Method for controlling the operation of a hydrogen combustion engine system
12540568 · 2026-02-03
Assignee
Inventors
Cpc classification
F02D41/0027
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2430/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/0235
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2900/1821
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2900/1402
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2510/068
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2900/1806
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2570/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/405
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2610/1453
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2900/1602
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2430/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/208
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N9/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2900/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2610/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2370/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02A50/20
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F01N3/108
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B47/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/2803
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2590/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/106
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T10/12
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F01N3/2066
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2610/146
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N13/009
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01N3/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/28
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A method for controlling the operation of a hydrogen combustion engine system of a vehicle. The hydrogen combustion engine system has a hydrogen combustion engine and an EATS to reduce emissions in the engine exhausts. The EATS has a selective catalyst reduction, SCR, catalyst and an ammonia slip catalyst, ASC, arranged downstream of the SCR catalyst. The method comprises: determining the temperature of the SCR catalyst; determining the temperature of the ASC; in response of determining that the temperature of the SCR catalyst is below a predetermined SCR temperature threshold value, and that the temperature of the ASC is below a predetermined ASC temperature threshold value, operating the hydrogen combustion engine in an H2 exhaust excess mode defined by an amount of unburnt H2 of at least 0.2 mol % in the engine exhausts, and using the unburnt H2 in the engine exhausts as a reductant for NOx conversion in the ASC.
Claims
1. A method for controlling the operation of a hydrogen combustion engine system of a vehicle, the hydrogen combustion engine system comprising a hydrogen combustion engine and an exhaust aftertreatment system, EATS, configured to reduce emissions in the engine exhausts, the EATS comprising a selective catalyst reduction, SCR, catalyst and an ammonia slip catalyst, ASC, arranged downstream of the SCR catalyst, wherein the method comprises: determining the temperature of the SCR catalyst; determining the temperature of the ASC; and in response of determining that the temperature of the SCR catalyst is below a predetermined SCR temperature threshold value, and that the temperature of the ASC is below a predetermined ASC temperature threshold value, operating the hydrogen combustion engine in an H2 exhaust excess mode defined by an amount of unburnt H2 of at least 0.2 mol % in the engine exhausts, and using the unburnt H2 in the engine exhausts as a reductant for NOx conversion in the ASC.
2. The method according to claim 1, wherein the H2 exhaust excess mode comprises operating the hydrogen combustion engine by injecting H2 in the engine cylinder during an exhaust stroke.
3. The method according to claim 1, wherein the H2 exhaust excess mode is defined by an amount of unburnt H2 of at least 0.5 mol % in the engine exhausts.
4. The method according to claim 1, wherein the H2 exhaust excess mode comprises operating the hydrogen combustion engine by injecting H2 in the engine cylinder during a compression stroke to reach a target lambda.
5. The method according to claim 1, wherein the H2 exhaust excess mode comprises operating the hydrogen combustion engine by injecting water in the engine cylinder during an intake stroke.
6. The method according to claim 1, further comprising: transporting the unburnt H2 from an engine outlet of the hydrogen combustion engine to the ASC such that the mol fraction of the H2 in the exhaust gases reaching the ASC is at least 80% of that at the engine outlet.
7. The method according to claim 1, wherein the ASC is a monolith catalyst comprising an oxidation catalyst and a metal-zeolite coating, and the method comprises: converting ammonia to NOx in the ASC using the oxidation catalyst; and converting NOx to N2 in the ASC using the metal-zeolite.
8. The method according to claim 1, wherein the method is performed during a cold start of the hydrogen combustion engine.
9. A non-transitory computer readable medium carrying a computer program comprising program code comprising instructions to cause a hydrogen combustion engine system to execute the steps of the method of claim 1 when said computer program is run on a computer.
10. A hydrogen combustion engine system for a vehicle, the hydrogen combustion engine system comprising a hydrogen combustion engine and an exhaust aftertreatment system, EATS, configured to reduce emissions in the engine exhausts, the EATS comprising a selective catalyst reduction, SCR, catalyst and an ammonia slip catalyst, ASC, arranged downstream of the SCR catalyst, wherein the hydrogen combustion engine system comprises a control unit configured to: determine the temperature of the SCR catalyst; determine the temperature of the ASC; in response of determining that the temperature of the SCR catalyst is below a predetermined SCR temperature threshold value, and that the temperature of the ASC is below a predetermined ASC temperature threshold value, instruct the hydrogen combustion engine to operate in an H2 exhaust excess mode defined by an amount of unburnt H2 of at least 0.2 mol % in the engine exhausts for using the unburnt H2 in the engine exhausts as a reductant for NOx conversion in the ASC.
11. The hydrogen combustion engine system according to claim 10, wherein the EATS is free of any oxidation catalyst arranged downstream of an exhaust gas inlet of the EATS and upstream of the ASC.
12. A vehicle comprising a hydrogen combustion engine system according to claim 10.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) With reference to the appended drawings, below follows a more detailed description of embodiments of the invention cited as examples. In the drawings:
(2)
(3)
(4)
(5)
(6)
DETAILED DESCRIPTION OF EXAMPLE EMBODIMENTS OF THE INVENTION
(7) With reference to
(8) In
(9) In
(10) The EATS 20 comprises an exhaust gas inlet 22 for receiving engine exhaust from an engine outlet 17 of the hydrogen combustion engine 15, an EATS outlet 24 for discharging at least partly cleaned exhaust gases from the EATS 20, and a fluid pathway 26 for transporting the exhaust gases from the exhaust gas inlet 22 to the EATS outlet 24. The EATS outlet 24 may e.g. be connected to, or comprise, the tailpipe of the vehicle 1. The EATS 20 further comprises a plurality of emission reducing modules 30 arranged downstream of the exhaust gas inlet 22. The emission reducing modules 30 are configured to reduce emissions of the engine exhausts along the fluid pathway 26. In the embodiment of
(11) The SCR catalyst 40 preferably comprises an SCR catalyst coating being a metal-zeolite SCR catalyst, e.g. Cu-zeo or Fe-zeo. As an alternative, the SCR catalyst coating is a Vanadia-based coating. The SCR catalyst 40 is designed to convert nitrogen oxides, NOx, with the aid of the SCR catalyst coating into diatomic nitrogen, N, and water. The SCR catalyst 40 typically comprises a substrate, e.g. a monolith, onto which the SCR catalyst coating is arranged.
(12) The ASC 50 preferably comprises an oxidation catalyst and metal-zeolite. That is, the ASC 50 preferably comprises a first ASC coating being an oxidation catalyst and comprises a second ASC coating being a metal-zeolite (i.e. having SCR catalyst functionality) The ASC 50 is designed to convert ammonia to NOx with the aid of the oxidation catalyst, and to convert NOx to N2 with the aid of the metal-zeolite. The ASC 50 typically comprises a substrate, e.g. a monolith, onto which the first and second ASC coatings are arranged.
(13) The particulate filter 60 is configured to remove particles, e.g. particulate emissions or soot, from the exhaust gases. The particulate filter 60 is in the embodiment of
(14) Moreover, in order to provide ammonia to the SCR catalyst 40, and the ASC 50, the EATS 20 comprises an injector 34 configured to inject a reductant to the fluid pathway 26 upstream of the SCR catalyst 40, and downstream of the exhaust gas inlet 22. The reductant may e.g. be urea. Thus, the injector 34 may be configured to inject urea. During operation of the EATS 20, the injected reductant (or the resulting ammonia) is transported to the SCR catalyst 40 by means of the exhaust gases, and is reacted onto the SCR catalyst coating. Reductant, or ammonia, which passes the SCR catalyst 40 unreacted is handled in the ASC 50 as previously described.
(15) The EATS 20 of the hydrogen combustion engine system 10 of
(16) As also shown in
(17) Furthermore, the hydrogen combustion engine system 10 may comprise one or more sensors for measuring the amount of H2 in the hydrogen combustion engine system 10. For example, as shown in the example embodiment of
(18) An example embodiment of the configuration of the hydrogen combustion engine 15 and the operation thereof will now be described in more detail with reference to
(19) The hydrogen combustion engine 15 comprises an air intake passage 315 being arranged downstream of e.g. an air chamber fluidly connected to a compressor (not shown). Air, or compressed air, is fed to the combustion chamber 314 via the intake passage 315, and is regulated by an intake valve 316. Moreover, the hydrogen combustion engine 15 comprises an exhaust passage 317 regulated by an exhaust valve 318.
(20) As can be seen in
(21) The hydrogen combustion engine 15 may be operated according to an Otto cycle or another four stroke combustion mode. The four stroke cycle of the hydrogen combustion engine thus comprises four distinct piston strokes within the engine cylinder 310 to complete one operating cycle: intake of air or compressed air via the air intake passage 315 and the intake vale 316 as the piston 312 moves reciprocally away from TDC, compression as the piston 312 moves reciprocally towards TDC, power or combustion as the H2 fuel is combusted using the spark plug 309, and exhaust in which the engine exhausts leaves the combustion chamber 314 via the exhaust passage 317 and the exhaust valve 318.
(22) A method for controlling the operation of a hydrogen combustion engine system of a vehicle will now be described with reference to the flowchart of
(23) In a step S10, e.g. being a first step S10, the temperature of the SCR catalyst 40 is determined. For example, the temperature of the SCR catalyst 40 may be determined based on a temperature measurement. This may e.g. be achieved by measuring the temperature of the SCR catalyst 40 using a temperature sensor (as described with reference to
(24) In a step S20, e.g. being a second step S20, which may be performed prior to, simultaneously with, or subsequently to the step S10, the temperature of the ASC 50 is determined. For example, the temperature of the ASC 50 may be determined based on a temperature measurement. This may e.g. be achieved by measuring the temperature of the ASC 50 using a temperature sensor (as described with reference to
(25) In a step S27, performed subsequently to at least steps S10 and S20, the determined temperature of the SCR catalyst 40 is compared to a predetermined SCR temperature threshold value, and the determined temperature of the ASC 50 is compared to a predetermined ASC temperature threshold value. For example, the predetermined SCR temperature threshold value is set to a value between 200 C. and 250 C., e.g. to 200 C., and the predetermined ASC temperature threshold value is set to a value between 200 C. and 250 C., e.g. to 250 C.
(26) In response of an outcome of step S27 being that the temperature of the SCR catalyst 40 is below the predetermined SCR temperature threshold value, and that the temperature of the ASC 50 is below the predetermined ASC temperature threshold value, the hydrogen combustion engine 15 is operated in an H2 exhaust excess mode in a step S30, and the unburnt H2 in the engine exhausts is used as a reductant for NOx conversion in the ASC 50 in a step S40. The H2 exhaust excess mode is defined by an amount of unburnt H2 of at least 0.2 mol %, or at least 0.5 mol %, in the engine exhausts.
(27) In a step 31, the hydrogen combustion engine 15 is operated by injecting H2 in the engine cylinder 310 during an exhaust stroke of the piston 312. Typically, the H2 exhaust excess mode is comprised in a combustion mode of the hydrogen combustion engine, such as the previously described four stroke combustion mode, wherein the exhaust stroke is the exhaust stroke of the four stroke cycle previously described. Hereby, H2 is injected into the engine cylinder 310 after combustion, and may thus be passed to the engine exhausts via the exhaust passage 317 without being combusted, at least to reach an excess of unburnt H2 as defined above. For example, the H2 is injected into the engine cylinder 310 and the combustion chamber 314 after the exhaust valve 318 has opened, such as e.g. at least 10 crank angle degrees after the exhaust valve 318 has opened. Additionally or alternatively, H2 is injected into the engine cylinder 310 and the combustion chamber 314 between 90 crank angle degrees before TDC, and TDC.
(28) In a step S32, the hydrogen combustion engine 15 is operated by injecting H2 in the engine cylinder 310 during a compression stroke of the piston 312 to reach a target lambda. Hereby, combustion of H2 in the engine cylinder 310 and the combustion chamber 314 is achieved. The target lambda is typically above 1, such as e.g. between 1.5 and 3. It should be noted that the order of steps S31 and S32 may be reversed, and/or cycled.
(29) As evident by steps S31 and S32, H2 may be injected into the engine cylinder 310 at least twice during one operating cycle (e.g. the four stroke cycle previously described) by a primary H2 injection during the compression stroke in step S32, and a secondary H2 injection during the exhaust stroke in step S31.
(30) As shown in
(31) A further alternative is shown in
(32) Preferably, both the primary and secondary fuel injectors 403, 406 are part of the injection system 420, and are configured to supply H2 from the H2 storage tank 405.
(33) Turning back to
(34) In a step S34, the amount of unburnt H2 is changed in the H2 exhaust excess mode from a lowest level of 0.2 mol % to a lowest level of 0.5 mol %. This may e.g. be performed in response to an increase in the torque demand of the hydrogen combustion engine 15, or in response to that the amount of NOx in the engine exhausts exceeds a NOx threshold value.
(35) As shown in
(36) In a step S36, the unburnt H2 is transported from the engine outlet 17 of the hydrogen combustion engine 15 to the ASC 50. The transportation is preferably carried out such that the mol fraction of the H2 in the exhaust gases reaching the ASC is at least 80% of that at the engine outlet.
(37) As previously mentioned, the ASC 50 preferably comprises an oxidation catalyst and metal-zeolite. Thus, the step S40 of using the unburnt H2 in the engine exhausts as a reductant for NOx conversion in the ASC 50 may comprise the sub-step S40a of converting ammonia to NOx in the ASC 50 using the oxidation catalyst; and the sub-step S40b of converting NOx to N2 in the ASC using the metal-zeolite.
(38) As also shown in
(39) It should be noted that the SCR catalyst 40, the ASC 50 and the particulate filter 60 may be housed in separate containers or canisters.
(40) It is to be understood that the present invention is not limited to the embodiments described above and illustrated in the drawings; rather, the skilled person will recognize that many changes and modifications may be made within the scope of the appended claims. For example, the EATS may be used for cleaning exhaust gases of other engines than hydrogen combustion engines, e.g. in a dual-fuel engine system (in which one of the engines is a hydrogen combustion engine). For example, the present EATS may be used to clean exhaust gases, e.g. by converting NOx emissions, from the exhaust of internal combustion engines based on H2 (Hydrogen) or a mix of H2 and natural gas.
(41) Additionally, variations to the disclosed embodiments can be understood and effected by the skilled person in practicing the claimed inventive concept, from a study of the drawings, the disclosure, and the appended claims. In the claims, the word comprising does not exclude other elements or steps, and the indefinite article a or an does not exclude a plurality. The mere fact that certain measures are recited in mutually different dependent claims does not indicate that a combination of these measures cannot be used to advantage.