COUPLING DEVICE AND INSTRUMENT FOR CONNECTING THE COUPLING DEVICE TO A HEAD OF A BONE ANCHOR
20260033868 ยท 2026-02-05
Inventors
Cpc classification
A61B17/7086
HUMAN NECESSITIES
A61B17/7076
HUMAN NECESSITIES
A61B17/7032
HUMAN NECESSITIES
A61B17/7082
HUMAN NECESSITIES
A61B17/7035
HUMAN NECESSITIES
A61B17/7046
HUMAN NECESSITIES
International classification
Abstract
A coupling device includes a receiving part having a head receiving portion for pivotably receiving a head of a bone anchor and a rod receiving portion defining a recess for receiving the rod, the rod receiving portion having an engagement structure for engaging a locking member to lock the rod in the recess and a first engagement surface different from the engagement structure for engaging an instrument, wherein the first engagement surface is formed away from radially outwardly facing regions of the rod receiving portion, and a locking ring positionable around the head receiving portion and having a second engagement surface for engaging the instrument. The locking ring can assume an insertion position where the head of the bone anchor is insertable into the head receiving portion, and a pre-locking position where the head is prevented from removal from the head receiving portion.
Claims
1-22. (canceled)
23. A system for connecting a rod to a bone, the system comprising: a bone anchoring device comprising a bone anchor comprising a shank for anchoring in the bone and a head, a receiving part comprising a head receiving portion for pivotably receiving the head of the bone anchor and a rod receiving portion for receiving the rod, and a locking ring positionable around the head receiving portion; and an instrument comprising a first surface engageable with the receiving part to connect the instrument to the receiving part while a rotational orientation between the receiving part and the instrument about a longitudinal axis of the instrument remains constant, and a second surface engageable with the locking ring; wherein when the instrument is connected to the receiving part and when the locking ring is at an insertion position, the head of the bone anchor is insertable into the head receiving portion of the receiving part; wherein when the head is in the head receiving portion, the instrument is configured to move the locking ring axially relative to the receiving part from the insertion position to a pre-locking position where the head is prevented from removal from the head receiving portion, while a rotational orientation between the receiving part and the locking ring about the longitudinal axis remains constant; and wherein when the locking ring is at the pre-locking position, the instrument is configured to further adjust the locking ring relative to the receiving part to increase a compression force on the head to clamp the head in the head receiving portion.
24. The system of claim 23, wherein a seat of the bone anchoring device is configured to expand to facilitate insertion of the head into the head receiving portion.
25. The system of claim 24, wherein the seat is formed on the receiving part.
26. The system of claim 23, wherein the first surface of the instrument is movable transversely relative to the longitudinal axis to engage the receiving part.
27. The system of claim 26, wherein when the first surface of the instrument is in engagement with the receiving part, the instrument is configured to restrict the transverse movement of the first surface to connect the instrument to the receiving part.
28. The system of claim 23, wherein when the instrument is connected to the receiving part, the first surface of the instrument is configured to remain continuously engaged with the receiving part while the head is inserted into the head receiving portion, while the locking ring is moved to the pre-locking position, and while the locking ring is further adjusted to increase the compression force on the head.
29. The system of claim 23, wherein when the shank of the bone anchor is already anchored in the bone and when the instrument is connected to the receiving part while the receiving part is spaced apart from the bone anchor, the instrument is configured to facilitate connection of the receiving part to the head of the bone anchor.
30. The system of claim 23, wherein the second surface of the instrument is configured to move axially relative to the first surface of the instrument while a rotational orientation between the first and second surfaces about the longitudinal axis remains constant to facilitate engagement of the locking ring by the second surface.
31. The system of claim 23, wherein the instrument is configured to both move the locking ring to the pre-locking position and to further adjust the locking ring to increase the compression force on the head while a rotational orientation between the locking ring and the second surface of the instrument about the longitudinal axis remains constant.
32. The system of claim 23, wherein when the instrument is connected to the receiving part, a maximum width of the instrument measured in a direction transverse to the longitudinal axis is less than a width of the bone anchoring device measured in the direction transverse to the longitudinal axis.
33. The system of claim 23, wherein when the instrument is connected to the receiving part, the instrument is separable from the receiving part while the rotational orientation between the receiving part and the instrument remains constant.
34. The system of claim 23, wherein a central passage extends through the receiving part from the rod receiving portion to the head receiving portion, and wherein at least part of the instrument extends into the central passage when the instrument is connected to the receiving part.
35. An instrument for placing a coupling device onto a head of a bone anchor, the coupling device comprising a receiving part comprising a head receiving portion for pivotably receiving the head of the bone anchor and a rod receiving portion for receiving a rod, and a compression member configured to be assembled to and to move relative to the receiving part to compress the head to clamp the head in the head receiving portion, wherein the instrument comprises: a holding member having a first end, a second end, a longitudinal axis extending between the first and second ends, and an abutment at or near the second end that is engageable with and configured to hold the receiving part to the instrument; and a pushing member that extends through and is movable axially relative to the holding member, wherein the pushing member comprises an axially extending portion that extends in a direction parallel to the longitudinal axis and a projection that extends laterally away from the axially extending portion; wherein at least part of the projection of the pushing member is movable past the abutment of the holding member in a direction away from the first end of the holding member to directly engage and adjust a position of the compression member relative to the receiving part to increase a compression force on the head to clamp the head in the head receiving portion.
36. The instrument of claim 35, wherein the longitudinal axis extends through the axially extending portion of the pushing member, and the projection extends laterally away from the longitudinal axis.
37. The instrument of claim 35, wherein the projection of the pushing member is formed by a rod-shaped member that extends transverse to the longitudinal axis.
38. A system for connecting a rod to a bone, the system comprising: a bone anchoring device comprising a bone anchor comprising a shank for anchoring in the bone and a head, a receiving part comprising a head receiving portion for pivotably receiving the head of the bone anchor and a rod receiving portion for receiving the rod, and a compression member configured to be assembled to and movable relative to the receiving part; and an instrument comprising a holding member with an engaging surface that is engageable with and configured to hold the receiving part to the instrument, and a pushing member that is movable relative to the holding member; wherein the pushing member is configured to move the engaging surface of the holding member into engagement with the receiving part to connect the instrument to the receiving part; and wherein when the head of the bone anchor is in the head receiving portion of the receiving part, the pushing member is configured to directly engage the compression member to adjust the compression member relative to the receiving part to increase a compression force on the head to clamp the head in the head receiving portion.
39. The system of claim 38, wherein the compression member is formed by a locking ring positionable around the head receiving portion of the receiving part.
40. The system of claim 38, wherein the pushing member is configured to move the engaging surface of the holding member laterally into engagement with the receiving part to connect the instrument to the receiving part.
41. The system of claim 38, wherein a central passage extends through the receiving part from the rod receiving portion to the head receiving portion, and wherein at least part of the instrument extends into the central passage when the receiving part is held to the instrument.
42. The system of claim 38, wherein the rod receiving portion defines a recess that forms two legs for receiving the rod therebetween, wherein the bone anchoring device further comprises a locking member configured to engage the two legs to lock the rod in the recess, and wherein the instrument is configured to adjust the compression member to increase the compression force on the head while the locking member remains spaced apart from the receiving part.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Further features and advantages of the invention will become apparent from the description of embodiments by means of the accompanying drawings. In the drawings:
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DETAILED DESCRIPTION
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[0039] Referring additionally to
[0040] A substantially U-shaped recess 24 with a bottom 24a extends from the top end 2a to a distance from the head receiving portion 22. By means of the substantially U-shaped recess 24, two free legs 25 are formed. The recess 24 provides a channel for receiving the rod. An internal thread 26 is provided on the legs 25 and extends from substantially the upper end 2a to a distance from the bottom 24a of the recess 24. In other words, the internal thread 26 is provided along substantially the first region 23a of the passage. The internal thread 26 may be, for example, a square thread which may be advantageous for preventing splaying of the legs 25. At the lower end of the internal thread 26 that faces towards the head receiving portion 22, an undercut 26a may be formed. At a distance from the upper end 2a, a groove or otherwise weakened section 27 is provided that has a reduced wall thickness and allows breaking off of the upper portion of the legs 25. At an edge of the weakened section 27 in a circumferential direction, circumferentially extending recesses or cutouts 27a may be formed that provide further weakening of the weakened section 27 and may facilitate easier breaking off of the upper portion of the legs 25. Also, inside the passage 23, the internal thread 26 may be interrupted at an axial position that corresponds to a lower edge of the weakened section 27. Hence, the legs above the weakened portion 27 can serve as extended tabs. With the extended tabs, it is possible to manipulate the polyaxial bone anchoring device with an inserted rod that may be at a higher position with respect to the bottom 24a of the recess 24. By means of this, for example, a vertebra can be pulled against the rod.
[0041] At an outer surface of the rod receiving portion 21, an engagement structure for engagement with an instrument, for example, an instrument 300 as shown in
[0042] At a position between the weakened section 27 and the bottom 24a of the substantially U-shaped recess 24, an engagement structure 32 for engagement with the instrument 100 may be provided. The engagement structure 32 may be formed as a shallow rounded groove, preferably substantially cylindrically-shaped, and may be located at the edge of the legs 25. Four such grooves may be provided, two on each leg 25 with one on either side of the leg 25. An axial position of the engagement structure 32 may be slightly below the weakened portion 27. Preferably, the shape of the engagement structure 32 is such that a corresponding engagement portion of the instrument 100 which is adapted thereto can slide into the engagement structure 32 and can slide out of the engagement structure 32. More specifically, the engagement portion of the instrument can resiliently snap into the engagement structure 32.
[0043] Furthermore, cutouts 33 may be provided on either side of the substantially U-shaped recess 24, which may serve for receiving projections of the locking ring 40 therein. By means of this, the locking ring 40 can be secured against rotation relative to the receiving part 20. From a position above the cutouts 33 to the head receiving portion 22, an external diameter or width reduction of the rod receiving portion 21 forms a step 34 that serves as a further abutment for the locking ring.
[0044] The head receiving portion 22 has a substantially cap-like shape with a hollow substantially spherical interior portion 35 forming a seat for receiving the head 3 pivotably therein. A plurality of slits 36a, 36b render the head receiving portion 22 flexible, so that, when the head 3 is inserted into the hollow interior 35, the head receiving portion 22 expands. When pressure is exerted onto an inserted head 3 by the locking ring 40, the head receiving portion 22 is compressed. The slits are open towards the lower end 2b and extend along the spherical section. Slits 36a end at the end of the spherical section, while slits 36b may extend closer to or even into a region of the rod receiving portion that defines the third region 23c of the passage 23. An outer surface of the head receiving portion 22 may be recessed in a radial direction relative to a lower end of the rod receiving portion 21. The outer surface may have a bottom section 37a that may be cylindrical or slightly outwardly tapered. The bottom section 37a forms an annular projection that is configured to cooperate with a corresponding portion of the locking ring 40. The bottom section 37a is followed by a circumferential groove and by a radially outwardly bulged portion 37b, which is configured to cooperate with another portion of the locking ring 40. The bulged portion 37b narrows in the direction towards the rod receiving portion, which contributes to the recessed shape of the head receiving portion 22.
[0045] Turning now to
[0046] In greater detail, the locking ring 40 has a lower surface 4b and an opposite upper surface 4a that is substantially ring-shaped. Adjacent to the lower surface 4b, there is a first radial projection 41 which projects inwardly and is configured to cooperate with the outer portion 37a at the head receiving portion. The annular projection 41 is followed by a widened section 42, which is then followed towards the upper surface 4a by a second annular projection 43 that also projects inwardly. As depicted in
[0047] From the upper surface 4a of the ring-shaped portion of the locking ring 40, two projections 44 protrude upwardly and have a free end surface forming a rod support surface 44a for a stabilization rod. The projections 44 are diametrically opposite, i.e., offset by 180, from one another. The rod support surface may have a substantially V-shaped cross-section to permit safe support of rods of different diameters. When the locking ring 40 is mounted to the receiving part 20 such that the upper surface 4a faces towards the upper end 2a of the receiving part, the projections 44 may extend through the cutouts 33 and thereby secure the rotational orientation of the locking ring 40 relative to the receiving part 20. The locking ring 40 also includes two upstanding arms 45 that are positioned asymmetrically with respect to a plane that extends through the central axis C and through the centers of the rod support surfaces 44a, for example, in the same or similar manner as the ribs 28 of the rod receiving portion 21 are arranged on the receiving part 20. At an upper end of the arms 45, an engagement portion in the form of circumferential ribs 46 defining a groove 46a are provided for engagement with an instrument. Such an instrument can be, for example, an instrument 300 as shown in
[0048] A bone anchoring device according to an embodiment may further include a rod that is configured to be inserted into the substantially U-shaped recess 24 and a locking member, such as a set screw, that is configured to be screwed between the legs 25.
[0049] Referring to
[0050] The arms 105 have a front portion 105a adjacent to the free end portion 101a. The front portion 105a is recessed from an overall cylindrical shape of the holding member so as to fit into the rod receiving portion of the receiving part 20. Through the recessed arrangement of the front portion 105a of the arms 105, an abutment face 106 is provided at the end of the front portion 105a which may abut against the upper end 2a of the receiving part when the front portion 105a of the arms is inserted into the rod receiving portion. The front portions 105a of the arms each has a recess 107 adjacent to the free end 101a, which may be substantially rectangular. By the recess 107, two short legs 107a are formed on each of the front portions 105a of the arms 105. This design permits the front portions 105a of the arms to extend downward into a lowermost region of the substantially U-shaped recess 24. An outer surface of the front portion 105a includes an axially extending substantially cylinder segment-shaped rib or projection 108 which is configured to engage the cylindrical recess 39 in the second section 23b of the rod receiving portion 21.
[0051] Furthermore, at a distance from the abutment face 106, each arm 105 includes an engagement portion 109 which is configured to engage the engagement structure 32 at the rod receiving portion 21. In greater detail, the engagement portion 109 may be formed as a cylindrical projection with a cylinder axis transverse to the longitudinal axis T of the holding portion and arranged and configured to engage the groove 32. As can be seen in particular in
[0052] Turning now in particular to
[0053] The front portion of the pushing member 120 is shown in detail in
[0054] The front portion 105a of the arms is configured to be inserted into the rod receiving portion 21 and is sized such that when the abutment face 106 abuts against the upper end 2a of the receiving part 20, the legs 107a extend to a short distance from the bottom 24a of the substantially U-shaped recess 24 of the receiving part 20. In this position, the engagement portion 109 is at an axial height that permits engagement with the engagement structure 32 at the receiving part.
[0055] The parts and portions of the bone anchor, the coupling device, and the instrument may be made of any material, preferably, however, of a bio-compatible material, such as titanium or stainless steel, or any other bio-compatible metal or metal alloy, or a plastic material. As a bio-compatible alloy, a NiTi alloy, for example, Nitinol, may be used. Other materials that can be used are magnesium or magnesium alloys. Bio-compatible plastic materials that can also be used may be, for example, polyether ether ketone (PEEK) or poly-L-lactide acid (PLLA). The parts can be made of the same or of different materials from one another.
[0056] Use of the coupling device 10 and the instrument 100 will be described with reference to
[0057] As shown in
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[0059] Referring to
[0060] After placement of the coupling device, the polyaxial bone anchoring device is in the pre-locking position. The head may be held by friction in the seat so that the coupling device can assume an angular position relative to the shank which can be maintained provisionally prior to final locking.
[0061] In clinical use, a plurality of polyaxial bone anchoring devices are inserted into bone parts or into vertebrae, as shown in
[0062] Modifications of the embodiments described may further be contemplated. The parts are not limited to their detailed shape as depicted in the embodiments. In particular, the specific shape of the receiving part and of the locking ring may vary. The shape and structure of the engagement between the receiving part and the instrument can also be different from the embodiments shown. The design of the instrument for placing the coupling device onto the head, in particular the front portion, is not limited to the specific designs shown in the embodiments. Other shapes may also be suitable. For example, the instrument may also engage the receiving part at an outer surface thereof.
[0063] The rod can be any elongate device that is configured to connect two bone anchoring devices. For the bone anchor, all kinds of bone anchors, such as bone screws, bone nails, etc., may be used.
[0064] While the present invention has been described in connection with certain exemplary embodiments, it is to be understood that the invention is not limited to the disclosed embodiments, but is instead intended to cover various modifications and equivalent arrangements included within the spirit and scope of the appended claims, and equivalents thereof.