i.e., A.sub.B=A3A4) (the change in the open internal area at the bottom end 1650) may be greater than the difference between A1 and A2 (i.e., A.sub.T=A1A2) (the change in the opening internal area at the top end 1648). In other words: AAB particularly may be greater than A.sub.T. In at least some examples of this technology, AAB may be at least about 10% greater than A.sub.T, and in some examples, at least about 15% greater, at least about 20% greater, or even at least about 25% greater.
[0378] Features of the AA values may be controlled and/or varied, e.g., by varying one or more of the amount of taper in the garment component (e.g., component 1640L, 1640R, 1740L, 1740R), if any; by varying the spacing of bonded regions 120; by varying the size of bonded regions 120; and the like. This greater AAB feature also may help assure that under the inflated condition, a sleeve component 1640L, 1640R, 1740L, 1740R holds tighter around the wearer's wrist area, helping keep heat within the sleeve component 1640L, 1640R, 1740L, 1740R.
[0379] As described above, garments 100 in accordance with examples of this technology particularly may have internal bonded regions 120 of many different sizes, shapes, spacings, and/or arrangements. Typically, internal bonded regions 120 may be selected: (a) to have a size, shape, and/or other properties suitable to provide adequate bonding strength for the expected conditions of use and/or (b) to provide desired inflation properties (e.g., thickness, aesthetics, etc.).
[0380] As also noted above, however, pressure may increase within an inflatable bladder portion(s) 110D at one or more local areas around the garment 100 or garment component 102, e.g., when external forces are applied to compress or flatten one or more inflatable chamber portions 110D and move air out of one or more inflatable bladder portions 110D. For example, when a wearer sits down or falls down, some inflatable chamber portions 110D may become compressed, and the gas from those chamber portions 110D may flow into other chamber portions 110D (e.g., via fluid passageways 2014). This can increase the pressure of the inflatable chamber portions 110D at some local areas. This issue can be further exacerbated, e.g., if some of the fluid passageways (e.g., 2014) between adjacent bladder chamber portions 110D become blocked. If that local pressure becomes excessively high and/or spikes, a scam of the garment 100 (e.g., seam 2000, 2026, and/or another seam formed by bonded region(s) 120) could burst, thereby damaging the inflatable bladder chamber 110. One or more relief valve(s) 136 of the types described above may be provided to help reduce the chances of damage in this scenario.
[0381] In addition or as an alternative to the relief valve(s) 136 structures discussed above, garments 100 and the individual garment components, e.g., 1702R, 1702L, 1702B, 1740R, and 1740L, may include one or more of the internal bonded regions 120 that function as a sacrificial bonded region. The sacrificial bonded region(s) may have structures generally the same as the other internal bonded regions 120 described above (e.g., formed by bonding film 118 of exterior laminated component 110A to film 118 of interior laminated component 110B), but the sacrificial bonded regions may be located, sized, shaped, and/or structured to more readily fail under an excessive force between the films 118 held by that bonded region 120.
[0382] When exposed to excessive force, the internal bonded regions 120 acting as sacrificial bonded regions will pull apart or delaminate between the film 118 layer on the exterior laminated component 110A and the film 118 layer on the interior laminated component 110B. In other words, the sacrificial bonded regions may be configured to become unbonded when a force pulling the films 118 apart is greater than a first threshold force. Considering that bonded regions that are not sacrificial may become unbonded under extreme conditions, such as if a force pulling the films 118 apart is greater than a second threshold force, the second threshold force may be greater than the first threshold force.
[0383] Breaking one of more of the sacrificial bonded regions under the excess pressure conditions will somewhat increase the volume of the bladder chamber portion 110D at that area, resulting in a decreased local pressure in that area. The decreased local pressure may be sufficient, in at least some instances, to prevent a larger seam of the bladder chamber portion 110D from bursting or being damaged.
[0384] The sacrificial bonding regions particularly may be made somewhat smaller in size, may use a different (weaker) adhesive material, and/or otherwise may be configured to fail under lower pressure conditions than other bonded regions 120 in that garment component.
[0385] Garments 100 in accordance with at least some aspects of this technology further may have features to support repair. For example, garments 100 having laminated components 110A, 110B with facing films 118 formed from thermoplastic polyurethane or other materials that form an adhesive-free bond are potentially repairable, even by an end user. For example, in the sacrificial internal bond situation described above or in the event of other internal bonded region 120 failure, the internal bonded regions 120 potentially could be re-created, e.g., by applying heat and pressure at the failed bond location.
[0386] Optionally, an appropriate pressing tool could be supplied to the end user to assist in this repair scenario. As another example, in the event of a failed seam formed by a bonded region 120 (e.g., seam 2000), the seam potentially could be repaired (even by an end user), e.g., by using a heated iron and a pressing force, by using a clamp tool, etc.
[0387]
[0388] In some examples of this technology, the bladder chamber portions 110D on the front left garment component 102L particularly may be in fluid communication with the bladder chamber portions 110D on the front right side garment component 102R, e.g., via fluid passageways 152 (or 2014) defined by the bonded regions 120 that connect with and extend around a back garment component or back portion of the overall garment 100 structure. This fluid communication is shown schematically in
[0389] When changing such structures from the deflated condition to the inflated condition, the bladder chamber portions 110D become thicker (e.g., changing from substantially flat (e.g., approx. 2 mm or less) to dimension T shown in
[0390] In accordance with at least some examples of this technology, a minimum buffer distance B may be maintained between: (a) the securing system 140 attachment location (e.g., see seams 2102 in
[0391] Additionally or alternatively, in accordance with at least some examples of this technology, a minimum buffer distance Z may be maintained between: (a) a closest location of an internal fixed region 150B of the inflatable bladder chamber portion 110D and (b) an edge of the perimeter seam 150A defining the interior edge of an inflatable chamber portion 110D. In some more specific examples, this minimum buffer distance Z may be at least about 30 mm, and in some examples, at least about 40 mm, at least about 50 mm, or at least about 60 mm.
[0392] Additionally or alternatively, in some examples of this technology, a minimum distance L may be maintained between: (a) the securing system 140 attachment location (e.g., see seams 2102 in
[0393]
[0394] These panels 2200F and 2200R particularly may be stitched together by a sewn seam 2202 (or otherwise attached), e.g., around at least three sides, with an unsecured space 2204 left open to access an interior chamber of the pocket component 104C defined between the front pocket panel 2200F and rear pocket panel 2200R. A front pocket entry element 2206F may be attached to the front pocket panel 2200F at the location of the unsecured space 2204 and/or a rear pocket entry element 2206R may be attached to the rear pocket panel 2200R at the location of the unsecured space 2204. These steps form this example pocket component 104C.
[0395] The garment component (e.g., 1702R in
[0396] At least one slot 2210 particularly is cut completely through the internal bonded region 2220. The pocket component 104C is partially inserted through the slot 2210 such that: (i) at least a portion of the front pocket entry element 2206F remains outside the garment component 1702R at the slot 2210 and/or at least a portion of the rear pocket entry element 2206R remains outside the garment component 1702R at the slot 2210 and/or (ii) the front pocket panel 2200F and the rear pocket panel 2200R extend along an interior surface of the garment component 1702R (with the front pocket panel located against the interior surface of garment component 1702R).
[0397] The front pocket entry element 2206F particularly may be engaged with the garment component 1702R at the internal bonded region 2220 (e.g., by one or more scams through the internal bonded region 2220) and/or the rear pocket entry element 2206R may be engaged with the garment component 1702R at the internal bonded region 2220 (e.g., by one or more seams through the internal bonded region 2220).
[0398] The front pocket panel 2200F and/or the rear pocket panel 2200R particularly may be engaged with the garment component 1702R, for example, by one or more of: (a) attachments (e.g., sewn seams and/or mechanical fasteners) provided at the internal bonded region 2220, (ii) attachments at one or more internal bonded regions 120 provided along the top edge of the pocket component 104C, (iii) attachments at one or more internal bonded regions 120 provided along the bottom edge of the pocket component 104C, and/or (iv) attachments along the bonded region 120 providing perimeter edge 1700Z of garment component 1702R.
[0399] The top and bottom edges of the pocket component 104C are shown in broken lines at the bottom right of
[0400]
[0401] The two laminate components 110A and 110B may be bonded together, e.g., in any of the various manners described above, e.g., in an adhesive or in an adhesive-free manner, to form a bladder structure 2400 having an inflatable bladder chamber 110. Bonds 120 between the film 118 layers of the laminated components 110A and 110B may form a perimeter seam (e.g., 150A) and internal bonded regions 120 (located within the inflatable bladder chamber 110). Thus, the structure of
[0402] As shown in
[0403] More specifically, in the example shown in
[0404] In some examples of this technology, at least two adjacent internal bonded regions 120 within a row 2400R of internal bonded regions 120 will have a bond-to-bond spacing distance R1. The bond-to-bond spacing distance (e.g., R1) is the closest distance separating two adjacent bonds 120 in the row 2400R. The bond-to-bond spacing distance may be constant or it may vary within a given row 2400R. When it varies, a row 2400R may have an average bond-to-bond spacing distance between adjacent internal bonded regions 2400R within that row 2400R (e.g., an average of all R1's).
[0405] Additionally, in some examples of this technology, an internal bonded region 120 of a first row 2400R may be spaced from a corresponding closest adjacent internal bonded region 120 of a second row 2400R located adjacent to the first row 2400R by a row-to-row spacing distance C1. This row-to-row spacing distance (e.g., C1) is the closest distance separating two adjacent bonds 120 in the column 2400C. The row-to-row spacing distance may be constant or it may vary along the row 2400R. When it varies, a row 2400R may have an average row-to-row spacing distance with corresponding adjacent internal bonded regions 120C of an adjacent row 2400R.
[0406] In at least some examples of this technology, for at least one bonded region 120, its bond-to-bond spacing distance R1 with an adjacent bonded region 120 within the row 2400R will be at least 10% less than the row-to-row spacing distance C1 between that same bonded region 120 and a closest adjacent bonded region 120 in an adjacent row 2400R. In some examples of this technology, the R1 spacing for a specific internal bonded region 120 will be at least 15% less, at least 20% less, at least 25% less, at least 40% less, or even at least 50% less than C1 for that specific internal bonded region.
[0407] In some examples of this technology, the plurality of spaced apart internal bonded regions 120 may be formed to include (a) plural rows 2400R of internal bonded regions 120 and (b) plural columns 2400C of internal bonded regions 120. When the inflatable bladder chamber 110 is placed in an inflated condition: (i) elongated rows of gas may be formed between adjacent rows 2400R of internal bonded regions 120 (e.g., see box 2402R) and (ii) elongated columns of gas may be formed between adjacent columns 2400C of internal bonded regions 120 (e.g., see box 2402C). Thus, the internal bonded regions 120 and the gas rows 2402R and gas columns may form a matrix type structure. Note also
[0408] In such structures, adjacent internal bonded regions 120 within one or more rows 2400R of internal bonded regions 120 may have an average bond-to-bond spacing distance (e.g., the average of all R1 distances within the row 2400R). Additionally, internal bonded regions 120 within a row 2400R may be spaced from closest adjacent internal bonded region(s) 120 in at least one adjacent row 2400R by an average row-to-row spacing distance (e.g., the average of all C1 distance between two adjacent rows 2400R). In at least some examples, the average bond-to-bond spacing distance for a given row 2400R will be at least 10% less than the average row-to-row spacing distance for that row 2400R and at least one adjacent row 2400R (and in some examples, at least 15% less, at least 20% less, at least 25% less, at least 40% less, or even at least 50% less).
[0409] Laminated components 110A, 110B in accordance with at least some examples of this technology will provide a fluid impervious laminate structure for a washable and reusable garment. In some more specific examples, such laminated components 110A, 110B particularly will include a first knit fabric 112 including a plurality of loops formed by a first yarn, the fabric 112 having an inner face and an outer face.
[0410] This first yarn may comprise a first polymer material having a first melt temperature. A first film 118 having an inner surface and an outer surface and a thickness of less than about 120 micron is bonded to the inner face of the first knit fabric 112 to form the laminated component 110A, 110B.
[0411] The first film 118 of some examples particularly includes at least a thermoplastic polyurethane material having a second melt temperature, and this second melt temperature may be at least about 3 C. below the first melt temperature (and in some examples, at least about 5 C., at least about 10 C., at least about 15 C., or even at least about 20 C.). The fabric 112 and film 118 may have features of these components described above.
[0412] As noted above, some examples of this technology particularly use a knit structure for the fabric(s) 112 (e.g., on the exterior laminated component 110A and/or the interior laminated component 110B).
[0413] In some examples including the examples described above in conjunction with
[0414] Garment 100 structures in accordance with aspects of this technology include an inflatable bladder chamber 110 that is switchable between a deflated condition and an inflated condition. Such garment 100 may have any of the various structures described above in conjunction with
[0415] The inflatable bladder chamber 110 is particularly structured to occupy a first volume in the deflated condition and a second volume in the inflated condition, wherein the second volume is greater than the first volume. The garment 100 particularly will have a first thermal resistance having a first RCT value in the deflated condition (RCT(D)) and a second thermal resistance having a second RCT value in the inflated condition (RCT(I)), and the second RCT value may be at least about two times the first RCT value (with the thermal resistance RCT values being measured according to either EN 31092 or EN ISO 5085-1 standard). In other words, RCT(I)2RCT(D). In some examples, RCT(I)2.5RCT(D), RCT(I)3RCT(D), RCT(I)4RCT(D), or RCT(I)5RCT(D).
[0416] In some examples of this technology, the RCT(D) value particularly may be about 20 C.m.sup.2/KW or higher. Additionally or alternatively, in some examples of this technology, the RCT(I) value may be about 240 C.m.sup.2/KW or lower.
[0417] Garments 100 according to at least some examples of this technology may have the first RCT value (RCT(D)) and the second RCT value (RCT(I)) expressed in units of C.m.sup.2/KW, and the second RCT value may be at least about 75 points greater than the first RCT value. In some examples, the second RCT value (RCT(I)) may be at least about 75 points, at least about 100 points, at least about 125 points, at least about 150 points, at least about 175 points, at least about 200 points, or even at least about 215 points greater than the first RCT value (RCT(D)) (each measured in units of C.m.sup.2/KW). In other words, the difference between RCT(I) and RCT(D)RCTmay be at least about 75 points, at least about 100 points, at least about 125 points, at least about 150 points, at least about 175 points, at least about 200 points, or even at least about 215 points with RCT measured in units of Cm.sup.2/KW.
[0418] As some more specific examples: (a) the garment component 102 structure of
[0419] As additional or alternative features, in the inflated condition, the inflatable bladder chamber 110 and/or a layer of the garment 100 including the inflatable bladder chamber 110 may have a thickness no greater than about 50 mm, and in some examples, no greater than about 35 mm, no greater than about 30 mm, no greater than about 25 mm, or even no greater than about 20 mm. The thickness of the garment 100 layer may be measured from the outermost surface of the fabric 112 of the exterior laminated component 110A to the innermost surface of the fabric 112 of the interior laminated component 110B, e.g., as shown in
[0420] Additionally or alternatively, in some specific garment 100 examples, the fabric 112 in a laminated component 110A and/or 110B may have: (a) a basis weight of at least about 15 grams per square meter (gsm) and less than about 150 grams per square meter; and/or (b) a linear mass density of at least about 10 denier and less than about 100 denier. As other potential ranges, the basis weight of the fabric 112 may be within a range of about 20 gsm to about 120 gsm, within a range of about 30 gsm to about 110 gsm, and/or within a range of about 35 to about 100 gsm.
[0421] Additionally or alternatively, as other potential ranges, the linear mass density of the fabric 112 may be within a range of about 12 denier to about 90 denier, within a range of about 15 denier to about 80 denier, and/or within a range of about 20 denier to about 70 denier. Still additionally or alternatively, the fabric 112 may monofilament or multi-filament polyester.
[0422] As described above, garments 100 in accordance with aspects of this technology are convertible between a deflated condition and an inflated condition. As also described above, garments 100 in accordance with aspects of this technology may have substantially different thermal resistivity (RCT) values in the inflated condition versus the deflated condition. Therefore, in at least some examples of this technology, a wearer can change the insulative properties over the course of a single use. For example, a wearer might have the garment 100 in an inflated condition when waiting for an athletic activity or workout to start, change to a deflated condition (e.g., using release system 134) before starting or during the athletic activity or workout (e.g., as the wearer becomes active), and then return to an inflated condition (e.g., using pump component 130) after the athletic activity or workout concludes.
[0423] Additionally or alternatively, in some examples of this technology, a wearer can control the amount of change in the RCT value, e.g., depending on the pressure and/or thickness to which the bladder chamber 110 is inflated.
[0424] The laminate componentsexterior laminate component 110A and/or interior laminate component 110Balso may have basis weight properties, e.g., measured in grams per square meter. In some examples of this technology, the laminate components 110A and 110B of the types described above in conjunction with
[0425] Bladder portions, bladders, garment components (e.g., 102), and garments (e.g., 100) of the types described above are formed from an exterior component (e.g., exterior laminated component 110A) and an interior component (e.g., interior laminated component 110B) with one or more bladder chambers defined between the exterior component and the interior component. The exterior component (e.g., exterior laminated component 110A) and the interior component (e.g., interior laminated component 110B) defining an individual bladder chamber portion (e.g., 110D) or an individual bladder chamber (e.g., 110) may be the same or different from one another (e.g., have the same or different constructions and/or properties). When different, the exterior component (e.g., exterior laminated component 110A) may differ from the interior component (e.g., interior laminated component 110B) within an individual bladder chamber portion (e.g., 110D) or an individual bladder chamber (e.g., 110), for example, by one or more of: fabric 112 materials; fabric 112 structure (e.g., one or more of: single layer v. multi-layer construction; coated with DWR or other components v. not coated; knit v. woven v. non-woven; etc.); fabric 112 thickness; fabric 112 basis weight; fabric 112 denier; film 118 materials; film 118 structure (e.g., single layer v. multi-layer, different multi-layer constructions, etc.); film 118 thickness; film 118 basis weight; adhesive material 116 between fabric 112 and film 118; adhesive 116 patterns (e.g., dot glue v. full glue, different dot glue patterns, etc.); peel strength; one or more other physical properties of the fabrics 112, the films 118, the adhesives 116, and/or the overall composite laminated component in the exterior laminated component 110A v. the interior laminated component 110B.
[0426] Additionally or alternatively, in at least some examples of this technology, a single garment 100 may include multiple garment portions that are engaged together (optionally in fluid communication with one another). When multiple (e.g., two or more) garment portions including bladders or bladder portions are present in a single garment, the garment portions may have the same or different constructions. When different, one garment portion may differ from one or more other garment portion(s) in a single garment, for example, by one or more of: in any of the different ways described above as to how the exterior laminated component 110A may differ from the interior laminated 110B; an interior laminated component 110B of one garment portion may differ from an interior laminated component 110B of one or more other garment portions in the garment in any of the different ways described above as to how the exterior garment portion 110A may differ from the interior garment portion 110B; an exterior laminated component 110A of one garment portion may differ from an exterior laminated component 110A of one or more other garment portions in the garment in any of the different ways described above as to how the exterior garment portion 110A may differ from the interior garment portion 110B; two or more garment portions of a single garment may have different interior bonded region 120 features; two or more garment portions of a single garment may have different ways of attaching the exterior laminated component 110A with the interior laminated component (e.g., one via welding, one via adhesives 402); different ways of attaching garment portions to other garment portions may be used in a single garment structure; different ways of placing garment bladder chamber portions in fluid communication with one another may be used in a single garment structure; etc.
[0427] In some example garments 100 in accordance with aspects of this technology, including garments of the types shown in
[0428] In example garments 100 of the types shown in
[0429] While
[0430] Additionally or alternatively, aspects of this technology may be used in products other than garments. For example, laminates and bladders of the types described herein may be used in protective equipment (e.g., knee pads, elbow pads, shoulder pads, other padding, and the like) and/or in bags (such as backpacks, equipment bags, etc.).
II. Conclusion
[0431] The present invention is disclosed above and in the accompanying drawings with reference to a variety of example structures. The purpose served by the disclosure, however, is to provide examples of the various features and concepts related to the invention, not to limit the scope of the invention. One skilled in the relevant art will recognize that numerous variations and modifications may be made to the embodiments described above without departing from the scope of the present invention, as defined by the appended claims.
[0432] For the avoidance of doubt, the present application includes at least the subject matter described in the following numbered Clauses. The Clauses below are included in five separate Clause Sets, i.e., Clause Set A, Clause Set B, Clause Set C, Clause Set D, and Clause Set E. Features described in these Clause Sets may be used together in some aspects of this technology. For example: (a) any one or more of the laminate features described in Clause Set A may be used in the bladder structures described in Clause Set B and/or in the garment structures described in Clause Sets C, D, and/or E; (b) any one or more of the bladder features described in Clause Set B may be used in the garment structures described in Clause Sets C, D, and/or E and/or the bladders of Clause Set B may use any of the laminate features described in Clause Set A; (c) the garments described in Clause Set C may have any of the garment features described in Clause Sets D and/or E, may use any of the bladders or bladder features described in Clause Set B, and/or may use any of the laminate structures or laminate features described in Clause Set A; (d) the garments described in Clause Set D may have any of the garment features described in Clause Set C, may use any of the bladders or bladder features described in Clause Set B, and/or may use any of the laminate structures or laminate features described in Clause Set A; and/or (e) the garments described in Clause Set E may have any of the garment features described in Clause Sets C and/or D, may use any of the bladders or bladder features described in Clause Set B, and/or may use any of the laminate structures or laminate features described in Clause Set A.
Clause Set A
[0433] Clause 1. A laminate structure for a washable and reusable garment, comprising: [0434] a first knit fabric comprising a plurality of loops, said first knit fabric having an inner face and an outer face; and [0435] a first film having an inner surface and an outer surface and a thickness of less than 120 micron, wherein the first film includes at least one fluid impervious layer chosen from a polyurethane layer and a thermoplastic polyurethane layer, wherein said first film is bonded to the inner face of said first knit fabric to form said laminate structure.
[0436] Clause 2. A laminate structure for a washable and reusable garment, comprising: [0437] a first knit fabric comprising a plurality of loops, said first knit fabric having an inner face and an outer face; and [0438] a first film having an inner surface and an outer surface, wherein the first film includes at least one fluid impervious layer chosen from a polyurethane layer and a thermoplastic polyurethane layer, wherein said first film is bonded to the inner face of said first knit fabric to form said laminate structure, and wherein the first film is bonded to the first knit fabric with a peel strength of at least 1 kg/cm.
[0439] Clause 3. A laminate structure for a washable and reusable garment, comprising: [0440] a first knit fabric comprising a plurality of loops formed by a first yarn, said first yarn comprising a first polymer material having a first melt temperature, said first knit fabric having an inner face and an outer face; and [0441] a first film having an inner surface and an outer surface and a thickness of less than 120 micron, wherein the first film includes at least a thermoplastic polyurethane having a second melt temperature, wherein the second melt temperature is at least 3 C. below the first melt temperature, and wherein said first film is bonded to the inner face of said first knit fabric to form said laminate structure.
[0442] Clause 4. A laminate structure for a washable and reusable garment, comprising: [0443] a first knit fabric comprising a plurality of loops formed by a first yarn, said first yarn comprising a first polymer material having a first melt temperature, said first knit fabric having an inner face and an outer face; and [0444] a first film having an inner surface and an outer surface, wherein the first film includes at least a thermoplastic polyurethane having a second melt temperature, wherein the second melt temperature is at least 3 C. below the first melt temperature, wherein said first film is bonded to the inner face of said first knit fabric to form said laminate structure.
[0445] Clause 5. A laminate structure for a washable and reusable garment, comprising: [0446] a first knit fabric comprising a plurality of loops formed by a first yarn, said first yarn comprising a first polymer material having a first melt temperature, said first knit fabric having an inner face and an outer face; and [0447] a first film having an inner surface and an outer surface, wherein the first film includes at least a thermoplastic polyurethane having a second melt temperature, wherein the second melt temperature is at least 3 C. below the first melt temperature, wherein said first film is bonded to the inner face of said first knit fabric to form said laminate structure, and, and wherein the first film is bonded to the first knit fabric with a peel strength of at least 1 kg/cm.
[0448] Clause 6. The laminate structure according to any one of Clauses 1 to 5, wherein said first film is intermittently bonded to said first knit fabric by a first adhesive bonding part of said outer surface to at least two consecutive loops of said first knit fabric.
[0449] Clause 7. The laminate structure according to Clause 6, wherein said first adhesive forms a plurality of spaced-apart adhesive regions disposed between the first knit fabric and the first film.
[0450] Clause 8. The laminate structure according to any one of Clauses 1 to 5, wherein the first knit fabric includes a knit structure comprising a drawn textured yarn.
[0451] Clause 9. The laminate structure according to any one of Clauses 1 to 8, wherein the first knit fabric comprises a polyester material.
[0452] Clause 10. The laminate structure according to any one of Clauses 1 to 9, wherein said first knit fabric comprises a durable water resistant material.
[0453] Clause 11. The laminate structure according to any one of Clauses 1 to 9, further comprising a durable water resistant material applied to the outer face of the first knit fabric.
[0454] Clause 12. The laminate structure according to any one of Clauses 1 to 11, further comprising an adhesion blocker disposed on said inner surface of said first film.
[0455] Clause 13. The laminate structure of Clause 12, wherein the inner surface of said first film comprises a first region and a second region and wherein said adhesion blocker is disposed on said first region and wherein said second region is substantially free of said adhesion blocker.
[0456] Clause 14. The laminate structure according to Clause 12 or 13, wherein the adhesion blocker includes at least one member chosen from: a coating or a first fabric element disposed on said inner surface of the first film.
[0457] Clause 15. The laminate structure according to Clause 12, wherein the adhesion blocker comprises a first fabric element including: (a) a second knit fabric, (b) a second film, wherein the second film includes at least one member selected from a polyurethane layer, and a thermoplastic polyurethane layer, and (c) an adhesive layer fixing the second film with the second knit fabric, and wherein the second film is fixed to the inner surface of the first film.
[0458] Clause 16. The laminate structure according to any one of Clauses 1 to 15, wherein the first knit fabric has a basis weight of at least 20 grams per square meter and less than 120 grams per square meter.
[0459] Clause 17. The laminate structure according to any one of Clauses 1 to 16, wherein said plurality of loops of the first knit fabric are formed by a first yarn having a linear mass density of at least 10 denier and less than 100 denier.
[0460] Clause 18. The laminate structure according to any one of Clauses 1 to 17, wherein the thickness of the first film is at least 30 micron and less than 100 micron.
[0461] Clause 19. The laminate structure according to any one of Clauses 1 to 18, wherein the first knit fabric comprises a double jersey knit structure.
[0462] Clause 20. The laminate structure according to any one of Clauses 1 to 19, wherein an adhesive fixing the first knit fabric to the first film is provided in a pattern to cover less than 90% of an area of the outer surface of the first film.
[0463] Clause 21. The laminate structure according to any one of Clauses 1 to 19, wherein an adhesive fixing the first knit fabric to the first film is provided in a pattern to cover less than 75% of an area of the outer surface of the first film.
[0464] Clause 22. The laminate structure according to Clause 20 or 21, wherein the pattern includes a plurality of spaced-apart dots of adhesive.
[0465] Clause 23. The laminate structure according to Clause 22, wherein at least 50% of the spaced-apart dots are sized and shaped to contact at least 2 consecutive loops but fewer than 10 consecutive loops of the first knit fabric.
[0466] Clause 24. The laminate structure according to Clause 22, wherein at least 75% of the spaced-apart dots are sized and shaped to contact at least 2 consecutive loops but fewer than 10 consecutive loops of the first knit fabric.
[0467] Clause 25. The laminate structure according to any one of Clauses 1 to 24, wherein the first film constitutes a thermoplastic polyurethane layer.
[0468] Clause 26. The laminate structure according to Clause 25, wherein the thermoplastic polyurethane layer is between 30 micron and 100 micron thick.
[0469] Clause 27. The laminate structure according to any one of Clauses 1 to 24, wherein the first film comprises: (a) a polyurethane layer engaged with the first knit fabric and (b) a thermoplastic polyurethane layer engaged with the polyurethane layer on an opposite side of the polyurethane layer from the first knit fabric.
[0470] Clause 28. The laminate structure according to Clause 27, wherein the polyurethane layer is between 15 micron and 50 micron thick, and wherein the thermoplastic polyurethane layer is between 15 micron and 50 micron thick.
[0471] Clause 29. The laminate structure according to any one of Clauses 1 to 24, wherein the first film constitutes a polyurethane layer.
[0472] Clause 30. The laminate structure according to Clause 29, wherein the polyurethane layer is between 30 micron and 100 micron thick.
[0473] Clause 31. The laminate structure according to any one of Clauses 1 to 30, further comprising a woven fabric layer fixed to the outer face of the first knit fabric.
[0474] Clause 32. A laminate structure for a washable and reusable garment, comprising: [0475] a first fabric, said first fabric having an inner face and an outer face; and [0476] a first film having an inner surface and an outer surface and a thickness of less than 120 micron, wherein the first film includes at least one fluid impervious layer chosen from a polyurethane layer and a thermoplastic polyurethane layer, wherein said first film is adhesively bonded to the inner face of said first fabric to form said laminate structure.
[0477] Clause 33. A laminate structure for a washable and reusable garment, comprising: [0478] a first fabric, said first fabric having an inner face and an outer face; and [0479] a first film having an inner surface and an outer surface, wherein the first film includes at least one fluid impervious layer chosen from a polyurethane layer and a thermoplastic polyurethane layer, wherein said first film is adhesively bonded to the inner face of said first fabric to form said laminate structure, and wherein the first film is bonded to the first fabric with a peel strength of at least 1 kg/cm.
[0480] Clause 34. A laminate structure for a washable and reusable garment, comprising: [0481] a first fabric, said first fabric having an inner face and an outer face; and [0482] a first film having an inner surface and an outer surface, wherein the first film includes a fluid impervious layer, said fluid impervious layer comprising a layer of polyurethane and a layer of a thermoplastic polyurethane, wherein said layer of polyurethane forms said outer surface of said first film and said layer of thermoplastic polyurethane forms said inner surface of said first film.
[0483] Clause 35. A laminate structure for a washable and reusable garment, comprising: [0484] a first fabric, said first fabric having an inner face and an outer face; and [0485] a first film having an inner surface and an outer surface, wherein the first film includes a fluid impervious layer, said fluid impervious layer comprising a layer of polyurethane and a layer of a thermoplastic polyurethane, wherein said layer of polyurethane forms said outer surface of said first film and said layer of thermoplastic polyurethane forms said inner surface of said first film, and wherein the first film is bonded to the first fabric with a peel strength of at least 1 kg/cm.
[0486] Clause 36. The laminate structure according to Clause 34 or 35, wherein said layer of polyurethane is bonded to said inner face of said first fabric.
[0487] Clause 37. The laminate structure according to any one of Clauses 32 to 35, wherein the first fabric comprises a durable water resistant finish at least on the outer face.
[0488] Clause 38. The laminate structure according to any one of Clauses 32 to 35, wherein the first fabric is a first knit fabric, and wherein said first film is intermittently bonded to said first knit fabric by a first adhesive bonding part of said outer surface to at least two consecutive loops of said first knit fabric.
[0489] Clause 39. The laminate structure according to Clause 38, wherein said first adhesive forms a plurality of spaced-apart adhesive regions disposed between the first knit fabric and the first film.
[0490] Clause 40. The laminate structure according to Clauses 38 or 39, wherein the first knit fabric includes a knit structure comprising a drawn textured yarn.
[0491] Clause 41. The laminate structure according to any one of Clauses 32 to 40, wherein the first fabric comprises a polyester material.
[0492] Clause 42. The laminate structure according to any one of Clauses 32 to 41, wherein said first fabric comprises a durable water resistant material.
[0493] Clause 43. The laminate structure according to any one of Clauses 32 to 41, further comprising a durable water resistant material applied to the outer face of the first fabric.
[0494] Clause 44. The laminate structure according to any one of Clauses 32 to 43, further comprising an adhesion blocker disposed on said inner surface of said first film.
[0495] Clause 45. The laminate structure of Clause 44, wherein the inner surface of said first film comprises a first region and a second region and wherein said adhesion blocker is disposed on said first region and wherein said second region is free of said adhesion blocker.
[0496] Clause 46. The laminate structure according to Clause 44 or 45, wherein the adhesion blocker includes at least one member chosen from: a coating or a first fabric element disposed on said inner surface of the first film.
[0497] Clause 47. The laminate structure according to Clause 44, wherein the adhesion blocker comprises a first fabric element including: (a) a second fabric, (b) a second film, wherein the second film includes at least one member selected from a polyurethane layer, and a thermoplastic polyurethane layer, and (c) an adhesive layer fixing the second film with the second fabric, and wherein the second film is fixed to the inner surface of the first film.
[0498] Clause 48. The laminate structure according to any one of Clauses 32 to 47, wherein the first fabric has a basis weight of at least 15 grams per square meter and less than 150 grams per square meter.
[0499] Clause 49. The laminate structure according to any one of Clauses 32 to 48, wherein the thickness of the first film is at least 30 micron and less than 100 micron.
[0500] Clause 50. The laminate structure according to any one of Clauses 32 to 49, wherein the first fabric comprises a double jersey knit structure.
[0501] Clause 51. The laminate structure according to any one of Clauses 32 to 50, wherein an adhesive fixing the first fabric to the first film is provided in a pattern to cover less than 90% of an area of the outer surface of the first film.
[0502] Clause 52. The laminate structure according to any one of Clauses 32 to 50, wherein an adhesive fixing the first fabric to the first film is provided in a pattern to cover less than 75% of an area of the outer surface of the first film.
[0503] Clause 53. The laminate structure according to Clause 51 or 52, wherein the pattern includes a plurality of spaced-apart dots of adhesive.
[0504] Clause 54. The laminate structure according to any one of Clauses 32, 33, or 44 to 53, wherein the first film constitutes a thermoplastic polyurethane layer.
[0505] Clause 55. The laminate structure according to Clause 54, wherein the thermoplastic polyurethane layer is between 30 micron and 100 micron thick.
[0506] Clause 56. The laminate structure according to any one of Clauses 32 to 53, wherein the first film comprises: (a) a polyurethane layer engaged with the first fabric and (b) a thermoplastic polyurethane layer engaged with the polyurethane layer on an opposite side of the polyurethane layer from the first fabric.
[0507] Clause 57. The laminate structure according to Clause 56, wherein the polyurethane layer is between 15 micron and 50 micron thick, and wherein the thermoplastic polyurethane layer is between 15 micron and 50 micron thick.
[0508] Clause 58. The laminate structure according to any one of Clauses 32, 33, or 36 to 53, wherein the first film constitutes a polyurethane layer.
[0509] Clause 59. The laminate structure according to Clause 58, wherein the polyurethane layer is between 30 micron and 100 micron thick.
[0510] Clause 60. The laminate structure according to any one of Clauses 32 to 59, wherein the outer face of the first fabric includes a woven fabric layer.
[0511] Clause 61. A bladder, comprising: [0512] a first layer; and [0513] a second layer, wherein a fluid impervious chamber is defined between the first layer and the second layer, and [0514] wherein at least one of the first layer or the second layer includes a laminate structure according to any one of Clauses 1 to 60.
[0515] Clause 62. A laminate structure for a garment, comprising: [0516] a first knit fabric comprising a plurality of loops, the first knit fabric having two opposite fabric surfaces; and [0517] a first film comprising at least one air-impermeable layer, the first film having two opposite film surfaces; [0518] wherein: [0519] the at least one air-impermeable layer comprises a polyurethane layer and/or a thermoplastic polyurethane layer, and [0520] the first film is bonded to the first knit fabric in that a film surface has a bond with a fabric surface.
[0521] Clause 63. The laminate structure of Clause 62, wherein the first film is intermittently bonded to the first knit fabric.
[0522] Clause 64. The laminate structure of Clause 63, wherein the bond between the first knit fabric and the first film covers less than 90% of an area of the film surface, optionally covers less than 75% of the area of the film surface, further optionally covers less than 50% of the area of the film surface, yet further optionally covers less than 25% of the area of the film surface.
[0523] Clause 65. The laminate structure of Clause 64, wherein the bond comprises a plurality of spaced-apart regions.
[0524] Clause 66. The laminate structure of Clause 65, wherein at least 75% of the spaced-apart regions are sized and shaped to contact at least two consecutive loops but fewer than 10 consecutive loops of the first knit fabric.
[0525] Clause 67. The laminate structure of any one of Clauses 62 to 66, wherein a thickness of the first film is more than 30 micron and less than 100 micron, wherein optionally the thickness of the first film is 60 micron.
[0526] Clause 68. The laminate structure of any one of Clauses 62 to 67, wherein the first knit fabric is formed from drawn textured yarn.
[0527] Clause 69. The laminate structure of any one of Clause 62 to 68, wherein the first knit fabric comprises a double jersey knit structure.
[0528] Clause 70. The laminate structure of any one of Clauses 62 to 68, wherein the first knit fabric has a basis weight of at least 15 grams per square meter and less than 150 grams per square meter, optionally a basis weight of at least 20 grams per square meter and less than 120 grams per square meter, further optionally a basis weight of at least 35 grams per square meter and less than 100 grams per square meter.
[0529] Clause 71. The laminate structure of any one of Clauses 62 to 70, wherein the first film is bonded to the first knit fabric with a peel strength of at least 1 kg/cm.
[0530] Clause 72. The laminate structure of any one of Clauses 62 to 71, wherein: [0531] the first knit fabric is formed by a first yarn, the first yarn comprising a first polymer material having a first melt temperature, [0532] the first film comprises the thermoplastic polyurethane layer, wherein the thermoplastic polyurethane layer has a second melt temperature, and [0533] the second melt temperature is at least 3 C. below the first melt temperature.
[0534] Clause 73. The laminate structure of any one of Clauses 62 to 72, wherein: [0535] the first film comprises the polyurethane layer and the thermoplastic polyurethane layer, [0536] the polyurethane layer is engaged with the first knit fabric, and [0537] the thermoplastic polyurethane layer is engaged with the polyurethane layer on an opposite side of the polyurethane layer from the first knit fabric.
[0538] Clause 74. The laminate structure of any one of Clauses 62 to 73, further comprising an adhesion blocker disposed on the film surface of the first film bonded to the first knit fabric.
[0539] Clause 75. The laminate structure of Clause 74, wherein the film surface comprises a first region where the bond is not present and a second region where the bond is present, and wherein the adhesion blocker is disposed on the first region and wherein the second region is substantially free of the adhesion blocker.
[0540] Clause 76. The laminate structure according to Clause 74 or 75, wherein the adhesion blocker comprises a first fabric element including: (a) a second knit fabric, (b) a second film, wherein the second film includes at least one of a polyurethane layer, and a thermoplastic polyurethane layer, and (c) an adhesive layer fixing the second film to the second knit fabric, and wherein the second film is fixed to the film surface of the first film.
[0541] Clause 77. A laminate structure for a garment, the laminate structure comprising: [0542] a knit fabric; and [0543] a film including at least one fluid impervious layer fixed to the knit fabric, wherein the film comprises a thermoplastic elastomer, [0544] wherein the laminate structure has a basis weight within a range of 110 to 190 grams per square meter.
[0545] Clause 78. The laminate structure according to Clause 77, wherein the knit fabric comprises a polyester material, a recycled polyester material, a nylon material, or an ethylene polyester material.
[0546] Clause 79. The laminate structure according to Clause 77 or 78, wherein the knit fabric has a double jersey knit structure.
[0547] Clause 80. The laminate structure according to any one of Clauses 77 to 79, further comprising an adhesive fixing the knit fabric to the film, wherein the adhesive is provided between the knit fabric and the film as a plurality of spaced-apart adhesive regions.
[0548] Clause 81. The laminate structure according to Clause 80, wherein the laminate structure has a basis weight within a range of 150 grams per square meter and 190 grams per square meter.
[0549] Clause 82. The garment according to Clause 80 or 81, wherein a linear mass density of the knit fabric is within a range of 35 denier and 65 denier.
[0550] Clause 83. The laminate structure according to any one of Clauses 77 to 79, further comprising an adhesive fixing the knit fabric to the film, wherein the adhesive is provided as a full layer of adhesive between the knit fabric and the film.
[0551] Clause 84. The laminate structure according to any one of Clauses 77 to 79, further comprising an adhesive fixing the knit fabric to the film, wherein the adhesive is provided as a layer of adhesive covering at least 90% of a surface area between interfacing surfaces of the film and the knit fabric.
[0552] Clause 85. The laminate structure according to Clause 83 or 84, wherein the laminate structure has a basis weight within a range of 110 grams per square meter and 150 grams per square meter.
[0553] Clause 86. The garment according to any one of Clauses 83 to 85, wherein a linear mass density of the knit fabric is within a range of 10 denier and 25 denier.
[0554] Clause 87. The laminate structure according to any one of Clauses 77 to 86, wherein the laminate structure has a basis weight within a range of 120 to 170 grams per square meter.
[0555] Clause 88. The laminate structure according to any one of Clauses 77 to 87, further comprising a durable water repellant coating applied to at least one surface of the knit fabric.
[0556] Clause 89. The laminate structure according to any one of Clauses 77 to 88, wherein the knit fabric is formed from drawn textured yarn.
[0557] Clause 90. A bladder, comprising: [0558] a first layer; and [0559] a second layer, wherein a fluid impervious chamber is defined between the first layer and the second layer, and [0560] wherein at least one of the first layer or the second layer includes a laminate structure according to any one of Clauses 61 to 89.
Clause Set B
[0561] Clause 1. A bladder structure, comprising: [0562] a first composite component including: (i) a first knit fabric, (ii) a first film having a thickness of less than 120 micron, wherein the first film includes at least one layer chosen from: a polyurethane layer, and a thermoplastic polyurethane layer, and (iii) a first adhesive fixing the first film with the first knit fabric, wherein the first adhesive is discontinuous and provided as a first pattern including a first plurality of spaced-apart adhesive regions located within a surface area between the first knit fabric and the first film; and a second composite component including: (i) a second knit fabric, (ii) a second film having a thickness of less than 120 micron, wherein the second film includes at least one layer from: a polyurethane layer, and a thermoplastic polyurethane layer, and (iii) a second adhesive fixing the second film with the second knit fabric, wherein the second adhesive is discontinuous and provided as a second pattern including a second plurality of spaced-apart adhesive regions located within a surface area between the second knit fabric and the second film, wherein a portion of the first film is fixed to a portion of the second film, and wherein an inflatable bladder chamber is defined between facing surfaces of the first film and the second film.
[0563] Clause 2. A bladder structure, comprising: [0564] a first composite component including: (i) a first knit fabric, (ii) a first film including at least one layer chosen from: a polyurethane layer, and a thermoplastic polyurethane layer, and (iii) a first adhesive fixing the first film with the first knit fabric, wherein the first adhesive is discontinuous and provided as a first pattern including a first plurality of spaced-apart adhesive regions located within a surface area between the first knit fabric and the first film; and [0565] a second composite component including: (i) a second knit fabric, (ii) a second film including at least one layer from: a polyurethane layer, and a thermoplastic polyurethane layer, and (iii) a second adhesive fixing the second film with the second knit fabric, wherein the second adhesive is discontinuous and provided as a second pattern including a second plurality of spaced-apart adhesive regions located within a surface area between the second knit fabric and the second film, wherein a portion of the first film is fixed to a portion of the second film, and wherein an inflatable bladder chamber is defined between facing surfaces of the first film and the second film.
[0566] Clause 3. The bladder structure according to Clause 1 or 2, wherein the first pattern differs from the second pattern.
[0567] Clause 4. The bladder structure according to Clause 1 or 2, wherein with the bladder structure lying flat and unfolded on a horizontal support surface, the first plurality of spaced-apart adhesive regions do not vertically align with the second plurality of spaced-apart adhesive regions.
[0568] Clause 5. The bladder structure according to any one of Clauses 1 to 4, wherein the first plurality of spaced-apart adhesive regions includes a first plurality of spaced part dots of adhesive material, and wherein the second plurality of spaced-apart adhesive regions includes a second plurality of spaced-apart dots of adhesive material.
[0569] Clause 6. The bladder structure according to Clause 5, wherein an average size of dots in the first plurality of spaced part dots is larger than an average size of dots in the second plurality of spaced-apart dots.
[0570] Clause 7. The bladder structure according to Clause 5 or 6, wherein an average spacing between dots in the first plurality of spaced part dots is smaller than an average spacing between dots in the second plurality of spaced-apart dots.
[0571] Clause 8. The bladder structure according to Clause 1 or 2, wherein the first pattern and the second pattern match.
[0572] Clause 9. The bladder structure according to Clause 8, wherein with the bladder structure lying flat and unfolded on a horizontal support surface, the first pattern is shifted laterally with respect to the second pattern such that the first pattern and second pattern are not vertically aligned.
[0573] Clause 10. The bladder structure according to Clause 8 or 9, wherein the first pattern includes a first plurality of spaced part dots of adhesive material, and wherein the second pattern includes a second plurality of spaced part dots of adhesive material.
[0574] Clause 11. The bladder structure according to any one of Clauses 1 to 10, wherein at least one of the first knit fabric or the second knit fabric includes a knit structure comprising a drawn textured yarn.
[0575] Clause 12. The bladder structure according to any one of Clauses 1 to 11, wherein a woven material layer is engaged with an outer surface of at least one of the first knit fabric or the second knit fabric.
[0576] Clause 13. The bladder structure according to any one of Clauses 1 to 12, further comprising a durable water resistant material applied to at least one of the first knit fabric or the second knit fabric.
[0577] Clause 14. The bladder structure according to any one of Clauses 1 to 12, further comprising a durable water resistant material applied to at least one of: (a) a surface of the first knit fabric located opposite the first film, or (b) a surface of the second knit fabric located opposite the second film.
[0578] Clause 15. The bladder structure according to any one of Clauses 1 to 14, wherein at least one of the first knit fabric or the second knit fabric has a basis weight of at least 20 grams per square meter and less than 120 grams per square meter.
[0579] Clause 16. The bladder structure according to any one of Clauses 1 to 15, wherein at least one of the first knit fabric or the second knit fabric has a linear mass density of at least 10 denier and less than 100 denier.
[0580] Clause 17. The bladder structure according to any one of Clauses 1 to 16, wherein the thickness of at least one of the first film or the second film is at least 30 micron and less than 100 micron.
[0581] Clause 18. The bladder structure according to any one of Clauses 1 to 17, wherein at least one of the first knit fabric or the second knit fabric comprises a double jersey knit structure.
[0582] Clause 19. The bladder structure according to any one of Clauses 1 to 18, wherein at least one of the first film or the second film constitutes a thermoplastic polyurethane layer.
[0583] Clause 20. The bladder structure according to Clause 19, wherein the thermoplastic polyurethane layer is between 30 micron and 100 micron thick.
[0584] Clause 21. The bladder structure according to any one of Clauses 1 to 18, wherein at least one of the first film or the second film comprises: (a) a polyurethane layer and (b) a thermoplastic polyurethane layer engaged with the polyurethane layer, wherein the polyurethane layer is engaged with a respective knit fabric by a respective adhesive.
[0585] Clause 22. The bladder structure according to Clause 21, wherein the polyurethane layer is between 15 micron and 50 micron thick, and wherein the thermoplastic polyurethane layer is between 15 micron and 50 micron thick.
[0586] Clause 23. The bladder structure according to any one of Clauses 1 to 18, wherein at least one of the first film or the second film constitutes a polyurethane layer.
[0587] Clause 24. The bladder structure according to Clause 23, wherein the polyurethane layer is between 30 micron and 100 micron thick.
[0588] Clause 25. The bladder structure according to any one of Clauses 1 to 24, wherein the first film is bonded to the first knit fabric with a peel strength of at least 1 kg/cm.
[0589] Clause 26. The bladder structure according to any one of Clauses 1 to 24, wherein the first film is bonded to the first knit fabric with a peel strength of at least 1 kg/cm, and wherein the second film is bonded to the second knit fabric with a peel strength of at least 1 kg/cm.
[0590] Clause 27. A bladder structure, comprising: [0591] a first composite component including: (i) a first fabric, (ii) a first film having a thickness of less than 120 micron, wherein the first film includes at least one layer chosen from: a polyurethane layer, and a thermoplastic polyurethane layer, and (iii) a first adhesive fixing the first film with the first fabric; and [0592] a second composite component including: (i) a second fabric, (ii) a second film having a thickness of less than 120 micron, wherein the second film includes at least one layer from: a polyurethane layer, and a thermoplastic polyurethane layer, and (iii) a second adhesive fixing the second film with the second fabric, wherein a portion of the first film is fixed to a portion of the second film, and wherein an inflatable bladder chamber is defined between facing surfaces of the first film and the second film.
[0593] Clause 28. The bladder structure according to Clause 27, wherein the first film is bonded to the first fabric with a peel strength of at least 1 kg/cm.
[0594] Clause 29. The bladder structure according to Clause 27, wherein the first film is bonded to the first fabric with a peel strength of at least 1 kg/cm, and wherein the second film is bonded to the second fabric with a peel strength of at least 1 kg/cm.
[0595] Clause 30. The bladder structure according to any one of Clauses 27 to 29, further comprising a durable water resistant material applied to at least one of the first fabric or the second fabric.
[0596] Clause 31. The bladder structure according to any one of Clauses 27 to 29, further comprising a durable water resistant material applied to at least one of: (a) a surface of the first fabric located opposite the first film, or (b) a surface of the second fabric located opposite the second film.
[0597] Clause 32. The bladder structure according to any one of Clauses 27 to 31, wherein at least one of the first fabric or the second fabric has a basis weight of at least 20 grams per square meter and less than 120 grams per square meter.
[0598] Clause 33. The bladder structure according to any one of Clauses 27 to 32, wherein at least one of the first fabric or the second fabric has a linear mass density of at least 10 denier and less than 100 denier.
[0599] Clause 34. The bladder structure according to any one of Clauses 27 to 33, wherein the thickness of at least one of the first film or the second film is at least 30 micron and less than 100 micron.
[0600] Clause 35. The bladder structure according to any one of Clauses 27 to 34, wherein an outer surface of at least one of the first fabric or the second fabric includes a woven material layer.
[0601] Clause 36. The bladder structure according to any one of Clauses 27 to 35, wherein at least one of the first film or the second film constitutes a thermoplastic polyurethane layer.
[0602] Clause 37. The bladder structure according to Clause 36, wherein the thermoplastic polyurethane layer is between 30 micron and 100 micron thick.
[0603] Clause 38. The bladder structure according to any one of Clauses 27 to 35, wherein at least one of the first film or the second film comprises: (a) a polyurethane layer and (b) a thermoplastic polyurethane layer engaged with the polyurethane layer, wherein the polyurethane layer is engaged with a respective fabric by a respective adhesive.
[0604] Clause 39. The bladder structure according to Clause 38, wherein the polyurethane layer is between 15 micron and 50 micron thick, and wherein the thermoplastic polyurethane layer is between 15 micron and 50 micron thick.
[0605] Clause 40. The bladder structure according to any one of Clauses 27 to 35, wherein at least one of the first film or the second film constitutes a polyurethane layer.
[0606] Clause 41. The bladder structure according to Clause 40, wherein the polyurethane layer is between 30 micron and 100 micron thick.
[0607] Clause 42. A bladder structure, comprising: [0608] a first composite component including: (i) a first knit fabric forming a first exposed surface of the bladder structure, and (ii) a first film having a thickness of less than 120 micron fixed with the first knit fabric, wherein the first film includes at least one layer chosen from: a polyurethane layer, and a thermoplastic polyurethane layer; and [0609] a second composite component including: (i) a second knit fabric forming a second exposed surface of the bladder structure and located opposite the first exposed surface, and (ii) a second film having a thickness of less than 120 micron fixed with the second knit fabric, wherein the second film includes at least one layer chosen from: a polyurethane layer, and a thermoplastic polyurethane layer, wherein a first portion of the first film is fixed to a first portion of the second film to form a fixed region, and wherein an inflatable bladder chamber is defined between facing surfaces of the first film and the second film around the fixed region.
[0610] Clause 43. A bladder structure, comprising: [0611] a first composite component including: (i) a first knit fabric forming a first exposed surface of the bladder structure, and (ii) a first film fixed with the first knit fabric, wherein the first film includes at least one layer chosen from: a polyurethane layer, and a thermoplastic polyurethane layer; and [0612] a second composite component including: (i) a second knit fabric forming a second exposed surface of the bladder structure and located opposite the first exposed surface, and (ii) a second film fixed with the second knit fabric, wherein the second film includes at least one layer chosen from: a polyurethane layer, and a thermoplastic polyurethane layer, wherein a first portion of the first film is fixed to a first portion of the second film to form a fixed region, and wherein an inflatable bladder chamber is defined between facing surfaces of the first film and the second film around the fixed region, [0613] wherein the fixed region is depressed relative to the first exposed surface and raised relative to the second exposed surface when the inflatable bladder chamber is in a fully deflated condition.
[0614] Clause 44. A bladder structure, comprising: [0615] a first composite component including: (i) a first knit fabric forming a first exposed surface of the bladder structure, and (ii) a first film fixed with the first knit fabric, wherein the first film includes at least one layer chosen from: a polyurethane layer, and a thermoplastic polyurethane layer; and [0616] a second composite component including: (i) a second knit fabric forming a second exposed surface of the bladder structure and located opposite the first exposed surface, and (ii) a second film fixed with the second knit fabric, wherein the second film includes at least one layer chosen from: a polyurethane layer, and a thermoplastic polyurethane layer, wherein a first portion of the first film is fixed to a first portion of the second film to form a fixed region, and wherein an inflatable bladder chamber is defined between facing surfaces of the first film and the second film around the fixed region, [0617] wherein the fixed region has a first thickness, and wherein a periphery around the fixed region comprises has a second thickness different from the first thickness.
[0618] Clause 45. The bladder structure according to Clause 44, wherein the second thickness is greater than the first thickness.
[0619] Clause 46. A bladder structure, comprising: [0620] a first composite component including: (i) a first knit fabric forming a first exposed surface of the bladder structure, and (ii) a first film fixed with the first knit fabric, wherein the first film includes a first polyurethane layer fixed with the first knit fabric and a first thermoplastic polyurethane layer; and [0621] a second composite component including: (i) a second knit fabric forming a second exposed surface of the bladder structure and located opposite the first exposed surface, and (ii) a second film fixed with the second knit fabric, wherein the second film includes a second polyurethane layer fixed with the second knit fabric and a second thermoplastic polyurethane layer, wherein a first portion of the first thermoplastic polyurethane layer is fixed to a first portion of the second thermoplastic polyurethane layer to form a fixed region, and wherein an inflatable bladder chamber is defined between facing surfaces of the first film and the second film around the fixed region.
[0622] Clause 47. The bladder structure according to Clause 46, wherein the fixed region comprises a melted and resolidified TPU layer located between the first polyurethane layer and the second polyurethane layer.
[0623] Clause 48. A bladder structure, comprising: [0624] a first composite component including: (i) a first knit fabric forming a first exposed surface of the bladder structure, and (ii) a first film fixed with the first knit fabric, wherein the first film includes at least one layer chosen from: a polyurethane layer, and a thermoplastic polyurethane layer; and [0625] a second composite component including: (i) a second knit fabric forming a second exposed surface of the bladder structure and located opposite the first exposed surface, and (ii) a second film fixed with the second knit fabric, wherein the second film includes at least one layer chosen from: a polyurethane layer, and a thermoplastic polyurethane layer, wherein a first portion of the first film is fixed to a first portion of the second film to form a fixed region, and wherein an inflatable bladder chamber is defined between facing surfaces of the first film and the second film around the fixed region, [0626] wherein when the bladder structure is in an inflated condition, one or more creases are formed extending outward from the fixed region.
[0627] Clause 49. The bladder structure according to Clause 48, wherein the fixed region has a curved perimeter shape, and wherein the one or more creases extend outward from the curved perimeter shape.
[0628] Clause 50. The bladder structure according to Clause 48, wherein the fixed region has a round or oval shape, and wherein the one or more creases include a plurality of creases extending radially outward from a center of the round or oval shape.
[0629] Clause 51. The bladder structure according to any one of Clauses 42 to 50, wherein at the first exposed surface, the fixed region forms an embossed structure, and wherein at the second exposed surface, the fixed region forms a debossed structure.
[0630] Clause 52. The bladder structure according to any one of Clauses 42 or 51, wherein at the fixed region, the first portion of the first film is fixed to the first portion of the second film by a fused bond or a weld bond.
[0631] Clause 53. The bladder structure according to any one of Clauses 42 to 52, wherein at least one of the first knit fabric or the second knit fabric includes a knit structure comprising a drawn textured yarn.
[0632] Clause 54. The bladder structure according to any one of Clauses 42 to 53, wherein at least one of the first knit fabric or the second knit fabric comprises a polyester material.
[0633] Clause 55. The bladder structure according to any one of Clauses 42 to 54, further comprising a durable water resistant material applied to at least one of the first knit fabric or the second knit fabric.
[0634] Clause 56. The bladder structure according to any one of Clauses 42 to 54, further comprising a durable water resistant material applied to at least one of: (a) a surface of the first knit fabric located opposite the first film, or (b) a surface of the second knit fabric located opposite the second film.
[0635] Clause 57. The bladder structure according to any one of Clauses 42 to 56, wherein at least one of the first knit fabric or the second knit fabric has a basis weight of at least 20 grams per square meter and less than 120 grams per square meter.
[0636] Clause 58. The bladder structure according to any one of Clauses 42 to 57, wherein at least one of the first knit fabric or the second knit fabric has a linear mass density of at least 10 denier and less than 100 denier.
[0637] Clause 59. The bladder structure according to any one of Clauses 42 to 58, wherein the thickness of at least one of the first film or the second film is at least 30 micron and less than 100 micron.
[0638] Clause 60. The bladder structure according to any one of Clauses 42 to 59, wherein at least one of the first knit fabric or the second knit fabric comprises a double jersey knit structure.
[0639] Clause 61. The bladder structure according to any one of Clauses 42 to 60, wherein at least one of the first film or the second film constitutes a thermoplastic polyurethane layer.
[0640] Clause 62. The bladder structure according to Clause 61, wherein the thermoplastic polyurethane layer is between 30 micron and 100 micron thick.
[0641] Clause 63. The bladder structure according to any one of Clauses 42 to 60, wherein at least one of the first film or the second film comprises: (a) a polyurethane layer and (b) a thermoplastic polyurethane layer engaged with the polyurethane layer, wherein the polyurethane layer is engaged with a respective knit fabric by a respective adhesive.
[0642] Clause 64. The bladder structure according to Clause 63, wherein the polyurethane layer is between 15 micron and 50 micron thick, and wherein the thermoplastic polyurethane layer is between 15 micron and 50 micron thick.
[0643] Clause 65. The bladder structure according to any one of Clauses 42 to 60, wherein at least one of the first film or the second film constitutes a polyurethane layer.
[0644] Clause 66. The bladder structure according to Clause 65, wherein the polyurethane layer is between 30 micron and 100 micron thick.
[0645] Clause 67. The bladder structure according to any one of Clauses 42 to 66, wherein a woven material layer is engaged with an outer surface of at least one of the first knit fabric or the second knit fabric.
[0646] Clause 68. A garment, comprising: [0647] a first garment component; and [0648] a bladder structure according to any one of Clauses 1 to 67.
[0649] Clause 69. The garment according to Clause 68, wherein the second exposed surface comprises an interior surface of the garment.
[0650] Clause 70. The garment according to Clause 68, wherein the second exposed surface comprises an exterior surface of the garment.
[0651] Clause 71. A bladder structure comprising: [0652] a first laminated component comprising a first fabric and a first film comprising at least one first air-impermeable layer, wherein the first fabric is bonded to the first film; [0653] a second laminated component comprising a second fabric and a second film comprising at least one second air-impermeable layer, wherein the second fabric is bonded to the second film; [0654] a bladder chamber comprising a space defined by a surface of the first film, a surface of the second film and at least one bonded region at which the first film and the second film are bonded to one another; [0655] wherein the bladder chamber is configured to switch from an inflated condition to a deflated condition and to switch from a deflated condition to an inflated condition.
[0656] Clause 72. The bladder structure of Clause 71, wherein: (A) the at least one first air-impermeable layer comprises a polyurethane layer and/or a thermoplastic polyurethane layer; and/or (B) the at least one second air-impermeable layer comprises a polyurethane layer and/or a thermoplastic polyurethane layer.
[0657] Clause 73. The bladder structure of Clause 71 or 72, wherein the first film has a thickness of less than about 120 micron and/or the second film has a thickness of less than about 120 micron.
[0658] Clause 74. The bladder structure of any one of Clauses 71 to 73, wherein the at least one bonded region comprises a perimetral bonded region, wherein the perimetral bonded regions surrounds the space.
[0659] Clause 75. The bladder structure of Clause 74, wherein the perimetral bonded region comprises a gap configured to let air in and out of the bladder chamber.
[0660] Clause 76. The bladder structure of any one of Clauses 71 to 75, wherein the at least one bonded region comprises a plurality of interior bonded regions, wherein each interior bonded region is surrounded by the space.
[0661] Clause 77. The bladder structure of Clause 76, wherein: [0662] the first fabric includes a first exposed surface of the bladder structure opposite to a surface bonded to the first film; [0663] the second fabric includes a second exposed surface of the bladder structure opposite to a surface bonded to the second film; and [0664] at the first exposed surface, at least one interior bonded region forms an embossed structure, and at the second exposed surface, the at least one interior bonded region forms a debossed structure.
[0665] Clause 78. The bladder structure of Clause 76 or 77, wherein the plurality of interior bonded regions comprises a subset of sacrificial bonded regions configured to become unbonded when a force pulling the first film and the second film apart is greater than a first threshold.
[0666] Clause 79. The bladder structure of any one of Clauses 71 to 78, wherein: (A) the first laminated component further comprises a first adhesive bonding the first fabric to the first film, wherein the first adhesive is discontinuous and provided as a first pattern including a plurality of first spaced-apart adhesive regions; and/or (B) the second laminated component further comprises a second adhesive bonding the second fabric to the second film, wherein the second adhesive is discontinuous and provided as a second pattern including a plurality of second spaced-apart adhesive regions.
[0667] Clause 80. The bladder structure of Clause 79, wherein, when the bladder chamber is in the deflated condition and positioned lying on a horizontal support surface, the first pattern and the second pattern are not vertically aligned.
[0668] Clause 81. The bladder structure of Clause 79 or 80, wherein an average area of the first spaced-apart adhesive regions is larger than an average area of the second spaced-apart adhesive regions.
[0669] Clause 82. The bladder structure of any one of Clauses 79 to 81, wherein an average pairwise spacing between first spaced-apart adhesive regions is smaller than an average pairwise spacing between second spaced-apart adhesive regions.
[0670] Clause 83. The bladder structure of any one of Clauses 71 to 78, wherein: (A) the first laminated component further comprises a first adhesive bonding the first fabric to the first film, wherein the first adhesive is a continuous layer located between interfacing surfaces of the first fabric and the first film; and/or (B) the second laminated component further comprises a second adhesive bonding the second fabric to the second film, wherein the second adhesive is a continuous layer located between interfacing surfaces of the second fabric and the second film.
[0671] Clause 84. The bladder structure of any one of Clauses 71 to 83, further comprising a water-resistant material applied to at least one of: (a) a surface of the first fabric located opposite the first film, or (b) a surface of the second fabric located opposite the second film.
[0672] Clause 85. The bladder structure of any one of Clauses 71 to 84, wherein the first fabric is formed from drawn textured yarn, and/or the second fabric is formed from drawn textured yarn.
[0673] Clause 86. The bladder structure of any one of Clauses 71 to 85, wherein the first fabric comprises a knit structure, optionally a double jersey knit structure, and/or the second fabric comprises a knit structure, optionally a double jersey knit structure.
[0674] Clause 87. A bladder structure for a washable and reusable garment, the bladder structure comprising: [0675] an interior component; and [0676] an exterior component joined to the interior component at an outer perimeter seam, the outer perimeter seam at least partially defining a bladder chamber between the interior component and the exterior component, wherein an interior surface of the interior component is joined to an interior surface of the exterior component at a plurality of spaced apart internal bonded regions, wherein the bladder structure includes: [0677] a first zone including a first portion of the plurality of spaced apart internal bonded regions arranged in a first distribution, and [0678] a second zone including a second portion of the plurality of spaced apart internal bonded regions arranged in a second distribution, wherein the second distribution differs from the first distribution.
[0679] Clause 88. The bladder structure according to Clause 87, wherein the first zone has a first average thickness extending from an outer surface of the interior component to an outer surface of the exterior component, wherein the second zone has a second average thickness extending from the outer surface of the interior component to the outer surface of the exterior component, and wherein when the bladder chamber is inflated to a maximum thickness, the first average thickness differs from the second average thickness.
[0680] Clause 89. A bladder structure for a washable and reusable garment, the bladder structure comprising: [0681] a first bladder component including: (i) a first interior component and (ii) a first exterior component joined to the first interior component at a first outer perimeter seam, the first outer perimeter seam defining a first bladder chamber portion between the first interior component and the first exterior component, and wherein an interior surface of the first interior component is joined to an interior surface of the first exterior component at a plurality of spaced apart internal bonded regions that includes a first zone of spaced apart internal bonded regions arranged in a first distribution; and [0682] a second bladder component directly or indirectly joined to the first bladder component, the second bladder component including: (i) a second interior component and (ii) a second exterior component joined to the second interior component at a second outer perimeter seam, the second outer perimeter seam at least partially defining a second bladder chamber portion between the second interior component and the second exterior component, wherein an interior surface of the second interior component is joined to an interior surface of the second exterior component at a plurality of spaced apart internal bonded regions that includes a second zone of spaced apart internal bonded regions arranged in a second distribution, and wherein the second distribution differs from the first distribution.
[0683] Clause 90. The bladder structure according to Clause 89, wherein the first bladder component comprises a sleeve bladder component and the second bladder component comprises a main body bladder component, and wherein the first distribution has a higher spaced apart internal bonded region density than a spaced apart internal bonded region density of the second distribution.
[0684] Clause 91. The bladder structure according to Clause 89, wherein the first zone has a first average thickness extending from an outer surface of the first interior component to an outer surface of the first exterior component, wherein the second zone has a second average thickness extending from an outer surface of the second interior component to an outer surface of the second exterior component, and wherein when each of the first bladder chamber portion and the second bladder chamber portion is inflated to a maximum thickness, the first average thickness differs from the second average thickness.
[0685] Clause 92. The bladder structure according to any one of Clauses 89 to 91, wherein the first bladder component is joined to the second bladder component by a seam.
[0686] Clause 93. The bladder structure according to Clause 92, wherein the first bladder chamber portion is in fluid communication with the second bladder chamber portion by a fluid passageway.
[0687] Clause 94. The bladder structure according to Clause 93, wherein the fluid passageway includes (a) a first portion defined between the first interior component and the first exterior component at a first side of the seam and (b) a second portion defined between the second interior component and the second exterior component at a second side of the seam, and wherein the fluid passageway is open between the first side and the second side.
[0688] Clause 95. The bladder structure according to any one of Clauses 89 to 92, wherein the first bladder chamber portion is in fluid communication with the second bladder chamber portion.
[0689] Clause 96. The bladder structure according to any one of Clauses 87 to 95, wherein in the first distribution, two adjacent spaced apart internal bonded regions have a first spacing distance, wherein in the second distribution, two adjacent spaced part internal bonded regions have a second spacing distance, and wherein the first spacing distance differs from the second spacing distance.
[0690] Clause 97. The bladder structure according to any one of Clauses 87 to 96, wherein in the first distribution, an average spacing between adjacent spaced apart internal bonded regions comprises a first average spacing distance, wherein in the second distribution, an average spacing between two adjacent spaced part internal bonded regions have a second average spacing distance, and wherein the first average spacing distance differs from the second average spacing distance.
[0691] Clause 98. A garment, comprising: [0692] a first garment component including a bladder structure according to any one of Clauses 87 to 97.
Clause Set C
[0693] Clause 1. A garment, comprising: [0694] a first laminated component, the first laminated component including: (a) a first fabric, wherein said first fabric comprises at least one textile chosen from a layer of knit textile, a layer of woven textile, and a layer of nonwoven textile, (b) a first film comprising one or more of a layer of a first thermoplastic polyurethane material and a layer of a first polyurethane material, and (c) a first adhesive joining the first film to said first fabric; and [0695] a second laminated component, the second laminated component including: a second fabric, wherein said second fabric comprises at least textile chosen from a layer of knit textile, a layer of woven textile, and a layer of nonwoven textile, (b) a second film comprising one or more of a layer of a second thermoplastic polyurethane material and a layer of a second polyurethane material, and (c) a second adhesive joining the second film to said second fabric, [0696] wherein the first laminated component directly faces and is joined to the second laminated component to form a first fluid chamber portion between the first film and the second film, the first fluid chamber portion forming at least a portion of a first inflatable chamber and including (a) a perimeter seam and (b) a plurality of internal fixed regions where the first laminated component is fixed to the second laminated component.
[0697] Clause 2. A garment, comprising: [0698] a first laminated component, the first laminated component including: (a) a first fabric, wherein said first fabric comprises at least one textile chosen from a layer of knit textile, a layer of woven textile, and a layer of nonwoven textile, and wherein the first fabric has a basis weight within a range of at least 15 grams per square meter and less than 150 grams per square meter, (b) a first film comprising one or more of a layer of a first thermoplastic polyurethane material and a layer of a first polyurethane material, and (c) a first adhesive joining the first film to said first fabric; and [0699] a second laminated component, the second laminated component including: a second fabric, wherein said second fabric comprises at least textile chosen from a layer of knit textile, a layer of woven textile, and a layer of nonwoven textile, and wherein the second fabric has a basis weight within a range of at least 15 grams per square meter and less than 150 grams per square meter, (b) a second film comprising one or more of a layer of a second thermoplastic polyurethane material and a layer of a second polyurethane material, and (c) a second adhesive joining the second film to said second fabric, [0700] wherein the first laminated component directly faces and is joined to the second laminated component to form a first fluid chamber portion between the first film and the second film, the first fluid chamber portion forming at least a portion of a first inflatable chamber and including (a) a perimeter seam and (b) a plurality of internal fixed regions where the first laminated component is fixed to the second laminated component.
[0701] Clause 3. A garment, comprising: [0702] a first laminated component, the first laminated component including: (a) a first fabric, wherein said first fabric comprises at least one textile chosen from a layer of knit textile, a layer of woven textile, and a layer of nonwoven textile, and wherein the first fabric has a linear mass density of at least 10 denier and less than 100 denier, (b) a first film comprising one or more of a layer of a first thermoplastic polyurethane material and a layer of a first polyurethane material, and (c) a first adhesive joining the first film to said first fabric; and [0703] a second laminated component, the second laminated component including: a second fabric, wherein said second fabric comprises at least textile chosen from a layer of knit textile, a layer of woven textile, and a layer of nonwoven textile, and wherein the second fabric has a linear mass density of at least 10 denier and less than 100 denier, (b) a second film comprising one or more of a layer of a second thermoplastic polyurethane material and a layer of a second polyurethane material, and (c) a second adhesive joining the second film to said second fabric, [0704] wherein the first laminated component directly faces and is joined to the second laminated component to form a first fluid chamber portion between the first film and the second film, the first fluid chamber portion forming at least a portion of a first inflatable chamber and including (a) a perimeter seam and (b) a plurality of internal fixed regions where the first laminated component is fixed to the second laminated component.
[0705] Clause 4. The garment according to any one of Clauses 1 to 3, wherein the garment is convertible between a deflated condition and an inflated condition, wherein in the deflated condition, the garment has a first RCT value, wherein in the inflated condition the garment has a second RCT value, and wherein the second RCT value is at least two times the first RCT value.
[0706] Clause 5. A garment, comprising: [0707] a first laminated component, the first laminated component including: (a) a first fabric, wherein said first fabric comprises at least one textile chosen from a layer of knit textile, a layer of woven textile, and a layer of nonwoven textile, (b) a first film comprising one or more of a layer of a first thermoplastic polyurethane material and a layer of a first polyurethane material, and (c) a first adhesive joining the first film to said first fabric; and [0708] a second laminated component, the second laminated component including: a second fabric, wherein said second fabric comprises at least textile chosen from a layer of knit textile, a layer of woven textile, and a layer of nonwoven textile, (b) a second film comprising one or more of a layer of a second thermoplastic polyurethane material and a layer of a second polyurethane material, and (c) a second adhesive joining the second film to said second fabric, [0709] wherein the first laminated component directly faces and is joined to the second laminated component to form a first fluid chamber portion between the first film and the second film, the first fluid chamber portion forming at least a portion of a first inflatable chamber and including (a) a perimeter seam and (b) a plurality of internal fixed regions where the first laminated component is fixed to the second laminated component, [0710] wherein the garment is convertible between a deflated condition and an inflated condition, wherein in the deflated condition, the garment has a first RCT value, wherein in the inflated condition the garment has a second RCT value, and wherein the second RCT value is at least two times the first RCT value.
[0711] Clause 6. The garment according to any one of Clauses 1 to 5, wherein the first adhesive is applied substantially continuously to cover at least 90% of a surface area of one major surface of said first film.
[0712] Clause 7. The garment according to any one of Clauses 1 to 6, wherein the second adhesive is applied substantially continuously to cover at least 90% of a surface area one major surface of said second film.
[0713] Clause 8. The garment according to any one of Clauses 1 to 5, wherein the first adhesive is applied in a pattern to cover less than 75% of a surface area of one major surface of said first film.
[0714] Clause 9. The garment according to any one of Clauses 1 to 8, wherein the second adhesive is applied in a pattern to cover less than 75% of a surface area of one major surface of said second film.
[0715] Clause 10. The garment according to any one of Clauses 1 to 5, wherein the first adhesive is applied in a pattern to cover less than 50% of a surface area of one major surface of said first film.
[0716] Clause 11. The garment according to any one of Clauses 1 to 10, wherein the second adhesive is applied in a pattern to cover less than 50% of a surface area of one major surface of said second film.
[0717] Clause 12. The garment according to any one of Clauses 1 to 5, wherein the first adhesive is applied discontinuously and includes a plurality of spaced-apart adhesive regions disposed throughout the first film.
[0718] Clause 13. The garment according to any one of Clauses 1-5, 8, 10, or 12, wherein the second adhesive is applied discontinuously and includes a plurality of spaced-apart adhesive regions disposed throughout the second film.
[0719] Clause 14. The garment according to any one of Clauses 1 to 5, wherein the first adhesive is applied discontinuously and includes a plurality of spaced-apart adhesive regions disposed throughout the first film, and wherein the second adhesive is applied discontinuously and includes a plurality of spaced-apart adhesive regions disposed throughout the second film.
[0720] Clause 15. The garment according to Clause 14, wherein with the garment oriented flat and unfolded on a horizonal support surface: the plurality of spaced-apart adhesive regions of the first adhesive do not align vertically with the plurality of spaced-apart adhesive regions of the second adhesive.
[0721] Clause 16. The garment according to Clause 14, wherein with the garment oriented flat and unfolded on a horizonal support surface: (i) the plurality of spaced-apart adhesive regions of the first adhesive form a first pattern, (ii) the plurality of spaced-apart adhesive regions of the second adhesive form a second pattern, and (iii) the second pattern does not align vertically with the first pattern.
[0722] Clause 17. The garment according to Clause 14, wherein the plurality of spaced-apart adhesive regions of the first adhesive form a first pattern and the plurality of spaced-apart adhesive regions of the second adhesive form a second pattern, wherein the first pattern differs from the second pattern in at least one of average adhesive region size, average adhesive region spacing, and average adhesive region dispersion density.
[0723] Clause 18. The garment according to any one of Clauses 1 to 5, wherein the first adhesive is provided as spaced-apart first dots of the first adhesive, wherein the first fabric includes a first knit structure, and wherein the first dots have an average size that is large enough so that the first dots span two or more loops of the first knit structure.
[0724] Clause 19. The garment according to Clause 18, wherein the average size of the first dots will not span ten or more loops of the first knit structure.
[0725] Clause 20. The garment according to any one of Clauses 1 to 5, 18, or 19, wherein the second adhesive is provided as spaced-apart second dots of the second adhesive, wherein the second fabric includes a second knit structure, and wherein the second dots have an average size that is large enough so that the second dots span two or more loops of the second knit structure.
[0726] Clause 21. The garment according to Clause 20, wherein the average size of the second dots will not span ten or more loops of the second knit structure.
[0727] Clause 22. The garment according to any one of Clauses 1 to 17, wherein one or more of the first fabric and the second fabric includes a knit structure.
[0728] Clause 23. The garment according to Clause 22, wherein the knit structure includes a drawn textured yarn.
[0729] Clause 24. The garment according to Clause 22 or 23, wherein the knit structure comprises a double jersey knit structure.
[0730] Clause 25. The garment according to Clause 22, wherein the knit structure includes a fully drawn yarn.
[0731] Clause 26. The garment according to any one of Clauses 1 to 17, wherein one or more of the first fabric and the second fabric comprises a woven structure.
[0732] Clause 27. The garment according to Clause 26, wherein the woven structure includes a drawn textured yarn.
[0733] Clause 28. The garment according to Clause 26, wherein the woven structure comprises a fully drawn yarn.
[0734] Clause 29. The garment according to any one of Clauses 1 to 28, wherein at least one of the first fabric or the second fabric comprises a polyester material or a nylon material.
[0735] Clause 30. The garment according to any one of Clauses 1 to 29, wherein the first laminated component is fixed with respect to the second laminated component by an adhesive material applied to at least one of the first film or the second film in a pattern to produce the perimeter seam and the plurality of internal fixed regions.
[0736] Clause 31. The garment according to any one of Clauses 1 to 29, wherein the first laminated component is fixed with respect to the second laminated component by a fused bond or a welded bond between materials of the first film and the second film without inclusion of an adhesive material.
[0737] Clause 32. The garment according to any one of Clauses 1 to 31, wherein the first fabric forms an exterior layer of the garment.
[0738] Clause 33. The garment according to Clause 32, further comprising a durable water resistant material applied to the first fabric.
[0739] Clause 34. The garment according to Clause 33, wherein the durable water resistant material is applied only to one surface of the first fabric.
[0740] Clause 35. The garment according to any one of Clauses 1 to 33, wherein at least one of the plurality of internal fixed regions includes one or more through holes that extend completely through the first fabric and the second fabric.
[0741] Clause 36. The garment according to any one of Clauses 1 to 33, wherein at least 25% of the plurality of internal fixed regions include one or more through holes that extend completely through the first fabric and the second fabric.
[0742] Clause 37. The garment according to any one of Clauses 1 to 33, wherein at least 50% of the plurality of internal fixed regions include one or more through holes that extend completely through the first fabric and the second fabric.
[0743] Clause 38. The garment according to any one of Clauses 1 to 37, wherein the first fabric and the second fabric extend continuously to form an upper body garment including a front portion and a back portion.
[0744] Clause 39. The garment according to Clause 38, wherein the first fluid chamber portion extends continuously to form and connect a front chamber portion located in the front portion and a rear chamber portion located in the back portion.
[0745] Clause 40. The garment according to Clause 38, wherein the first fluid chamber portion extends continuously around at least one of a first side of the garment or a second side of the garment to form and connect a front chamber portion located in the front portion and a rear chamber portion located in the back portion.
[0746] Clause 41. The garment according to Clause 38, wherein the first fluid chamber portion extends continuously over at least one of a first shoulder region of the garment or a second shoulder region of the garment to form and connect a front chamber portion located in the front portion and a rear chamber portion located in the back portion.
[0747] Clause 42. The garment according to any one of Clauses 1 to 41, wherein an adhesion blocker is provided on at least one of the first film or the second film at locations to produce portions of the first fluid chamber portion between the first film and the second film.
[0748] Clause 43. The garment according to Clause 42, wherein the adhesion blocker comprises: a first fabric element applied to the first film and a second fabric element applied to the second film, wherein a first major surface of the first fabric element directly faces a second major surface of the second fabric element, and wherein the first fabric element does not fuse or bond to the second fabric element upon exposure to heat and/or pressure.
[0749] Clause 44. The garment according to Clause 42, wherein the adhesion blocker comprises: [0750] a first fabric element including a first laminated construction, the first laminated construction including: (a) a third fabric, (b) a third film formed from at least one of a third thermoplastic polyurethane material or a third polyurethane material, and (c) a third adhesive fixing the third film with the third fabric, wherein the third film is fixed to a portion of the first film; and [0751] a second fabric element including a second laminated construction, the second laminated construction including: (a) a fourth fabric, (b) a fourth film formed from at least one of a fourth thermoplastic polyurethane material or a fourth polyurethane material, and (c) a fourth adhesive fixing the fourth film with the fourth fabric, wherein the fourth film is fixed to a portion of the second film, and wherein the fourth fabric is positioned with respect to the third fabric such that a major surface of the fourth fabric directly faces a major surface of the third fabric within the first fluid chamber portion.
[0752] Clause 45. The garment according to Clause 44, wherein a material of the third fabric is the same as a material of the first fabric.
[0753] Clause 46. The garment according to Clause 44 or 45, wherein a material of the fourth fabric is the same as a material of the second fabric.
[0754] Clause 47. The garment according to any one of Clauses 44 to 46, wherein a material of the fourth fabric is the same as a material of the third fabric.
[0755] Clause 48. The garment according to any one of Clauses 44 to 47, wherein a material of the third film is the same as a material of the first film.
[0756] Clause 49. The garment according to any one of Clauses 44 to 48, wherein a material of the fourth film is the same as a material of the second film.
[0757] Clause 50. The garment according to any one of Clauses 44 to 49, wherein a material of the fourth film is the same as a material of the third film.
[0758] Clause 51. The garment according to any one of Clauses 1 to 50, wherein a material of the first fabric is the same as a material of the second fabric.
[0759] Clause 52. The garment according to any one of Clauses 1 to 51, wherein a material of the first film is the same as a material of the second film.
[0760] Clause 53. A garment, comprising: [0761] a first laminated component, the first laminated component including: (a) a first fabric, wherein said first fabric comprises at least one textile chosen from a layer of knit textile, a layer of woven textile, and a layer of nonwoven textile, (b) a first film comprising one or more of a layer of a first thermoplastic polyurethane material and a layer of a first polyurethane material, (c) a first adhesive joining the first film to said first fabric, (d) a second fabric, wherein said second fabric comprises at least one textile chosen from a layer of knit textile, a layer of woven textile, and a layer of nonwoven textile, and (e) a second adhesive joining the first film to said second fabric; and [0762] a garment component including a second film comprising one or more of a layer a second thermoplastic polyurethane material and a layer of a second polyurethane material, wherein the first laminated component and the garment component are fixed together to form a first fluid chamber portion, the first fluid chamber portion forming at least a portion of a first inflatable chamber and including: (a) a perimeter seam and (b) a plurality of internal fixed regions.
[0763] Clause 54. The garment according to Clause 53, wherein the first fabric has a basis weight within a range of at least 15 grams per square meter and less than 150 grams per square meter.
[0764] Clause 55. The garment according to Clause 53 or 54, wherein the first fabric has a linear mass density of at least 10 denier and less than 100 denier.
[0765] Clause 56. The garment according to any one of Clauses 53 to 55, wherein the garment is convertible between a deflated condition and an inflated condition, wherein in the deflated condition, the garment has a first RCT value, wherein in the inflated condition the garment has a second RCT value, and wherein the second RCT value is at least two times the first RCT value.
[0766] Clause 57. The garment according to any one of Clauses 53 to 56, wherein the garment component includes a second laminated component, the second laminated component including: (a) a third fabric, wherein said third fabric is chosen from at least one of a layer of knit textile, a layer of woven textile, and a layer of nonwoven textile, (b) the second film, (c) a third adhesive joining the second film to said third fabric, (d) a fourth fabric, wherein said fourth fabric is chosen from at least one of a layer of knit textile, a layer of woven textile, and a layer of nonwoven textile, and (e) a fourth adhesive joining the second film to said fourth fabric, and [0767] wherein the fourth fabric directly faces the second fabric, and wherein the fourth fabric is fixed to the second fabric by an adhesive material provided at locations to produce the perimeter seam and the plurality of internal fixed regions.
[0768] Clause 58. The garment according to any one of Clauses 53 to 57, wherein a material of the first laminated component is the same as a material of the second laminated component.
[0769] Clause 59. The garment according to any one of Clauses 53 to 58, wherein the first adhesive is applied substantially continuously to cover at least 90% of a surface area of one major surface of the first film, and/or wherein the second adhesive is applied substantially continuously to cover at least 90% of a surface area of an opposite major surface of the first film.
[0770] Clause 60. The garment according to any one of Clauses 53 to 58, wherein the first adhesive is applied in a pattern to cover less than 75% of a surface area of one major surface of the first film, and/or wherein the second adhesive is applied in a pattern to cover less than 75% of a surface area of an opposite major surface of the first film.
[0771] Clause 61. The garment according to any one of Clauses 53 to 58, wherein the first adhesive is applied in a pattern to cover less than 50% of a surface area of one major surface of the first film, and/or wherein the second adhesive is applied in a pattern to cover less than 50% of a surface area of an opposite major surface of the first film.
[0772] Clause 62. The garment according to any one of Clauses 53 to 58, wherein the first adhesive is applied in a pattern to cover less than 25% of a surface area of one major surface of the first film, and/or wherein the second adhesive is applied in a pattern to cover less than 25% of a surface area of an opposite major surface of the first film.
[0773] Clause 63. The garment according to any one of Clauses 53 to 62, wherein the first adhesive is applied discontinuously and includes a plurality of spaced-apart adhesive regions disposed throughout a surface area of one major surface of the first film, and/or wherein the second adhesive is applied discontinuously and includes a plurality of spaced-apart adhesive regions disposed throughout a surface area of an opposite major surface of the first film.
[0774] Clause 64. The garment according to any one of Clauses 53 to 62, wherein the first adhesive is applied discontinuously and includes a plurality of spaced-apart adhesive regions located between the first fabric and the first film, and/or wherein the second adhesive is applied discontinuously and includes a plurality of spaced-apart adhesive regions located between the second fabric and the first film.
[0775] Clause 65. The garment according to any one of Clauses 53 to 64, wherein the first adhesive is provided as spaced-apart first dots of the first adhesive, wherein the first fabric includes a first knit structure, and wherein the first dots have an average size that is large enough so that the first dots span two or more loops of the first knit structure.
[0776] Clause 66. The garment according to Clause 65, wherein the average size of the first dots will not span ten or more loops of the first knit structure.
[0777] Clause 67. The garment according to any one of Clauses 53 to 66, wherein at least one of the first fabric or the second fabric includes a knit structure.
[0778] Clause 68. The garment according to Clause 67, wherein the knit structure includes a drawn textured yarn.
[0779] Clause 69. The garment according to Clause 67 or 68, wherein the knit structure comprises a double jersey knit structure.
[0780] Clause 70. The garment according to any one of Clauses 53 to 64, wherein at least one of the first fabric or the second fabric comprises a woven structure.
[0781] Clause 71. The garment according to Clause 70, wherein the woven structure includes a drawn textured yarn.
[0782] Clause 72. The garment according to Clause 70, wherein the woven structure includes a fully drawn yarn.
[0783] Clause 73. The garment according to any one of Clauses 53 to 72, wherein at least one of the first fabric or the second fabric comprises a polyester material or a nylon material.
[0784] Clause 74. The garment according to any one of Clauses 53 to 73, wherein the first laminated component forms an exterior layer of the garment.
[0785] Clause 75. The garment according to Clause 74, further comprising a durable water resistant material applied to the first fabric.
[0786] Clause 76. The garment according to any one of Clauses 53 to 75, wherein at least one of the plurality of internal fixed regions includes one or more through holes that extend completely through the first laminated component and the garment component.
[0787] Clause 77. The garment according to any one of Clauses 53 to 75, wherein at least 25% of the plurality of internal fixed regions include one or more through holes that extend completely through the first fabric and the second fabric.
[0788] Clause 78. The garment according to any one of Clauses 53 to 75, wherein at least 50% of the plurality of internal fixed regions include one or more through holes that extend completely through the first laminated component and the garment component.
[0789] Clause 79. The garment according to any one of Clauses 53 to 78, wherein the first laminated component and the garment component extend continuously to form an upper body garment including a front portion and a back portion.
[0790] Clause 80. The garment according to Clause 79, wherein the first fluid chamber portion extends continuously to form and connect a front chamber portion located in the front portion and a rear chamber portion located in the back portion.
[0791] Clause 81. The garment according to Clause 79, wherein the first fluid chamber portion extends continuously around at least one of a first side of the garment or a second side of the garment to form and connect a front chamber portion located in the front portion and a rear chamber portion located in the back portion.
[0792] Clause 82. The garment according to Clause 79, wherein the first fluid chamber portion extends continuously over at least one of a first shoulder region of the garment or a second shoulder region of the garment to form and connect a front chamber portion located in the front portion and a rear chamber portion located in the back portion.
[0793] Clause 83. The garment according to any one of Clauses 53 to 82, wherein a material of the first fabric is the same as a material of the second fabric.
[0794] Clause 84. The garment according to any one of Clauses 53 to 83, wherein a material of the first film is the same as a material of the second film.
[0795] Clause 85. A garment, comprising: [0796] a first laminated component, the first laminated component including: (a) a first fabric, wherein said first fabric comprises at least one textile chosen from a layer of knit textile, a layer of woven textile, and a layer of nonwoven textile, (b) a first film comprising one or more of a layer of a first thermoplastic polyurethane material and a layer of a first polyurethane material, and (c) a first adhesive joining the first film to the first fabric; and [0797] a second film comprising one or more of a layer of a second thermoplastic polyurethane material and a layer of a second polyurethane material, [0798] wherein the first laminated component directly faces and is fixed with respect to the second film to form a first fluid chamber portion between the first laminated component and the second film, the first fluid chamber portion forming at least a portion of a first inflatable chamber and including (a) a perimeter seam and (b) a plurality of internal fixed regions where the first film is fixed to the second film.
[0799] Clause 86. The garment according to Clause 85, wherein the first fabric has a basis weight within a range of at least 15 grams per square meter and less than 150 grams per square meter.
[0800] Clause 87. The garment according to Clause 85 or 86, wherein the first fabric has a linear mass density of at least 10 denier and less than 100 denier.
[0801] Clause 88. The garment according to any one of Clauses 85 to 87, wherein the garment is convertible between a deflated condition and an inflated condition, wherein in the deflated condition, the garment has a first RCT value, wherein in the inflated condition the garment has a second RCT value, and wherein the second RCT value is at least two times the first RCT value.
[0802] Clause 89. The garment according to any one of Clauses 85 to 88, wherein the second film is included as part of a second laminated component, the second laminated component comprising a second fabric fixed to the second film, wherein said second fabric is chosen from at least one of a layer of knit textile, a layer of woven textile, and a layer of nonwoven textile.
[0803] Clause 90. The garment according to any one of Clauses 85 to 88, wherein the second film is transparent, partially transparent, or translucent.
[0804] Clause 91. The garment according to any one of Clauses 85 to 88, wherein the second film is exposed in the garment.
[0805] Clause 92. The garment according to any one of Clauses 85 to 88, 90, or 91, wherein the first laminated component is visible through the second film.
[0806] Clause 93. The garment according to any one of Clauses 85 to 92, wherein the first adhesive is applied substantially continuously to cover at least 90% of a surface area of one major surface of the first film.
[0807] Clause 94. The garment according to any one of Clauses 85 to 92, wherein the first adhesive is applied in a pattern to cover less than 75% of a surface area of one major surface of the first film.
[0808] Clause 95. The garment according to any one of Clauses 85 to 92, wherein the first adhesive is applied in a pattern to cover less than 50% of a surface area of one major surface of the first film.
[0809] Clause 96. The garment according to any one of Clauses 85 to 92, wherein the first adhesive is applied discontinuously and includes a plurality of spaced-apart adhesive regions disposed throughout a surface area of one major surface of the first film.
[0810] Clause 97. The garment according to any one of Clauses 85 to 92, wherein the first adhesive is applied discontinuously and includes a plurality of spaced-apart adhesive regions disposed between the first fabric and the first film.
[0811] Clause 98. The garment according to any one of Clauses 85 to 97, wherein the first adhesive is provided as spaced-apart first dots of the first adhesive, wherein the first fabric includes a first knit structure, and wherein the first dots have an average size that is large enough so that the first dots span two or more loops of the first knit structure.
[0812] Clause 99. The garment according to Clause 98, wherein the average size of the first dots will not span ten or more loops of the first knit structure.
[0813] Clause 100. The garment according to any one of Clauses 85 to 99, wherein the first fabric includes a knit structure.
[0814] Clause 101. The garment according to Clause 100, wherein the knit structure includes a drawn textured yarn.
[0815] Clause 102. The garment according to Clause 100, wherein the knit structure includes a fully drawn yarn.
[0816] Clause 103. The garment according to any one of Clauses 85 to 99, wherein the first fabric includes a woven structure.
[0817] Clause 104. The garment according to Clause 103, wherein the woven structure includes a drawn textured yarn.
[0818] Clause 105. The garment according to Clause 103, wherein the woven structure includes a fully drawn yarn.
[0819] Clause 106. The garment according to any one of Clauses 85 to 105, wherein the first fabric comprises a polyester material or a nylon material.
[0820] Clause 107. The garment according to any one of Clauses 85 to 106, wherein the first film is fixed with respect to the second film by an adhesive material applied to at least one of the first film or the second film in a pattern to produce the perimeter seam and the plurality of internal fixed regions.
[0821] Clause 108. The garment according to any one of Clauses 85 to 106, wherein the first film is fixed with respect to the second film by a fused bond or a welded bond between materials of the first film and the second film without inclusion of an adhesive material.
[0822] Clause 109. The garment according to any one of Clauses 85 to 108, wherein the first laminated component forms an exterior layer of the garment.
[0823] Clause 110. The garment according to Clause 109, further comprising a durable water resistant material applied to the first fabric.
[0824] Clause 111. The garment according to any one of Clauses 85 to 110, wherein at least one of the plurality of internal fixed regions includes one or more through holes that extend completely through the first fabric and the second film.
[0825] Clause 112. The garment according to any one of Clauses 85 to 110, wherein at least 25% of the plurality of internal fixed regions include one or more through holes that extend completely through the first fabric and the second film.
[0826] Clause 113. The garment according to any one of Clauses 85 to 110, wherein at least 50% of the plurality of internal fixed regions include one or more through holes that extend completely through the first fabric and the second film.
[0827] Clause 114. The garment according to any one of Clauses 85 to 113, wherein the first laminated component extends continuously to form a front portion and a back portion of an upper body garment.
[0828] Clause 115. The garment according to Clause 114, wherein the first fluid chamber portion extends continuously to form and connect a front chamber portion located in the front portion and a rear chamber portion located in the back portion.
[0829] Clause 116. The garment according to Clause 114, wherein the first fluid chamber portion extends continuously around at least one of a first side of the garment or a second side of the garment to form and connect a front chamber portion located in the front portion and a rear chamber portion located in the back portion.
[0830] Clause 117. The garment according to Clause 114, wherein the first fluid chamber portion extends continuously over at least one of a first shoulder region of the garment or a second shoulder region of the garment to form and connect a front chamber portion located in the front portion and a rear chamber portion located in the back portion.
[0831] Clause 118. The garment according to any one of Clauses 85 to 117, wherein an adhesion blocker is provided on at least one of the first film or the second film at locations to produce portions of the first fluid chamber portion between the first film and the second film.
[0832] Clause 119. The garment according to Clause 118, wherein the adhesion blocker comprises: a first fabric element applied to the first film and a second fabric element applied to the second film, wherein a first major surface of the first fabric element directly faces a second major surface of the second fabric element, and wherein the first fabric element does not fuse or bond to the second fabric element upon exposure to heat and/or pressure.
[0833] Clause 120. The garment according to any one of Clauses 85 to 119, wherein a material of the first film is the same as a material of the second film.
[0834] Clause 121. A garment, comprising: [0835] a first garment component that includes: [0836] a first laminated component including: (a) a first fabric, (b) a first film comprising at least one of a layer of a first thermoplastic polyurethane material, and a layer of a first polyurethane material, and (c) a first adhesive joining the first film with the first fabric, and [0837] a second laminated component, the second laminated component including: (a) a second fabric, (b) a second film comprising at least one of a layer of a second thermoplastic polyurethane material, and a layer of a second polyurethane material, and (c) a second adhesive joining the second film with the second fabric, [0838] wherein the first film directly faces and is joined to the second film to form a first fluid chamber portion between the first film and the second film, the first fluid chamber portion forming at least a portion of a first inflatable chamber and including: (a) a perimeter seam and (b) a plurality of internal bonding regions where the first film is joined to the second film; and [0839] a second garment component fixed to the first garment component.
[0840] Clause 122. The garment according to Clause 121, wherein the first garment component includes an upper edge formed by at least one of the first laminated component or the second laminated component, and wherein the second garment component comprises a collar element fixed to the upper edge.
[0841] Clause 123. The garment according to Clause 122, wherein the collar element does not include a fluid-filled bladder chamber.
[0842] Clause 124. The garment according to Clause 121, wherein the first garment component includes an upper edge formed by at least one of the first laminated component or the second laminated component, and wherein the second garment component comprises a hood member fixed to the upper edge.
[0843] Clause 125. The garment according to Clause 124, wherein the hood member includes at least one fluid-filled bladder chamber.
[0844] Clause 126. The garment according to Clause 125, wherein the first fluid chamber portion is in fluid communication with at least one fluid-filled bladder chamber of the hood member.
[0845] Clause 127. The garment according to Clause 121, wherein the first garment component includes a lower edge formed by at least one of the first laminated component or the second laminated component, and wherein the second garment component comprises a waist band element fixed to the lower edge.
[0846] Clause 128. The garment according to Clause 127, wherein the waist band element includes a stretchable or elastic material.
[0847] Clause 129. The garment according to Clause 121, wherein the first garment component includes: (i) a first side edge formed by at least one of the first laminated component or the second laminated component and (ii) a second side edge formed by at least one of the first laminated component or the second laminated component, wherein the second garment component comprises a first portion of a connector system engaged with the first side edge, and wherein the garment further comprises: [0848] a third garment component comprising a second portion of the connector system engaged with the second side edge, wherein the first portion of the connector system and the second portion of the connector system are engageable to releasably fix the first side edge with respect to the second side edge.
[0849] Clause 130. The garment according to Clause 129, wherein the connector system includes a slide fastener system.
[0850] Clause 131. The garment according to Clause 129, wherein the connector system includes one or more snap components.
[0851] Clause 132. The garment according to Clause 129, wherein the first portion of the connector system includes one or more buttons and the second portion of the connector system includes one or more corresponding button holes formed in the third garment component.
[0852] Clause 133. The garment according to Clause 121, wherein the perimeter seam of the first garment component forms: (i) a first side edge and (ii) a second side edge, wherein the second garment component comprises a first portion of a connector system provided with the first side edge and a second portion of a connector system provided with the second side edge, and wherein the first portion of the connector system and the second portion of the connector system are engageable to releasably fix the first side edge with respect to the second side edge.
[0853] Clause 134. The garment according to Clause 133, wherein the connector system includes a slide fastener system.
[0854] Clause 135. The garment according to Clause 134, wherein the first portion of the connector system includes a first portion of the slide fastener system fixed to the perimeter seam along the first side edge, and wherein the second portion of the connector system includes a second portion of the slide fastener system fixed to the perimeter seam along the second side edge.
[0855] Clause 136. The garment according to Clause 133, wherein the connector system includes one or more snap components.
[0856] Clause 137. The garment according to Clause 136, wherein the first portion of the connector system includes a first portion of a first snap component fixed to the perimeter seam along the first side edge, and wherein the second portion of the connector system includes a second portion of the first snap component fixed to the perimeter seam along the second side edge.
[0857] Clause 138. The garment according to Clause 133, wherein the first portion of the connector system includes one or more buttons and the second portion of the connector system includes one or more corresponding button holes.
[0858] Clause 139. The garment according to Clause 133, wherein the first portion of the connector system includes one or more buttons fixed to the perimeter seam along the first side edge, and wherein the second portion of the connector system includes one or more corresponding button holes defined through the perimeter seam along the second side edge.
[0859] Clause 140. The garment according to any one of Clauses 121 to 128, further comprising a securing system for releasably engaging the garment with a wearer's body.
[0860] Clause 141. The garment according to Clause 140, wherein at least a portion of the securing system is fixed with the first garment component.
[0861] Clause 142. The garment according to Clause 140 or 141, wherein the securing system includes a slider fastener system.
[0862] Clause 143. The garment according to Clause 140 or 141, wherein the securing system includes one or more snap fasteners.
[0863] Clause 144. The garment according to Clause 140 or 141, wherein the securing system includes one or more button fasteners.
[0864] Clause 145. The garment according to Clause 140 or 141, wherein the securing system includes a belt.
[0865] Clause 146. The garment according to any one of Clauses 140 to 145, wherein the perimeter seam defines at least a portion of a first arm opening at a first side of the garment.
[0866] Clause 147. The garment according to Clause 146, wherein the perimeter seam defines at least a portion of a second arm opening at a second side of the garment.
[0867] Clause 148. The garment according to any one of Clauses 121 to 145, wherein the first inflatable chamber extends from a front portion of the garment into a first sleeve region of the garment.
[0868] Clause 149. The garment according to Clause 148, wherein the first inflatable chamber extends from the front portion of the garment into a second sleeve region of the garment.
[0869] Clause 150. The garment according to any one of Clauses 121 to 145, wherein the first inflatable chamber extends from a back portion of the garment into a first sleeve region of the garment.
[0870] Clause 151. The garment according to Clause 150, wherein the first inflatable chamber extends from the back portion of the garment into a second sleeve region of the garment.
[0871] Clause 152. The garment according to any one of Clauses 121 to 145, wherein the first inflatable chamber extends from a front portion of the garment to a back portion of the garment.
[0872] Clause 153. The garment according to Clause 152, wherein the first inflatable chamber further extends into a first sleeve region of the garment.
[0873] Clause 154. The garment according to Clause 153, wherein the first inflatable chamber further extends into a second sleeve region of the garment.
[0874] Clause 155. The garment according to any one of Clauses 121 to 154, wherein the first film is fixed with respect to the second film by an adhesive material applied to at least one of the first film or the second film in a pattern to produce the perimeter seam and the plurality of internal bonding regions.
[0875] Clause 156. The garment according to any one of Clauses 121 to 154, wherein the first film is fixed with respect to the second film by a fused bond or a welded bond between materials of the first film and the second film without inclusion of an adhesive material.
[0876] Clause 157. The garment according to any one of Clauses 121 to 156, wherein the first laminated component forms an exterior layer of the garment.
[0877] Clause 158. The garment according to Clause 157, further comprising a durable water resistant material applied to the first fabric.
[0878] Clause 159. The garment according to any one of Clauses 121 to 158, wherein at least one of the plurality of internal bonding regions includes one or more through holes that extend completely through the first fabric and the second fabric.
[0879] Clause 160. The garment according to any one of Clauses 121 to 158, wherein at least 25% of the plurality of internal bonding regions include one or more through holes that extend completely through the first fabric and the second fabric.
[0880] Clause 161. The garment according to any one of Clauses 121 to 158, wherein at least 50% of the plurality of internal bonding regions include one or more through holes that extend completely through the first fabric and the second fabric.
[0881] Clause 162. The garment according to any one of Clauses 121 to 161, wherein an adhesion blocker is provided on at least one of the first film or the second film at locations to produce portions of the first fluid chamber portion between the first film and the second film.
[0882] Clause 163. The garment according to Clause 162, wherein the adhesion blocker comprises: a first fabric element applied to the first film and a second fabric element applied to the second film, wherein a first major surface of the first fabric element directly faces a second major surface of the second fabric element, and wherein the first fabric element does not fuse or bond to the second fabric element upon exposure to heat and/or pressure.
[0883] Clause 164. The garment according to Clause 162, wherein the adhesion blocker comprises: [0884] a first fabric element including a first laminated construction, the first laminated construction including: (a) a third fabric, (b) a third film comprising at least one of a layer of a third thermoplastic polyurethane material, and a layer of a third polyurethane material, and (c) a third adhesive joining the third film with the third fabric, wherein the third film is fixed to a portion of the first film; and [0885] a second fabric element including a second laminated construction, the second laminated construction including: (a) a fourth fabric, (b) a fourth film comprising at least one of a layer of a fourth thermoplastic polyurethane material, and a layer of a fourth polyurethane material, and (c) a fourth adhesive joining the fourth film with the fourth fabric, wherein the fourth film is fixed to a portion of the second film, and wherein the fourth fabric is positioned with respect to the third fabric such that a major surface of the fourth fabric directly faces a major surface of the third fabric within the first fluid chamber portion.
[0886] Clause 165. A garment, comprising: [0887] a first garment component that includes: [0888] a first laminated component, the first laminated component including: [0889] (a) a first fabric, (b) a first film comprising a layer chosen from at least one of a layer of a first thermoplastic polyurethane material, and a layer of a first polyurethane material, and (c) a first adhesive bonding the first film with the first fabric, and [0890] a second component, the second component including a second film comprising a layer chosen from at least one of a layer of a second thermoplastic polyurethane material, and a layer of a second polyurethane material, [0891] wherein the first film directly faces and is joined with respect to the second film to form a first fluid chamber portion between the first film and the second film, the first fluid chamber portion forming at least a portion of a first inflatable chamber and including: (a) a perimeter seam and (b) a plurality of internal bonding regions where the first film is joined to the second film; and [0892] a second garment component fixed to the first garment component.
[0893] Clause 166. The garment according to Clause 165, wherein the second component includes a second laminated component, the second laminated component comprising a second fabric joined to the second film.
[0894] Clause 167. The garment according to Clause 165, wherein the second film is transparent, partially transparent, or translucent.
[0895] Clause 168. The garment according to Clause 165 or 167, wherein the second film is exposed in the first garment component.
[0896] Clause 169. The garment according to any one of Clauses 165 to 168, wherein the first garment component includes an upper edge formed by at least one of the first fabric or the second component, and wherein the second garment component comprises a collar element fixed to the upper edge.
[0897] Clause 170. The garment according to Clause 169, wherein the collar element does not include a fluid-filled bladder chamber.
[0898] Clause 171. The garment according to any one of Clauses 165 to 168, wherein the first garment component includes an upper edge formed by at least one of the first fabric or the second component, and wherein the second garment component comprises a hood member fixed to the upper edge.
[0899] Clause 172. The garment according to Clause 171, wherein the hood member includes at least one fluid-filled bladder chamber.
[0900] Clause 173. The garment according to Clause 172, wherein the first fluid chamber portion is in fluid communication with at least one fluid-filled bladder chamber of the hood member.
[0901] Clause 174. The garment according to any one of Clauses 165 to 168, wherein the first garment component includes a lower edge formed by at least one of the first fabric or the second component, and wherein the second garment component comprises a waist band element fixed to the lower edge.
[0902] Clause 175. The garment according to Clause 174, wherein the waist band element includes a stretchable or elastic material.
[0903] Clause 176. The garment according to any one of Clauses 165 to 168, wherein the first garment component includes: (i) a first side edge formed by at least one of the first fabric or the second component and (ii) a second side edge formed by at least one of the first fabric or the second component, wherein the second garment component comprises a first portion of a connector system engaged with the first side edge, and wherein the garment further comprises: [0904] a third garment component comprising a second portion of the connector system engaged with the second side edge, wherein the first portion of the connector system and the second portion of the connector system are engageable to releasably fix the first side edge with respect to the second side edge.
[0905] Clause 177. The garment according to Clause 176, wherein the connector system includes a slide fastener system.
[0906] Clause 178. The garment according to Clause 176, wherein the connector system includes one or more snap components.
[0907] Clause 179. The garment according to Clause 176, wherein the first portion of the connector system includes one or more buttons and the second portion of the connector system includes one or more corresponding button holes formed in the third garment component.
[0908] Clause 180. The garment according to any one of Clauses 165 to 168, wherein the perimeter seam of the first garment component forms: (i) a first side edge and (ii) a second side edge, wherein the second garment component comprises a first portion of a connector system provided with the first side edge and a second portion of a connector system provided with the second side edge, wherein the first portion of the connector system and the second portion of the connector system are engageable to releasably fix the first side edge with respect to the second side edge.
[0909] Clause 181. The garment according to Clause 180, wherein the connector system includes a slide fastener system.
[0910] Clause 182. The garment according to Clause 181, wherein the first portion of the connector system includes a first portion of the slide fastener system fixed to the perimeter seam along the first side edge, and wherein the second portion of the connector system includes a second portion of the slide fastener system fixed to the perimeter seam along the second side edge.
[0911] Clause 183. The garment according to Clause 180, wherein the connector system includes one or more snap components.
[0912] Clause 184. The garment according to Clause 183, wherein the first portion of the connector system includes a first portion of a first snap component fixed to the perimeter seam along the first side edge, and wherein the second portion of the connector system includes a second portion of the first snap component fixed to the perimeter seam along the second side edge.
[0913] Clause 185. The garment according to Clause 180, wherein the first portion of the connector system includes one or more buttons and the second portion of the connector system includes one or more corresponding button holes.
[0914] Clause 186. The garment according to Clause 180, wherein the first portion of the connector system includes one or more buttons fixed to the perimeter seam along the first side edge, and wherein the second portion of the connector system includes one or more corresponding button holes defined through the perimeter seam along the second side edge.
[0915] Clause 187. The garment according to any one of Clauses 165 to 175, further comprising a securing system for releasably engaging the garment with a wearer's body.
[0916] Clause 188. The garment according to Clause 187, wherein at least a portion of the securing system is fixed with the first garment component.
[0917] Clause 189. The garment according to Clause 187 or 188, wherein the securing system includes a slider fastener system.
[0918] Clause 190. The garment according to Clause 187 or 188, wherein the securing system includes one or more snap fasteners.
[0919] Clause 191. The garment according to Clause 187 or 188, wherein the securing system includes one or more button fasteners.
[0920] Clause 192. The garment according to Clause 187 or 188, wherein the securing system includes a belt.
[0921] Clause 193. The garment according to any one of Clauses 165 to 192, wherein the perimeter seam defines a first arm opening at a first side of the garment.
[0922] Clause 194. The garment according to Clause 193, wherein the perimeter seam defines a second arm opening at a second side of the garment.
[0923] Clause 195. The garment according to any one of Clauses 165 to 192, wherein the first inflatable chamber extends from a front portion of the garment into a first sleeve region of the garment.
[0924] Clause 196. The garment according to Clause 195, wherein the first inflatable chamber extends from the front portion of the garment into a second sleeve region of the garment.
[0925] Clause 197. The garment according to any one of Clauses 165 to 192, wherein the first inflatable chamber extends from a back portion of the garment into a first sleeve region of the garment.
[0926] Clause 198. The garment according to Clause 197, wherein the first inflatable chamber extends from the back portion of the garment into a second sleeve region of the garment.
[0927] Clause 199. The garment according to any one of Clauses 165 to 192, wherein the first inflatable chamber extends from a front portion of the garment to a back portion of the garment.
[0928] Clause 200. The garment according to Clause 199, wherein the first inflatable chamber further extends into a first sleeve region of the garment.
[0929] Clause 201. The garment according to Clause 200, wherein the first inflatable chamber further extends into a second sleeve region of the garment.
[0930] Clause 202. The garment according to any one of Clauses 165 to 201, wherein the first film is fixed with respect to the second film by an adhesive material applied to at least one of the first film or the second film in a pattern to produce the perimeter seam and the plurality of internal bonding regions.
[0931] Clause 203. The garment according to any one of Clauses 165 to 201, wherein the first film is fixed with respect to the second film by a fused bond or a welded bond between materials of the first film and the second film without inclusion of an adhesive material.
[0932] Clause 204. The garment according to any one of Clauses 165 to 203, wherein the first laminated component forms an exterior layer of the garment.
[0933] Clause 205. The garment according to Clause 204, further comprising a durable water resistant material applied to the first fabric.
[0934] Clause 206. The garment according to any one of Clauses 165 to 205, wherein at least one of the plurality of internal bonding regions includes one or more through holes that extend completely through the first fabric and the second component.
[0935] Clause 207. The garment according to any one of Clauses 165 to 205, wherein at least 25% of the plurality of internal bonding regions include one or more through holes that extend completely through the first fabric and the second component.
[0936] Clause 208. The garment according to any one of Clauses 165 to 205, wherein at least 50% of the plurality of internal bonding regions include one or more through holes that extend completely through the first fabric and the second component.
[0937] Clause 209. The garment according to any one of Clauses 165 to 208, wherein an adhesion blocker is provided on at least one of the first film or the second film at locations to produce portions of the first fluid chamber portion between the first film and the second film.
[0938] Clause 210. The garment according to Clause 209, wherein the adhesion blocker comprises: a first fabric element applied to the first film and a second fabric element applied to the second film, wherein a first major surface of the first fabric element directly faces a second major surface of the second fabric element, and wherein the first fabric element does not fuse or bond to the second fabric element upon exposure to heat and/or pressure.
[0939] Clause 211. A garment, comprising: [0940] a first garment component that includes: [0941] a first laminated component, the first laminated component including: [0942] (a) a first fabric, (b) a first film comprising a layer chosen from at least one of a layer of a first thermoplastic polyurethane material, and a layer of a first polyurethane material, (c) a first adhesive joining a first major surface of the first film with the first fabric, (d) a second fabric, and (e) a second adhesive joining a second major surface of the first film with the second fabric, and [0943] a second component, the second component including a second film comprising a layer chosen from at least one of a layer of a second thermoplastic polyurethane material, and a layer of a second polyurethane material, wherein the first laminated component and the second component are joined together to form a first fluid chamber portion, the first fluid chamber portion forming at least a portion of a first inflatable chamber and including: (a) a perimeter seam and (b) a plurality of internal bonding regions; and [0944] a second garment component fixed to the first garment component.
[0945] Clause 212. The garment according to Clause 211, wherein the second component includes a second laminated component, the second laminated component including: (a) a third fabric, (b) the second film, (c) a third adhesive joining a third major surface of the second film with the third fabric, (d) a fourth fabric, and (e) a fourth adhesive joining a fourth major surface of the second film with the fourth fabric, and [0946] wherein the fourth fabric directly faces the second fabric, and wherein the fourth fabric is joined with the second fabric by an adhesive material provided at locations to produce the perimeter seam and the plurality of internal bonding regions.
[0947] Clause 213. The garment according to Clause 211 or 212, wherein a material of the first fabric is the same as a material of the second fabric.
[0948] Clause 214. The garment according to any one of Clauses 211 to 213, wherein at least one of the first fabric or the second fabric comprises a polyester material or a nylon material.
[0949] Clause 215. The garment according to any one of Clauses 211 to 214, wherein the first laminated component forms an exterior layer of the garment.
[0950] Clause 216. The garment according to Clause 215, further comprising a durable water resistant material applied to the first fabric.
[0951] Clause 217. The garment according to any one of Clauses 211 to 216, wherein at least one of the plurality of internal bonding regions includes one or more through holes that extend completely through the first laminated component and the second component.
[0952] Clause 218. The garment according to any one of Clauses 211 to 216, wherein at least 25% of the plurality of internal bonding regions include one or more through holes that extend completely through the first fabric and the second fabric.
[0953] Clause 219. The garment according to any one of Clauses 211 to 218, wherein the first laminated component and the second component extend continuously to form an upper body garment including a front portion and a back portion.
[0954] Clause 220. The garment according to Clause 219, wherein the first fluid chamber portion extends continuously to form and connect a front chamber portion located in the front portion and a rear chamber portion located in the back portion.
[0955] Clause 221. The garment according to Clause 219, wherein the first fluid chamber portion extends continuously around at least one of a first side of the garment or a second side of the garment to form and connect a front chamber portion located in the front portion and a rear chamber portion located in the back portion.
[0956] Clause 222. The garment according to Clause 219, wherein the first fluid chamber portion extends continuously over at least one of a first shoulder region of the garment or a second shoulder region of the garment to form and connect a front chamber portion located in the front portion and a rear chamber portion located in the back portion.
[0957] Clause 223. The garment according to any one of Clauses 211 to 222, wherein a material of the first fabric is the same as a material of the second fabric.
[0958] Clause 224. The garment according to any one of Clauses 211 to 223, wherein a material of the first film is the same as a material of the second film.
[0959] Clause 225. The garment according to any one of Clauses 1 to 224, wherein an outermost surface of one or more of the first laminated component or the second laminated component comprises a woven fabric material.
[0960] Clause 226. A garment structure, comprising: [0961] a first composite component including: (i) a first fabric, and (ii) a first film having a thickness of less than 120 micron fixed with the first fabric, wherein the first film includes one or more of a polyurethane layer and a thermoplastic polyurethane layer; and [0962] a second composite component including: (i) a second fabric, and (ii) a second film having a thickness of less than 120 micron fixed with the second fabric, wherein the second film includes one or more of a polyurethane layer and a thermoplastic polyurethane layer, [0963] wherein a first portion of the first film is fixed with respect to a first portion of the second film to form an inflatable bladder chamber between facing surfaces of the first film and the second film, and wherein the inflatable bladder chamber is changeable between a deflated condition and an inflated condition.
[0964] Clause 227. A garment structure, comprising: [0965] an inflatable bladder chamber, said inflatable bladder chamber comprising: [0966] a first composite component including: (i) a first fabric, and (ii) a first film joined to the first fabric, wherein the first film comprises one or more of a polyurethane layer and a thermoplastic polyurethane layer; and [0967] a second composite component including: (i) a second fabric, and (ii) a second film joined to the second fabric, wherein the second film comprises one or more of a polyurethane layer and a thermoplastic polyurethane layer, [0968] wherein a first portion of the first film is joined to a first portion of the second film to form said inflatable bladder chamber between facing surfaces of the first film and the second film, and wherein the inflatable bladder chamber is adapted to occupy a first volume in a deflated condition and a second volume in an inflated condition, [0969] wherein said garment structure has a first RCT when the inflatable bladder chamber is in a deflated condition and a second RCT when the inflatable bladder chamber is in an inflated condition and wherein said second RCT is at least twice said first RCT.
[0970] Clause 228. The garment structure according to Clause 226 or 227, wherein in the deflated condition, the garment structure has a first thermal resistance, wherein in the inflated condition, the garment structure has a second thermal resistance, and wherein the second thermal resistance is greater than the first thermal resistance.
[0971] Clause 229. The garment structure according to Clause 228, wherein the second thermal resistance is at least 100% greater than the first thermal resistance.
[0972] Clause 230. The garment structure according to Clause 228, wherein the first thermal resistance has a first RCT value in units of C.m.sup.2/KW, wherein the second thermal resistance has a second RCT value in units of C.m.sup.2/KW, and wherein the second RCT value is at least 100 points greater than the first RCT value.
[0973] Clause 231. The garment structure according to any one of Clauses 226 to 230, wherein in the inflated condition, the inflatable bladder chamber has a thickness no greater than 50 mm measured from a first surface of the first fabric to a second surface of the second fabric facing an opposite direction from the first surface.
[0974] Clause 232. The garment structure according to any one of Clauses 226 to 230, wherein in the inflated condition, the inflatable bladder chamber has a thickness no greater than 35 mm measured from a first surface of the first fabric to a second surface of the second fabric facing an opposite direction from the first surface.
[0975] Clause 233. The garment structure according to any one of Clauses 226 to 232, wherein at least one of the first fabric or the second fabric includes a knit structure comprising a drawn textured yarn.
[0976] Clause 234. The garment structure according to any one of Clauses 226 to 233, wherein at least one of the first fabric or the second fabric comprises a polyester material.
[0977] Clause 235. The garment structure according to any one of Clauses 226 to 234, further comprising a durable water resistant material applied to at least one of the first fabric or the second fabric.
[0978] Clause 236. The garment structure according to any one of Clauses 226 to 235, further comprising a durable water resistant material applied to at least one of: (a) a surface of the first fabric located opposite the first film, or (b) a surface of the second fabric located opposite the second film.
[0979] Clause 237. The garment structure according to any one of Clauses 226 to 236, wherein at least one of the first fabric or the second fabric has a basis weight of at least 15 grams per square meter and less than 150 grams per square meter.
[0980] Clause 238. The garment structure according to any one of Clauses 226 to 237, wherein at least one of the first fabric or the second fabric has a linear mass density of at least 10 denier and less than 100 denier.
[0981] Clause 239. The garment structure according to any one of Clauses 226 to 238, wherein the thickness of at least one of the first film or the second film is at least 30 micron and less than 120 micron.
[0982] Clause 240. The garment structure according to any one of Clauses 226 to 239, wherein at least one of the first fabric or the second fabric comprises a double jersey knit structure.
[0983] Clause 241. The garment structure according to any one of Clauses 226 to 240, wherein at least one of the first film or the second film constitutes a thermoplastic polyurethane layer.
[0984] Clause 242. The garment structure according to Clause 241, wherein the thermoplastic polyurethane layer is between 30 micron and 120 micron thick.
[0985] Clause 243. The garment structure according to any one of Clauses 226 to 240, wherein at least one of the first film or the second film comprises: (a) a polyurethane layer and (b) a thermoplastic polyurethane layer engaged with the polyurethane layer, wherein the polyurethane layer is engaged with a respective fabric by a respective adhesive.
[0986] Clause 244. The garment structure according to Clause 243, wherein the polyurethane layer is between 15 micron and 60 micron thick, and wherein the thermoplastic polyurethane layer is between 15 micron and 60 micron thick.
[0987] Clause 245. The garment structure according to any one of Clauses 226 to 240, wherein at least one of the first film or the second film constitutes a polyurethane layer.
[0988] Clause 246. The garment structure according to Clause 245, wherein the polyurethane layer is between 30 micron and 120 micron thick.
[0989] Clause 247. The garment structure according to any one of Clauses 226 to 246, wherein an outermost surface of one or more of the first fabric or the second fabric comprises a woven fabric material.
[0990] Clause 248. A garment structure, comprising: [0991] a first composite component including: (i) a first knit fabric, and (ii) a first film fixed with the first knit fabric, wherein the first film includes one or more of a polyurethane layer and a thermoplastic polyurethane layer; and [0992] a second composite component including: (i) a second knit fabric, and (ii) a second film fixed with the second knit fabric, wherein the second film includes one or more of a polyurethane layer and a thermoplastic polyurethane layer, [0993] wherein: [0994] a first portion of the first film is fixed with respect to a first portion of the second film to form an inflatable bladder chamber between facing surfaces of the first film and the second film, [0995] the inflatable bladder chamber is formed into a tubular shape having a first end and a second end, the first knit fabric forming an exterior surface of the tubular shape and the second knit fabric forming an interior surface of the tubular shape, and [0996] the inflatable bladder chamber is changeable between a deflated condition and an inflated condition.
[0997] Clause 249. The garment structure according to Clause 248, wherein in the inflated condition: (i) the first end includes a first open area within the tubular shape defined by an inwardmost extent of the second knit fabric, (ii) the second end includes a second open area within the tubular shape defined by the inwardmost extent of the second knit fabric, and (iii) the second open area is smaller than the first open area.
[0998] Clause 250. The garment structure according to Clause 248, wherein when changing from the deflated condition to the inflated condition: (i) a first open area within the tubular shape defined by an inwardmost extent of the second knit fabric at the first end changes from a first area to a second area, and (ii) a second open area within the tubular shape defined by the inwardmost extent of the second knit fabric at the second end changes from a third area to a fourth area.
[0999] Clause 251. The garment structure according to Clause 250, wherein the fourth area is smaller than the third area.
[1000] Clause 252. The garment structure according to Clause 250, wherein the first open area undergoes a first percent size decrease when changing from the first area to the second area, wherein the second open area undergoes a second percent size decrease when changing from the third area to the fourth area, and wherein the second percent size decrease is greater than the first percent size decrease.
[1001] Clause 253. The garment structure according to any one of Clauses 248 to 252, wherein the tubular shape tapers from the first end to the second end.
[1002] Clause 254. The garment structure according to any one of Clauses 248 to 253, wherein the garment structure forms a sleeve component.
[1003] Clause 255. The garment structure according to any one of Clauses 248 to 254, wherein at least one of the first knit fabric or the second knit fabric includes a knit structure comprising a drawn textured yarn.
[1004] Clause 256. The garment structure according to any one of Clauses 248 to 255, wherein at least one of the first knit fabric or the second knit fabric comprises a polyester material.
[1005] Clause 257. The garment structure according to any one of Clauses 248 to 256, further comprising a durable water resistant material applied to at least one of the first knit fabric or the second knit fabric.
[1006] Clause 258. The garment structure according to any one of Clauses 248 to 256, further comprising a durable water resistant material applied to at least one of: (a) a surface of the first knit fabric located opposite the first film, or (b) a surface of the second knit fabric located opposite the second film.
[1007] Clause 259. The garment structure according to any one of Clauses 248 to 258, wherein at least one of the first knit fabric or the second knit fabric has a basis weight of at least 15 grams per square meter and less than 150 grams per square meter.
[1008] Clause 260. The garment structure according to any one of Clauses 248 to 259, wherein at least one of the first knit fabric or the second knit fabric has a linear mass density of at least 10 denier and less than 100 denier.
[1009] Clause 261. The garment structure according to any one of Clauses 248 to 260, wherein a thickness of at least one of the first film or the second film is at least 30 micron and less than 120 micron.
[1010] Clause 262. The garment structure according to any one of Clauses 248 to 261, wherein at least one of the first knit fabric or the second knit fabric comprises a double jersey knit structure.
[1011] Clause 263. The garment structure according to any one of Clauses 248 to 262, wherein at least one of the first film or the second film constitutes a thermoplastic polyurethane layer.
[1012] Clause 264. The garment structure according to Clause 263, wherein the thermoplastic polyurethane layer is between 30 micron and 120 micron thick.
[1013] Clause 265. The garment structure according to any one of Clauses 248 to 262, wherein at least one of the first film or the second film comprises: (a) a polyurethane layer and (b) a thermoplastic polyurethane layer engaged with the polyurethane layer, wherein the polyurethane layer is engaged with a respective knit fabric by a respective adhesive.
[1014] Clause 266. The garment structure according to Clause 265, wherein the polyurethane layer is between 15 micron and 60 micron thick, and wherein the thermoplastic polyurethane layer is between 15 micron and 60 micron thick.
[1015] Clause 267. The garment structure according to any one of Clauses 248 to 262, wherein at least one of the first film or the second film constitutes a polyurethane layer.
[1016] Clause 268. The garment structure according to Clause 267, wherein the polyurethane layer is between 30 micron and 120 micron thick.
[1017] Clause 269. The garment structure according to any one of Clauses 248 to 268, wherein a woven fabric material is applied to an outermost surface of one or more of the first knit fabric or the second knit fabric.
[1018] Clause 270. A garment structure, comprising: [1019] a first garment component having a first fluid chamber portion and a first perimeter seam, wherein a plurality of internal bonds are provided within the first fluid chamber portion, the plurality of internal bonds providing shape control properties for the first fluid chamber portion when the first fluid chamber portion is placed in an inflated condition, wherein the plurality of internal bonds includes a first subset of internal bonds, the first subset of internal bonds corresponding to the internal bonds of the first fluid chamber portion that are located closest to the first perimeter seam, and wherein each internal bond of the first subset of internal bonds is located at least 30 mm from an interior edge of the first perimeter seam; and [1020] a second garment component attached to first perimeter seam of the first garment component, wherein the second garment component includes a portion of a slide fastener component, and wherein the second garment component is fixed to the first perimeter seam of the first garment component at a location at least 0.5 mm away from the interior edge of the first perimeter seam.
[1021] Clause 271. The garment structure according to Clause 270, wherein the second garment component is attached to first perimeter seam of the first garment component by a sewn seam that directly engages the first perimeter seam.
[1022] Clause 272. The garment structure according to Clause 270 or 271, wherein the plurality of internal bonds are located such that when the first fluid chamber portion is in the inflated condition, the first fluid chamber portion is no more than 50 mm thick.
[1023] Clause 273. The garment structure according to Clause 270 or 271, wherein the plurality of internal bonds are located such that when the first fluid chamber portion is in the inflated condition, the first fluid chamber portion is no more than 35 mm thick.
[1024] Clause 274. The garment structure according to any one of Clauses 270 to 273, wherein the portion of the slide fastener component comprises a portion of a zipper component.
[1025] Clause 275. A garment structure, comprising: [1026] a first garment component having a first inflatable fluid chamber portion, said first inflatable fluid chamber portion having a first perimeter seam, said first perimeter seam having an interior edge and an exterior edge; [1027] a second garment component having a second inflatable fluid chamber portion, said second inflatable fluid chamber portion having a second perimeter seam, said second perimeter seam having an interior edge and an exterior edge; and [1028] a garment fastener having a first element and a second element, wherein said first element is either joined to or disposed on the first perimeter seam of the first garment component and said second element is disposed on the second perimeter seam of the second garment component.
[1029] Clause 276. The garment structure according to Clause 275, wherein the garment fastener includes at least one fastener chosen from: a slider fastener; a button/slit fastener; a snap fastener; and a hook and loop fastener.
[1030] Clause 277. A garment structure, comprising: [1031] a first garment component having a first inflatable fluid chamber portion, said first inflatable fluid chamber portion having a first perimeter sealed seam, said first perimeter sealed seam having an interior edge and an exterior edge; and [1032] a garment pocket having an opening adapted to receive at least part of a wearer's hand and providing access to an internal pocket volume, wherein at least a portion of said garment pocket is joined to or disposed on the first perimeter sealed seam of the first garment component.
[1033] Clause 278. A garment structure, comprising: [1034] a first garment component having a first inflatable fluid chamber portion defined between an inner chamber surface and an outer chamber surface, said first inflatable fluid chamber portion having a first fixed region where the inner chamber surface is fixed to the outer chamber surface, and wherein an opening is defined through the first garment component and through first the first fixed region; and [1035] a garment pocket component engaged with the first garment component at the first fixed region, wherein the garment pocket component defines at least a portion of an internal pocket volume, and wherein the internal pocket volume is accessible through the opening.
[1036] Clause 279. A garment, comprising: [1037] a first garment component that includes: [1038] a first laminated component including: (a) a first fabric, (b) a first film comprising one or more of a layer of a first thermoplastic polyurethane material and a layer of a first polyurethane material, and (c) a first adhesive joining the first film with the first fabric, and [1039] a second laminated component, the second laminated component including: (a) a second fabric, (b) a second film comprising one or more of a second thermoplastic polyurethane material and a layer of a second polyurethane material, and (c) a second adhesive joining the second film with the second fabric, [1040] wherein the first film directly faces and is joined to the second film to form a first fluid chamber portion between the first film and the second film, the first fluid chamber portion forming at least a portion of a first inflatable chamber and including a first internal bonding region within the first fluid chamber portion where the first film is joined to the second film, [1041] wherein the first fabric forms a first outer surface of the first garment component and the second fabric forms a second outer surface of the first garment component located opposite the first outer surface, and [1042] wherein at a perimeter of the first internal bonding region: (a) the first outer surface includes a raised rim, and (b) the second outer surface includes an indentation forming an opposite side of the raised rim.
[1043] Clause 280. The garment according to Clause 279, wherein a plurality of additional internal bonding regions are formed within the first fluid chamber portion where the first film is joined to the second film, and wherein at perimeters of at least some of these additional internal bonding regions: (a) the first outer surface includes additional raised rims, and (b) the second outer surface includes additional indentations forming an opposite side of a corresponding raised rim for that additional internal bonding region.
[1044] Clause 281. The garment according to Clause 279, wherein the raised rim extends around 100% of the perimeter of the first internal bonding region.
[1045] Clause 282. The garment according to any one of Clauses 279 to 281, wherein the first outer surface constitutes an exterior-most layer of the first garment component.
[1046] Clause 283. The garment according to any one of Clauses 279 to 281, wherein the second outer surface constitutes an exterior-most layer of the first garment component.
[1047] Clause 284. The garment according to any one of Clauses 279 to 283, wherein the first internal bonding region includes one or more through holes that extend through the first garment component from the first fabric to the second fabric.
[1048] Clause 285. A method of making a garment component, the method comprising: [1049] placing a first laminated component and a second laminated component in a press, [1050] wherein the first laminated component includes: (a) a first fabric, (b) a first film comprising one or more of a layer of a first thermoplastic polyurethane material and a layer of a first polyurethane material, and (c) a first adhesive joining the first film with the first fabric, [1051] wherein the second laminated component includes: (a) a second fabric, (b) a second film comprising one or more of a layer of a second thermoplastic polyurethane material and a layer of a second polyurethane material, and (c) a second adhesive joining the second film with the second fabric, [1052] wherein the first laminated component and the second laminated component are placed in the press such that the first film directly faces the second film; and [1053] pressing the first film and the second film together to bond the first film with the second film at least at: (a) an edge seam that defines at least a portion of an outer perimeter of a first fluid chamber portion between the first film and the second film and (b) a first internal bonding region located within the first fluid chamber portion, [1054] wherein the first fabric forms a first outer surface of the garment component and the second fabric forms a second outer surface of the garment component located opposite the first outer surface, and wherein the pressing forms a perimeter of the first internal bonding region to include: (a) a raised rim at the first outer surface, and (b) an indentation located opposite the raised rim at the second outer surface.
[1055] Clause 286. The method according to Clause 285, wherein the pressing forms a plurality of additional internal bonding regions within the first fluid chamber portion where the first film is joined to the second film, and wherein the pressing forms perimeters of at least some of these additional internal bonding regions to include: (a) additional raised rims at the first outer surface, and (b) additional indentations at the second outer surface located opposite a corresponding raised rim for that additional internal bonding region.
[1056] Clause 287. The method according to Clause 285, wherein the pressing forms the raised rim to extend around 100% of the perimeter of the first internal bonding region.
[1057] Clause 288. The method according to any one of Clauses 285 to 287, further comprising forming one or more through holes through the first internal bonding region, the one or more through holes extending from the first fabric to the second fabric.
[1058] Clause 289. The method according to any one of Clauses 285 to 288, wherein the press includes tooling that applies force to the first film and the second film during the pressing at selected locations that correspond to locations where at least the edge seam and the first internal bonding region are formed.
[1059] Clause 290. The method according to any one of Clauses 285 to 289, wherein during the pressing, at least one surface that applies pressing force to the first film and the second film has a non-rigid pressing surface.
[1060] Clause 291. The method according to Clause 290, wherein the non-rigid pressing surface comprises at least one of a silicone pad or fabric pad.
[1061] Clause 292. The method according to any one of Clauses 285 to 291, further comprising applying heat during the pressing.
[1062] Clause 293. A garment comprising: [1063] a first laminated component comprising a first fabric and a first film comprising at least one first air-impermeable layer, wherein the first fabric is bonded to the first film; [1064] a second laminated component comprising a second fabric and a second film comprising at least one second air-impermeable layer, wherein the second fabric is bonded to the second film; [1065] a fluid chamber comprising a space defined by a surface of the first film, a surface of the second film and at least one bonded region at which the first film and the second film are bonded to one another; [1066] wherein the garment has a variable thermal resistance in that the fluid chamber is configured to switch from an inflated condition to a deflated condition and to switch from a deflated condition to an inflated condition.
[1067] Clause 294. The garment of Clause 293, wherein the at least one bonded region comprises a perimetral bonded region, wherein the perimetral bonded region surrounds the space, and a plurality of interior bonded regions, wherein each interior bonded region is surrounded by the space.
[1068] Clause 295. The garment of Clause 294, wherein at least one of the plurality of interior bonded regions comprises one or more through-holes that extend completely through the first laminated component and the second laminated component.
[1069] Clause 296. The garment of Clause 294 or 295, wherein the plurality of interior bonded regions is arranged such that, when the fluid chamber is in the inflated condition, a maximum distance between the first film and the second film within the fluid chamber is not greater than 50 mm or, optionally, than 35 mm.
[1070] Clause 297. The garment of any one of Clauses 294 to 296, wherein: [1071] the first fabric comprises a first outer surface of the garment; [1072] the second fabric comprises a second outer surface of the garment located opposite the first outer surface; [1073] the first outer surface comprises a raised rim at a periphery of at least one of the plurality of interior bonded regions; and [1074] the second outer surface comprises an indentation opposite the raised rim at the periphery of the at least one of the plurality of interior bonded regions.
[1075] Clause 298. The garment of any one of Clauses 294 to 297, wherein the plurality of interior bonded regions comprises a subset of sacrificial bonded regions configured to become unbonded when a force pulling the first film and the second film apart is greater than a first threshold.
[1076] Clause 299. The garment of any one of Clauses 293 to 298, wherein the first fabric is intermittently bonded to the first film at a plurality of first spaced-apart regions and/or the second fabric is intermittently bonded to the second film at a plurality of second spaced-apart regions.
[1077] Clause 300. The garment of Clause 299, wherein: (A) the first fabric comprises a knit structure having a plurality of loops and at least 75% of the first spaced-apart regions are sized and shaped to contact at least two consecutive loops but fewer than ten consecutive loops of the first fabric; and/or (B) the second fabric comprises a knit structure having a plurality of loops and at least 75% of the second spaced-apart regions are sized and shaped to contact at least two consecutive loops but fewer than ten consecutive loops of the second fabric.
[1078] Clause 301. The garment of Clause 299 or 300, wherein: [1079] the plurality of first spaced-apart regions is arranged in a first pattern; [1080] the plurality of second spaced-apart regions is arranged in a second pattern; when the fluid chamber is in the deflated condition and positioned lying on a horizontal support surface, the first pattern and the second pattern are not vertically aligned.
[1081] Clause 302. The garment of any one of Clauses 293 to 301, wherein: [1082] when the fluid chamber is in the deflated condition, the garment has a first thermal resistance having a first RCT value; [1083] when the fluid chamber is in the inflated condition, the garment has a second thermal resistance having a second RCT value; [1084] and the second RCT value is at least two times the first RCT value.
[1085] Clause 303. The garment of any one of Clauses 293 to 302, wherein: [1086] the garment is an upper body garment comprising a front portion and a back portion; [1087] the fluid chamber comprises a front chamber portion and a rear chamber portion; [1088] and the front chamber portion and the rear chamber portion are fluidly connected.
[1089] Clause 304. The garment of any one of Clauses 293 to 303, wherein the fluid chamber extends continuously around at least one of a first flank side of the garment and a second flank side of the garment to form and connect the front chamber portion and the rear chamber portion.
[1090] Clause 305. The garment of any one of Clauses 293 to 304, wherein the fluid chamber extends continuously around at least one of a first shoulder region of the garment and a second shoulder region of the garment to form and connect the front chamber portion and the rear chamber portion.
[1091] Clause 306. The garment of any one of Clauses 293 to 305, wherein: (A) the at least one first air-impermeable layer comprises a polyurethane layer and/or a thermoplastic polyurethane layer; and/or (B) the at least one second air-impermeable layer comprises a polyurethane layer and/or a thermoplastic polyurethane layer.
[1092] Clause 307. The garment of any one of Clauses 293 to 306, wherein the first fabric comprises a knit structure, optionally a double jersey knit structure, and/or the second fabric comprises a knit structure, optionally a double jersey knit structure.
[1093] Clause 308. The garment of any one of Clauses 293 to 307, wherein the fluid chamber does not comprise a fluid container formed externally to the garment.
Clause Set D
[1094] Clause 1. A garment, comprising: [1095] a first garment component including: [1096] a first laminated component, the first laminated component including: (a) a first fabric, (b) a first film having a thickness of less than 100 micron, wherein the first film comprises one or more of a layer of a polyurethane material and a layer of a thermoplastic polyurethane material, and (c) a first adhesive joining the first film with the first fabric; and [1097] a second laminated component, the second laminated component including: (a) a second fabric, (b) a second film having a thickness of less than 100 micron, wherein the second film comprises one or more of a layer of a polyurethane material and a layer of a thermoplastic polyurethane material, and (c) a second adhesive joining the second film with the second fabric, [1098] wherein the first laminated component directly faces and is joined to the second laminated component to form a first fluid chamber portion between the first laminated component and the second laminated component, the first fluid chamber portion forming at least a portion of a first inflatable chamber and including: (i) a first perimeter seam and (ii) a first plurality of internal bonded regions where the first laminated component is joined to the second laminated component.
[1099] Clause 2. A garment, comprising: [1100] a first garment component including: [1101] a first laminated component, the first laminated component including: (a) a first fabric having a basis weight within a range of at least 15 grams per square meter and less than 150 grams per square meter, (b) a first film comprising one or more of a layer of a polyurethane material and a layer of a thermoplastic polyurethane material, and (c) a first adhesive joining the first film with the first fabric; and [1102] a second laminated component, the second laminated component including: (a) a second fabric having a basis weight within a range of at least 15 grams per square meter and less than 150 grams per square meter, (b) a second film comprising one or more of a layer of a polyurethane material and a layer of a thermoplastic polyurethane material, and (c) a second adhesive joining the second film with the second fabric, [1103] wherein the first laminated component directly faces and is joined to the second laminated component to form a first fluid chamber portion between the first laminated component and the second laminated component, the first fluid chamber portion forming at least a portion of a first inflatable chamber and including: (i) a first perimeter seam and (ii) a first plurality of internal bonded regions where the first laminated component is joined to the second laminated component.
[1104] Clause 3. A garment, comprising: [1105] a first garment component including: [1106] a first laminated component, the first laminated component including: (a) a first fabric having a linear mass density of at least 10 denier and less than 100 denier, (b) a first film comprising one or more of a layer of a polyurethane material and a layer of a thermoplastic polyurethane material, and (c) a first adhesive joining the first film with the first fabric; and [1107] a second laminated component, the second laminated component including: (a) a second fabric having a linear mass density of at least 10 denier and less than 100 denier, (b) a second film comprising one or more of a layer of a polyurethane material and a layer of a thermoplastic polyurethane material, and (c) a second adhesive joining the second film with the second fabric, [1108] wherein the first laminated component directly faces and is joined to the second laminated component to form a first fluid chamber portion between the first laminated component and the second laminated component, the first fluid chamber portion forming at least a portion of a first inflatable chamber and including: (i) a first perimeter seam and (ii) a first plurality of internal bonded regions where the first laminated component is joined to the second laminated component.
[1109] Clause 4. The garment according to any one of Clauses 1 to 3, wherein the garment is convertible between a deflated condition and an inflated condition, wherein in the deflated condition, the garment has a first RCT value, wherein in the inflated condition the garment has a second RCT value, and wherein the second RCT value is at least two times the first RCT value.
[1110] Clause 5. The garment according to any one of Clauses 1 to 4, wherein the first adhesive is applied discontinuously and does not completely cover an area between the first film and the first fabric; and/or wherein the second adhesive is applied discontinuously and does not completely cover an area between the second film and the second fabric.
[1111] Clause 6. The garment according to any one of Clauses 1 to 5, wherein the first film is a first thermoplastic polyurethane layer and the second film is a second thermoplastic polyurethane layer, and wherein the first plurality of internal bonded regions include fused or welded bonds formed directly between the first film and the second film.
[1112] Clause 7. The garment according to any one of Clauses 1 to 5, wherein the first film is a first thermoplastic polyurethane layer and the second film is a second thermoplastic polyurethane layer, and wherein one or more of the first plurality of internal bonded regions include non-adhesive bonds formed directly between the first film and the second film.
[1113] Clause 8. The garment according to any one of Clauses 1 to 7, wherein the first garment component comprises a front garment component.
[1114] Clause 9. The garment according to any one of Clauses 1 to 7, wherein the first garment component comprises a back garment component.
[1115] Clause 10. The garment according to any one of Clauses 1 to 7, wherein the first garment component comprises a garment sleeve component.
[1116] Clause 11. The garment according to any one of Clauses 1 to 7, further comprising: a second garment component engaged with the first garment component.
[1117] Clause 12. The garment according to Clause 11, wherein the second garment component is engaged with the first perimeter seam of the first garment component.
[1118] Clause 13. The garment according to Clause 11 or 12, wherein the second garment component includes a collar or hood component.
[1119] Clause 14. The garment according to Clause 11 or 12, wherein the second garment component includes a sleeve cuff component.
[1120] Clause 15. The garment according to Clause 11 or 12, wherein the second garment component includes a waist drawstring component.
[1121] Clause 16. The garment according to any one of Clauses 11 to 15, wherein the second garment component is engaged with the first perimeter seam.
[1122] Clause 17. The garment according to Clause 16, wherein the second garment component is engaged with the first perimeter seam by at least one member selected from the group of: a sewn seam; one or more mechanical fasteners; an adhesive bond; and an adhesive-free bond.
[1123] Clause 18. The garment according to Clause 11, wherein the second garment component includes a pocket member structure.
[1124] Clause 19. The garment according to Clause 18, wherein the pocket member structure is engaged with one or more of the first plurality of internal bonded regions.
[1125] Clause 20. The garment according to Clause 11 or 12, wherein the second garment component includes a portion of a slide fastener component.
[1126] Clause 21. The garment according to Clause 20, wherein the portion of the slide fastener component comprises a portion of a zipper component.
[1127] Clause 22. The garment according to any one of Clauses 1 to 7, further comprising: [1128] a second garment component engaged with the first garment component, wherein the second garment component includes: [1129] a third laminated component, the third laminated component including: (a) a third fabric, (b) a third film comprising one or more of a layer of a polyurethane material and a layer of a thermoplastic polyurethane material, and (c) a third adhesive joining the third film with the third fabric; and [1130] a fourth laminated component, the fourth laminated component including: (a) a fourth fabric, (b) a fourth film comprising one or more of a layer of a polyurethane material and a layer of a thermoplastic polyurethane material, and (c) a fourth adhesive joining the fourth film with the fourth fabric, [1131] wherein the third laminated component directly faces and is joined to the fourth laminated component to form a second fluid chamber portion between the third laminated component and the fourth laminated component, the second fluid chamber portion forming a portion of the first inflatable chamber and including: (i) a second perimeter seam and (ii) a second plurality of internal bonded regions where the third film is joined to the fourth film.
[1132] Clause 23. The garment according to Clause 22, wherein the third film has a thickness of less than 100 micron.
[1133] Clause 24. The garment according to Clause 22 or 23, wherein the fourth film has a thickness of less than 100 micron.
[1134] Clause 25. The garment according to any one of Clauses 22 to 24, wherein the first fabric has a basis weight within a range of at least 15 grams per square meter and less than 150 grams per square meter.
[1135] Clause 26. The garment according to any one of Clauses 22 to 25, wherein the second fabric has a basis weight within a range of at least 15 grams per square meter and less than 150 grams per square meter.
[1136] Clause 27. The garment according to any one of Clauses 22 to 27, wherein the first fabric has a linear mass density of at least 10 denier and less than 100 denier.
[1137] Clause 28. The garment according to any one of Clauses 22 to 27, wherein the second fabric has a linear mass density of at least 10 denier and less than 100 denier.
[1138] Clause 29. The garment according to any one of Clauses 22 to 28, wherein the second garment component is engaged with the first garment component, at least in part, by engaging the first perimeter seam with the second perimeter seam.
[1139] Clause 30. The garment according to any one of Clauses 22 to 28, wherein the second garment component is engaged with the first garment component at a first sealed seam where the first perimeter seam is sealed to the second perimeter seam.
[1140] Clause 31. The garment according to Clause 30, wherein the first sealed seam includes at least one fluid passageway that places the first fluid chamber portion in fluid communication with the second fluid chamber portion.
[1141] Clause 32. The garment according to any one of Clauses 22 to 30, wherein at least one fluid passageway places the first fluid chamber portion in fluid communication with the second fluid chamber portion.
[1142] Clause 33. The garment according to any one of Clauses 11, 12, or 22 to 32, wherein the first garment component comprises a front garment component and the second garment component comprises a back garment component.
[1143] Clause 34. The garment according to any one of Clauses 11, 12, or 22 to 32, wherein the first garment component comprises a front garment component and the second garment component comprises a sleeve component.
[1144] Clause 35. The garment according to any one of Clauses 11, 12, or 22 to 32, wherein the first garment component comprises a back garment component and the second garment component comprises a sleeve component.
[1145] Clause 36. The garment according to any one of Clauses 11, 12, or 22 to 32, wherein the first garment component comprises a front garment component and the second garment component comprises a collar or hood component.
[1146] Clause 37. The garment according to any one of Clauses 11, 12, or 22 to 32, wherein the first garment component comprises a back garment component and the second garment component comprises a collar or hood component.
[1147] Clause 38. A garment, comprising: [1148] a first garment component including: [1149] a first laminated component including: (a) a first fabric and (b) a first film joined to the first fabric, wherein the first film comprises one or more of a layer of a polyurethane material and a layer of a thermoplastic polyurethane material, and [1150] a second laminated component including: (a) a second fabric and (b) a second film joined to the second fabric, wherein the second film comprises one or more of a layer of a polyurethane material and a layer of a thermoplastic polyurethane material, and wherein a first fluid chamber portion of a first inflatable chamber is defined between the first laminated component and the second laminated component; and [1151] a second garment component including: [1152] a third laminated component including: (a) a third fabric and (b) a third film joined to the third fabric, wherein the third film comprises one or more of a layer of a polyurethane material and a layer of a thermoplastic polyurethane material, and [1153] a fourth laminated component including: (a) a fourth fabric and (b) a fourth film joined to the fourth fabric, wherein the fourth film comprises one or more of a layer of a polyurethane material and a layer of a thermoplastic polyurethane material, and wherein a second fluid chamber portion of the first inflatable chamber is defined between the third laminated component and the fourth laminated component, [1154] wherein a first edge of the first garment component is joined to a second edge of the second garment component at a first seam, wherein at the first seam: (i) the third laminated component includes a first folded edge positioned such that a first portion of the third film is joined to the first film, (ii) the fourth laminated component includes a second folded edge positioned such that a first portion of the fourth film is joined to the second film, and (iii) a second portion of the third film faces a second portion of the fourth film.
[1155] Clause 39. The garment according to Clause 38, wherein at a first portion of the first seam, the second portion of the third film is joined to the second portion of the fourth film.
[1156] Clause 40. The garment according to Clause 39, wherein at a second portion of the first seam, a first fluid passageway extends between the second portion of the third film and the second portion of the fourth film to thereby place the first fluid chamber portion in fluid communication with the second fluid chamber portion across the first seam.
[1157] Clause 41. The garment according to Clause 38, wherein at a first portion of the first seam, a first fluid passageway extends between the second portion of the third film and the second portion of the fourth film to thereby place the first fluid chamber portion in fluid communication with the second fluid chamber portion across the first seam.
[1158] Clause 42. The garment according to Clause 40 or 41, wherein an adhesion blocker is placed on the second portion of at least one of the third film and the fourth film at a location of the first fluid passageway.
[1159] Clause 43. The garment according to Clause 42, wherein the adhesion blocker comprises an ink material applied to the second portion of at least one of the third film and the fourth film.
[1160] Clause 44. The garment according to Clause 42, wherein the adhesion blocker includes a fabric element applied to the second portion of at least one of the third film and the fourth film.
[1161] Clause 45. The garment according to Clause 42, wherein the adhesion blocker includes: (a) a first fabric element applied to the second portion of the third film and (b) a second fabric element applied to the second portion of the fourth film.
[1162] Clause 46. The garment according to any one of Clauses 38 to 45, wherein at the first folded edge, a first portion of the third fabric is joined to a second portion of the third fabric by an adhesive.
[1163] Clause 47. The garment according to Clause 46, wherein at the second folded edge, a first portion of the fourth fabric is joined to a second portion of the fourth fabric by an adhesive.
[1164] Clause 48. A garment, comprising: [1165] a first front garment component; [1166] a first back garment component, wherein each of the first front garment component and the first back garment component includes a composite structure that includes: [1167] a first laminated component, the first laminated component including: [1168] (a) a first knit fabric, (b) a first film having a thickness of less than 100 micron wherein the first film comprises a layer chosen from at least one of a layer of a polyurethane material and a layer of a thermoplastic polyurethane material, and (c) a first adhesive joining the first film with the first knit fabric; and [1169] a second laminated component, the second laminated component including: (a) a second knit fabric, (b) a second film having a thickness of less than 100 micron wherein the second film comprises a layer chosen from at least one of a layer of a polyurethane material and a layer of a thermoplastic polyurethane material, and (c) a second adhesive joining the second film with the second knit fabric, [1170] wherein the first laminated component directly faces and is joined to the second laminated component to form a fluid chamber portion between the first laminated component and the second laminated component, the fluid chamber portion including: (i) a perimeter seam and (ii) a plurality of internal bonded regions where the first laminated component is joined to the second laminated component; and [1171] a first seam joining the perimeter seam of the first front garment component and the perimeter seam of the first back garment component.
[1172] Clause 49. A garment, comprising: [1173] a first front garment component; [1174] a first back garment component, wherein each of the first front garment component and the first back garment component includes a composite structure that includes: [1175] a first laminated component, the first laminated component including: [1176] (a) a first knit fabric having a basis weight within a range of at least 15 grams per square meter and less than 150 grams per square meter, (b) a first film comprising one or more of a polyurethane material and a layer of a thermoplastic polyurethane material, and (c) a first adhesive joining the first film with the first knit fabric; and [1177] a second laminated component, the second laminated component including: (a) a second knit fabric having a basis weight within a range of at least 15 grams per square meter and less than 150 grams per square meter, (b) a second film comprising one or more of a layer of a polyurethane material and a layer of a thermoplastic polyurethane material, and (c) a second adhesive joining the second film with the second knit fabric, [1178] wherein the first laminated component directly faces and is joined to the second laminated component to form a fluid chamber portion between the first laminated component and the second laminated component, the fluid chamber portion including: (i) a perimeter seam and (ii) a plurality of internal bonded regions where the first laminated component is joined to the second laminated component; and [1179] a first seam joining the perimeter seam of the first front garment component and the perimeter seam of the first back garment component.
[1180] Clause 50. A garment, comprising: [1181] a first front garment component; [1182] a first back garment component, wherein each of the first front garment component and the first back garment component includes a composite structure that includes: [1183] a first laminated component, the first laminated component including: (a) a first knit fabric having a linear mass density of at least 10 denier and less than 100 denier, (b) a first film comprising one or more of a polyurethane material and a layer of a thermoplastic polyurethane material, and (c) a first adhesive joining the first film with the first knit fabric; and [1184] a second laminated component, the second laminated component including: [1185] (a) a second knit fabric having a linear mass density of at least 10 denier and less than 100 denier, (b) a second film comprising one or more of a layer of a polyurethane material and a layer of a thermoplastic polyurethane material, and (c) a second adhesive joining the second film with the second knit fabric,
wherein the first laminated component directly faces and is joined to the second laminated component to form a fluid chamber portion between the first laminated component and the second laminated component, the fluid chamber portion including: (i) a perimeter seam and (ii) a plurality of internal bonded regions where the first laminated component is joined to the second laminated component; and [1186] a first seam joining the perimeter seam of the first front garment component and the perimeter seam of the first back garment component.
[1187] Clause 51. The garment according to any one of Clauses 48 to 50, wherein the garment is convertible between a deflated condition and an inflated condition, wherein in the deflated condition, the garment has a first RCT value, wherein in the inflated condition the garment has a second RCT value, and wherein the second RCT value is at least two times the first RCT value.
[1188] Clause 52. The garment according to any one of Clauses 48 to 51, wherein a first fluid passageway places the fluid chamber portion of the first front garment component in fluid communication with the fluid chamber portion of the first back garment component.
[1189] Clause 53. The garment according to Clause 52, wherein the first fluid passageway extends through the first seam.
[1190] Clause 54. The garment according to any one of Clauses 48 to 53, further comprising: a first sleeve component engaged with at least one of the first front garment component and the first back garment component.
[1191] Clause 55. The garment according to Clause 54, wherein the first sleeve component includes the composite structure.
[1192] Clause 56. The garment according to Clause 55, further comprising one or more fluid passageways placing the fluid chamber portion of the first sleeve component in fluid communication with the fluid chamber portion of at least one of the first front garment component and the first back garment component.
[1193] Clause 57. The garment according to Clause 56, wherein the one or more fluid passageways extend through a seam that joins the first sleeve component with at least one of the first front garment component and the first back garment component.
[1194] Clause 58. The garment according to any one of Clauses 48 to 51, further comprising: [1195] a second front garment component having the composite structure; and [1196] a second seam joining the perimeter seam of the second front garment component and the perimeter seam of the first back garment component.
[1197] Clause 59. The garment according to Clause 58, further comprising: a securing system for releasably securing the first front garment component with the second front garment component.
[1198] Clause 60. The garment according to Clause 59, wherein the securing system includes a slider fastener.
[1199] Clause 61. The garment according to Clause 59, wherein the securing system includes a zipper system.
[1200] Clause 62. The garment according to any one of Clauses 58 to 61, wherein a first fluid passageway places the fluid chamber portion of the first front garment component in fluid communication with the fluid chamber portion of the first back garment component, and
[1201] wherein a second fluid passageway places the fluid chamber portion of the second front garment component in fluid communication with the fluid chamber portion of the first back garment component.
[1202] Clause 63. The garment according to Clause 62, wherein the first fluid passageway extends through the first seam and the second fluid passageway extends through the second seam.
[1203] Clause 64. The garment according to Clause 62 or 63, further comprising: [1204] a first sleeve component engaged with at least one of the first front garment component and the first back garment component; and [1205] a second sleeve component engaged with at least one of the second front garment component and the first back garment component.
[1206] Clause 65. The garment according to Clause 64, wherein the first sleeve component includes the composite structure and the second sleeve component includes the composite structure.
[1207] Clause 66. The garment according to Clause 65, further comprising: [1208] one or more fluid passageways placing the fluid chamber portion of the first sleeve component in fluid communication with the fluid chamber portion of at least one of the first front garment component and the first back garment component; and [1209] one or more fluid passageways placing the fluid chamber portion of the second sleeve component in fluid communication with the fluid chamber portion of at least one of the second front garment component and the first back garment component.
[1210] Clause 67. The garment according to Clause 66, wherein the one or more fluid passageways placing the fluid chamber portion of the first sleeve component in fluid communication with the fluid chamber portion of at least one of the first front garment component and the first back garment component extend through a seam that joins the first sleeve component with at least one of the first front garment component and the first back garment component, and wherein the one or more fluid passageways placing the fluid chamber portion of the second sleeve component in fluid communication with the fluid chamber portion of at least one of the second front garment component and the first back garment component extend through a seam that joins the second sleeve component with at least one of the second front garment component and the first back garment component.
[1211] Clause 68. A garment, comprising: [1212] a first garment component; [1213] a second garment component, wherein each of the first garment component and the second garment component includes a composite structure that includes: [1214] a first laminated component, the first laminated component including: [1215] (a) a first knit fabric, (b) a first film having a thickness of less than 100 micron wherein the first film comprises one or more of a layer of a polyurethane material and a layer of a thermoplastic polyurethane material, and (c) a first adhesive joining the first film with the first knit fabric; and [1216] a second laminated component, the second laminated component including: (a) a second knit fabric, (b) a second film having a thickness of less than 100 micron wherein the second film comprises one or more of a layer of a polyurethane material and a layer of a thermoplastic polyurethane material, and (c) a second adhesive joining the second film with the second knit fabric, [1217] wherein the first laminated component directly faces and is joined to the second laminated component to form a fluid chamber portion between the first laminated component and the second laminated component, the fluid chamber portion including: (i) a perimeter seam and (ii) a plurality of internal bonded regions where the first laminated component is joined to the second laminated component; and [1218] a first seam joining the perimeter seam of the first garment component and the perimeter seam of the second garment component.
[1219] Clause 69. A garment, comprising: [1220] a first garment component; [1221] a second garment component, wherein each of the first garment component and the second garment component includes a composite structure that includes: [1222] a first laminated component, the first laminated component including: [1223] (a) a first knit fabric having a basis weight within a range of at least 15 grams per square meter and less than 150 grams per square meter, (b) a first film comprising one or more of a layer of a polyurethane material and a layer of a thermoplastic polyurethane material, and (c) a first adhesive joining the first film with the first knit fabric; and [1224] a second laminated component, the second laminated component including: (a) a second knit fabric having a basis weight within a range of at least 15 grams per square meter and less than 150 grams per square meter, (b) a second film comprising one or more of a layer of a polyurethane material and a layer of a thermoplastic polyurethane material, and (c) a second adhesive joining the second film with the second knit fabric, [1225] wherein the first laminated component directly faces and is joined to the second laminated component to form a fluid chamber portion between the first laminated component and the second laminated component, the fluid chamber portion including: (i) a perimeter seam and (ii) a plurality of internal bonded regions where the first laminated component is joined to the second laminated component; and [1226] a first seam joining the perimeter seam of the first garment component and the perimeter seam of the second garment component.
[1227] Clause 70. A garment, comprising: [1228] a first garment component; [1229] a second garment component, wherein each of the first garment component and the second garment component includes a composite structure that includes: [1230] a first laminated component, the first laminated component including: [1231] (a) a first knit fabric having a linear mass density of at least 10 denier and less than 100 denier, (b) a first film comprising one or more of a layer of a polyurethane material and a layer of a thermoplastic polyurethane material, and (c) a first adhesive joining the first film with the first knit fabric; and [1232] a second laminated component, the second laminated component including: (a) a second knit fabric having a linear mass density of at least 10 denier and less than 100 denier, (b) a second film comprising one or more of a layer of a polyurethane material and a layer of a thermoplastic polyurethane material, and (c) a second adhesive joining the second film with the second knit fabric, [1233] wherein the first laminated component directly faces and is joined to the second laminated component to form a fluid chamber portion between the first laminated component and the second laminated component, the fluid chamber portion including: (i) a perimeter seam and (ii) a plurality of internal bonded regions where the first laminated component is joined to the second laminated component; and [1234] a first seam joining the perimeter seam of the first garment component and the perimeter seam of the second garment component.
[1235] Clause 71. The garment according to any one of Clauses 68 to 70, wherein the garment is convertible between a deflated condition and an inflated condition, wherein in the deflated condition, the garment has a first RCT value, wherein in the inflated condition the garment has a second RCT value, and wherein the second RCT value is at least two times the first RCT value.
[1236] Clause 72. The garment according to any one of Clauses 68 to 71, wherein a first fluid passageway places the fluid chamber portion of the first garment component in fluid communication with the fluid chamber portion of the second garment component.
[1237] Clause 73. The garment according to Clause 72, wherein the first fluid passageway extends through the first seam.
[1238] Clause 74. The garment according to any one of Clauses 68 to 73, further comprising: a third garment component engaged with at least one of the first garment component and the second garment component.
[1239] Clause 75. The garment according to Clause 74, wherein the third garment component includes the composite structure.
[1240] Clause 76. The garment according to Clause 75, further comprising one or more fluid passageways placing the fluid chamber portion of the third garment component in fluid communication with the fluid chamber portion of at least one of the first garment component and the second garment component.
[1241] Clause 77. The garment according to Clause 76, wherein the one or more fluid passageways extend through a seam that joins the third garment component with at least one of the first garment component and the second garment component.
[1242] Clause 78. The garment according to any one of Clauses 68 to 71, further comprising: [1243] a third garment component having the composite structure; and [1244] a second seam joining the perimeter seam of the third garment component and the perimeter seam of at least one of the first garment component and the second garment component.
[1245] Clause 79. The garment according to Clause 78, wherein a first fluid passageway places the fluid chamber portion of the first garment component in fluid communication with the fluid chamber portion of the second garment component, and wherein a second fluid passageway places the fluid chamber portion of the third garment component in fluid communication with the fluid chamber portion of the first garment component.
[1246] Clause 80. The garment according to Clause 79, wherein the first fluid passageway extends through the first seam and the second fluid passageway extends through the second seam.
[1247] Clause 81. The garment according to Clause 79 or 80, further comprising: a fourth garment component engaged with at least one of the first garment component, the second garment component, and the third garment component.
[1248] Clause 82. The garment according to Clause 81, wherein the fourth garment component includes the composite structure.
[1249] Clause 83. The garment according to Clause 82, further comprising: one or more fluid passageways placing the fluid chamber portion of the fourth garment component in fluid communication with the fluid chamber portion of at least one of first garment component, the second garment component, and the third garment component.
[1250] Clause 84. The garment according to Clause 83, wherein the one or more fluid passageways placing the fluid chamber portion of the fourth garment component in fluid communication with the fluid chamber portion of at least one of first garment component, the second garment component, and the third garment component extend through a seam that joins the fourth garment component with at least one of first garment component, the second garment component, and the third garment component.
[1251] Clause 85. The garment according to any one of Clauses 81 to 84, further comprising: a fifth garment component engaged with at least one of the first garment component, the second garment component, the third garment component, and the fourth garment component.
[1252] Clause 86. The garment according to Clause 85, wherein the fifth garment component includes the composite structure.
[1253] Clause 87. The garment according to Clause 86, further comprising: one or more fluid passageways placing the fluid chamber portion of the fifth garment component in fluid communication with the fluid chamber portion of at least one of first garment component, the second garment component, the third garment component, and the fourth garment component.
[1254] Clause 88. The garment according to Clause 87, wherein the one or more fluid passageways placing the fluid chamber portion of the fifth garment component in fluid communication with the fluid chamber portion of at least one of first garment component, the second garment component, the third garment component, and the fourth garment component extend through a seam that joins the fifth garment component with at least one of first garment component, the second garment component, the third garment component, and the fourth garment component.
[1255] Clause 89. A garment, comprising: [1256] a first garment component having a first fluid chamber portion and a first perimeter edge portion; [1257] a second garment component having a second fluid chamber portion and a second perimeter edge portion; and [1258] a seam joining the first perimeter edge portion with the second perimeter edge portion, wherein the seam comprises a multilayer construction and includes: (i) a first sealed region, (ii) a second sealed region, and (iii) a first fluid passageway defined between layers of the multilayer construction and located between the first sealed region and the second sealed region, the first fluid passageway placing the first fluid chamber portion in fluid communication with the second fluid chamber portion.
[1259] Clause 90. The garment according to Clause 89, wherein at the first sealed region, all layers of the multilayer construction of the seam are fixed together, and/or wherein at the second sealed region, all layers of the multilayer construction of the seam are fixed together.
[1260] Clause 91. The garment according to Clause 89 or 90, wherein the first garment component includes a first exterior layer and a first interior layer, wherein the first fluid chamber portion is defined between the first exterior layer and the first interior layer, and/or wherein the second garment component includes a second exterior layer and a second interior layer, wherein the second fluid chamber portion is defined between the second exterior layer and the second interior layer.
[1261] Clause 92. The garment according to Clause 89 or 90, wherein the first garment component includes a first exterior layer and a first interior layer, wherein the first fluid chamber portion is defined between the first exterior layer and the first interior layer, [1262] wherein the second garment component includes a second exterior layer and a second interior layer, wherein the second fluid chamber portion is defined between the second exterior layer and the second interior layer; and [1263] wherein at the seam, the second exterior layer and the second interior layer are located between the first exterior layer and the first interior layer.
[1264] Clause 93. The garment according to Clause 92, wherein at the seam, at least one of the second exterior layer and the second interior layer includes a folded portion.
[1265] Clause 94. The garment according to Clause 93, wherein at the seam, the second exterior layer includes a first folded portion and the second interior layer includes a second folded portion.
[1266] Clause 95. The garment according to Clause 94, wherein the first fluid passageway extends between the first folded portion and the second folded portion.
[1267] Clause 96. The garment according to Clause 94, wherein the first fluid passageway is bounded by the first folded portion and the second folded portion.
[1268] Clause 97. The garment according to Clause 92, wherein the second exterior layer and the second interior layer are exposed within the first fluid passageway.
[1269] Clause 98. The garment according to any one of Clauses 89 to 97, further comprising an adhesion blocker provided between adjacent layers of the multilayer construction, the adhesion blocker preventing the adjacent layers from bonding together and thereby defining the first fluid passageway.
[1270] Clause 99. The garment according to Clause 98, wherein the adhesion blocker comprises an ink composition.
[1271] Clause 100. The garment according to Clause 98, wherein the adhesion blocker comprises a fabric element.
[1272] Clause 101. The garment according to any one of Clauses 89 to 97, wherein the first fluid passageway is defined between a first layer of the multilayer construction and a second layer of the multilayer construction located adjacent the first layer, wherein a first adhesion blocker is provided on a surface of the first layer, wherein a second adhesion blocker is provided on a surface of the second layer, and wherein the first fluid passageway extends between the first adhesion blocker and the second adhesion blocker.
[1273] Clause 102. The garment according to Clause 101, wherein at least one of the first adhesion blocker or the second adhesion blocker comprises an ink composition.
[1274] Clause 103. The garment according to Clause 101, wherein at least one of the first adhesion blocker or the second adhesion blocker comprises a fabric element.
[1275] Clause 104. The garment according to Clause 101, wherein the first adhesion blocker comprises a fabric laminate fused or bonded to the first layer, and wherein the second adhesion blocker comprises a fabric laminate fused or bonded to the second layer.
[1276] Clause 105. The garment according to any one of Clauses 89 to 104, wherein the seam joining the first perimeter edge portion with the second perimeter edge portion further includes: (i) a third sealed region, and (ii) a second fluid passageway defined between layers of the multilayer construction and located between the second sealed region and the third sealed region, the second fluid passageway placing the first fluid chamber portion in fluid communication with the second fluid chamber portion.
[1277] Clause 106. The garment according to Clause 105, wherein the seam joining the first perimeter edge portion with the second perimeter edge portion further includes: (i) a fourth sealed region, and (ii) a third fluid passageway defined between layers of the multilayer construction and located between the third sealed region and the fourth sealed region, the third fluid passageway placing the first fluid chamber portion in fluid communication with the second fluid chamber portion.
[1278] Clause 107. The garment according to any one of Clauses 89 to 106, wherein at the first sealed region of the seam, the multilayer construction comprises at least four layers of material bonded together without spaces between adjacent layers of the multilayer construction.
[1279] Clause 108. The garment according to any one of Clauses 89 to 106, wherein at the first sealed region of the seam, the multilayer construction comprises at least six layers of material bonded together without spaces between adjacent layers of the multilayer construction.
[1280] Clause 109. A garment comprising: [1281] a first garment component comprising a first fluid chamber portion configured to switch from an inflated condition to a deflated condition and to switch from a deflated condition to an inflated condition; [1282] a second garment component comprising a second fluid chamber portion configured to switch from an inflated condition to a deflated condition and to switch from a deflated condition to an inflated condition; and [1283] a seam joining the first garment component with the second garment component; [1284] wherein the seam comprises at least one fluid passageway configured to put the first fluid chamber portion in fluid communication with the second fluid chamber portion.
[1285] Clause 110. The garment of Clause 109, wherein: [1286] the first garment component includes a first exterior multilayered element and a first interior multilayered element, wherein the first fluid chamber portion is defined between the first exterior multilayered element and the first interior multilayered element; [1287] the second garment component includes a second exterior multilayered element and a second interior multilayered element, wherein the second fluid chamber portion is defined between the second exterior multilayered element and the second interior multilayered element; and [1288] at the seam, the second exterior multilayered element and the second interior multilayered element are located between the first exterior multilayered element and the first interior multilayered element.
[1289] Clause 111. The garment of Clause 110, wherein the at least one fluid passageway extends between the second exterior multilayered element and the second interior multilayered element.
[1290] Clause 112. The garment of Clause 110 or 111, wherein, at the seam, at least one of the second exterior multilayered element and the second interior multilayered element includes a folded portion.
[1291] Clause 113. The garment of any one of Clauses 110 to 112, wherein the seam further comprises an adhesion blocker configured to prevent the second exterior multilayered element and the second interior multilayered element from bonding to each other at the at least one fluid passageway.
[1292] Clause 114. The garment of Clause 113, wherein the adhesion blocker comprises an ink composition and/or a fabric element.
[1293] Clause 115. The garment of Clause 109, wherein: [1294] the first garment component includes a first exterior multilayered element and a first interior multilayered element; [1295] the second garment component includes a second exterior multilayered element and a second interior multilayered element; a first edge of the first interior multilayered element is joined to a second edge of the second interior multilayered element to form a composite interior garment structure; [1296] a third edge of the first exterior multilayered element is joined to a fourth edge of the second exterior multilayered element to form a composite exterior garment structure; [1297] at the seam, the composite interior garment structure is joined to the composite exterior garment structure; [1298] the first fluid chamber portion and the second fluid chamber portion are defined between the composite interior garment structure and the composite exterior garment structure.
[1299] Clause 116. The garment of Clause 115, wherein: the seam further comprises an adhesion blocker configured to prevent the composite interior garment structure and the composite exterior garment structure from bonding to each other at the at least one fluid passageway.
[1300] Clause 117. The garment of Clause 115, wherein: at the seam, the composite interior garment structure is joined to the composite exterior garment structure by a discontinuously applied adhesive, the at least one fluid passageway being located where the adhesive is absent.
[1301] Clause 118. The garment of any one of Clauses 110 to 117, wherein: each of the multilayered elements comprises (i) an interior layer including a polyurethane layer and/or a thermoplastic polyurethane layer and (ii) an exterior layer comprising a fabric including a knit structure.
[1302] Clause 119. A method for forming a garment, the method comprising: [1303] providing a first garment component including a first exterior multilayered element and a first interior multilayered element, wherein a first fluid chamber portion is defined between the first exterior multilayered element and the first interior multilayered element; [1304] providing a second garment component including a second exterior multilayered element and a second interior multilayered element, wherein the second fluid chamber portion is defined between the second exterior multilayered element and the second interior multilayered element; [1305] interposing, at a seam region, the second exterior multilayered element and the second interior multilayered element between the first exterior multilayered element and the first interior multilayered element; [1306] selectively joining, at the seam region, the first exterior multilayered element, the second exterior multilayered element, the second interior multilayered element and the first interior multilayered element, to form at least one fluid passageway that fluidly connects the first fluid chamber portion and the second fluid chamber portion.
[1307] Clause 120. The method of Clause 119, wherein: [1308] each multilayered element comprises a thermoplastic polyurethane layer as bottom layer; [1309] interposing comprises folding a border portion of the second exterior multilayered element on itself and folding a border portion of the second interior multilayered element on itself; [1310] joining comprises exposing the seam region to heat and pressure.
[1311] Clause 121. The method of Clause 120, wherein selectively joining comprises applying an adhesion blocker to at least one of opposing surfaces of the second exterior multilayered element and the second interior multilayered element at a position of the at least one fluid passageway.
[1312] Clause 122. A method for forming a garment, the method comprising: [1313] providing a first exterior multilayered element and a first interior multilayered element; [1314] providing a second exterior multilayered element and a second interior multilayered element; [1315] joining a first edge of the first interior multilayered element to a second edge of the second interior multilayered element to form a composite interior garment structure; [1316] joining a third edge of the first exterior multilayered element to a fourth edge of the second exterior multilayered element to form a composite exterior garment structure; [1317] selectively joining the composite interior garment structure to the composite exterior garment structure to form a seam comprising at least one fluid passageway; [1318] joining the first exterior multilayered element and the first interior multilayered element to form a first fluid chamber portion fluidly connected to the at least one fluid passageway; and [1319] joining the second exterior multilayered element and the second interior multilayered element to form a second fluid chamber portion fluidly connected to the at least one fluid passageway.
[1320] Clause 123. The method of Clause 122, wherein selectively joining comprises applying an adhesion blocker to at least one of opposing surfaces of the composite interior garment structure and the composite exterior garment structure at a position of the at least one fluid passageway.
Clause Set E
[1321] Clause 1. A garment, comprising: [1322] a first garment portion including a first bladder chamber portion; [1323] a second garment portion including a second bladder chamber portion; and [1324] a seam joining the first garment portion and the second garment portion, wherein the seam includes a first end and a second end located opposite the first end, and wherein the seam includes: (i) a first sealed seam portion located between the first end and the second end, (ii) a second sealed seam portion located between the first end and the second end, and (iii) a first fluid passageway portion located between the first sealed seam portion and the second sealed seam portion, wherein the first fluid passageway portion interconnects and places the first bladder chamber portion in fluid communication with the second bladder chamber portion.
[1325] Clause 2. The garment according to Clause 1, wherein the first garment portion includes: (i) a first exterior laminated component including a first exterior fabric layer and a first exterior film layer attached to the first exterior fabric layer and (ii) a first interior laminated component including a first interior fabric layer and a first interior film layer attached to the first interior fabric layer, wherein the first bladder chamber portion is defined between the first exterior film layer and the first interior film layer; and [1326] wherein the second garment portion includes: (i) a second exterior laminated component including a second exterior fabric layer and a second exterior film layer attached to the second exterior fabric layer and (ii) a second interior laminated component including a second interior fabric layer and a second interior film layer attached to the second interior fabric layer, wherein the second bladder chamber portion is defined between the second exterior film layer and the second interior film layer.
[1327] Clause 3. The garment according to Clause 2, wherein the first fluid passageway portion is formed between: (a) facing surfaces of the first exterior film layer and the first interior film layer and (b) facing surfaces of the second exterior film layer and the second interior film layer located adjacent the facing surfaces of the first exterior film layer and the first interior film layer.
[1328] Clause 4. The garment according to Clause 2 or 3, further comprising at least one adhesion blocker located in the first fluid passageway portion between the facing surfaces of the first exterior film layer and the first interior film layer and/or between the facing surfaces of the second exterior film layer and the second interior film layer.
[1329] Clause 5. The garment according to Clause 2 or 3, further comprising an outer adhesion blocker extending between and engaged with each of the first exterior film layer and the second exterior film layer in the first fluid passageway portion.
[1330] Clause 6. The garment according to any one of Clauses 2 to 5, further comprising an inner adhesion blocker extending between and engaged with each of the first interior film layer and the second interior film layer in the first fluid passageway portion.
[1331] Clause 7. The garment according to Clause 2 or 3, further comprising in the first fluid passageway portion: (i) a first adhesion blocker engaged with each of the first exterior film layer and the second exterior film layer, and (ii) a second adhesion blocker engaged with each of the first interior film layer and the second interior film layer, wherein the first adhesion blocker directly faces the second adhesion blocker.
[1332] Clause 8. The garment according to any one of Clauses 2 to 7, further comprising an exterior seam tape layer spanning between and engaged with each of the first exterior fabric layer and the second exterior fabric layer and covering an exterior interface between the first exterior fabric layer and the second exterior fabric layer.
[1333] Clause 9. The garment according to any one of Clauses 2 to 8, further comprising an interior seam tape layer spanning between and engaged with each of the first interior fabric layer and the second interior fabric layer and covering an interior interface between the first interior fabric layer and the second interior fabric layer.
[1334] Clause 10. The garment according to any one of Clauses 1 to 3, further comprising at least one adhesion blocker located in the first fluid passageway portion.
[1335] Clause 11. The garment according to Clause 10, wherein said at least one adhesion blocker does not extend into either of the first sealed seam portion and the second sealed seam portion.
[1336] Clause 12. The garment according to any one of Clauses 1 to 11, wherein the first garment portion includes a first perimeter edge, wherein the second garment portion includes a second perimeter edge, and wherein the seam joins the first garment portion to the second garment portion along the first and second perimeter edges.
[1337] Clause 13. The garment according to any one of Clauses 1 to 12, wherein the seam joining the first garment portion and the second garment portion further includes: (i) a third sealed seam portion located between the first end and the second end and (ii) a second fluid passageway portion located between the second sealed seam portion and the third sealed seam portion, wherein the second fluid passageway portion interconnects and places the first bladder chamber portion in fluid communication with the second bladder chamber portion.
[1338] Clause 14. The garment according to Clause 13, wherein the second fluid passageway portion has the same construction as the first fluid passageway portion.
[1339] Clause 15. The garment according to Clause 13 or 14, wherein the seam joining the first garment portion and the second garment portion further includes: (i) a fourth sealed seam portion located between the first end and the second end and (ii) a third fluid passageway portion located between the third sealed seam portion and the fourth sealed seam portion, wherein the third fluid passageway portion interconnects and places the first bladder chamber portion in fluid communication with the second bladder chamber portion.
[1340] Clause 16. The garment according to Clause 15, wherein the third fluid passageway portion has the same construction as the first fluid passageway portion.
[1341] Clause 17. The garment according to any one of Clauses 1 to 16, wherein the seam defines a length direction extending along the seam from the first end to the second end, wherein: (i) the first sealed seam portion has a first length dimension in the length direction, (ii) the second sealed seam portion has a second length dimension in the length direction, and (iii) the first fluid passageway portion has a third length dimension in the length direction, and
[1342] wherein a combined length of the first length dimension and the second length dimension is at least two times the third length dimension.
[1343] Clause 18. A method, comprising: [1344] placing a first garment portion including a first bladder chamber portion adjacent a second garment portion including a second bladder chamber portion; and [1345] forming a seam to fix the first garment portion with the second garment portion, wherein the seam is formed to include a first end and a second end located opposite the first end, and wherein the seam is formed to include at least: (i) a first sealed seam portion located between the first end and the second end, (ii) a second sealed seam portion located between the first end and the second end, and (iii) a first fluid passageway portion located between the first sealed seam portion and the second sealed seam portion, wherein the first fluid passageway portion interconnects and places the first bladder chamber portion in fluid communication with the second bladder chamber portion.
[1346] Clause 19. The method according to Clause 18, wherein the placing step includes placing a first perimeter edge of the first garment portion adjacent a second perimeter edge of the second garment portion, and wherein the step of forming the seam includes fixing the first perimeter edge with the second perimeter edge.
[1347] Clause 20. The method according to Clause 18, wherein the first garment portion includes: (i) a first exterior laminated component including a first exterior fabric layer and a first exterior film layer attached to the first exterior fabric layer and (ii) a first interior laminated component including a first interior fabric layer and a first interior film layer attached to the first interior fabric layer, wherein the first bladder chamber portion is defined between the first exterior film layer and the first interior film layer; and [1348] wherein the second garment portion includes: (i) a second exterior laminated component including a second exterior fabric layer and a second exterior film layer attached to the second exterior fabric layer and (ii) a second interior laminated component including a second interior fabric layer and a second interior film layer attached to the second interior fabric layer, wherein the second bladder chamber portion is defined between the second exterior film layer and the second interior film layer.
[1349] Clause 21. The method according to any one of Clauses 18 to 20, wherein the seam is formed to further include: (i) a third sealed seam portion located between the first end and the second end and (ii) a second fluid passageway portion located between the second sealed seam portion and the third sealed seam portion, wherein the second fluid passageway portion interconnects and places the first bladder chamber portion in fluid communication with the second bladder chamber portion.
[1350] Clause 22. The method according to Clause 21, wherein the second fluid passageway portion has the same construction as the first fluid passageway portion.
[1351] Clause 23. The method according to Clause 21 or 22, wherein the seam is formed to further include: (i) a fourth sealed seam portion located between the first end and the second end and (ii) a third fluid passageway portion located between the third sealed seam portion and the fourth sealed seam portion, wherein the third fluid passageway portion interconnects and places the first bladder chamber portion in fluid communication with the second bladder chamber portion.
[1352] Clause 24. The method according to Clause 23, wherein the third fluid passageway portion has the same construction as the first fluid passageway portion.
[1353] Clause 25. The method according to any one of Clauses 18 to 24, wherein the seam is formed to define a length direction extending along the seam from the first end to the second end, wherein: (i) the first sealed seam portion has a first length dimension in the length direction, (ii) the second sealed seam portion has a second length dimension in the length direction, and (iii) the first fluid passageway portion has a third length dimension in the length direction, and wherein a combined length of the first length dimension and the second length dimension is at least two times the third length dimension.
[1354] Clause 26. The method according to any one of Clauses 18 to 25, wherein the step of forming the seam further includes forming the seam to include: (i) a third sealed seam portion located between the first end and the second end, and (ii) a second fluid passageway portion located between the second sealed seam portion and the third sealed seam portion.
[1355] Clause 27. The method according to Clause 26, wherein the step of forming the seam further includes forming the seam to include: (i) a fourth sealed seam portion located between the first end and the second end, and (ii) a third fluid passageway portion located between the third sealed seam portion and the fourth sealed seam portion.
[1356] Clause 28. A method, comprising: [1357] forming a composite interior laminated component by joining a first interior laminated component to a second interior laminated component at an interior interface; [1358] forming a composite exterior laminated component by joining a first exterior laminated component to a second exterior laminated component at an exterior interface; and [1359] forming a seam to fix the composite interior laminated component with the composite exterior laminated component at the interior and exterior interfaces, wherein the seam is formed to include a first end and a second end located opposite the first end, and wherein the seam is formed to include at least: (i) a first sealed seam portion located between the first end and the second end, (ii) a second sealed seam portion located between the first end and the second end, and (iii) a first fluid passageway portion located between the first sealed seam portion and the second sealed seam portion.
[1360] Clause 29. The method according to Clause 28, wherein the first fluid passageway portion interconnects: (i) a first bladder chamber portion defined between the first interior laminated component and the first exterior laminated component and (ii) a second bladder chamber portion defined between the second interior laminated component and the second exterior laminated component.
[1361] Clause 30. The method according to Clause 28, wherein the first interior laminated component includes a first interior fabric layer and a first interior film layer, wherein the second interior laminated component includes a second interior fabric layer and a second interior film layer, and [1362] wherein the first exterior laminated component includes a first exterior fabric layer and a first exterior film layer, wherein the second exterior laminated component includes a second exterior fabric layer and a second exterior film layer.
[1363] Clause 31. The method according to any one of Clauses 28 to 30, wherein the step of forming the composite interior laminated component includes attaching a perimeter edge of the first interior laminated component with a perimeter edge of the second interior laminated component.
[1364] Clause 32. The method according to any one of Clauses 28 to 30, wherein the step of forming the composite interior laminated component includes ultrasonic welding a perimeter edge of the first interior laminated component with a perimeter edge of the second interior laminated component.
[1365] Clause 33. The method according to any one of Clauses 28 to 32, wherein the step of forming the composite exterior laminated component includes attaching a perimeter edge of the first exterior laminated component with a perimeter edge of the second exterior laminated component.
[1366] Clause 34. The method according to any one of Clauses 28 to 32, wherein the step of forming the composite exterior laminated component includes ultrasonic welding a perimeter edge of the first exterior laminated component with a perimeter edge of the second exterior laminated component.
[1367] Clause 35. The method according to any one of Clauses 28 to 34, further comprising applying an inner seam tape over the interior interface.
[1368] Clause 36. The method according to Clause 35, wherein the first interior laminated component includes a first interior fabric layer and a first interior film layer, wherein the second interior laminated component includes a second interior fabric layer and a second interior film layer, and wherein the inner seam tape is applied to the first interior fabric layer and the second interior fabric layer across the interior interface.
[1369] Clause 37. The method according to any one of Clauses 28 to 36, further comprising applying an outer seam tape over the exterior interface.
[1370] Clause 38. The method according to Clause 37, wherein the first exterior laminated component includes a first exterior fabric layer and a first exterior film layer, wherein the second exterior laminated component includes a second exterior fabric layer and a second exterior film layer, and wherein the outer seam tape is applied to the first exterior fabric layer and the second exterior fabric layer across the exterior interface.
[1371] Clause 39. The method according to any one of Clauses 28 to 38, wherein the step of forming the seam includes applying an adhesion blocker to at least one of the composite interior laminated component and/or the composite exterior laminated component at a location corresponding to the first fluid passageway portion.
[1372] Clause 40. The method according to Clause 39, wherein the first interior laminated component includes a first interior fabric layer and a first interior film layer, wherein the second interior laminated component includes a second interior fabric layer and a second interior film layer, and wherein the adhesion blocker is applied to the first interior film layer and the second interior film layer across the interior interface.
[1373] Clause 41. The method according to Clause 39, wherein the first exterior laminated component includes a first exterior fabric layer and a first exterior film layer, wherein the second exterior laminated component includes a second exterior fabric layer and a second exterior film layer, and wherein the adhesion blocker is applied to the first exterior film layer and the second exterior film layer across the exterior interface.
[1374] Clause 42. The method according to any one of Clauses 28 to 38, wherein the step of forming the seam includes: (i) applying a first adhesion blocker to the composite interior laminated component at the interior interface, and (ii) applying a second adhesion blocker to the composite exterior laminated component at the exterior interface, wherein the first adhesion blocker and the second adhesion blocker are applied at locations corresponding to the first fluid passageway portion.
[1375] Clause 43. The method according to Clause 42, wherein the first interior laminated component includes a first interior fabric layer and a first interior film layer, wherein the second interior laminated component includes a second interior fabric layer and a second interior film layer, and wherein the first adhesion blocker is applied to the first interior film layer and the second interior film layer across the interior interface, [1376] wherein the first exterior laminated component includes a first exterior fabric layer and a first exterior film layer, wherein the second exterior laminated component includes a second exterior fabric layer and a second exterior film layer, and wherein the second adhesion blocker is applied to the first exterior film layer and the second exterior film layer across the exterior interface, and [1377] wherein the first adhesion blocker and the second adhesion blocker are positioned between the composite interior laminated component and the composite exterior laminated component so as to directly face one another.
[1378] Clause 44. The method according to any one of Clauses 28 to 43, wherein the step of forming the seam includes applying a compressive force to the composite interior laminated component and the composite exterior laminated component at the interior interface and the exterior interface to bond the composite interior laminated component with the composite exterior laminated component at the first sealed seam portion and at the second sealed seam portion, and wherein no bond forms between the composite interior laminated component and the composite exterior laminated component at the first fluid passageway portion.
[1379] Clause 45. The method according to Clause 44, wherein the step of forming the seam includes applying heat to at least one of the composite interior laminated component and/or the composite exterior laminated component while the compressive force is being applied.
[1380] Clause 46. The method according to any one of Clauses 28 to 45, wherein the step of forming the seam includes welding the composite interior laminated component to the composite exterior laminated component at the interior interface and the exterior interface to bond the composite interior laminated component with the composite exterior laminated component at the first sealed seam portion and at the second sealed seam portion, and wherein no bond forms between the composite interior laminated component and the composite exterior laminated component at the first fluid passageway portion.
[1381] Clause 47. The method according to any one of Clauses 28 to 46, wherein, after the seam is formed: (A) the first sealed seam portion and the second sealed seam portion of the seam separate: (i) a first bladder chamber portion defined between the first interior laminated component and the first exterior laminated component and (ii) a second bladder chamber portion defined between the second interior laminated component and the second exterior laminated component, and (B) the first fluid passageway portion places the first bladder chamber portion in fluid communication with the second bladder chamber portion.
[1382] Clause 48. The method according to any one of Clauses 28 to 47, wherein the seam is formed to define a length direction extending along the seam from the first end to the second end, wherein: (i) the first sealed seam portion has a first length dimension in the length direction, (ii) the second sealed seam portion has a second length dimension in the length direction, and (iii) the first fluid passageway portion has a third length dimension in the length direction, and wherein a combined length of the first length dimension and the second length dimension is at least two times the third length dimension.
[1383] Clause 49. The method according to any one of Clauses 28 to 48, wherein the step of forming the seam further includes forming the seam to include: (i) a third sealed seam portion located between the first end and the second end, and (ii) a second fluid passageway portion located between the second sealed seam portion and the third sealed seam portion.
[1384] Clause 50. The method according to Clause 49, wherein the step of forming the seam further includes forming the seam to include: (i) a fourth sealed seam portion located between the first end and the second end, and (ii) a third fluid passageway portion located between the third sealed seam portion and the fourth sealed seam portion.
[1385] Clause 51. A garment, comprising: [1386] a first exterior laminated component including: [1387] (i) a first knit fabric component having a linear mass density within a range of 10 denier and 65 denier, and [1388] (ii) a first thermoplastic polyurethane film including one or more thermoplastic polyurethane layers fixed to the first knit fabric component, the first thermoplastic polyurethane film having a thickness within a range of about 25 micron to 70 micron; and [1389] a first interior laminated component including: [1390] (i) a second knit fabric component having a linear mass density within a range of 10 denier and 65 denier, and [1391] (ii) a second thermoplastic polyurethane film including one or more thermoplastic polyurethane layers fixed to the second knit fabric component, the second thermoplastic polyurethane film having a thickness within a range of about 25 micron to 70 micron, [1392] wherein a first bladder chamber is defined between directly facing surfaces of the first thermoplastic polyurethane film and the second thermoplastic polyurethane film, and wherein the first thermoplastic polyurethane film is bonded to the second thermoplastic polyurethane film in an adhesive-free manner at a first outer perimeter edge seam that defines an interior edge of the first bladder chamber.
[1393] Clause 52. The garment according to Clause 51, wherein at least one of the first knit fabric component and/or the second knit fabric component has a double jersey knit structure.
[1394] Clause 53. The garment according to Clause 51 or 52, wherein at least one of the first knit fabric component and/or the second knit fabric component is formed from a polyethylene terephthalate material.
[1395] Clause 54. The garment according to any one of Clauses 51 to 53, wherein the first thermoplastic polyurethane film includes: (a) a first thermoplastic polyurethane film layer having a first melt temperature fixed to the first knit fabric component and (b) a second thermoplastic polyurethane film layer having a second melt temperature fixed to the first thermoplastic polyurethane film layer, the first melt temperature being at least 10 degrees C. greater than the second melt temperature; [1396] wherein the second thermoplastic polyurethane film includes: (a) a third thermoplastic polyurethane film layer having a third melt temperature fixed to the second knit fabric component and (b) a fourth thermoplastic polyurethane film layer having a fourth melt temperature fixed to the third thermoplastic polyurethane film layer, the third melt temperature being at least 10 degrees C. greater than the fourth melt temperature; and [1397] wherein the second thermoplastic polyurethane film layer directly faces the fourth thermoplastic polyurethane film layer within the first bladder chamber, and wherein the second thermoplastic polyurethane film layer is bonded to the fourth thermoplastic polyurethane film layer in the adhesive-free manner to define the first outer perimeter edge seam.
[1398] Clause 55. The garment according to Clause 54, wherein at least one of the second melt temperature and/or the fourth melt temperature is within a range of 105 degrees C. to 135 degrees C.
[1399] Clause 56. The garment according to Clause 54 or 55, wherein at least one of the first melt temperature and/or the third melt temperature is within a range of 145 degrees C. to 175 degrees C.
[1400] Clause 57. The garment according to any one of Clauses 54 to 56, wherein the first thermoplastic polyurethane film has a thickness within a range of 25 micron to 55 micron, and/or wherein the second thermoplastic polyurethane film has a thickness within a range of 25 micron to 55 micron.
[1401] Clause 58. The garment according to any one of Clauses 54 to 57, wherein: (i) the first thermoplastic polyurethane film layer has a thickness within a range of 8 micron to 30 micron, (ii) the second thermoplastic polyurethane film layer has a thickness within a range of 8 micron to 30 micron, (iii) the third thermoplastic polyurethane film layer has a thickness within a range of 8 micron to 30 micron, and/or (ii) the fourth thermoplastic polyurethane film layer has a thickness within a range of 8 micron to 30 micron.
[1402] Clause 59. The garment according to any one of Clauses 54 to 58, wherein the linear mass density of the first knit fabric component is within a range of 10 denier and 25 denier, and/or wherein the linear mass density of the second knit fabric component is within a range of 10 denier and 25 denier.
[1403] Clause 60. The garment according to any one of Clauses 54 to 59, wherein the first knit fabric component is fixed to the first thermoplastic polyurethane film by an adhesive layer that covers at least 90% of a surface area between facing surfaces of the first knit fabric component and the first thermoplastic polyurethane film, and/or wherein the second knit fabric component is fixed to the second thermoplastic polyurethane film by an adhesive layer that covers at least 90% of a surface area between facing surfaces of the second knit fabric component and the second thermoplastic polyurethane film.
[1404] Clause 61. The garment according to any one of Clauses 54 to 60, wherein the first exterior laminated component including a combination of the first knit fabric component and the first thermoplastic polyurethane film has a basis weight within a range of 110 grams per square meter and 150 grams per square meter, and/or wherein the first interior laminated component including a combination of the second knit fabric component and the second thermoplastic polyurethane film has a basis weight within a range of 110 grams per square meter and 150 grams per square meter.
[1405] Clause 62. The garment according to any one of Clauses 54 to 61, wherein a composite garment portion structure including the first exterior laminated component and the first interior laminated component has a basis weight within a range of 220 grams per square meter to 300 grams per square meter.
[1406] Clause 63. The garment according to any one of Clauses 51 to 53, wherein the first thermoplastic polyurethane film includes a first single thermoplastic polyurethane film layer, wherein the second thermoplastic polyurethane film includes a second single thermoplastic polyurethane film layer that directly faces the first single thermoplastic polyurethane film layer within the first bladder chamber, and wherein the first single thermoplastic polyurethane film layer is bonded to the second single thermoplastic polyurethane film layer in the adhesive-free manner at the first outer perimeter edge seam.
[1407] Clause 64. The garment according to Clause 63, wherein the first single thermoplastic polyurethane film layer has a thickness within a range of 45 micron to 75 micron, and/or wherein the second single thermoplastic polyurethane film layer has a thickness within a range of 45 micron to 75 micron.
[1408] Clause 65. The garment according to Clause 63 or 64, wherein the linear mass density of the first knit fabric component is within a range of 35 denier and 65 denier, and/or wherein the linear mass density of the second knit fabric component is within a range of 35 denier and 65 denier.
[1409] Clause 66. The garment according to any one of Clauses 63 to 65, wherein the first knit fabric component is fixed to the first thermoplastic polyurethane film by an adhesive layer formed as a plurality of spaced-apart adhesive regions that cover less than 90% of a surface area between facing surfaces of the first knit fabric component and the first thermoplastic polyurethane film, and/or wherein the second knit fabric component is fixed to the second thermoplastic polyurethane film by an adhesive layer formed as a plurality of spaced-apart adhesive regions that cover less than 90% of a surface area between facing surfaces of the second knit fabric component and the second thermoplastic polyurethane film.
[1410] Clause 67. The garment according to any one of Clauses 63 to 66, wherein the first exterior laminated component including a combination of the first knit fabric component and the first thermoplastic polyurethane film has a basis weight within a range of 150 grams per square meter and 190 grams per square meter, and/or wherein the first interior laminated component including a combination of the second knit fabric component and the second thermoplastic polyurethane film has a basis weight within a range of 150 grams per square meter and 190 grams per square meter.
[1411] Clause 68. The garment according to any one of Clauses 63 to 67, wherein a composite garment portion structure including the first exterior laminated component and the first interior laminated component has a basis weight within a range of 300 grams per square meter to 380 grams per square meter.
[1412] Clause 69. The garment according to any one of Clauses 51 to 68, wherein the first exterior laminated component and the first interior laminated component form a first garment component, and wherein the garment further comprises a second garment component engaged with the first garment component.
[1413] Clause 70. The garment according to Clause 69, wherein the second garment component includes a second bladder chamber.
[1414] Clause 71. The garment according to Clause 70, wherein the second bladder chamber is in fluid communication with the first bladder chamber.
[1415] Clause 72. The garment according to Clause 70, wherein the second bladder chamber is in fluid communication with the first bladder chamber via a fluid passageway that extends through the first outer perimeter edge seam.
[1416] Clause 73. The garment according to Clause 70, wherein the second bladder chamber is in fluid communication with the first bladder chamber via a first fluid passageway that extends between the first exterior laminated component and the first interior laminated component through the first outer perimeter edge seam.
[1417] Clause 74. The garment according to Clause 73, wherein the second bladder chamber is in fluid communication with the first bladder chamber via a second fluid passageway that extends between the first exterior laminated component and the first interior laminated component through the first outer perimeter edge seam at a location along the first outer perimeter edge seam that is spaced apart from a location of the first fluid passageway.
[1418] Clause 75. The garment according to Clause 74, wherein at least one adhesion blocker is provided within the second fluid passageway.
[1419] Clause 76. The garment according to any one of Clauses 72 to 74, wherein at least one adhesion blocker is provided within the first fluid passageway, the at least one adhesion blocker preventing bonding between the first exterior laminated component and the first interior laminated component at a location of the first fluid passageway.
[1420] Clause 77. The garment according to Clause 69, wherein the second garment component includes: [1421] a second exterior laminated component including: [1422] (i) a third knit fabric component having a linear mass density within a range of 10 denier and 65 denier, and [1423] (ii) a third thermoplastic polyurethane film including one or more thermoplastic polyurethane layers fixed to the third knit fabric component, the third thermoplastic polyurethane film having a thickness within a range of about 25 micron to 70 micron; and [1424] a second interior laminated component including: [1425] (i) a fourth knit fabric component having a linear mass density within a range of 10 denier and 65 denier, and [1426] (ii) a fourth thermoplastic polyurethane film including one or more thermoplastic polyurethane layers fixed to the fourth knit fabric component, the fourth thermoplastic polyurethane film having a thickness within a range of about 25 micron to 70 micron.
[1427] Clause 78. The garment according to Clause 77, wherein a second bladder chamber is defined between directly facing surfaces of the third thermoplastic polyurethane film and the fourth thermoplastic polyurethane film, and wherein the third thermoplastic polyurethane film is bonded to the fourth thermoplastic polyurethane film in an adhesive-free manner at a second outer perimeter edge seam that defines an interior edge of the second bladder chamber.
[1428] Clause 79. The garment according to Clause 78, wherein the first bladder chamber is in fluid communication with the second bladder chamber.
[1429] Clause 80. The garment according to Clause 78, wherein the first garment component is engaged with the second garment component at least in part by engagement between at least a portion of the first outer perimeter edge seam and the second outer perimeter edge seam.
[1430] Clause 81. The garment according to Clause 78, wherein the first garment component is engaged with the second garment component at least in part by a composite seam forming at least a portion of the first outer perimeter edge seam and the second outer perimeter edge seam.
[1431] Clause 82. The garment according to Clause 81, wherein the second bladder chamber is in fluid communication with the first bladder chamber via a first fluid passageway that extends through the composite seam.
[1432] Clause 83. The garment according to Clause 82, wherein the first fluid passageway includes: (i) a first wall formed by the first thermoplastic polyurethane film and the third thermoplastic polyurethane film and (ii) a second wall formed by the second thermoplastic polyurethane film and the fourth thermoplastic polyurethane film.
[1433] Clause 84. The garment according to Clause 82 or 83, wherein the second bladder chamber is in fluid communication with the first bladder chamber via a second fluid passageway that extends through the composite seam at a location along the composite seam that is spaced apart from a location of the first fluid passageway.
[1434] Clause 85. The garment according to Clause 84, wherein the second fluid passageway includes: (i) a third wall formed by the first thermoplastic polyurethane film and the third thermoplastic polyurethane film and (ii) a fourth wall formed by the second thermoplastic polyurethane film and the fourth thermoplastic polyurethane film.
[1435] Clause 86. The garment according to any one of Clauses 82 to 85, wherein a first adhesion blocker is provided within the first fluid passageway and extending from the first thermoplastic polyurethane film to the third thermoplastic polyurethane film, and wherein a second adhesion blocker is provided within the first fluid passageway and extending from the second thermoplastic polyurethane film to the fourth thermoplastic polyurethane film.
[1436] Clause 87. The garment according to any one of Clauses 82 to 85, wherein at least one adhesion blocker is provided within the first fluid passageway, the at least one adhesion blocker preventing bonding between the first exterior laminated component and the first interior laminated component and between the second exterior laminated component and the second interior laminated component at a location of the first fluid passageway.
[1437] Clause 88. The garment according to Clause 69, wherein the first garment component is engaged with the second garment component at least in part by a composite seam forming the first outer perimeter edge seam and a second outer perimeter edge seam of the second garment component.
[1438] Clause 89. The garment according to Clause 88, wherein the second garment component defines a second bladder chamber, and wherein the second bladder chamber is in fluid communication with the first bladder chamber via a first fluid passageway that extends through the composite seam.
[1439] Clause 90. The garment according to Clause 88, wherein the second garment component defines a second bladder chamber, and wherein the second bladder chamber is in fluid communication with the first bladder chamber via a first fluid passageway that extends between the first exterior laminated component and the first interior laminated component and through the composite seam.
[1440] Clause 91. The garment according to Clause 90, wherein the second bladder chamber is in fluid communication with the first bladder chamber via a second fluid passageway that extends between the first exterior laminated component and the first interior laminated component and through the composite seam at a location along the composite seam that is spaced apart from a location of the first fluid passageway.
[1441] Clause 92. A garment, comprising: [1442] a first garment component including a first bladder chamber portion; [1443] a second garment component including a second bladder chamber portion; and [1444] a seam joining the first garment component and the second garment component, wherein the seam includes: (i) a first sealed seam portion, (ii) a second sealed seam portion, and (iii) a first fluid passageway portion located between the first sealed seam portion and the second sealed seam portion, wherein the first fluid passageway portion interconnects and places the first bladder chamber portion in fluid communication with the second bladder chamber portion.
[1445] Clause 93. The garment according to Clause 92, further comprising an adhesion blocker located within the first fluid passageway portion and extending between the first sealed seam portion and the second sealed seam portion.
[1446] Clause 94. The garment according to Clause 93, wherein the adhesion blocker comprises a fabric material the same as a fabric material included in at least one of the first garment component or the second garment component.
[1447] Clause 95. The garment according to Clause 93, wherein the adhesion blocker comprises a laminated component having materials and construction the same as a laminated component included in at least one of the first garment component or the second garment component.
[1448] Clause 96. The garment according to Clause 92, wherein the first fluid passageway portion includes a first interior wall and a second interior wall, wherein the garment further comprises: (a) a first adhesion blocker fixed to the first interior wall and (b) a second adhesion blocker fixed to the second adhesion blocker, and wherein a fluid flow path of the first fluid passageway portion is defined between the first adhesion blocker and the second adhesion blocker.
[1449] Clause 97. The garment according to Clause 96, wherein at least one of the first adhesion blocker and/or the second adhesion blocker comprises a fabric material the same as a fabric material included in at least one of the first garment component or the second garment component.
[1450] Clause 98. The garment according to Clause 96, wherein at least one of the first adhesion blocker and/or the second adhesion blocker comprises a laminated component having materials and construction the same as a laminated component included in at least one of the first garment component or the second garment component.
[1451] Clause 99. The garment according to Clause 96, wherein the first adhesion blocker includes: (a) a first fabric layer and (b) a first adhesive layer, and wherein the first adhesive layer fixes the first adhesion blocker to the first interior wall.
[1452] Clause 100. The garment according to Clause 96, wherein the second adhesion blocker includes: (a) a second fabric layer and (b) a second adhesive layer, and wherein the second adhesive layer fixes the second adhesion blocker to the second interior wall.
[1453] Clause 101. The garment according to Clause 96, wherein the first adhesion blocker includes: (a) a first fabric layer and (b) a first adhesive layer, wherein the first adhesive layer fixes the first adhesion blocker to the first interior wall, wherein the second adhesion blocker includes: (a) a second fabric layer and (b) a second adhesive layer, wherein the second adhesive layer fixes the second adhesion blocker to the second interior wall, and wherein the fluid flow path is defined between facing surfaces of the first fabric layer and the second fabric layer.
[1454] Clause 102. The garment according to Clause 101, wherein the seam defines a longitudinal direction, wherein: (A) the first adhesive layer extends beyond a first outer edge of the first fabric layer in the longitudinal direction and beyond a second outer edge of the first fabric layer in the longitudinal direction, wherein the second outer edge of the first fabric layer is located opposite the first outer edge of the first fabric layer; and (B) the second adhesive layer extends beyond a first outer edge of the second fabric layer in the longitudinal direction and beyond a second outer edge of the second fabric layer in the longitudinal direction, wherein the second outer edge of the second fabric layer is located opposite the first outer edge of the second fabric layer.
[1455] Clause 103. The garment according to Clause 99 or 101, wherein the seam defines a longitudinal direction, and wherein the first adhesive layer extends beyond a first outer edge of the first fabric layer in the longitudinal direction.
[1456] Clause 104. The garment according to Clause 99 or 101, wherein the seam defines a longitudinal direction, wherein the first adhesive layer extends beyond a first outer edge of the first fabric layer in the longitudinal direction and beyond a second outer edge of the first fabric layer in the longitudinal direction, and wherein the second outer edge is located opposite the first outer edge.
[1457] Clause 105. The garment according to any one of Clauses 99 to 104, wherein the first fabric layer is a knit fabric layer and/or wherein the second fabric layer is a knit fabric layer.
[1458] Clause 106 The garment according to Clause 106, wherein at least one of the first fabric layer and/or the second fabric layer comprises a fabric material the same as a fabric material included in at least one of the first garment component or the second garment component.