Utility rope and method thereof
12539722 ยท 2026-02-03
Assignee
Inventors
Cpc classification
B66C1/12
PERFORMING OPERATIONS; TRANSPORTING
D07B5/005
TEXTILES; PAPER
D07B1/14
TEXTILES; PAPER
D07B7/169
TEXTILES; PAPER
International classification
Abstract
A utility rope apparatus and a method of coupling first and second rope portions of the utility rope apparatus together is disclosed herein. The utility rope apparatus may include a rope, a main loop binding, a first end binding, and a second end binding. The rope may include a first end, a second end, and a length. The main loop binding may be to couple the first and second ends of the rope together to define a main loop of the rope. The first end binding may be coupled to the main loop of the rope to define a first end loop subdivided from the main loop. The second end binding may be coupled to the main loop of the rope to define a second end loop subdivided from the main loop and offset from the first end loop by about one-half of the length of the rope.
Claims
1. A utility rope apparatus configured to be coupled between first and second objects for pulling or lifting, the utility rope apparatus comprising: a rope having a first end, a second end, and a length defined between the first and second ends; a main loop binding configured to couple the first and second ends of the rope together to define a main loop of the rope; a first end binding coupled to the main loop of the rope to define a first end loop, the first end loop subdivided from the main loop; a second end binding coupled to the main loop of the rope to define a second end loop, the second end loop subdivided from the main loop and offset from the first end loop by about one-half of the length of the rope; and wherein the first and second ends of the rope are overlapped by an overlap length; and wherein the main loop binding is defined by a sewn connection between the first and second ends of the rope along a majority of the overlap length.
2. The utility rope apparatus of claim 1, wherein: the main loop binding comprises a spliced connection defined by splicing the first and second ends of the rope together.
3. The utility rope apparatus of claim 1, wherein: the sewn connection comprises a zig-zag stitch.
4. The utility rope apparatus of claim 3, wherein: the zig-zag stitch includes a total sewn length greater than or equal to 8 times a diameter of the rope.
5. The utility rope apparatus of claim 3, wherein: the zig-zag stitch includes a sewn width greater than or equal to a diameter of the rope.
6. The utility rope apparatus of claim 3, wherein: the sewn connection further includes a border stitch surrounding the zig-zag stitch.
7. The utility rope apparatus of claim 1, wherein: the first end binding is offset from the main loop binding by between about one-eighth and about one-fourth of the length of the rope.
8. The utility rope apparatus of claim 1, wherein: each of the first end loop and the second end loop have a loop length between about 6 inches and 24 inches.
9. The utility rope apparatus of claim 1, further comprising: a first sleeve configured to cover a majority of the first end loop and a second sleeve configured to cover a majority of the second end loop.
10. The utility rope apparatus of claim 1, wherein: a diameter of the rope is less than or equal to 1 inch.
11. The utility rope apparatus of claim 1, wherein: the rope is a double braided rope.
12. The utility rope apparatus of claim 1, wherein: the first end binding is coupled between first and second points of the main loop of the rope, the first end binding configured to enable the first and second points to move less than or equal to 1 inch relative to one another; and the second end binding is coupled between third and fourth points of the main loop of the rope, the second end binding configured to enable the third and fourth points to move less than or equal to 1 inch relative to one another.
13. The utility rope apparatus of claim 1, wherein: each of the first and second end bindings comprise a sewn binding.
14. The utility rope apparatus of claim 1, wherein: the first end loop is configured to be coupled to the first object and the second end loop is configured to be coupled to the second object; and a pulling strength of the utility rope apparatus is at least twice that of the rope.
15. The utility rope apparatus of claim 1, wherein: both the first and second end loops are configured to be coupled to the first object; a first portion of the rope defined between the first and second end loops is configured to be coupled to the second object; and a pulling strength of the utility rope apparatus is at least four times that of the rope.
16. A method of coupling first and second rope portions of a rope together, the method comprising: (a) positioning the first rope portion next to the second rope portion such that the first and second rope portions are overlapped by an overlap length; and (b) sewing the first and second rope portions together to define a sewn connection extending along a majority of the overlap length, the sewn connection having a sewn length of at least eight times a diameter of the rope.
17. The method of claim 16, wherein: the sewn connection overlaps at least half of the diameter of each of the first and second rope portions.
18. The method of claim 16, further comprising: sewing a border stitch around the sewn connection along each of the first and second rope portions.
19. The method of claim 16, wherein: at least one of the first or second rope portions includes an end of the rope.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
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DETAILED DESCRIPTION
(18) Reference will now be made in detail to embodiments of the present disclosure, one or more drawings of which are set forth herein. Each drawing is provided by way of explanation of the present disclosure and is not a limitation. In fact, it will be apparent to those skilled in the art that various modifications and variations can be made to the teachings of the present disclosure without departing from the scope of the disclosure. For instance, features illustrated or described as part of one embodiment can be used with another embodiment to yield a still further embodiment.
(19) Thus, it is intended that the present disclosure covers such modifications and variations as come within the scope of the appended claims and their equivalents. Other objects, features, and aspects of the present disclosure are disclosed in, or are obvious from, the following detailed description. It is to be understood by one of ordinary skill in the art that the present discussion is a description of exemplary embodiments only and is not intended as limiting the broader aspects of the present disclosure.
(20) The words connected, attached, joined, mounted, fastened, and the like should be interpreted to mean any manner of joining two objects including, but not limited to, the use of any fasteners such as screws, nuts and bolts, bolts, pin and clevis, and the like allowing for a stationary, translatable, or pivotable relationship; welding of any kind such as traditional MIG welding, TIG welding, friction welding, brazing, soldering, ultrasonic welding, torch welding, inductive welding, and the like; using any resin, glue, epoxy, and the like; being integrally formed as a single part together; any mechanical fit such as a friction fit, interference fit, slidable fit, rotatable fit, pivotable fit, and the like; any combination thereof; and the like.
(21) Unless specifically stated otherwise, any part of the apparatus of the present disclosure may be made of any appropriate or suitable material including, but not limited to, metal, alloy, polymer, polymer mixture, wood, composite, or any combination thereof.
(22) Referring to
(23) The utility rope apparatus 100 may comprise a rope 110, a main loop binding 120, a first end binding 130, and a second end binding 140. The rope 110, as shown unbound in
(24) The main loop binding 120 may be configured to couple the first and second ends 112, 114 (shown in
(25) The main loop 122 may include a first strand 124 and a second strand 126 extending parallel to one another between the first end binding 130 and second end binding 140. The first strand 124 may also be referred to herein as a first leg 124 and the second strand 126 may also be referred to herein as a second leg 126. The main loop binding 120 may be coupled to or defined along one of the first or second strands 124, 126. As illustrated, the main loop binding 120 is defined along the first strand 124. In certain optional embodiments, the main loop binding 120, in addition to coupling the first and second ends 112, 114 of the rope 110, may also snugly couple the first and second strands 124, 126 together, as shown in
(26) Referring to
(27) As previously discussed, the main loop binding 120, as shown in
(28) Referring to
(29) The zig-zag stitch 164 may include a total sewn length 170 of greater than or equal to eight (8) times a diameter 118 of the rope 110. This ensures that the connection between the first and second ends 112, 114 of the rope 110 are stronger than the rope 110 itself. In certain optional embodiments, the total sewn length 170 may be less than eight (8) times the diameter 118 of the rope 110, for example, when the diameter 118 is very small.
(30) The diameter 118 of the rope 110 may be any size, however, due to the ability to fold the utility rope apparatus 100 over multiple times between the first and second objects 10, 20, the diameter 118 of the rope 110 may generally be less than or equal to one (1) inch. In other optional embodiments, the diameter 118 of the rope 110 may be larger than one (1) inch.
(31) The zig-zag stitch 164 may further include a sewn width 172 greater than or equal to the diameter 118 of the rope 110. This may ensure that there is enough overlap between the zig-zag stitch 164 and the inner portion of the rope 110 to provide proper strength profiles to the utility rope apparatus 100. In certain optional embodiments, the sewn width 172 may be at least 90% of the diameter 118 of the rope 110. In other optional embodiments, the sewn width 172 may be at least 75% of the diameter 118 of the rope 110.
(32) The sewn connection 160 of the utility rope apparatus 100 may provide additional manufacturing benefits. Stitching the first and second ends 112, 114 of the rope 110 together in lieu of a splice reduces the amount of rope needed to make the connection (e.g., the main loop binding 120). Sewing the rope also reducing the manufacturing time as it reducing labor by eliminating the whipping around the splice. Also, sewing the connection (e.g., the main loop binding 120) by machine is much faster than creating a splice in the rope 110. The new design of the utility rope apparatus 100 is accomplished using a smaller diameter rope. This allows a manufacturer to sew any size of rope 110 of the utility rope apparatus 100 using sewing machines that are currently on sale in the marketplace. Sewing the connection (e.g., the main loop binding 120) further reduces labor costs due to a lower skill requirement. Sewing the connection (e.g., the main loop binding 120) also reduces the chance of human error in making the splice as it is a complicated process.
(33) The first end binding 130 may be offset from the main loop binding 120 by between one-eighth () of the length 116 of the rope 110 and about one-fourth () of the length 116 of the rope 110. By being offset from a central division line 192 (shown in
(34) Referring to
(35) The first and second sleeves 136, 146 may be used to cover areas a customer may connect a shackle to. Accordingly, the first and second sleeves 136, 146 protect the areas from wear and tear while also indicating where to connect the shackle, thus also preventing misuse of the utility rope apparatus 100. The utility rope apparatus 100 uses a smaller diameter rope to provide a greater or equivalent strength to that of larger diameter single strand rope. The smaller diameter of the rope 110 in this design allows for the use of a smaller diameter sleeve (e.g., the first and second sleeves 136, 146). This may greatly reduce the sizes of the sleeve (e.g., to those commonly stocked by manufacturers), making it easier for production, while reducing inventory, reducing inventory costs, and reducing complexity on the shop floor and most importantly reducing costs.
(36) Referring to
(37) In certain optional embodiments, the first end binding 130 may be configured to enable the first and second points 128A, 128B of the main loop 122 to move less than or equal to one (1) inch relative to one another, and the second end binding 140 may be configured to enable the third and fourth points 128C, 128D of the main loop 122 to move less than or equal to 1 inch relative to one another. In other optional embodiments, the enabled movement may be greater than one (1) inch.
(38) In certain optional embodiments, each of the first and second end bindings 130, 140 may comprise a sewn binding. The sewn binding may include slack between the first and second points 128A, 128B or the third and fourth points 128C, 128D, respectively, in order to allow partial movement between said points of the main loop 122. In other optional embodiments, each of the first and second end bindings 130, 140 may alternatively be formed via a metal or synthetic binding configured to allow partial movement between the aforementioned points.
(39) Referring to
(40) As illustrated in
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(44) In accordance with the previous description of
(45) Referring to
(46) Referring to
(47) Referring to
(48) The method 300 may comprise (a) positioning 302 the first and second rope portions 312, 314 of the rope 110 next to each other. The method 300 may further comprise (b) sewing 304 the first and second rope portions 312, 314 of the rope 110 to define a sewn connection 160. The sewn connection 160 may have a sewn length 170 of at least eight times a diameter 118 of the rope 110. The sewn connection 160 may also overlap at last half of the diameter 118 of each of the first and second rope portions 312, 314 of the rope 110.
(49) The method 300 may further comprise sewing a border stitch 166 around the sewn connection 160, specifically, the zig-zag stitch 164, along each of the first and second rope portions 312, 314 of the rope 110.
(50) Throughout the specification and claims, the following terms take at least the meanings explicitly associated herein, unless the context dictates otherwise. The meanings identified below do not necessarily limit the terms, but merely provide illustrative examples for the terms. The meaning of a, an, and the may include plural references, and the meaning of in may include in and on. The phrase in one embodiment, as used herein does not necessarily refer to the same embodiment, although it may.
(51) Although embodiments of the present invention have been described in detail, it will be understood by those skilled in the art that various modifications can be made therein without departing from the spirit and scope of the invention as set forth in the appended claims.
(52) This written description uses examples to disclose the invention and also to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they have structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.
(53) It will be understood that the particular embodiments described herein are shown by way of illustration and not as limitations of the invention. The principal features of this invention may be employed in various embodiments without departing from the scope of the invention. Those of ordinary skill in the art will recognize numerous equivalents to the specific procedures described herein. Such equivalents are considered to be within the scope of this invention and are covered by the claims.
(54) All of the compositions and/or methods disclosed and claimed herein may be made and/or executed without undue experimentation in light of the present disclosure. While the compositions and methods of this invention have been described in terms of the embodiments included herein, it will be apparent to those of ordinary skill in the art that variations may be applied to the compositions and/or methods and in the steps or in the sequence of steps of the method described herein without departing from the concept, spirit, and scope of the invention. All such similar substitutes and modifications apparent to those skilled in the art are deemed to be within the spirit, scope, and concept of the invention as defined by the appended claims.
(55) The previous detailed description has been provided for the purposes of illustration and description. Thus, although there have been described particular embodiments of a new and useful invention, it is not intended that such references be construed as limitations upon the scope of this disclosure except as set forth in the following claims.