ALUMINOSILICATE STRUCTURE BODY HAVING NOVEL STRUCTURE AND SKEIN-SHAPED MORPHOLOGY, METHOD FOR PREPARING SAME, AND HPLC COLUMN FILLED WITH SAME AS STATIC BED
20220315433 · 2022-10-06
Inventors
- Kyoung Tai No (Seoul, KR)
- Saet Byoul KIM (Seoul, KR)
- Ha Young SON (Yongin-si Gyeonggi-do, KR)
- Chan Hun PARK (Seoul, KR)
- Suk Kyu CHANG (Gwacheon-si, Gyeonggi-do, KR)
- Myung Gil CHOI (Seoul, KR)
- Jin Hwan NO (Seoul, KR)
- Woo Sun KIM (Daejeon, KR)
Cpc classification
B01J2220/86
PERFORMING OPERATIONS; TRANSPORTING
B01J20/281
PERFORMING OPERATIONS; TRANSPORTING
B01J20/28004
PERFORMING OPERATIONS; TRANSPORTING
C01B39/46
CHEMISTRY; METALLURGY
C01P2002/72
CHEMISTRY; METALLURGY
B01J20/18
PERFORMING OPERATIONS; TRANSPORTING
B01D15/10
PERFORMING OPERATIONS; TRANSPORTING
International classification
C01B39/46
CHEMISTRY; METALLURGY
B01J20/18
PERFORMING OPERATIONS; TRANSPORTING
B01J20/28
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The present inventive concept relates to an aluminosilicate structure body with a novel crystal structure and, more specifically, to an aluminosilicate structure body having a novel crystal structure and a skein-shaped morphology, a method for preparing the same, and an HPLC column filled with the same as a stationary phase. The aluminosilicate structure body according to the present inventive concept has a novel crystal structure and a skein-shaped morphology, and thus has a specific surface area increased to up to 300 m.sup.2/g so as to improve separation ability; and does not undergo a structural change with pH changes, and thus can be usefully used in a wider range of pH conditions than existing silica gel which has been conventionally used as a stationary phase for HPLC columns.
Claims
1. An aluminosilicate structure body having a basic framework structure of the following Chemical Formula 1, an X-ray diffraction pattern comprising lattice spacings shown in the following Table 1, and a skein-shaped morphology on a surface layer.
1.0 Al.sub.2O.sub.3:10.0 to 60.0 SiO.sub.2 [Chemical Formula 1] TABLE-US-00009 TABLE 1 2θ d 100 × I/I.sub.0 12.4-12.8 6.90-7.15 S 17.5-17.6 5.00-5.10 S~VS 20.4-21.6 4.10-4.34 M~S 25.7-25.8 3.44-3.48 M~VS 28.0-28.1 3.16-3.20 M~VS 30.4-30.5 2.92-2.96 M~VS 33.3-33.4 2.66-2.70 W~M (In Table 1, 2θ, d, and I denote the Bragg angle, the lattice spacing, and the intensity of the X-ray diffraction peak, respectively. This powder X-ray diffraction data was measured using a standard X-ray diffraction method, and copper Kα rays and an X-ray tube operating at 40 kV and 40 mA were used as a radiation source. The powder X-ray diffraction data was measured from a horizontally compressed powder sample at a rate of 2 degrees (2θ) per minute, and d and I were calculated from the 2θ values and peak heights of the observed X-ray diffraction peaks. The resulting values are expressed as W (weak: 0 to 20), M (medium: 20 to 40), S (strong: 40 to 60), and VS (very strong: 60 to 100) depending on the value of relative strength 100×I/I.sub.0.)
2. The aluminosilicate structure body of claim 1, wherein the aluminosilicate structure body has an X-ray diffraction pattern comprising lattice spacings shown in the following Table 2. TABLE-US-00010 TABLE 2 2θ d 100 × I/I.sub.0 9.3-9.4 W~M 12.4-12.8 6.90-7.15 S 17.5-17.6 5.00-5.10 S~VS 20.4-21.6 4.10-4.34 M~S 25.7-25.8 3.44-3.48 M~VS 28.0-28.1 3.16-3.20 M~VS 30.4-30.5 2.92-2.96 M~VS 33.3-33.4 2.66-2.70 W~M 34.3-34.4 2.60-2.65 W~M (In Table 2, 2θ, d, and I denote the Bragg angle, the lattice spacing, and the intensity of the X-ray diffraction peak, respectively. This powder X-ray diffraction data was measured using a standard X-ray diffraction method, and copper Kα rays and an X-ray tube operating at 40 kV and 40 mA were used as a radiation source. The powder X-ray diffraction data was measured from a horizontally compressed powder sample at a rate of 2 degrees (2θ) per minute, and d and I were calculated from the 2θ values and peak heights of the observed X-ray diffraction peaks. The resulting values are expressed as W (weak: 0 to 20), M (medium: 20 to 40), S (strong: 40 to 60), and VS (very strong: 60 to 100) depending on the value of relative strength 100×I/I.sub.0.)
3. The aluminosilicate structure body of claim 1, wherein the aluminosilicate structure body has an average particle diameter of 5 to 50 μm.
4. The aluminosilicate structure body of claim 1, wherein the aluminosilicate structure body has a BET surface area of 20 to 300 m.sup.2/g.
5. A method for preparing an aluminosilicate structure body having a basic framework structure of the following Chemical Formula 1, an X-ray diffraction pattern comprising lattice spacings shown in the following Table 1, and a skein-shaped morphology on a surface layer, the method comprising: preparing a reaction mother solution having a viscosity of 3.1 to 7.1 mPas by quickly adding an aqueous sodium silicate solution prepared by reacting an aqueous sodium hydroxide solution and a silica source to an aqueous sodium aluminate solution prepared by reacting an aqueous sodium hydroxide solution and an alumina source, and stirring the resulting mixture (S10); preparing a synthetic mixture by adding a seed to the reaction mother solution and aging the resulting mixture under stirring (S20); and preparing an aluminosilicate structure body having a novel crystal structure and a skein-shaped morphology by hydrothermally treating the synthetic mixture (S30).
1.0 Al.sub.2O.sub.3:10.0 to 60.0 SiO.sub.2 [Chemical Formula 1] TABLE-US-00011 TABLE 1 2θ d 100 × I/I.sub.0 12.4-12.8 6.90-7.15 S 17.5-17.6 5.00-5.10 S~VS 20.4-21.6 4.10-4.34 M~S 25.7-25.8 3.44-3.48 M~VS 28.0-28.1 3.16-3.20 M~VS 30.4-30.5 2.92-2.96 M~VS 33.3-33.4 2.66-2.70 W~M (In Table 1, 2θ, d, and I denote the Bragg angle, the lattice spacing, and the intensity of the X-ray diffraction peak, respectively. This powder X-ray diffraction data was measured using a standard X-ray diffraction method, and copper Kα rays and an X-ray tube operating at 40 kV and 40 mA were used as a radiation source. The powder X-ray diffraction data was measured from a horizontally compressed powder sample at a rate of 2 degrees (2θ) per minute, and d and I were calculated from the 2θ values and peak heights of the observed X-ray diffraction peaks. The resulting values are expressed as W (weak: 0 to 20), M (medium: 20 to 40), S (strong: 40 to 60), and VS (very strong: 60 to 100) depending on the value of relative strength 100×I/I.sub.0.)
6. The method of claim 5, wherein a composition of the reaction mother solution is 1.0 Al.sub.2O.sub.3:7.0 to 12.0 SiO.sub.2:4.0 to 8.0 Na.sub.2O:500 to 900 H.sub.2O.
7. The method of claim 5, wherein the aqueous sodium silicate solution is added to the aqueous sodium aluminate solution and mixed within 5 minutes.
8. The method of claim 5, wherein the seed has a skein-shaped morphology.
9. The method of claim 5, wherein an addition amount of the seed is 0.001 to 2 wt % of the reaction mother solution.
10. The method of claim 5, wherein after the seed is added, aging is performed under stirring at 300 to 400 rpm for 20 to 40 minutes.
11. The method of claim 5, wherein the synthetic mixture is thermally treated at 120 to 150° C. for 8 to 28 hours.
12. An HPLC column filled with an aluminosilicate structure body having a basic framework structure of the following Chemical Formula 1, an X-ray diffraction pattern comprising lattice spacings shown in the following Table 1, and a skein-shaped morphology on a surface layer as a stationary phase.
1.0 Al.sub.2O.sub.3:10.0 to 60.0 SiO.sub.2 [Chemical Formula 1] TABLE-US-00012 TABLE 1 2θ d 100 × I/I.sub.0 12.4-12.8 6.90-7.15 S 17.5-17.6 5.00-5.10 S~VS 20.4-21.6 4.10-4.34 M~S 25.7-25.8 3.44-3.48 M~VS 28.0-28.1 3.16-3.20 M~VS 30.4-30.5 2.92-2.96 M~VS 33.3-33.4 2.66-2.70 W~M (In Table 1, 2θ, d, and I denote the Bragg angle, the lattice spacing, and the intensity of the X-ray diffraction peak, respectively. This powder X-ray diffraction data was measured using a standard X-ray diffraction method, and copper Kα rays and an X-ray tube operating at 40 kV and 40 mA were used as a radiation source. The powder X-ray diffraction data was measured from a horizontally compressed powder sample at a rate of 2 degrees (2θ) per minute, and d and I were calculated from the 2θ values and peak heights of the observed X-ray diffraction peaks. The resulting values are expressed as W (weak: 0 to 20), M (medium: 20 to 40), S (strong: 40 to 60), and VS (very strong: 60 to 100) depending on the value of relative strength 100×I/I.sub.0.)
Description
DESCRIPTION OF DRAWINGS
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DETAILED DESCRIPTION
[0045] While the present inventive concept allows for various modifications and variations, specific embodiments thereof will be exemplified and illustrated in the drawings and will be detailed below. However, it should be understood that the present inventive concept is not intended to be limited to the particular forms disclosed, and rather, the present inventive concept includes all modifications, equivalents and alternatives falling within the spirit and scope of the present inventive concept as defined by the following appended claims.
[0046] When an element such as a layer, region or substrate is mentioned as being present “on” other elements, it may be understood that the element is directly present on the other elements or intermediate elements may also be interposed therebetween.
[0047] Although the terms such as a first and a second may be used for describing various elements, components, regions, layers and/or areas, it will be understood that the various elements, components, regions, layers and/or areas are not limited by the terms.
[0048] The present inventive concept provides a novel aluminosilicate structure body having a basic framework network of the following Chemical Formula 1, an X-ray diffraction pattern including lattice spacings shown in the following Table 1, and a skein-shaped morphology on the surface layer.
1.0 Al.sub.2O.sub.3:10.0 to 60.0 SiO.sub.2 [Chemical Formula 1]
TABLE-US-00003 TABLE 1 2θ d 100 × I/I.sub.0 12.4-12.8 6.90-7.15 S 17.5-17.6 5.00-5.10 S~VS 20.4-21.6 4.10-4.34 M~S 25.7-25.8 3.44-3.48 M~VS 28.0-28.1 3.16-3.20 M~VS 30.4-30.5 2.92-2.96 M~VS 33.3-33.4 2.66-2.70 W~M
[0049] In Table 1, 2θ, d, and I mean the Bragg angle, the lattice spacing, and the intensity of the X-ray diffraction peak, respectively. All powder X-ray diffraction data reported in the present inventive concept including this powder X-ray diffraction pattern was measured using a standard X-ray diffraction method, and copper Kα rays and an X-ray tube operating at 40 kV and 40 mA were used as a radiation source. The powder X-ray diffraction data was measured from a horizontally compressed powder sample at a rate of 2 degrees (2θ) per minute, and d and I were calculated from the 2θ values and peak heights of the observed X-ray diffraction peaks. The resulting values are expressed as W (weak: 0 to 20), M (medium: 20 to 40), S (strong: 40 to 60), and VS (very strong: 60 to 100) depending on the value of relative strength 100×I/I.sub.0.
[0050] In addition, preferably, the aluminosilicate structure body may have an X-ray diffraction pattern including lattice spacings shown in the following Table 2.
TABLE-US-00004 TABLE 2 2θ d 100 × I/I.sub.0 9.3-9.4 W~M 12.4-12.8 6.90-7.15 S 17.5-17.6 5.00-5.10 S~VS 20.4-21.6 4.10-4.34 M~S 25.7-25.8 3.44-3.48 M~VS 28.0-28.1 3.16-3.20 M~VS 30.4-30.5 2.92-2.96 M~VS 33.3-33.4 2.66-2.70 W~M 34.3-34.4 2.60-2.65 W~M
[0051] The aluminosilicate structure body is an aluminosilicate structure body having an unknown structure in the related art, and is characterized in that the surface layer has a yarn skein shaped (skein-shaped) morphology in which yarns are intertwined.
[0052] Specific X-ray diffraction patterns of the aluminosilicate structure body according to an exemplary embodiment of the present inventive concept are illustrated in
[0053] The aluminosilicate structure body having a novel crystal structure according to the present inventive concept may have a pore size of 2.0 nm to 10.0 nm, and a specific surface area (BET) may be 20 to 300 m.sup.2/g due to the unevenness effect of the skein-shaped surface layer.
[0054] In general, it is difficult to prepare an aluminosilicate structure body having a diameter size of 1 μm or more through synthesis by a typical hydrothermal reaction. However, for the aluminosilicate structure body having a novel structure according to the present inventive concept, by adjusting the seed addition amount and the reaction time by a preparation method to be described below, the average diameter of particles may be adjusted, and preferably, the average particle diameter may be adjusted to 5 to 50 μm.
[0055] Due to such particle size and skein-shaped morphology, the aluminosilicate structure body having a novel structure according to the present inventive concept has an improved specific surface area of up to 300 m.sup.2/g, so that the separation ability is improved when the aluminosilicate structure body is used as a stationary phase for HPLC columns.
[0056] Further, the present inventive concept provides a method for preparing a novel aluminosilicate structure body having the basic framework structure of Chemical Formula 1, the X-ray diffraction pattern including the lattice spacings shown in Table 1, and the skein-shaped morphology on the surface layer.
[0057] The method for preparing a novel aluminosilicate structure body includes: preparing a reaction mother solution (S10); preparing a synthetic mixture by adding a seed to the reaction mother solution and aging the resulting mixture under stirring (S20); and preparing an aluminosilicate structure body having a novel crystal structure and a skein-shaped morphology by hydrothermally treating the synthetic mixture (S30).
[0058] Hereinafter, the method for preparing a novel aluminosilicate structure body according to the present inventive concept will be described in detail step by step.
[0059] First, step S10 is preparing a reaction mother solution.
[0060] The composition of the reaction mother solution is 1.0 Al.sub.2O.sub.3:7.0 to 12.0 SiO.sub.2:4.0 to 8.0 Na.sub.2O:500 to 900 H.sub.2O, but is not limited thereto.
[0061] The reaction mother solution may be prepared by quickly adding an aqueous sodium silicate solution prepared by mixing an aqueous sodium hydroxide solution and a silica source to an aqueous sodium aluminate solution prepared by mixing an aqueous sodium hydroxide solution and an alumina source, and stirring the resulting mixture.
[0062] As the alumina source, an alumina source typically used in the art may be used, and may be selected from, for example, sodium aluminate (NaAlO.sub.2), aluminum nitrate (Al(NO.sub.3).sub.3.9H.sub.2O), aluminum sulfate (Al.sub.2(SO.sub.4).sub.3.18H.sub.2O), aluminum chloride (AlCl.sub.3.6H.sub.2O), aluminum hydroxide (Al(OH).sub.3), aluminum alkoxide and alumina gel.
[0063] The silica source, a silica source typically used in the art may be used, and may be selected from, for example, colloidal silica, fumed silica, water glass (aqueous sodium silicate solution) and silica gel, but is not limited thereto.
[0064] In this case, the viscosity of the reaction mother solution varies depending on the rate at which the aqueous sodium silicate solution is added to the aqueous sodium aluminate solution, and for example, when the aqueous sodium silicate is quickly added to the aqueous sodium aluminate solution within 5 minutes, the viscosity of the reaction mother solution is decreased to 4.0 mPa or less, whereas when the aqueous sodium silicate solution is slowly added, the viscosity of the reaction mother solution is increased to 7.7 mPas or more. This allows the aqueous sodium aluminate solution and the aqueous sodium silicate solution to combine with each other and form a gel while reacting with each other, and when the solution is quickly added and then stirred, the rotational force due to stirring during the gel formation suppresses the aggregation of the gel, so that a relatively low viscosity may be maintained because the free mobility of gel particles is relatively large, but when the solution is slowly mixed, the gel formation is already completed, and thus, the rotational force due to stirring fails to completely break the bond of the gel, and therefore, a relatively high viscosity is maintained because the free mobility of gel particles is reduced. The viscosity of such a reaction mother solution affects the formation of a morphology on the surface layer of the particles when the particles grow by reacting with seeds thereafter.
[0065] In this case, it is preferred that the viscosity of the reaction mother solution is 3.1 to 7.7 mPas, but when the viscosity of the reaction mother solution exceeds 7.7 mPas, the free mobility of the material is reduced during a subsequent crystallization reaction, the material is solidified before a morphology in a desired form is formed, and thus the aluminosilicate structure body having a skein-shaped morphology is formed in a non-uniform distribution, and therefore, there is a problem in that a part of the aluminosilicate structure body does not have the skein-shaped morphology, and there is a problem in that it is difficult to implement a decrease in viscosity of the reaction mother solution to less than 3.1 mPas using the current technology.
[0066] Next, step S20 is preparing a synthetic mixture.
[0067] Specifically, the synthetic mixture may be prepared by putting a seed into a reaction mother solution whose viscosity is maintained at 3.1 to 7.7 mPas and aging the resulting mixture under stirring.
[0068] The seed is added to the reaction mother solution to serve as a nucleus. Therefore, when a synthetic mixture is prepared by introducing a seed, the seed reacts with a growth source (Al, Si) during a subsequent hydrothermal treatment, and thus grows into particles having a size of several to several tens of micrometers.
[0069] In this case, it is preferred to use a seed having a skein-shaped morphology as the seed. In the seed, the present inventor observed the morphology of an aluminosilicate structure body produced according to the morphology of the seed using a seed having various morphologies such as skein-shaped, spherical or polygonal, and as a result, when the morphology of the seed is a skein-shape, an aluminosilicate structure body having a skein-shaped morphology was formed regardless of the size of the seed, but when the seed has a spherical or polygonal morphology, the aluminosilicate structure body having a skein-shaped morphology was only partially formed, thereby showing the formation of the aluminosilicate structure body in a non-uniform distribution (see
[0070] The seed addition amount may be 0.001 to 2 wt % of the reaction mother solution, but is not limited thereto.
[0071] As the seed addition amount increases, the size of a produced aluminosilicate structure body decreases, and this is because, as illustrated in
[0072] Therefore, the size of produced particles may be adjusted by adjusting the addition amount of the seed 30.
[0073] After the seed is added, aging may be performed under stirring at 300 to 400 rpm for 20 to 40 minutes.
[0074] Next, step S30 is hydrothermally treating the synthetic mixture.
[0075] The hydrothermally treating of the synthetic mixture may be performed by hydrothermally treating the synthetic mixture at 120 to 150° C. for 8 to 28 hours.
[0076] In this case, the reaction time of a hydrothermal treatment affects the size of a product (see Experimental Example 5), and therefore, the size of produced particles may be adjusted by adjusting the reaction time of the hydrothermal treatment.
[0077] After step S30, filtering, cleaning and drying steps may be further performed.
[0078] The aluminosilicate structure body prepared by the preparation method has a novel framework structure and a skein-shaped morphology, and thus has a specific surface area increased to up to 300 m.sup.2/g so as to improve separation ability and enhance pH stability; and does not undergo a structural change with pH changes and is also excellent in separation ability effect of a mixed solution of two solvents having similar polarities, and thus may be usefully used as a stationary phase for HPLC columns.
[0079] Thus, the present inventive concept provides an HPLC column filled with an aluminosilicate structure body having an X-ray diffraction pattern of the novel crystal structure and a skein-shaped morphology on the surface layer as a stationary phase.
[0080] As a method for filling the HPLC column, a method typically performed in the art may be used, and for example, the aluminosilicate structure body may be prepared by washing the inside of the HPLC column with hydrochloric acid, nitrogen, water, methanol, and the like, mixing the aluminosilicate structure body having a novel crystal structure and an X-ray diffraction pattern according to the present inventive concept with a solvent to form a slurry, and then filling an empty column for HPLC with the slurry using a packer.
[0081] Hereinafter, preferred experimental examples for facilitating the understanding of the present inventive concept will be suggested. However, the following experimental examples are provided only to facilitate the understanding of the present inventive concept, and the present inventive concept is not limited by the following experimental examples.
Preparation Example 1: Preparation of Skein-Shaped Aluminosilicate Structure Body
[0082] (1) Preparation of Skein-Shaped Aluminosilicate Structure Body Seed
[0083] 837.8 g of H.sub.2O was weighed in a Teflon beaker, and an aqueous NaOH solution dissolved by adding 13.0 g of NaOH thereto and stirring the resulting mixture for 30 minutes was divided into halves and prepared in each Teflon beaker. In the first beaker, an aqueous sodium aluminate solution was prepared by adding 17.1 g of NaAlO.sub.2 to the aqueous NaOH solution and completely dissolving the resulting mixture under stirring at 300 rpm for 30 minutes, and in the second beaker, an aqueous sodium silicate solution was prepared by adding 132.1 g of Na.sub.2SiO.sub.3 to the aqueous NaOH solution and completely dissolving the resulting mixture under stirring at 300 rpm for 30 minutes. Then, a reaction mother solution having a composition of the following molar ratio in the form of a gel was prepared by quickly adding the aqueous sodium aluminate solution to the aqueous sodium silicate solution within 5 minutes and stirring the resulting mixture.
1.0 Al.sub.2O.sub.3:7.0 SiO.sub.2:5.1 Na.sub.2O:542.5 H.sub.2O
[0084] An aging process was performed by stirring the solution in the form of a gel at 300 rpm for 30 minutes. When the aging was finished, a skein-shaped aluminosilicate structure body seed having an average particle diameter of 5 μm or less was prepared by transferring the reactant to a reactor, fastening the reactor, placing the reactor in an autoclave, and performing a crystallization reaction at 130° C. for 16 hours.
[0085] (2) Preparation of Skein-Shaped Aluminosilicate Structure Body
[0086] A reaction mother solution having a composition with a molar ratio of 1.0 Al.sub.2O.sub.3:7.0 SiO.sub.2:5.1 Na.sub.2O:542.5 H.sub.2O in the form of a gel was prepared in the same manner as in (1).
[0087] When the viscosity of the solution in the form of a gel became 3.9 mPa s, an aging process was performed by adding 1 g of the skein-shaped aluminosilicate structure body seed prepared in (1) thereto and stirring the resulting mixture at 300 rpm for 30 minutes. When the aging was finished, skein-shaped aluminosilicate structure body particles having a size of 12 μm were prepared by transferring the reactant to a reactor, fastening the reactor, placing the reactor in an autoclave, and performing a crystallization reaction at 130° C. for 16 hours.
[0088] The prepared aluminosilicate structure particles were observed under a scanning electron microscope (SEM), and are illustrated in
[0089] As illustrated in
[0090] The size of the particles was 12 μm (average particle diameter), and the specific surface area (BET) was 164.196 m.sup.2/g.
Preparation Example 2: Preparation of Skein-Shaped Aluminosilicate Structure Body
[0091] Skein-shaped aluminosilicate structure body particles were prepared in the same manner as in Preparation Example 1, except that 2 g of the skein-shaped aluminosilicate structure body seed was added.
[0092] The prepared aluminosilicate structure particles were observed under a scanning electron microscope (SEM), and are illustrated in
[0093] As illustrated in
[0094] The size of the particles was 10 μm (average particle diameter), and the specific surface area (BET) was 30.47 m.sup.2/g.
Preparation Example 3: Preparation of Skein-Shaped Aluminosilicate Structure Body (#851)
[0095] 33.5 kg of H.sub.2O was weighed in a Teflon container, 520.2 g of NaOH was added thereto, and the resulting mixture was dissolved under stirring for 30 minutes. The dissolved aqueous NaOH solution was divided into halves and prepared in each Teflon container. 685.9 g of NaAlO.sub.2 was added to the aqueous NaOH solution in the first container, 5.3 kg of Na.sub.2SiO.sub.3 was added to the second container, and skein-shaped aluminosilicate structure body particles having an average particle diameter of 8 μm and a specific surface area (BET) of 22.11 m.sup.2/g were obtained in the same manner as in Preparation Example 1, except that 40 g of the skein-shaped aluminosilicate structure body seed was added to each container and the resulting mixture was allowed to react at 105° C. under a pressure of 2.5 atm for 29 hours.
Preparation Example 4: Preparation of Skein-Shaped Aluminosilicate Structure Body (#652)
[0096] 6.7 kg of H.sub.2O was weighed in a Teflon container, 104.1 g of NaOH was added thereto, and the resulting mixture was dissolved under stirring for 30 minutes. The dissolved aqueous NaOH solution was divided into halves and prepared in each Teflon container. 137.2 g of NaAlO.sub.2 was added to the aqueous NaOH solution in the first container, 1.1 kg of Na.sub.2SiO.sub.3 was added to the second container, and skein-shaped aluminosilicate structure body particles having an average particle diameter of 12 μm and a specific surface area (BET) of 68.98 m.sup.2/g were obtained in the same manner as in Preparation Example 1, except that 20 g of the skein-shaped aluminosilicate structure body seed was added to each container and the resulting mixture was allowed to react at 120° C. under a pressure of 2.2 atm for 20 hours.
Preparation Example 5: Preparation of Skein-Shaped Aluminosilicate Structure Body (#216)
[0097] 844.5 g of H.sub.2O was weighed in a Teflon beaker, and an aqueous NaOH solution dissolved by adding 5.4 g of NaOH thereto and stirring the resulting mixture for 30 minutes was divided into halves and prepared in each Teflon beaker. In the first beaker, an aqueous sodium aluminate solution was prepared by adding 17.3 g of NaAlO.sub.2 to the aqueous NaOH solution and completely dissolving the resulting mixture under stirring at 300 rpm for 30 minutes, and in the second beaker, an aqueous sodium silicate solution was prepared by adding 132.9 g of Na.sub.2SiO.sub.3 to the aqueous NaOH solution and completely dissolving the resulting mixture under stirring at 300 rpm for 30 minutes. Then, a reaction mother solution having a composition of the following molar ratio in the form of a gel was prepared by quickly adding an aqueous sodium aluminate solution to the aqueous sodium silicate solution and stirring the resulting mixture.
1.0 Al.sub.2O.sub.3:7.0 SiO.sub.2:4.1 Na.sub.2O:542.5 H.sub.2O
[0098] When the viscosity of the solution in the form of a gel became 3.9 mPa s, an aging process was performed by adding 1 g of the skein-shaped aluminosilicate structure body seed thereto and stirring the resulting mixture at 300 rpm for 30 minutes. When the aging was finished, skein-shaped aluminosilicate structure body particles having an average particle diameter of 9 μm and a specific surface area (BET) of 94.53 m.sup.2/g were prepared by transferring the reactant to a reactor, fastening the reactor, placing the reactor in an autoclave, and performing a crystallization reaction at 130° C. under a pressure of 2.5 atm for 12 hours.
Preparation Example 6: Preparation of Skein-Shaped Aluminosilicate Structure Body (#684)
[0099] 3351.1 g of H.sub.2O was weighed in a Teflon beaker, 52.2 g of NaOH was added thereto, and the resulting mixture was dissolved under stirring for 30 minutes. The dissolved aqueous NaOH solution was divided into halves and prepared in each Teflon container. 68.6 g of NaAlO.sub.2 was added to the aqueous NaOH solution in the first container, 528.2 g of Na.sub.2SiO.sub.3 was added to the second container, and skein-shaped aluminosilicate structure body particles having an average particle diameter of 12 μm and a specific surface area (BET) of 220.0 m.sup.2/g were obtained in the same manner as in Preparation Example 1, except that 4 g of the skein-shaped aluminosilicate structure body seed was added to each container and the resulting mixture was allowed to react at 120° C. for 20 hours.
[0100] The surfaces of the aluminosilicate structure body particles prepared in Preparation Examples 3 to 6 were observed under a scanning electron microscope, and are illustrated in
[0101] As illustrated in
Preparation Example 7: Preparation of Skein-Shaped Aluminosilicate Structure Body (#750)
[0102] 843.4 g of H.sub.2O was weighed in a Teflon beaker, and an aqueous NaOH solution dissolved by adding 14.6 g of NaOH thereto and stirring the resulting mixture for 30 minutes was divided into halves and prepared in each Teflon beaker. In the first beaker, an aqueous sodium aluminate solution was prepared by adding 10.4 g of NaAlO.sub.2 to the aqueous NaOH solution and completely dissolving the resulting mixture under stirring at 300 rpm for 30 minutes, and in the second beaker, an aqueous sodium silicate solution was prepared by adding 131.5 g of Na.sub.2SiO.sub.3 to the aqueous NaOH solution and completely dissolving the resulting mixture under stirring at 300 rpm for 30 minutes. Then, a reaction mother solution having a composition of the following molar ratio in the form of a gel was prepared by quickly adding an aqueous sodium aluminate solution to the aqueous sodium silicate solution and stirring the resulting mixture.
1.0 Al.sub.2O.sub.3:11.5 SiO.sub.2:8.0 Na.sub.2O:900 H.sub.2O
[0103] When the viscosity of the reaction mother solution in the form of a gel became 3.9 mPa s, an aging process was performed by adding 2 g of the skein-shaped aluminosilicate structure body seed thereto and stirring the resulting mixture at 300 rpm for 30 minutes. When the aging was finished, skein-shaped aluminosilicate structure body particles having an average particle diameter of 8 μm and a specific surface area (BET) of 164.196 m.sup.2/g were prepared by transferring the reactant to a reactor, fastening the reactor, placing the reactor in an autoclave, and performing a crystallization reaction at 130° C. under a pressure of 2.5 atm for 8 hours.
[0104] The surfaces of the prepared aluminosilicate structure body particles were observed under a scanning electron microscope, and are illustrated in
[0105] As illustrated in
Comparative Example 1: Preparation of GIS-Type Aluminosilicate Structure Body (#198)
[0106] 837.8 g of H.sub.2O was weighed in a Teflon beaker, and an aqueous NaOH solution dissolved by adding 13.0 g of NaOH thereto and stirring the resulting mixture for 30 minutes was divided into halves and prepared in each Teflon beaker. In the first beaker, an aqueous sodium aluminate solution was prepared by adding 17.1 g of NaAlO.sub.2 to the aqueous NaOH solution and completely dissolving the resulting mixture under stirring at 300 rpm for 30 minutes, and in the second beaker, an aqueous sodium silicate solution was prepared by adding 132.1 g of Na.sub.2SiO.sub.3 to the aqueous NaOH solution and completely dissolving the resulting mixture under stirring at 300 rpm for 30 minutes. Then, a reaction mother solution having a composition of the following molar ratio in the form of a gel was prepared by quickly adding an aqueous sodium aluminate solution to the aqueous sodium silicate solution and stirring the resulting mixture.
1.0 Al.sub.2O.sub.3:7.0 SiO.sub.2:5.1 Na.sub.2O:542.5 H.sub.2O
[0107] An aging process was performed by stirring the solution in the form of a gel at room temperature at 300 rpm for 30 minutes. When the aging was finished, GIS-type aluminosilicate structure body particles having an average particle diameter of about 20 μm and a specific surface area (BET) of 12.24 m.sup.2/g were prepared by transferring the reactant to a reactor, fastening the reactor, placing the reactor in an autoclave, and performing a crystallization reaction at 130° C. for 14 hours.
[0108] The surfaces of the prepared aluminosilicate structure body particles were observed under a scanning electron microscope, and are illustrated in
[0109] As illustrated in
Comparative Example 2: Preparation of ANA-Type Aluminosilicate Structure (#107)
[0110] 16.8 g of H.sub.2O was weighed in a Teflon container, 260.1 g of NaOH was added thereto, and the resulting mixture was dissolved under stirring for 30 minutes. The dissolved aqueous NaOH solution was divided into halves and prepared in each Teflon container. 343.0 g of NaAlO.sub.2 was added to the aqueous NaOH solution in the first container, 2.6 kg of Na.sub.2SiO.sub.3 was added to the second container, and ANA-type aluminosilicate structure body particles having an average particle diameter of about 20 μm and a specific surface area (BET) of 10.40 m.sup.2/g were obtained in the same manner as in Comparative Example 1, except that stirring was performed at 400 rpm and the crystallization reaction was performed at 165° C. under a pressure of 5 atm for 22 hours under stirring at 80 rpm.
[0111] The surfaces of the prepared aluminosilicate structure body particles were observed under a scanning electron microscope, and are illustrated in
[0112] As illustrated in
[0113] <Analysis>
[0114] X-ray diffraction analysis (XRD) was performed on the aluminosilicate structure body having a skein-shaped morphology prepared according to the present inventive concept.
[0115] Specifically, in the X-ray diffraction analysis, copper Kα rays and an X-ray tube operating at 40 kV and 40 mA were used as a radiation source. Measurements were made by scanning a horizontally compressed powder sample at a rate of 2 degrees per minute (2θ) from a start angle of 5 degrees to an end angle of 50 degrees. d and I were calculated from the 2θ value and the peak height of the observed X-ray diffraction peak. The resulting values were expressed as W (weak: 0 to 20), M (medium: 20 to 40), S (strong: 40 to 60), and VS (very strong: 60 to 100) depending on the value of relative strength 100×I/I.sub.0.
[0116] The measurement results of X-ray diffraction analysis of the aluminosilicate structure having a skein-shaped morphology of Preparation Example 3 are shown in
TABLE-US-00005 TABLE 3 100 × I/I.sub.0 No. 2θ d (Relative strength) 1 7.36 12.00 W 2 9.38 9.42 W 3 12.44 7.11 S 4 12.78 6.92 S 5 15.80 5.60 W 6 17.52 5.06 VS 7 19.69 4.51 W 8 20.48 4.33 S 9 21.58 4.11 S 10 22.26 3.99 M 11 22.70 3.91 W 12 24.80 3.59 W 13 25.08 3.55 W 14 25.76 3.46 VS 15 26.68 3.34 W 16 28.06 3.18 VS 17 28.42 3.14 W 18 29.92 2.98 S 19 30.42 2.94 VS 20 31.29 2.86 W 21 33.36 2.68 M 22 34.32 2.61 S 23 35.48 2.53 W 24 35.76 2.51 W 25 38.02 2.36 W 26 38.78 2.32 W 27 39.08 2.30 W 28 40.16 2.24 W 29 42.32 2.13 W 30 43.14 2.10 M 31 44.14 2.05 W 32 46.04 1.97 W 33 47.42 1.92 W
[0117] In Table 3, 2θ, d, and I denote the Bragg angle, the lattice spacing, and the intensity of the X-ray diffraction peak, respectively.
[0118] As illustrated in
[0119] Further, the X-ray diffraction analysis results of the aluminosilicate structure body having a skein-shaped morphology prepared according to the present inventive concept and the aluminosilicate structure having a spherical or polygonal morphology of the comparative example were compared, and are illustrated in
[0120]
[0121]
[0122] As illustrated in
Experimental Example 1: Effect of Seed on Aluminosilicate Structure Body in which Morphology is Produced
[0123] In the preparation of the aluminosilicate structure body having a skein-shaped surface morphology with a novel crystal structure according to the present inventive concept, the following experiment was performed to investigate the effect of a seed to be added on an aluminosilicate structure body in which a morphology was produced.
[0124] After seeds having a morphology such as a skein-shaped, spherical, or polygonal were prepared to prepare aluminosilicate structure bodies by the method in Preparation Example 1, the morphologies were observed under a scanning electron microscope, and are illustrated in
[0125]
[0126]
[0127]
[0128] As illustrated in
[0129] Therefore, it can be seen that the seed to be added preferably has a skein-shaped morphology.
Experimental Example 2: Effect of Addition of Acid-Treated Seed on Produced Aluminosilicate Structure Body
[0130] In the preparation of the aluminosilicate structure body having a novel crystal structure and a skein-shaped surface morphology according to the present inventive concept, the following experiment was performed to investigate the effect of the addition of an acid-treated seed on the produced aluminosilicate structure body.
[0131] After an acid treatment was performed by immersing a seed having a skein-shaped morphology in a 2.0% hydrochloric solution at 0.5 N, 1.0 N or 2.0 N, the acid-treated seed was added, and then the morphologies of the product over the reaction time were observed under a scanning electron microscope, and are illustrated in
[0132] As illustrated in
[0133] Therefore, it can be seen that in the preparation of the aluminosilicate structure body having a novel crystal structure and a skein-shaped surface morphology according to the present inventive concept, it is difficult to uniformly form an aluminosilicate structure having a skein-shaped morphology when an acid-treated seed is used.
Experimental Example 3: Effect of Seed Addition on Aluminosilicate Structure Body in which Viscosity of Reaction Mother Solution is Produced
[0134] Generally, the viscosity of a reaction mother solution varies depending on the rate at which the aqueous sodium aluminate solution is added to the aqueous sodium silicate solution.
[0135] Thus, in the preparation of the aluminosilicate structure body having a novel crystal structure and a skein-shaped surface morphology according to the present inventive concept, the following experiment was performed to investigate the effect of seed addition on an aluminosilicate structure body in which the viscosity of the reaction mother solution is produced.
[0136] Specifically, after an aqueous sodium aluminate solution (second solution) was stirred while being added to an aqueous sodium silicate solution (first solution) in three ways of quickly, normally, and slowly, the viscosity of a reaction mother solution prepared in this case was measured by a viscometer, and a seed was added thereto, and then the surface of an aluminosilicate structure body prepared by performing a crystallization reaction according to Preparation Example 1 was observed under a scanning electron microscope (SEM), and the results are illustrated in
[0137]
[0138] As illustrated in
[0139] Therefore, in the method for preparing an aluminosilicate according to the present inventive concept, it can be seen that it is important to lower the viscosity of the reaction mother solution by quickly adding an aqueous sodium aluminate solution (second solution) to an aqueous sodium silicate solution (first solution) in order to prepare an aluminosilicate having a uniform skein-shaped morphology, and it can be seen that when the viscosity of the reaction mother solution is preferably 3.1 to 7.74 mPas, and more preferably 3.9 to 5.5 mPas, the skein-shaped morphology is clearly formed.
Experimental Example 4: Effect of Seed Addition Amount on Particle Size of Produced Aluminosilicate Structure Body
[0140] In the preparation of the aluminosilicate structure body having a novel crystal structure and a skein-shaped surface morphology according to the present inventive concept, the following experiment was performed in order to investigate the effect of seed addition amount during the seed addition on the produced aluminosilicate structure body.
[0141] In Preparation Example 1, the seed was added by changing the seed addition amount to 0.5 g, 1 g, 2 g or 4 g based on 1 kg of the reaction mother solution, and as a result, the average particle diameter of the aluminosilicate structure body having the produced skein-shaped morphology was measured, and is shown in the following Table 4.
TABLE-US-00006 TABLE 4 Seed addition Seed addition Size (particle diameter, μm) amount (g) amount (wt %) of product 0.5 0.05 13-15 1 0.1 9-11 2 0.2 6-8 4 0.4 4-6
[0142] As shown in Table 4, it was found that as the seed addition amount was increased, the size of the product was rather decreased.
[0143] Referring to
[0144] Therefore, the size of produced particles may be adjusted by adjusting the amount of seed 30 added.
Experimental Example 5: Effect of Reaction Time on Particle Size of Produced Aluminosilicate Structure Body
[0145] In the preparation of the aluminosilicate structure body having a novel crystal structure and a skein-shaped surface morphology according to the present inventive concept, the following experiment was performed in order to investigate the effect of the conditions of hydrothermal treatment after the seed addition on the produced aluminosilicate structure body.
[0146] In Preparation Example 5, the average particle diameter of the aluminosilicate structure body having the produced skein-shaped morphology was measured while changing the reaction time of the hydrothermal treatment, and is shown in the following Table 5.
TABLE-US-00007 TABLE 5 Reaction time (h) Size (particle diameter, μm) of product 12 13-15 10 19-21 8 30-35
[0147] As shown in Table 5, the reaction time of the hydrothermal treatment affects the size of the product, and accordingly, it can be seen that the size of produced particles may be adjusted by adjusting the reaction time of the hydrothermal treatment.
Experimental Example 6: pH Stability Experiment of Skein-Shaped Aluminosilicate Structure Body
[0148] The following experiment was performed in order to investigate the pH stability of the aluminosilicate structure body having a novel crystal structure and a skein-shaped surface morphology prepared according to the present inventive concept.
[0149]
[0150] Specifically, as illustrated in
[0151] In this case, an acidic solvent obtained by diluting hydrochloric acid in distilled water was used as the acidic solvent, distilled water was used as the neutral solvent, and a NaOH solution was used as the basic solvent.
[0152] As a result of measurement, the yields of the aluminosilicate structures filtered from the acidic, neutral and basic solutions are shown in the following Table 6, the pH of the filtrate is illustrated in
TABLE-US-00008 TABLE 6 Classification Time Yield (%) Acidic (pH 2) 30 minutes 97.4% Acidic (pH 2) 1 hour 97.9% Neutral (pH 7) 30 minutes 98.5% Neutral (pH 7) 1 hour 98.1% Basic (pH 13) 30 minutes 97.3% Basic (pH 13) 1 hour 97.0%
[0153]
[0154] Furthermore, as illustrated in
[0155] Meanwhile, as comparative examples, after silica gel usually used as a stationary phase for HPLC columns in the related art was put into acidic, neutral and basic solvents in the same manner for 30 minutes, the resulting mixture was filtered, and the pH of the remaining filtrate was measured, and is illustrated in
[0156] As illustrated in
[0157] Therefore, the aluminosilicate structure body according to the present inventive concept has higher pH stability than that of silica gel used as a stationary phase for HPLC columns in the related art, and thus may be usefully used for HPLC regardless of pH.
Experimental Example 7: Measurement of Separation Ability of Skein-Shaped Aluminosilicate Structure Body
[0158] The following experiment was performed in order to investigate the separation ability characteristics of the aluminosilicate structure body having a skein-shaped surface morphology with a novel crystal structure according to the present inventive concept.
[0159] Specifically, HPLC columns were filled with the aluminosilicate structure body having a skein-shaped surface morphology with a novel crystal structure prepared in Preparation Example 1 as a stationary phase, and HPLC separation was performed on (a) a mixed solvent in which water and ethanol were mixed at a volume ratio of 80:20, (b) a mixed solvent in which water and acetonitrile were mixed at a volume ratio of 85:15, (c) a mixed solvent in which water and methanol were mixed at a volume ratio of 75:25, and (d) a mixed solvent in which water and isopropyl alcohol were mixed at a volume ratio of 85:15, as analytes.
[0160] The results are illustrated in
[0161] As illustrated in
[0162] Therefore, the aluminosilicate structure body having a novel crystal structure of the present inventive concept has a skein-shaped surface morphology, exhibits a wide surface area because the size of particles can be adjusted, and exhibits excellent separation ability, and thus may be usefully used as a stationary phase for HPLC columns.
[0163] Although the present inventive concept has been described above with reference to preferred embodiments, it should be understood that the present inventive concept is not limited to the embodiments. The embodiments of the present inventive concept can be variously altered and modified within the scope of the claims to be described below, and all of them fall within the scope of the present inventive concept. Therefore, the present inventive concept is limited only by the claims and equivalents thereof.
EXPLANATION OF REFERENCE NUMERALS AND SYMBOLS
[0164] 10: Nucleus [0165] 20: Growth source [0166] 30: Seed