TEMPERING FURNACE FOR A GLASS SHEET AND A METHOD FOR HEATING A GLASS SHEET FOR TEMPERING
20220315471 · 2022-10-06
Assignee
Inventors
Cpc classification
C03B27/0404
CHEMISTRY; METALLURGY
C03B27/012
CHEMISTRY; METALLURGY
International classification
Abstract
A tempering furnace for a glass sheet has a conveyor for the glass sheet, and first convection blow means over the conveyor to heat the glass sheet by hot air jets blown onto its top surface. With second convection blow means, pressurized air external to the tempering furnace may be led to second blow nozzles from which air is discharged as jets towards the bottom surface of the glass sheet. The heating effect of the air jets of the first convection blow means onto the glass sheet is adjustable by adjusting the feeding of electric current to electric elements inside blow enclosures, and the heating effect onto the glass sheet of the jets discharging from the second blow nozzles is adjustable by adjusting the blow pressure of feed pipes.
Claims
1. A tempering furnace for a glass sheet, comprising: a conveyor configured to convey the glass sheet; a detector configured to provide information for determining shape dimensions of a load of glass; a device configured to produce information for determining a momentary location of the glass sheet inside the tempering furnace; first convection blow means configured to heat the glass sheet by hot air jets, wherein the first convection blow means include a blower configured to pressurize air sucked from the tempering furnace, air channels configured to lead air from the blower to blow enclosures which have, in surfaces of the blow enclosures facing the glass sheet, blow openings from which air is discharged as jets towards a top surface of the glass sheet, and electric elements inside the blow enclosures configured to warm up air; second convection blow means; and control devices configured to control valves of the second convection blow means based on the shape dimensions of the load of glass and the location of the glass sheet, and to cause the valves to lead second convection blow means pressurized air external to the tempering furnace to blow nozzles of the second convection blow means from which air is discharged as jets towards a bottom surface of the glass sheet, wherein the electric elements and blow enclosures of the first convection blow means form a first plurality of separately-adjustable blow zones in longitudinal and lateral directions of the tempering furnace, in which a heating effect of the air jets on the glass sheet is adjustable by adjusting a feeding of electric current to the electric elements, there being at least 40 pieces of the first plurality of separately-adjustable blow zones in the tempering furnace, and wherein the blow nozzles of the second convection blow means of the tempering furnace form a second plurality of separately-adjustable blow zones in the longitudinal and lateral directions of the tempering furnace, in which a heating effect on the glass sheet of the jets discharged from the blow nozzles is adjustable by adjusting a feeding of an air stream to the blow nozzles, there being at least 40 pieces of the second plurality of separately-adjustable blow zones in the tempering furnace.
2. The tempering furnace as claimed in claim 1, in wherein the first plurality of separately-adjustable blow zones are with a separation of less than 1500 mm in a direction of movement of the glass sheet, and with a separation of at most 300 mm in a direction transverse to the direction of movement of the glass sheet, and the second plurality of separately-adjustable blow zones are with a separation of at most 500 mm in the direction of movement of the glass sheet, and with a separation of at most 250 mm in the direction transverse to the direction of movement of the glass sheet.
3. The tempering furnace as claimed in claim 1, wherein the first plurality of separately-adjustable blow zones are with a separation of less than 1100 mm in a direction of movement of the glass sheet, and with a separation of at most 160 mm in a direction transverse to the direction of movement of the glass sheet, and the second plurality of separately-adjustable blow zones are with a separation of at most 300 mm in the direction of movement of the glass sheet, and with a separation of at most 140 mm in the direction transverse to the direction of movement of the glass sheet.
4. The tempering furnace as claimed in claim 1, where there are at least 6 pieces of the first plurality of separately-adjustable blow zones in the lateral direction of the tempering furnace in the same lateral area, and at least 8 pieces of the second plurality of separately-adjustable blow zones in the lateral direction of the tempering furnace at the same gap between rollers, and at least 16 pieces at two successive gaps between rollers.
5. The tempering furnace as claimed in claim 1, wherein there are at least 6 pieces of the first plurality of separately-adjustable blow zones in the longitudinal direction of the tempering furnace in the same longitudinal area, and at least 12 pieces of the second plurality of separately-adjustable blow zones in the longitudinal direction of the tempering furnace in the substantially same longitudinal line.
6. The tempering furnace as claimed in claim 1, wherein there are at least 80 pieces (N1) of the first plurality of separately-adjustable blow zones in the tempering furnace, and at least 160 pieces of the second plurality of separately-adjustable blow zones in the tempering furnace.
7. The tempering furnace as claimed in claim 1, further comprising third convection blow means in the tempering furnace above the glass sheet, configured to lead pressurized air external to the tempering furnace to blow nozzles of the third blow means, which form a third plurality of separately-adjustable blow zones in the longitudinal and lateral directions of the tempering furnace, in which a heat effect of the air jets discharged from the blow nozzles of the third blow means onto the glass sheet is adjustable by adjusting a feeding of an air stream to the blow nozzles of the third blow means, and the tempering furnace having at least 40 pieces of the third plurality of separately-adjustable blow zones.
8. The tempering furnace as claimed in claim 7, wherein air is fed to the blow nozzles of the third blow means by feed pipes which run through a ceiling of the tempering furnace and which are adapted to run in gaps between the blow enclosures so that the blow nozzles of the third blow means are in the gaps between the blow enclosures or closer to the glass sheet than the blow openings of the first convection blow means.
9. The tempering furnace as claimed in claim 1, wherein one of the first plurality of separately-adjustable blow zones covers a heating surface area of at most 1500 cm2 of the tempering furnace, and one of the second plurality of separately-adjustable blow zones covers a heating surface area of at most 600 cm2 of the tempering furnace.
10. The tempering furnace as claimed in claim 1, wherein feed pipes of the second convection blow means are adapted to run into the tempering furnace through a bottom of the tempering furnace and between gaps of electric elements at a bottom of the tempering furnace so that the blow nozzles blow air towards a bottom surface of the glass sheet from gaps between rollers with a vertical blow distance of no more than 150 mm.
11. The tempering furnace as claimed in claim 1, wherein blow parts of the blow enclosures are installed at an acute angle in relation to the direction of movement of the glass sheet, the angle being from 2 to 10 degrees.
12. The tempering furnace as claimed in claim 1, wherein a shape of the blow nozzles is such that the jet discharged from the blow nozzles is wider in the lateral direction of the tempering furnace than in the direction of movement of the glass sheet within the furnace.
13. The tempering furnace as claimed in claim 1, wherein one blow nozzle of the second convection blow means covers at most 3 separate flow openings, whose focusing centre points on a bottom surface of the glass sheet are at different locations by at least 5 mm and at most 60 in the lateral direction of the furnace.
14. The tempering furnace as claimed in claim 1, wherein the blow nozzles of the second convection blow means blow from successive gaps between rollers in the lateral direction of the furnace onto locations differing by at least 10 mm on the bottom surface of the glass sheet.
15. The tempering furnace as claimed in claim 1, wherein the blow openings of one separately adjustable blow zone of the second convection blow means consists of 2 blow nozzles, at most.
16. A method for heating a glass sheet for tempering, in which method the glass sheet runs on a roller track in a tempering furnace, the method comprising: heating the glass sheet from top and bottom sides of the glass sheet, including heating a top surface of the glass sheet by hot air jets from first convection blow means, which are formed by sucking air from inside the tempering furnace and pressurizing said hot air, heating the sucked air with electric elements inside blow enclosures, blowing the heated air as jets towards the top surface of the glass sheet, and blowing pressurized air taken from outside the tempering furnace onto a bottom surface of the glass sheet by second convection blow means; adjusting a heating effect on the top surface of the glass sheet by the air jets discharging from the blow enclosures of the first convection blow means towards the glass sheet by adjusting a feeding of electric current to the electric elements; and adjusting a heating effect on the bottom surface of the glass sheet by air jets discharged from blow nozzles of the second convection blow means of the tempering furnace by adjusting a feeding of an air stream to the blow nozzles, wherein the heating effects are adjusted weaker at front and rear ends, and/or side edges, of the glass sheet moving in the tempering furnace than in a centre area of the glass sheet.
17. The method as claimed in claim 16, wherein a blow pressure from the blow nozzles of the second convection blow means, acting on the centre area of the glass sheet, significantly rises during a heating period, at least doubling compared to the blow pressure at an early stage of heating, and the blow pressure of the first convection blow means is at its highest at the early stage of heating.
18. The method as claimed in claim 16, comprising: blowing pressurized air taken from outside of the tempering furnace onto the top surface of the glass sheet by third convection blow means; and adjusting the heating effect of the air jets discharging from blow nozzles of the third convection blow means onto the top surface of the glass sheet adjusting a feeding of an air stream to the blow nozzles, and the heating effect of the air jets discharging from blow nozzles of the third convection blow means is adjusted weaker at the front and rear end, and/or side edges, of the glass sheet moving in the tempering furnace than in the centre area of the glass sheet.
Description
[0019] In the following, the invention is described in closer detail with reference to the accompanying drawings, in which:
[0020]
[0021]
[0022]
[0023]
[0024]
[0025]
DETAILED DESCRIPTION OF THE INVENTION
[0026]
[0027] Above the conveyor, advantageously at a short distance of typically 5 to 20 cm, advantageously 7 to 13 cm, there are arranged blow enclosures 6 on the side below which, on a so-called nozzle deck 6a, blow openings 9 have been formed to blow heated convection air towards the conveyor and, in particular, towards the glass sheet G being conveyed on the conveyor. The blow openings 9 are typically holes machined in a plate and having a diameter of 5 to 15 mm. To circulate the convection air blown on the glass sheet G, the tempering furnace 1 has means 3 to 8 arranged in it.
[0028] The blow enclosure 6 consists of a dividing part 3a in which air flown from division channels 5 in the lateral direction of the furnace, and blow part 3b which has electric elements 8 in it. In the blow enclosure, the dividing part 3a is connected to the blow part 3b by a perforated plate 10. The purpose of the perforated plate 10 is to even out blowing pressure differences between the various blow openings 9 of the blow enclosure. The blow openings 9 are on the nozzle deck 6a, on the surface of the blow enclosure 6, which faces the glass. The division channels 5 are equipped with recirculation blowers 4 which are inside the furnace 1. The drive motor 7 of the recirculation blower 4 is arranged on the outside of the furnace 1. It is provided with a frequency converter by means of which the rotating speed of the impeller of the blower may be varied and thus the blowing pressure of the blow openings covered by the blower adjusted. The furnace has one of more of the units shown in
[0029] Inside the blow enclosures 6, electric elements 8 have been arranged, with the air fed in the blow enclosure 6 heating up when it flows between them, and thus flows hotter into the blow openings 9 from which the air is discharged as jets towards the glass sheet G.
[0030] Each of the separately adjustable electric elements 8 has its own adjustment sensor which is advantageously attached to the bottom surface of the blow enclosure, in other words, the surface facing the glass. The sensor may also be placed slightly, advantageously approximately 1 to 30 mm, closer to glass sheet than the aforementioned bottom surface, or in a centralised manner in a blow opening i.e. air jet of a blow enclosure portion covered by one electric element. The adjustment sensor is advantageously a thermoelement. A dedicated set value temperature may be set for each thermoelement, and a dedicated so-called firing time for the electric element. The firing time determines the longest possible on time for the electric element, so the time period of feeding electric current, during one adjustment period. An advantageous duration for the adjustment period of the electric elements is 1 to 7 s. A firing time shorter than the adjustment period may thus be used to limit the power averaged in relation to the duration of the adjustment period of the electric element. Both the thermoelement set value and the firing time may be used to adjust different convection and radiation heating for adjacent and successive blow zones in the blow field. By adjusting the blowing pressure in the manner described in the above with a frequency converter, an adjustment matrix equally dense would require a dedicated blower and frequency converter for each nozzle enclosure, or some kind of blow enclosure specific flap valves that are difficult to implement and work imprecisely.
[0031] In addition, inside the tempering furnace, blow nozzles 11 have been arranged in a matrix-like manner to blow air through the gaps between the rollers 2 on the bottom surface of the glass sheet. Pressurised air is led into the blow nozzles through feed pipes 12.
[0032] In the drawings, the x direction is the direction of travel of the glass sheet, for which the z direction is the transverse horizontal direction. The y direction is the vertical direction
[0033]
[0034] In
[0035] In
[0036]
[0037] According to a preferred embodiment, there are at least 6 pcs of separately adjustable blow zones of the first convection blow means in the lateral direction of the tempering furnace in the same lateral area, and at least 8 pcs of separately adjustable blow zones of the second convection blow means in the lateral direction of the tempering furnace at the same gap between rollers, and at two successive gaps between rollers at least 16 pcs.
[0038] According to a second preferred embodiment, there are at least 6 pcs of separately adjustable blow zones of the first convection blow means in the longitudinal direction of the tempering furnace in the same longitudinal area, and at least 12 pcs of separately adjustable blow zones of the second convection blow means in the longitudinal direction of the tempering furnace in essentially the same longitudinal line.
[0039] As described in the preferred embodiment of
[0040]
[0041] The second convection blow devices are controlled as in the following, for example. An operator uses a keyboard 25 to give a control device 15 the blowing pressure and glass sheet specific blow zone where the blowing from blow nozzles 11 is to be focused. As mentioned, the blow pressure of the separately-adjustable blow nozzles of the furnace changes in relation to at least the location of the glass sheets so that the blowing pressure is higher in the centre area of the glass sheets than in a glassless area of the furnace or in the edge area of the glass sheets. The control device 15 may itself also select this information on the basis of the glass sheet size, for example. The adjustment setting defines 3 bar, for example, as the blowing pressure, and the entire surface area of the glass sheet as the blow zone, excluding 20 cm from the front and rear ends, and 15 cm from both side edges. An adjustment valve 16 adjusts itself to the set value of the blowing pressure, that is, chokes the pressure of the pressurised air source 21 to the 3-bar feed pressure of a valve terminal 17. The pressurised air source, so the device feeding pressurised air in from outside the furnace, is advantageously a pressurised air compressor with an advantageous delivery overpressure of 6 to 12 bar. The blowing pressure into the furnace, that is, pressure difference over the blow nozzle, is advantageously 0.5 to 4 bar. The load of glass moves on to the furnace. The valve terminal 17 has a dedicated valve for each separately adjustable unit, so cell C2i, of the adjustment matrix C2 of the second convection blow devices. The valve is advantageously a shutter valve, that is, a valve having open and closed positions, only. The control device 15 controls the valves of the valve terminal by using information obtained from the detector 14 and device 18 so that the adjustment setting of the blow zone is realised as accurately as possible. The accuracy is limited by the width and length of the cells C2i, and by how the glass sheets are located in the furnace in relation to the cells. The accuracy may be improved by shortening the aforementioned dimensions of the cells. The profiling of the convection in the lateral direction of the glass is also improved by taking into account the location of the profiling lines in positioning the side edges of the glass when the glass sheets are being placed on the loading table. The control device may neglect the profiling and blow onto the entire glass, if an accurate enough calculated profiling cannot be obtained for the glass sheet. The blowing of pressurised air from blow nozzles at glassless areas is cut off. When the valve is open, pressurised air flows along the feed pipe 12 to the blow nozzle 11 from which it is discharged towards the glass sheet. Each cell C2i has its own feed pipe 12. When the valves of the valve terminal are of the type of the adjustment valve 16, a different blowing pressure may be set for different blow zones. The air discharge from a blow nozzle is linked to the blowing pressure. Both shutter and adjustment valves are thus used to adjust the mass flow of air discharged from the blow nozzles. The local heat flow q transferring from air to the glass sheet is the product of the convective heat transfer coefficient and the temperature difference between the air (Tair) and the glass sheet surface (Tglass), that is, q=h(Tair−Tglass). As the mass flow increases, the rate of the jet hitting the glass sheet increases, which adds to the heat transfer coefficient h. Thus, heat transfer to the glass sheet is increased, so the heating effect of the air jets on the glass sheet is enhanced. Therefore, the heating effect on the glass sheet of the air jets discharged from the blow nozzles of the second convection blow devices is arranged adjustable by a valve by adjusting the feeding of the air stream to the blow nozzles.
[0042] The first convection blow devices are controlled as in the following, for example. An operator chooses a blowing pressure for the blow nozzles 9. The blow pressure is typically set the same in each blower unit of the furnace, and it may be set to change in the middle of heating a glass sheet. The operator uses a keyboard 25 to enter the set temperatures and/or firing times for all the separately adjustable electric elements of the adjustment matrix C1, that is, cells C1i. The operator may, for example, drop the cells at the edges of the glass sheet to the set value 680° C. and keep the rest of the cells at the set value 700° C., and shorten the firing times of the electric elements at the beginning and end part of the furnace by 50%. The load of glass moves on to the furnace. Each cell C1i has its own switch in an electric cabinet 19, and a feed cable 23 for electric current. The switch is used to cut the electric current that an electric network 22 supplies to the electric element. The control device 15 controls the switches in the electric cabinet on the basis of the temperatures measured by the temperature sensors, set values of the temperatures, and firing times. There is a plurality of temperature sensor cables 24 connected to one measuring card 20. The heating effect of the air jets of the first convection blow devices on the glass sheet increases, because the electric element increases the temperature of the air jet, whereby the term (Tair−Tglass) in the aforementioned equation increases. Increasing the set temperature in cell C1i adds to the heat stream from the cell C1i to the glass sheet, so the consumption of electric current of the electric element of the cell also increases. Thus, both the set temperature and firing time affect the supply of electric current to the electric element. Therefore, the heating effect on the glass sheet of the air jets discharged from the blow nozzles of the first convection blow devices is arranged adjustable, adjustment area specifically, by adjusting the feeding of electric current to the electric element.
[0043] As noted in the above, the shape of the flow opening of the blow nozzles 11 is advantageously such that the jet discharged from them is wider in the lateral direction of the furnace than in the direction of movement of the glass inside the furnace. In such a case, the convection created by the jet on the surface of the glass evens out in the lateral direction of the glass.
[0044] One feed pipe 12 may feed air to a plurality of blow nozzles when it is branched at the end to different blow nozzles. However, the blow openings of the separately adjustable blow zone of the second convection blow means advantageously consist of 2 blow nozzles, at most, so as to make the blow zones suitably sized The force of a single jet released from the blow nozzle of the second convection blow means must be sufficient so that its heating effect on the glass sheet is significant. To guarantee the above, the blowing distance to the glass has to be short enough. The blow nozzles are advantageously at the vertical distance of 150 mm, at most, from the surface of the glass. Advantageously, the blow nozzles are at a vertical distance of no more than the diameter of the roller 2+30 mm from the bottom surface of the glass.
[0045] According to an advantageous solution, the blowing pressure of the second convection blow devices changes in the middle of heating so that the blowing pressure of a jet hitting the centre area of a moving glass sheet is low, or even off, at the beginning of heating, because the aforementioned problem 1 is at its worst at the early stage of heating. At the same time, the set value for the blowing pressure of the first convection blowing devices is at its highest. Local focusing of the heating effect of the second convection blow devices within the surface area of the glass sheet is only commenced after at least 10% of the heating time has passed. The blowing pressure of the second convection blow devices onto the centre areas of the glass sheet is thereby at least doubled in order to be able to solve the aforementioned problem 2, too.
[0046] A solution according to an embodiment of the invention features, above a glass sheet, both circulated air convection adjustable in a matrix-like manner and pressurised-air convection adjustable in a matrix-like manner, so-called third convection blow devices, and below the glass sheet there is pressurised-air convection adjustable in a matrix-like manner. Such a combination improves focusing the heating within the surface area of the glass sheet when the inventive pressurised air convection also acts on the top surface of the glass. On the other hand, adding pressurised air convection pipes over the glass sheet and among circulated air convection is difficult and adds to the cost. The features described in the above for the second convection blow devices also suit the third convection blow devices, but instead of rollers, their positioning is restricted by the blow enclosures of the first convection blow devices. Advantageously, air from outside the furnace is fed to the blow nozzles of the third blowing devices with feed pipes running through the ceiling of the tempering furnace and adapted to run in the gaps between the blow enclosures so that the blow nozzles are in the gaps between the blow enclosures or closer to the glass sheet than the blow openings of the first convection blow means. Advantageously the blowing distance to the glass is no more than 150 mm.
[0047] The invention described in the above is not restricted to the disclosed embodiment, but it may be varied in a number of ways within the scope defined by the claims. For example, the blow enclosures may be longitudinal, transverse, or at any skew angle in relation to these directions. The gas circulated in or blown into the furnace may be other than air, too. It may also be a mixture of air and another gas. The channels feeding air to the blow enclosures may differ from the described and it may have a different number of blowers.